LSZH Cables

The Clear Choice

Flexible Flat Cables for

Low Smoke and

Zero Halogen Requirements

LSZH Cables

LSZH Cable Done Right

Standard LSZH cables tend to be sti due to low smoke, ame retardant

and low toxicity additives. Cicoil’s Ultra Flex LSZH cables are the perfect

alternative. Our proprietary Flexx-Sil™ engineered elastomer jacket-

ing material naturally exhibits extreme ammability resistance and low

smoke attributes without extra additives, and Flexx-Sil™ is halogen-free.

Cicoil’s highly exible LSZH cables have been successfully tested & certi-

ed by a UKAS Lab for smoke, toxicity, ammability and halogen content.

Cicoil LSZH Cables are ideal for use in environments that require safety

and high- performance reliability. Applications for use include:

661-295-1295 n Cicoil.com

LSZH Flexible Flat Cables

LSZH Intro / p1of2 / 2020-08-04



Highly Populated Facilities: Indoor Stadiums, Theme Park Attractions,

Hotels, Hospitals, Sports Centers, Theaters, Casinos, Malls, Hospitals



Data Centers: Computer Rooms and Switching Centers



Mass Transit: Rail & Subway Cars, Monorails, Buses



Aerospace: Commercial & Military Aircraft, Space Craft, Helicopters



Shipboard: Naval Vessels, Commercial Ships, Ocean Liners, Submarines

What are Halogens?

Halogens include the ve non-metallic

elements Astatine (At), Bromine (Br), Chlo-

rine (Cl), Fluorine (F) and Iodine (I), which

form Group 7 in the Periodic Table of

Elements. The term Halogen means “salt

producing” or “salt forming”. When any of

these 5 elements are combined with metals,

they produce binary “salts”, such as calcium

uoride, sodium chloride (table salt}, silver

bromide and potassium iodide.

Why are Halogens

Dangerous?

Typically, electrical cables manufactured

with PVC, Neoprene, Chlorinated Polyeth-

ylene (CPE), FEP and PTFE/Teon®, utilize

the addition of halogens as a ame retar-

dant and to improve high temperature

resistance. However, when cables contain-

ing halogens are burned they produce

toxic fumes and corrosive gases which sear

the eyes, nose, mouth and throat to cause

severe respiratory damage, disorientation

and even death. These gases when exposed

to water (e.g., sprinkler systems, humidity,

rain) produce dangerous and destructive

uids such as hydrochloric and hydrouoric

acids that can destroy expensive electronic

equipment and computer systems.

661-295-1295 n Cicoil.com

LSZH Flexible Flat Cables

LSZH Intro / p2of2 / 2020-08-04

The Flexx-Sil

™

Advantage

Constructed with its proprietary Flexx-Sil™ jacketing material, Cicoil’s

high performance at cables listed in this brochure are Low Smoke Zero

Halogen (LSZH). The ultra-pure material by nature is ame retardant and

combines the best aspects of silicone rubber, such as exibility, durabil-

ity and extreme temperature exposure, but without any contaminating

substances.

Due to its unique mixture of materials, Flexx-Sil™ does not ignite easily,

and if ignited, will not produce black smoke or toxic gas during combus-

tion. The Crystal-Clear, noncorrosive jacket does not contain color addi-

tives, plasticizers, CFC’s or halogens, which are typically found in other

cable jacketing materials.

Cicoil has been a leader in designing and manufacturing high performance cable assemblies for over sixty years. The company’s

Patented Flexx-Sil™ Flat Cable Technology provides high exibility, extremely long life, and they can withstand temperature extremes from

−65 degrees to +260 degrees Celsius. Cicoil’s at cables are used in thousands of demanding applications, including aircraft fuel control cells,

semiconductor automation, and the International Space Station. Cicoil designs and manufactures its Flexx-Sil™ jacketed cables and cable

assemblies in an automated facility in Valencia, California. Cicoil’s quality assurance system is certied to the ISO 9001 (AS9100) standard.

Visit www.cicoil.com for more information, or call 661-295-1295 to speak to an application engineer.

What Makes it Halogen-free?

Electrical and electronic cable products are

considered Halogen-free if they are manu-

factured without the use of the ve salt

forming elements, in the raw materials or

the nished cable products. Cicoil Flexx-

Sil® -jacketed cables contain no astatine,

bromine, iodine, uorine or chlorine. So,

while exhibiting ame- and combustion-

resistance, they remain 100% Halogen-free.

Cicoil’s LSZH Cables are extremely durable, perform very well in extreme

temperature conditions (−65°C to +165°C), meet the Air Cleanliness

Requirements of ISO 146441 and exceed the outgassing requirements of

ASTM E595. The non-particulate generating cable is Class 1 Clean Room

Rated, RoHS & REACH Compliant, and is cured continuously, with no

debris or material contamination in an automated, climate-controlled

environment. In addition, the cable jacket passes UL/CSA VW-1, FT 1 & FT

2, UL 94V-0 ammability testing, HL1 & HL2 levels of EN 45545-1 and FAA

burn testing.

The ultra-pure Flexx-Sil™ jacket oers 100% transparency, is self-heal-

ing from small punctures and will not deform or prematurely age due

to prolonged exposure to sunlight, high heat, ozone, UV light, radia-

tion, humidity, fungus, acid, water, sodium chloride, vibration and

many chemicals.

661-295-1295 n Cicoil.com

LSZH Flexible Flat Cables

LSZH VS / p1of1 / 2020-07-22

Non-LSZH Cables Cicoil LSZH Cables

Common jacketing materials like PVC, Neoprene, and PTFE/Teon™

require the addition of halogens to reduce ammability. In cases,

however, where combustion does occur, burning halogens result in

dense smoke and corrosive/toxic gases.

Cicoil’s Flexx-Sil™ cable jacketing is inherently ame resistant and

uses NO HALOGENS. Flexx-Sil™ is our proprietary elastomeric cable

encapsulation material that is naturally resistant to combustion, and

if ignited under extreme conditions, does not produce black smoke

or toxic gas or corrosive substances.

Cables containing halogens present a serious risk to any populated

environment. If exposed to water after being burned—as in the case

of the use of re suppression systems or even humidity in the air—

halogen-containing cable/wire jacketing will release dangerous or

even deadly chemicals such as hydrochloric acid.

A safer choice for all environments, but essential when the safety

of human life is a top priority, as in highly populated facilities,

mass transit, and crewed vehicles. In the event of a re, the danger

to individuals will not be compounded by toxic, halogen-based

airborne chemicals.

The microcircuitry aboard most electronic equipment is particularly

susceptible to the acidic moisture produced by materials without

LSZH classication.

Mitigates damage done to equipment during a re. Flexx-Sil™

does not release the corrosive chemicals that eat away at delicate

electronics and computer systems.

Flame and combustion retardation additives used on common cable

and wire jacketing typically stiffens the material, making the product

less flexible and compliant, and susceptible to a shorter functional life

in motion applications.

Even with LSZH classication, Flexx-Sil™ jacketing provides extreme

exibility, is 100% transparent, self-heals small punctures, and

remains very durable within stressful environmental conditions.

Industry standard cables are infused with color additives that contain

contaminants and don't allow for inspection of the cable for possible

wire shorts and safety issues.

Crystal-clear jacketed cables oer 100% transparency, which allows

for quick, safe inspection of cables in just about any application.

LSZH Cables from Other Manufacturers Cicoil LSZH Cables

Typically, LSZH cables require ller materials to make them low

smoke and zero halogen. This makes the jacket less resistant to

chemicals, water, and other environmental stresses as compared to

non-LSZH cables, and may even inhibit the cables' mechanical and

electrical characteristics.

Cicoil’s Flexx-Sil™ jacketing material is ame retardant by nature,

completely non-toxic, and requires no additives to achieve zero

halogen. It also oers excellent resistance to harsh environments,

water, acid and many chemicals.

The materials used to make the cable LSZH limits the exibility of

the cable and impedes its performance in continuous motion and

robotics applications.

Cicoil’s at cables are designed to prevent wire breakage, jacket

punctures, and operational failure when exposed to tight bending,

exing, mechanical stress, and harsh environments.

The outer jacket of LSZH cables may crack during installation or tight

bends, so lubricants are recommended to prevent jacket damage.

Cicoil’s unique cable jacket requires minimal maintenance thanks to

its self-healing properties and integrity through long term exposure

to tight bending, conned spaces, and even vibration.

Cicoil LSZH Cables VS Non-LSZH Cables

Cicoil LSZH Cables VS Other LSZH Cables

661-295-1295 n Cicoil.com

LSZH Flexible Flat Cables

LSZH ToC / p1of1 / 2020-08-04

Low Smoke, Zero Halogen

Flexible Flat Cables

Hi-Flex Unshielded Multi-Conductor Cable

for Power and Control Applications 6

Hi-Flex Single Conductor Cable

for High Voltage Applications 8

Hi-Flex, Hi-Temp IDC Ribbon Cable 9

Ultra Flexible Micro IDC Ribbon Cable 10

Flexx-Sil™ Hi-Temp Festoon Cable 11

 Available from Stock

 Available as Bulk Cable or

Complete Assemblies

.035”

.037”

.050” Pitch

1mm Pitch

RoHS

COMPLIANT

REACH

COMPLIANT

FAA

FLAME TESTED

MEETS 94V-0

661-295-1295 n Cicoil.com

LSZH Flexible Flat Cables

LSZH Unshielded / p1of2 / 2020-07-21



Ideal for High Performance Power & Control Applications



Ultra Flexible Cable for Conned Area and Continuous

Motion



4 AWG - 28 AWG Conductors Available in 2 - 12 Conductors



Low Smoke/Zero Halogen (LSZH)

Cicoil’s line of Hi-Flex Unshielded Cables provides the advantages

of all Cicoil exible cables in a standard, low-cost package. Ultra-

exible, nely stranded wire conductors are used for maximum

exibility and long life in dynamic, exing applications. Cicoil’s

patented extrusion process encapsulates the wire conductors in a

crystal clear, exible, yet extremely durable Flexx-Sil™ insulation.

Hi-Flex Unshielded Cable

Cable

Amp

Rating

Volts

Conductor

Gauge

No. of

Conductors

Dimensions [inches]

Part

Number

Width Height

5 12K 28 AWG

2 0.13 0.08 969M101-28-2

3 0.18 0.08 969M101-28-3

4 0.23 0.08 969M101-28-4

6 0.33 0.08 969M101-28-6

8 0.43 0.08 969M101-28-8

10 0.53 0.08 969M101-28-10

6 12K 26 AWG

2 0.14 0.09 969M101-26-2

3 0.19 0.09 969M101-26-3

4 0.25 0.09 969M101-26-4

6 0.35 0.09 969M101-26-6

8 0.46 0.09 969M101-26-8

10 0.57 0.09 969M101-26-10

8 12K 24 AWG

2 0.15 0.10 969M101-24-2

3 0.21 0.10 969M101-24-3

4 0.27 0.10 969M101-24-4

6 0.38 0.10 969M101-24-6

8 0.50 0.10 969M101-24-8

10 0.62 0.10 969M101-24-10

12 0.74 0.10 969M101-24-12

11 18K 22 AWG

2 0.18 0.11 969M101-22-2

3 0.25 0.11 969M101-22-3

4 0.32 0.11 969M101-22-4

6 0.45 0.11 969M101-22-6

8 0.59 0.11 969M101-22-8

10 0.73 0.11 969M101-22-10

12 0.87 0.11 969M101-22-12

Note

1. Amp rating is the maximum value for each conductor at room temperature of 70°F (21°C). Amp rating decreases as

temperature increases.

Dimensions

2-12 Conductors

Applications

Aerospace, Festoon Systems, Robotics,

Medical, Oil Drilling, Packaging

Cable Assemblies – 22-28 AWG

Cable Length (feet) Part Number Addition

3 -CA003

6 -CA006

12 -CA012

Notes

1. Append onto base cable Part Number for complete

assembly. Example: 969M101-28-2-CA003

2. Connector ratings may dier from cable ratings; refer to

manufacturer specications.

Please contact Cicoil for other

connectors and length options.

J1 J1

CABLE LENGTH

Assembly Dimensions

Connectors for 28 AWG

• Signal (J1): 25-Pos D-SUB - Amphenol, P/N L717-DB25P

Metallized Shell - TE, P/N 5748677-3

Connectors for 22-26 AWG

• Signal (J1): Gold Contacts - TE, P/N 745254-2

25-Pos D-SUB Housing - TE, P/N 5205208-1

WIDTH

HEIGHT

661-295-1295 n Cicoil.com

Cable Speciﬁcations

All engineering values are nominal and subject to change.

Flexx-Sil™ Jacketing Details 12

Cleanroom Cables 13

Outgassing Performance 13

Current Rating Guide 14

Flammability Testing 14

Compliance & Conformance 14

Online Congurator 15

LSZH Unshielded / p2of2 / 2020-07-21

Mechanical

Conductors: Ultra exible, nely stranded,

tinned copper

Minimum Bend Radius:

- 6x cable height for intermediate ex

- 10x cable height for continuous ex

Outer Jacket Durometer Rating: 65 (Shore A)

Environmental

Temperature Rating: -65°C to +165°C

Moisture Rating: Submersible, Salt Water Resistant

Cleanroom Rating: Class 1, Zero Particulates

Extreme Environments: Sunlight, UV Light, Alcohol, Chemical and Oil Resistant

Low Smoke/Zero Halogen (LSZH): Has passed testing for smoke, toxicity,

ammability and halogen content, by UKAS certied lab

Electrical

Outer Jacket Dielectric Strength: 450 volts/mil (17.7 kv/mm)

See Electrical Rating Chart on Page 14

Flexible Flat Cables & Cable Assemblies

Cable (continued)

Amp

Rating

Volts

Conductor

Gauge

No. of

Conductors

Dimensions [inches]

Part

Number

Width Height

13 18K 20 AWG

2 0.20 0.12 969M101-20-2

3 0.28 0.12 969M101-20-3

4 0.36 0.12 969M101-20-4

6 0.51 0.12 969M101-20-6

8 0.67 0.12 969M101-20-8

10 0.83 0.12 969M101-20-10

12 0.99 0.12 969M101-20-12

20 20K 18 AWG

2 0.24 0.14 969M101-18-2

3 0.33 0.14 969M101-18-3

4 0.43 0.14 969M101-18-4

6 0.62 0.14 969M101-18-6

8 0.81 0.14 969M101-18-8

10 1.00 0.14 969M101-18-10

12 1.19 0.14 969M101-18-12

26 20K 16 AWG

2 0.26 0.15 969M101-16-2

3 0.37 0.15 969M101-16-3

4 0.48 0.15 969M101-16-4

6 0.70 0. 15 969M101-16-6

8 0.92 0. 15 969M101-16-8

10 1.14 0. 15 969M101-16-10

12 1.36 0. 15 969M101-16-12

27 20K 14 AWG

3 0.47 0.19 969M101-14-3

4 0.61 0. 19 969M101-14-4

8 1.16 0. 19 969M101-14-8

36 20K 12 AWG

3 0.58 0. 24 969M101-12-3

4 0.75 0.24 969M101-12-4

47 20K 10 AWG 4 0.92 0.29 969M101-10-4

65 20K 8 AWG 4 1.17 0.35 969M101-8-4

95 20K 6 AWG 4 1.47 0.40 969M101-6-4

125 20K 4 AWG 4 1.64 0.47 969M101-4-4

Note

1. Amp rating is the maximum value for each conductor at room temperature of 70°F (21°C). Amp rating decreases as

temperature increases.

CABLE LENGTH

Cable Assemblies – 4-20 AWG

Cable Length

(feet)

Part Number

Addition

3 -CA003

6 -CA006

12 -CA012

Notes

1. Append onto base cable Part Number for

complete assembly.

Example: 969M101-20-2-CA003

2. Connector ratings may dier from cable

ratings; refer to manufacturer specications.

Please contact Cicoil for other

connectors and length options.

Assembly Dimensions

Connectors for 4-12 AWG

• Signal (J1): Ring Lugs - Typical

Connectors for 14-20 AWG

• Signal (J1): Gold Contacts - MOLEX, P/N 02-09-6110

15-Pos Housing - MOLEX, P/N 19-09-2159

RoHS

COMPLIANT

REACH

COMPLIANT

FAA

FLAME TESTED

MEETS 94V-0

661-295-1295 n Cicoil.com

LSZH Flexible Flat Cables

Cable Speciﬁcations

All engineering values are nominal and subject to change.

Flexx-Sil™ Jacketing Details 12

Cleanroom Cables 13

Outgassing Performance 13

Current Rating Guide 14

Flammability Testing 14

Compliance & Conformance 14

Online Congurator 15

LSZH Unshielded Single / p1of1 / 2020-07-21

Mechanical

Conductors: Ultra exible, nely stranded,

tinned copper

Minimum Bend Radius:

- 6x cable height for intermediate ex

- 10x cable height for continuous ex

Outer Jacket Durometer Rating: 65 (Shore A)

Environmental

Temperature Rating: -65°C to +165°C

Moisture Rating: Submersible, Salt Water Resistant

Cleanroom Rating: Class 1, Zero Particulates

Extreme Environments: Sunlight, UV Light, Alcohol, Chemical and Oil Resistant

Low Smoke/Zero Halogen (LSZH): Has passed testing for smoke, toxicity,

ammability and halogen content, by UKAS certied lab

Electrical

Outer Jacket Dielectric Strength: 450 volts/mil (17.7 kv/mm)

See Electrical Rating Chart on Page 14



Ideal for Power Applications Requiring Voltages up to 42,000

Volts DC



Excellent Alternative to PVC & Teon Wire in Conned Area

and Motion Applications



Available from 4 AWG to 30 AWG



Low Smoke/Zero Halogen (LSZH)

Cicoil’s Hi-Flex Unshielded Single Conductor Cable is ideal for

high voltage and extreme temperature applications. Ultra-exible,

nely stranded wire conductors are used for maximum exibility

and long life in dynamic, exing applications. Cicoil’s patented

extrusion process encapsulates the wire conductor in a crystal

clear, exible, yet very durable Flexx-Sil™ insulation.

Hi-Flex Unshielded Single Conductor Cable

Cable

Amp Rating

Volts

Conductor Gauge

Diameter

[inches]

Part

Number

3 10K 30 AWG 0.21 969M101-30-1

5 12K 28 AWG 0.21 969M101-28-1

6 12K 26 AWG 0.22 969M101-26-1

7 12K 24 AWG 0.22 969M101-24-1

8 31K 22 AWG 0.23 969M101-22-1

10 31K 20 AWG 0.24 969M101-20-1

15 42K 18 AWG 0.25 969M101-18-1

19 42K 16 AWG 0.26 969M101-16-1

27 42K 14 AWG 0.28 969M101-14-1

36 42K 12 AWG 0.30 969M101-12-1

47 42K 10 AWG 0.33 969M101-10-1

65 42K 8 AWG 0.39 969M101-8-1

95 42K 6 AWG 0.44 969M101-6-1

125 42K 4 AWG 0.50 969M101-4-1

Note

1. Amp rating is the maximum value for each conductor at room temperature of 70°F (21°C). Amp rating decreases as

temperature increases.

2. High tensile, bare copper and silver plated conductors, insulated wires with specic color codes are available by request.

Minimums may apply.

Dimensions

DIAMETER

Applications

Aerospace, Solar Panel, Robotics, Medical, Oil

Drilling, Wind Turbine, Welding

J1 J1

CABLE LENGTH

Cable Assemblies

Cable Length

(feet)

Part Number

Addition

3 -CA003

6 -CA006

12 -CA012

Notes

1. Append onto base cable Part Number for

complete assembly.

Example: 969M101-30-1-CA003

2. Connector ratings may dier from cable

ratings; refer to manufacturer specications.

Please contact Cicoil for other

connectors and length options.

Assembly Dimensions

Connectors

• Signal (J1): Ring Lug

RoHS

COMPLIANT

REACH

COMPLIANT

FAA

FLAME TESTED

MEETS 94V-0

661-295-1295 n Cicoil.com

LSZH Flexible Flat Cables

Cable Speciﬁcations

All engineering values are nominal and subject to change.

Flexx-Sil™ Jacketing Details 12

Cleanroom Cables 13

Outgassing Performance 13

Current Rating Guide 14

Flammability Testing 14

Compliance & Conformance 14

Online Congurator 15

LSZH IDC Ribbon / p1of1 / 2020-07-21

Environmental

Temperature Rating: -65°C to +260°C

Moisture Rating: Submersible, Salt Water Resistant

Cleanroom Rating: Class 1, Zero Particulates

Extreme Environments: Sunlight, UV Light, Alcohol, Chemical and Oil Resistant

Low Smoke/Zero Halogen (LSZH): Has passed testing for smoke, toxicity,

ammability and halogen content, by UKAS certied lab

Electrical

Operating Voltage: 300

Outer Jacket Dielectric Strength: 450 volts/mil (17.7 kv/mm)

Mechanical

Conductors: Ultra exible, nely stranded

copper

Minimum Bend Radius:

- 6x cable height for intermediate ex

Outer Jacket Durometer Rating: 65 (Shore A)

See Electrical Rating Chart on Page 14

Dimensions



Ultra Flexible Ribbon Cable for standard IDC Connectors



Available with up to 64 Conductors in .050˝ or 1mm Pitch



-65°C to +260°C Rating – Ideal for the Harshest Environments



Low Smoke/Zero Halogen (LSZH)

Cicoil’s high performance line of at ribbon cable is ideal for

electronic applications that require better exibility, broader

temperature and harsh environment capabilities than those

oered by PVC or other ribbon cables. Cicoil’s patented Flexx-Sil™

jacket provides the highest ex, highest performance ribbon cable

available.

Hi-Flex, Hi-Temp IDC Ribbon Cable

Cable

Gauge Pitch

Amp

Rating

No. of

Conductors

Dimensions

Part

Number

Width Span Height

28 AWG

.050˝

10 0.50˝ 0.45˝ 0.04˝ max. 310J101-10

14 0.70˝ 0.65˝ 0.04˝ max. 310J101-14

16 0.80˝ 0.75˝ 0.04˝ max. 310J101-16

20 1.00˝ 0.95˝ 0.04˝ max. 310J101-20

26 1.30˝ 1.25˝ 0.04˝ max. 310J101-26

28 1.40˝ 1.35˝ 0.04˝ max. 310J101-28

30 1.50˝ 1.45˝ 0.04˝ max. 310J101-30

34 1.70˝ 1.65˝ 0.04˝ max. 310J101-34

40 2.00˝ 1.95˝ 0.04˝ max. 310J101-40

44 2.20˝ 2.15˝ 0.04˝ max. 310J101-44

50 2.50˝ 2.45˝ 0.04˝ max. 310J101-50

60 3.00˝ 2.95˝ 0.04˝ max. 310J101-60

64 3.20˝ 3.15˝ 0.04˝ max. 310J101-64

28 AWG

1mm

10 10 mm 9 mm 0.94 mm 666K101-10

16 16 mm 15 mm 0.94 mm 666K101-16

20 20 mm 19 mm 0.94 mm 666K101-20

26 26 mm 25 mm 0.94 mm 666K101-26

30 30 mm 29 mm 0.94 mm 666K101-30

34 34 mm 33 mm 0.94 mm 666K101-34

40 40 mm 39 mm 0.94 mm 666K101-40

44 44 mm 43 mm 0.94 mm 666K101-44

50 50 mm 49 mm 0.94 mm 666K101-50

Note

1. Amp rating is the maximum value for each conductor at room temperature of 70°F (21°C). Amp rating decreases as

temperature increases.

HEIGHT

SPAN

WIDTH

Applications

Aerospace, Robotics, Medical, Semiconductor,

Packaging, Surgical Systems

J1 J1

CABLE LENGTH

Cable Assemblies

Cable Length (feet) Part Number Addition

3 -CA003

6 -CA006

12 -CA012

Notes

1. Append onto base cable Part Number for complete

assembly. Example: 310J101-10-CA003

2. Connector ratings may dier from cable ratings; refer to

manufacturer specications.

Please contact Cicoil for other

connectors and length options.

Assembly Dimensions

Connectors

• Signal (J1): Berg or equivalent (XX = Position Quantity)

.050˝ Pitch: P/N 71602-00XX

1mm Pitch: P/N 89361-1XX

RoHS

COMPLIANT

REACH

COMPLIANT

FAA

FLAME TESTED

MEETS 94V-0

661-295-1295 n Cicoil.com

LSZH Flexible Flat Cables

Cable Speciﬁcations

All engineering values are nominal and subject to change.

Flexx-Sil™ Jacketing Details 12

Cleanroom Cables 13

Outgassing Performance 13

Current Rating Guide 14

Flammability Testing 14

Compliance & Conformance 14

Online Congurator 15

LSZH Micro IDC Ribbon / p1of1 / 2020-07-21

Mechanical

Conductors: Ultra exible, nely stranded, bare

copper

Minimum Bend Radius:

- 6x cable height for intermediate ex

Outer Jacket Durometer Rating: 65 (Shore A)

See Electrical Rating Chart on Page 14

Environmental

Temperature Rating: -65°C to +260°C

Moisture Rating: Submersible, Salt Water Resistant

Cleanroom Rating: Class 1, Zero Particulates

Extreme Environments: Sunlight, UV Light, Alcohol, Chemical and Oil Resistant

Low Smoke/Zero Halogen (LSZH): Has passed testing for smoke, toxicity,

ammability and halogen content, by UKAS certied lab

Electrical

Operating Voltage: 300

Outer Jacket Dielectric Strength: 450 volts/mil (17.7 kv/mm)

Dimensions



Light, exible design routes easily in tight spaces



.025˝ Pitch works with any Micro IDC connector



Standard sizes available with up to 34 conductors



Rated for Temperatures from -65°C to +260°C



Low Smoke/Zero Halogen (LSZH)

Cicoil’s .025˝ Micro IDC Cable is excellent for tight spacing

applications that require dependable signal density. The Ultra

Flexible cable performs exceptionally well in harsh environments,

including high/low temperatures, and under exposure to moisture

and most chemicals.

Ultra Flexible Micro

IDC Ribbon Cable

Cable

Gauge Pitch

Amp

Rating

Volts

No. of

Conductors

Dimensions

Part

Number

Width Span Height

30 AWG

.025˝

0.2 3K

10 0.250˝ 0.225˝ 0.026˝ 482W101-10

14 0.350˝ 0.325˝ 0.026˝ 482W101-14

16 0.400˝ 0.375˝ 0.026˝ 482W101-16

20 0.500˝ 0.475˝ 0.026˝ 482W101-20

26 0.650˝ 0.625˝ 0.026˝ 482W101-26

28 0.700˝ 0.675˝ 0.026˝ 482W101-28

30 0.750˝ 0.725˝ 0.026˝ 482W101-30

34 0.850˝ 0.825˝ 0.026˝ 482W101-34

Note

1. Amp rating is the maximum value for each conductor at room temperature of 70°F (21°C). Amp rating decreases as

temperature increases.

HEIGHT

SPAN

WIDTH

Applications

Aerospace, Robotics, Medical, Semiconductor, Surgical

Systems, Printer Head, Satellites, Board-to-Board

J1 J1

CABLE LENGTH

Cable Assemblies

Cable Length (feet) Part Number Addition

3 -CA003

6 -CA006

12 -CA012

Notes

1. Append onto base cable Part Number for complete

assembly. Example: 482W101-10-CA003

2. Connector ratings may dier from cable ratings; refer to

manufacturer specications.

Please contact Cicoil for other

connectors and length options.

Assembly Dimensions

Connectors

• Signal (J1): CnC Tech or equivalent (XX = Position Quantity)

.025˝ Pitch: P/N 3230-XX-0103-00

RoHS

COMPLIANT

REACH

COMPLIANT

FAA

FLAME TESTED

MEETS 94V-0

661-295-1295 n Cicoil.com

LSZH Flexible Flat Cables

Cable Speciﬁcations

All engineering values are nominal and subject to change.

Flexx-Sil™ Jacketing Details 12

Cleanroom Cables 13

Outgassing Performance 13

Current Rating Guide 14

Flammability Testing 14

Compliance & Conformance 14

Online Congurator 15

LSZH Festoon / p1of1 / 2020-07-21

Mechanical

Conductors: Ultra exible, nely stranded,

tinned copper

Minimum Bend Radius:

- 6x cable height for intermediate ex

- 10x cable height for continuous ex

Outer Jacket Durometer Rating: 65 (Shore A)

Environmental

Temperature Rating: -65°C to +165°C (higher temperatures available)

Moisture Rating: Submersible, Salt Water Resistant

Cleanroom Rating: Class 1, Zero Particulates

Extreme Environments: Sunlight, UV Light, Alcohol, Chemical and Oil Resistant

Low Smoke/Zero Halogen (LSZH): Has passed testing for smoke, toxicity,

ammability and halogen content, by UKAS certied lab

Electrical

Outer Jacket Dielectric Strength: 450 volts/mil (17.7 kv/mm)

See Electrical Rating Chart on Page 14

Dimensions



Rated from -65°C to +165°C



Ultra Flexible Alternative to PVC & Neoprene Festoon Cables



Available in 18 AWG to 4 AWG Congurations



Low Smoke/Zero Halogen (LSZH)

Cicoil’s line of Flexx-Sil™ Festoon Cables are designed for

continuous exing, extreme temperature and higher voltage

requirement applications. These UV-radiation resistant cables are

an excellent alternative to PVC and Neoprene jacketed at cables

that do not provide reliability in severe environments. The clear

Flexx-Sil™ jacket makes the cables highly exible and ideal for

extreme temperatures and harsh environments.

Flexx-Sil

™

Hi-Temp Festoon Cable

Cable

Amp

Rating

Volts

Conductor

Gauge

No. of

Conductors

Dimensions [inches]

Part

Number

Width Height

15 20K 18 AWG 4 0.43 0.14 CFC-18-4

19 20K 16 AWG

4 0.48 0.15 CFC-16-4

8 0.92 0.15 CFC-16-8

12 1.36 0.15 CFC-16-12

27 20K 14 AWG

4 0.61 0.19 CFC-14-4

8 1.16 0.19 CFC-14-8

36 20K 12 AWG 4 0.75 0.24 CFC-12-4

47 20K 10 AWG 4 0.92 0.29 CFC-10-4

65 20K 8 AWG 4 1.17 0.35 CFC-8-4

95 20K 6 AWG 4 1.47 0.40 CFC-6-4

125 20K 4 AWG 4 1.64 0.47 CFC-4-4

Note

1. Amp rating is the maximum value for each conductor at room temperature of 70°F (21°C). Amp rating decreases as

temperature increases.

2. High tensile, bare copper, silver plated conductors and insulated wires with specic color codes are available by request.

Minimums may apply.

HEIGHT

WIDTH

Applications

Festoon Systems, Gantries, Telescoping

Jetways, Conveyors, Car Washes

J1 J1

CABLE LENGTH

Cable Assemblies

Cable Length

(feet)

Part Number

Addition

3 -CA003

6 -CA006

12 -CA012

Notes

1. Append onto base cable Part Number for

complete assembly.

Example: CFC-18-4-CA003

2. Connector ratings may dier from cable

ratings; refer to manufacturer specications.

Please contact Cicoil for other

connectors and length options.

Assembly Dimensions

Connectors

Wire Gauge Signal (J1)

Gold Contacts - MOLEX, P/N 02-09-6110

9-Pos Housing - MOLEX, P/N 3092092

14-16

Gold Contacts - MOLEX, P/N 02-09-6110

15-Pos Housing - MOLEX, P/N 19-09-2159

4-12 Ring Lugs - Typical

661-295-1295 n Cicoil.com

LSZH Flexible Flat Cables

LSZH Cable Technology / p1of2 / 2020-07-21

Chemical Resistance

For more information visit: http://www.cicoil.com/PDF/chemc2.pdf (11 page document)

Durometer of Cicoil Flexx-Sil

™

Cables

Cicoil’s Flexx-Sil

™

Cable Jacket has a rating of Shore A65. This rating oers a tough yet exible jacket that can resist impacts and other

physical abuse. See the chart below for a simple way to relate shore ratings to common objects.

Flexx-Sil

™

Composition

The description and composition of Cicoil

Flexx-Sil™ jacket is as follows:

Generic Description: Ultra pure, zero

additives and no

contaminants.

Physical Form: Flexible yet durable

Color: Translucent clear

Odor: None

NFPA Prole: Health 0 Flammability 1

Instability/Reactivity

Property Unit Test Method Value

Temperature range ºC ASTM D2137 & UL 94HB -65 to 260

Hardness Shore A ASTM D2240 65-70

Water Absorption % vol. change ASTM D471 <+5

Tensile Strength PSI ASTM D412 >800

Elongation at Break % ASTM D412 >400

Tear Strength lb/in Die B ASTM D624 280

Brittle Point ºC ASTM D2137 -70

Flame Retardant Temp. ºC UL94HB & IEC332 260 min

Decomposition Temp. ºC PTL 13057 446.2

Combustion Temp. ºC PTL 13057 710.3

EXTRA SOFT

Chewing

Gum

Racquet

Ball

Rubber

Band

FLEXX-SIL™ JACKET SUPERTUFF™ JACKET

Pencil

Eraser

Tire

Tread

Shoe

Heel

Shopping

Cart Wheel

Hard

Hat

SHORE A 10 20 30 40 50 60 70 80 90 95 100

SHORE D 22 25 35 45 55 65 75

SHORE OO

30 35

40 50 55 60 70 80 90 95 98

SOFT

MEDIUM

SOFT

MEDIUM

HARD

HARD EXTRA HARD

Flexx-Sil

™

Cable Jacketing – Simply Superior

Cicoil invented the ribbon cable in 1956, and we have continually perfected and improved our technology to make high performance

at cables. After years of extensive R&D, Cicoil achieved a breakthrough in the method and materials used in making our exible at

cables. In combination with our patented extrusion process, Cicoil developed an exclusive material which is ideally suited to high ex,

high performance at cable applications. This unique material is called Flexx-Sil™, and it combines the best aspects of the silicone rubber

polymer with our exclusive extrusion process, to make the most advanced cable jacketing material available in the marketplace.

Flexx-Sil™ cable jacketing provides the following high performance features:

Rubber Hardness — The Shore Scale

Physical and Chemical Properties –

physical and mechanical, per ZZ-R-765E



Temperature Extremes – Operates at temperatures from -65°C to

+260°C. Also stays exible in temps as low as -100°C.



Flexibility – Has the natural exibility of silicone rubber, which is

more than twice as exible as PVC or PTFE insulation.



Crystal Clear – Flexx-Sil

™

is crystal clear, and virtually translucent,

clearly showing the purity and the cleanliness of the material



Low Outgassing – The purity of Flexx-Sil™ means that it has very

low outgassing characteristics, as the molecular bond is extremely

strong, and the extrusion process results in virtually zero impurities.



Durable – Flexx-Sil

™

has a Durometer of 65 (Shore A), and can be

provided in a SuperTu

™

version with a Durometer of 85 (Shore A).



Zero Particulates – The purity of Flexx-Sil™ results in a Class 1

Cleanroom rating, as the insulation material has zero particulates



Halogen Free – Flexx-Sil™ jacketing is 100% Halogen Free



Water/Chemical/UV Resistant – Flexx-Sil

™

jacketing is water proof

(including immersion), is resistant to most chemicals, and can

operate for years in intense UV and sunlight conditions.

661-295-1295 n Cicoil.com

LSZH Flexible Flat Cables

LSZH Cable Technology / p2of2 / 2020-07-21

Cicoil Cables Outgassing Performance

Cicoil outgassed cables meet the following outgassing requirements:

Details

Certied to Total Mass Loss (TML): <1.00%

CVCM (Collected Volatile Condensable Materials): <0.10%

Vacuum Bake (PSI): 10

-6

torr

Vacuum Bake (Temp): +160ºC

Vacuum Duration (h): 48 hours

Other Ratings:

NASA Outgassing Specication: Spec 1124

Standard Test Method for TML and CVCM: ASTM E595-93

Notes:

1. Outgassing certicates available upon request.

2. Additional outgassing fee may apply, contact Cicoil for details.

Cicoil Cleanroom Cables

Cicoil cables are suitable for use in class 1 to 100,000 cleanroom

environments. No particulates are generated from Cicoil cables

during use in static or dynamic applications.

Product Type: Cicoil Ultraex cables

Product Family: Flat and round cables using Flexx-Sil

™

jacket

Eectivity: Cicoil at and round cables

Applicable Standard: ISO 14644-1 (ISO 3 - 8)

Applicable Standard: FED STD 209E

Verication Detail:



Optical Particle counter and logging



Time duration testing = 120 minutes



Static and dynamic* specimen testing

*Dynamic speed testing velocities varied from 0.2 to 10 ft./min.

Air Flow Verication:



Airow volume control baseline veried



Air velocity control baseline veried



Unidirectional ow area baseline veried



Room air exchange rates baseline veried



HEPA lter integrity veried



Temperature / relative humidity baseline veried

DATA

Particle

Static/Dynamic SIZE

μm

COUNT

Particles/cu-ft.

Static 5.0 0

Dynamic (0.2-10ft/min) 5.0 0

Static 1.0 0

Dynamic (0.2-10ft/min) 1.0 0

Static 0.5 0

Dynamic (0.2-10ft/min) 0.5 0

Static 0.3 0

Dynamic (0.2-10ft/min) 0.3 0

Static 0.2 0

Dynamic (0.2-10ft/min) 0.2 0

Static 0.1 0

Dynamic (0.2-10ft/min) 0.1 0

Technology

661-295-1295 n Cicoil.com

LSZH Flexible Flat Cables

LSZH Ratings & Approvals / p1of1 / 2020-07-22

Current Rating Guide for Wire

Please see the current rating guide below. You may use this guide to obtain estimated current ratings for wire. The table provided in this

brochure only includes gauges available for standard orders of LSZH cables. For gauges available to the entire Cicoil standard product

line and custom orders, see the unabridged table in the full product catalog, or online at cicoil.com/current-rating-guide.

This guide is for reference only. Current ratings will vary depending on each individual application. Careful calculations must be taken to

assure proper current loads on wire. Always implement circuit interruption for the protection of wire and cable.

Wire Gauge

(AWG)

Diameter Inches Diameter mm Ohms/ 1000 ft

Ohms/

Maximum amps for chassis wiring

4 0.2043 5.18922 0.2485 0.81508 135

6 0.162 4.1148 0.3951 1.295928 101

8 0.1285 3.2639 0.6282 2.060496 73

10 0.1019 2.58826 0.9989 3.276392 55

12 0.0808 2.05232 1.588 5.20864 41

14 0.0641 1.62814 2.525 8.282 32

16 0.0508 1.29032 4.016 13.17248 22

18 0.0403 1.02362 6.385 20.9428 16

20 0.032 0.8128 10.15 33.292 11

22 0.0254 0.64516 16.14 52.9392 7

24 0.0201 0.51054 25.67 84.1976 3.5

26 0.0159 0.40386 40.81 133.8568 2.2

28 0.0126 0.32004 64.9 212.872 1.4

30 0.01 0.254 103.2 338.496 0.86

Reach Declaration of Conformance

Cicoil products do not discharge (during normal use and disposal)

any dangerous substances dened in REACH and for human health

nor the environment. Cicoil complies with the conditions of Article

7 paragraph 1, Chapter 1 / Title 11.

Cicoil declares that our products meet or exceed the requirements

set out by Regulation (CE) No. 1907/2006, called REACH.

Cicoil Flexx-Sil

™

and Compliance to

European Directives RoHS

Cicoil Flexx-Sil

™

jacket is compliant to the RoHS directive.

This declaration is made regarding the following directives of the

European Parliament:



European Commission Directive 2002/96/EC relating to Waste

Electrical & Electronic Equipment (WEEE Directive)



European Commission Directive 2002/95/EC relating to the

Restriction of the use of certain Hazardous Substances in electrical

& electronic equipment (RoHS Directive)



European Commission Directive 2003/11/EC relating to restrictions

on the marketing and use of certain dangerous substances and

preparations (pentabromodiphenyl ether, octabromodiphenyl

ether)

Furthermore, Cicoil Flexx-Sil

™

jacket does not utilize ozone-

depleting substances (low molecular weight CFCs, HCFCs, HFCs or

HCs) as additives or within the manufacturing process.

The prohibited substances are not normally present in the

product(s) mentioned above at or above the specied guide

concentrations* 0.1% (by weight) lead, mercury, hexavalent

chromium, PBB, PBDE, PentaBDE or OctaBDE; and 0.01% (by

weight) cadmium.

Cicoil Flammability Testing Approvals

UL 94V-0 — Cicoil cable has been tested at UL Laboratories

and shown to:

A. Not have any specimens that burn with aming combustion for

more than 10 seconds after either application of the test ame.

B. Not have a total aming combustion time exceeding 50 seconds

for the 10 ame applications for each set of ve specimens.

C. Not have any specimens that burn with aming or glowing

combustion up to the holding clamp.

D. Not have any specimens that drip aming particles that ignite

the dry absorbent surgical cotton located 12 inches below the

test specimen.

E. Not have any specimens with glowing combustion that persists

for more than 30 seconds after the second removal of the test

ame.

FAA — FAA Flammability Testing

Cicoil cable has been tested and complies with FAA Title 14 CFR,

PART 25—Subpart D, § 25.853 (a) compartment interiors, [Amdt.

25-116, 69 FR 62788, Oct. 27, 2004] Appendix F to Part 25, Part I (a)

(1)(ii).

Cicoil cable is conrmed to be self-extinguishing. The average

after-ame time must not exceed 15 seconds: and aming

drippings must not continue to burn for more than 5 seconds

after falling to the cabinet oor. This test was conducted in

accordance with the standards established by The Federal Aviation

Administration, as described above.

Technology

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LSZH Flexible Flat Cables

LSZH Cable Congurator / p1of1 / 2020-07-21

Online Cable Conﬁgurator – Easy as 1-2-3!

Add Conductors & Tubing

to Your Cable

Design Your Own Flat Cable in Just

Minutes! Over 10 Million Potential

Conﬁgurations. Try It Today!

Remove or Rearrange Parts

as Needed and Submit

Get a Drawing with Pricing

Custom design your own cable in real time at Cicoil.com with our

online Cable Congurator. It features drag & drop simplicity to

design any at cable, and get an immediate drawing and quote.

Cables can be constructed of many elements, including shielded

Power conductors, shielded Signal conductors, Video and Coax

wires, Tubing for Fluids or Gases, and other design elements like

Cicoil’s patented StripMount™ fastening strip. Immediately after

constructing a at cable design, you will receive an engineering

drawing and a price quotation.

Try out the Cicoil Flat Cable Congurator today. Find it at:

https://www.cicoil.com/flat-cable/configurator

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24960 Avenue Tibbitts

Valencia, CA 91355

661.295.1295 • www.cicoil.com

Our cables and cable assemblies are used in a wide variety of

medical applications, including automated medical equipment,

medical robotics, testing equipment, and also human medical

devices like hearing aids.

Semiconductor Equipment

Military/Aerospace

Industrial Automation/Motion Control

Medical

Our high performance cable assemblies are used in a wide

variety of extremely demanding motion control and industrial

automation applications. Linear motor stages, multi-axis

motion systems, robotic equipment, servo axes, and packaging

equipment all use Cicoil exible cables to achieve optimum,

reliable performance.

Cicoil has thousands of cable assemblies operating in the most

sophisticated missile, ghter aircraft, commercial aviation, and

space applications. Cicoil’s Flexx-Sil™ cables are ideal for mission-

critical military and aerospace applications.

Cicoil Flexx-Sil™ Cables and Cable Assemblies have been used by

most major semiconductor equipment manufacturers, in some of

the most demanding applications in the industry. Wafer robots,

deposition equipment, cleaning robots, and wafer inspection are

some of the applications that use Cicoil cables.

Cicoil has been the leader in high performance at cable technology for more than sixty

years. Our cables are used in thousands of demanding applications, in a multitude of

industries. Whenever high performance at cables are needed, Cicoil is The Clear Choice.

#LSZH 7/20 5MPRINTED IN U.S.A.

The Clear Choice