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The Clear ChoiceFlexible Flat Cables for Low Smoke and Zero Halogen RequirementsLSZH Cables
LSZH Cable Done RightStandard LSZH cables tend to be sti due to low smoke, ame retardant and low toxicity additives. Cicoil’s Ultra Flex LSZH cables are the perfect alternative. Our proprietary Flexx-Sil™ engineered elastomer jacket-ing material naturally exhibits extreme ammability resistance and low smoke attributes without extra additives, and Flexx-Sil™ is halogen-free. Cicoil’s highly exible LSZH cables have been successfully tested & certi-ed by a UKAS Lab for smoke, toxicity, ammability and halogen content. Cicoil LSZH Cables are ideal for use in environments that require safety and high- performance reliability. Applications for use include:2661-295-1295 n Cicoil.comLSZH Flexible Flat CablesLSZH Intro / p1of2 / 2021-08-05 nHighly Populated Facilities: Indoor Stadiums, Theme Park Attractions, Hotels, Hospitals, Sports Centers, Theaters, Casinos, Malls, Hospitals nData Centers: Computer Rooms and Switching Centers nMass Transit: Rail & Subway Cars, Monorails, Buses nAerospace: Commercial & Military Aircraft, Space Craft, Helicopters nShipboard: Naval Vessels, Commercial Ships, Ocean Liners, SubmarinesWhat are Halogens?Halogens include the ve non-metallic elements Astatine (At), Bromine (Br), Chlo-rine (Cl), Fluorine (F) and Iodine (I), which form Group 7 in the Periodic Table of Elements. The term Halogen means “salt producing” or “salt forming”. When any of these 5 elements are combined with metals, they produce binary “salts”, such as calcium uoride, sodium chloride (table salt}, silver bromide and potassium iodide. Why are Halogens Dangerous? Typically, electrical cables manufactured with PVC, Neoprene, Chlorinated Polyeth-ylene (CPE), FEP and PTFE/Teon®, utilize the addition of halogens as a ame retar-dant and to improve high temperature resistance. However, when cables contain-ing halogens are burned they produce toxic fumes and corrosive gases which sear the eyes, nose, mouth and throat to cause severe respiratory damage, disorientation and even death. These gases when exposed to water (e.g., sprinkler systems, humidity, rain) produce dangerous and destructive uids such as hydrochloric and hydrouoric acids that can destroy expensive electronic equipment and computer systems.
3661-295-1295 n Cicoil.comLSZH Flexible Flat CablesLSZH Intro / p2of2 / 2021-08-05The Flexx-Sil™ Advantage Constructed with its proprietary Flexx-Sil™ jacketing material, Cicoil’s high performance at cables listed in this brochure are Low Smoke Zero Halogen (LSZH). The ultra-pure material by nature is ame retardant and combines the best aspects of silicone rubber, such as exibility, durabil-ity and extreme temperature exposure, but without any contaminating substances. Due to its unique mixture of materials, Flexx-Sil™ does not ignite easily, and if ignited, will not produce black smoke or toxic gas during combus-tion. The Crystal-Clear, noncorrosive jacket does not contain color addi-tives, plasticizers, CFC’s or halogens, which are typically found in other cable jacketing materials. Cicoil has been a leader in designing and manufacturing high performance cable assemblies for over sixty years. The company’s Patented Flexx-Sil™ Flat Cable Technology provides high exibility, extremely long life, and they can withstand temperature extremes from −65 degrees to +260 degrees Celsius. Cicoil’s at cables are used in thousands of demanding applications, including aircraft fuel control cells, semiconductor automation, and the International Space Station. Cicoil designs and manufactures its Flexx-Sil™ jacketed cables and cable assemblies in an automated facility in Valencia, California. Cicoil’s quality assurance system is certied to the ISO 9001 (AS9100) standard. Visit www.cicoil.com for more information, or call 661-295-1295 to speak to an application engineer.What Makes it Halogen-free?Electrical and electronic cable products are considered Halogen-free if they are manu-factured without the use of the ve salt forming elements, in the raw materials or the nished cable products. Cicoil Flexx-Sil® -jacketed cables contain no astatine, bromine, iodine, uorine or chlorine. So, while exhibiting ame- and combustion-resistance, they remain 100% Halogen-free.Cicoil’s LSZH Cables are extremely durable, perform very well in extreme temperature conditions (−104°C to +165°C), meet the Air Cleanliness Requirements of ISO 146441 and exceed the outgassing requirements of ASTM E595. The non-particulate generating cable is Class 1 Clean Room Rated, RoHS & REACH Compliant, and is cured continuously, with no debris or material contamination in an automated, climate-controlled environment. In addition, the cable jacket passes UL/CSA VW-1, FT 1 & FT 2, UL 94V-0 ammability testing, HL1 & HL2 levels of EN 45545-1 and FAA burn testing. The ultra-pure Flexx-Sil™ jacket oers 100% transparency, is self-heal-ing from small punctures and will not deform or prematurely age due to prolonged exposure to sunlight, high heat, ozone, UV light, radia-tion, humidity, fungus, acid, water, sodium chloride, vibration and many chemicals.
4661-295-1295 n Cicoil.comLSZH Flexible Flat CablesLSZH VS / p1of1 / 2020-07-22Non-LSZH Cables Cicoil LSZH CablesCommon jacketing materials like PVC, Neoprene, and PTFE/Teon™ require the addition of halogens to reduce ammability. In cases, however, where combustion does occur, burning halogens result in dense smoke and corrosive/toxic gases.Cicoil’s Flexx-Sil™ cable jacketing is inherently ame resistant and uses NO HALOGENS. Flexx-Sil™ is our proprietary elastomeric cable encapsulation material that is naturally resistant to combustion, and if ignited under extreme conditions, does not produce black smoke or toxic gas or corrosive substances.Cables containing halogens present a serious risk to any populated environment. If exposed to water after being burned—as in the case of the use of re suppression systems or even humidity in the air—halogen-containing cable/wire jacketing will release dangerous or even deadly chemicals such as hydrochloric acid.A safer choice for all environments, but essential when the safety of human life is a top priority, as in highly populated facilities, mass transit, and crewed vehicles. In the event of a re, the danger to individuals will not be compounded by toxic, halogen-based airborne chemicals.The microcircuitry aboard most electronic equipment is particularly susceptible to the acidic moisture produced by materials without LSZH classication.Mitigates damage done to equipment during a re. Flexx-Sil™ does not release the corrosive chemicals that eat away at delicate electronics and computer systems.Flame and combustion retardation additives used on common cable and wire jacketing typically stiffens the material, making the product less flexible and compliant, and susceptible to a shorter functional life in motion applications.Even with LSZH classication, Flexx-Sil™ jacketing provides extreme exibility, is 100% transparent, self-heals small punctures, and remains very durable within stressful environmental conditions.Industry standard cables are infused with color additives that contain contaminants and don't allow for inspection of the cable for possible wire shorts and safety issues.Crystal-clear jacketed cables oer 100% transparency, which allows for quick, safe inspection of cables in just about any application.LSZH Cables from Other Manufacturers Cicoil LSZH CablesTypically, LSZH cables require ller materials to make them low smoke and zero halogen. This makes the jacket less resistant to chemicals, water, and other environmental stresses as compared to non-LSZH cables, and may even inhibit the cables' mechanical and electrical characteristics.Cicoil’s Flexx-Sil™ jacketing material is ame retardant by nature, completely non-toxic, and requires no additives to achieve zero halogen. It also oers excellent resistance to harsh environments, water, acid and many chemicals.The materials used to make the cable LSZH limits the exibility of the cable and impedes its performance in continuous motion and robotics applications.Cicoil’s at cables are designed to prevent wire breakage, jacket punctures, and operational failure when exposed to tight bending, exing, mechanical stress, and harsh environments.The outer jacket of LSZH cables may crack during installation or tight bends, so lubricants are recommended to prevent jacket damage.Cicoil’s unique cable jacket requires minimal maintenance thanks to its self-healing properties and integrity through long term exposure to tight bending, conned spaces, and even vibration.Cicoil LSZH Cables VS Non-LSZH CablesCicoil LSZH Cables VS Other LSZH Cables
5661-295-1295 n Cicoil.comLSZH Flexible Flat CablesLSZH ToC / p1of1 / 2020-08-04Low Smoke, Zero Halogen Flexible Flat CablesHi-Flex Unshielded Multi-Conductor Cable for Power and Control Applications 6Hi-Flex Single Conductor Cable for High Voltage Applications 8Hi-Flex, Hi-Temp IDC Ribbon Cable 9Ultra Flexible Micro IDC Ribbon Cable 10Flexx-Sil™ Hi-Temp Festoon Cable 11 n Available from Stock n Available as Bulk Cable or Complete Assemblies
.035”.037”AABBBBABBABBABBABBBBAA.050” Pitch1mm PitchRoHSCOMPLIANTREACHCOMPLIANTFAAFLAME TESTEDULMEETS 94V-06661-295-1295 n Cicoil.comLSZH Flexible Flat CablesLSZH Unshielded / p1of2 / 2021-08-05 nIdeal for High Performance Power & Control Applications nUltra Flexible Cable for Conned Area and Continuous Motion n4 AWG - 28 AWG Conductors Available in 2 - 12 Conductors nLow Smoke/Zero Halogen (LSZH)Cicoil’s line of Hi-Flex Unshielded Cables provides the advantages of all Cicoil exible cables in a standard, low-cost package. Ultra-exible, nely stranded wire conductors are used for maximum exibility and long life in dynamic, exing applications. Cicoil’s patented extrusion process encapsulates the wire conductors in a crystal clear, exible, yet extremely durable Flexx-Sil™ insulation. Hi-Flex Unshielded CableCableAmp Rating1Volts DCConductor GaugeNo. of ConductorsDimensions [inches]Part NumberWidth Height5 12K 28 AWG2 0.13 0.08 969M101-28-23 0.18 0.08 969M101-28-34 0.23 0.08 969M101-28-46 0.33 0.08 969M101-28-68 0.43 0.08 969M101-28-810 0.53 0.08 969M101-28-106 12K 26 AWG2 0.14 0.09 969M101-26-23 0.19 0.09 969M101-26-34 0.25 0.09 969M101-26-46 0.35 0.09 969M101-26-68 0.46 0.09 969M101-26-810 0.57 0.09 969M101-26-108 12K 24 AWG2 0.15 0.10 969M101-24-23 0.21 0.10 969M101-24-34 0.27 0.10 969M101-24-46 0.38 0.10 969M101-24-68 0.50 0.10 969M101-24-810 0.62 0.10 969M101-24-1012 0.74 0.10 969M101-24-1211 18K 22 AWG2 0.18 0.11 969M101-22-23 0.25 0.11 969M101-22-34 0.32 0.11 969M101-22-46 0.45 0.11 969M101-22-68 0.59 0.11 969M101-22-810 0.73 0.11 969M101-22-1012 0.87 0.11 969M101-22-12Note1. Amp rating is the maximum value for each conductor at room temperature of 70°F (21°C). Amp rating decreases as temperature increases. Dimensions2-12 ConductorsApplications Aerospace, Festoon Systems, Robotics, Medical, Oil Drilling, PackagingCable Assemblies – 22-28 AWGCable Length (feet) Part Number Addition3 -CA0036 -CA00612 -CA012Notes1. Append onto base cable Part Number for complete assembly. Example: 969M101-28-2-CA0032. Connector ratings may dier from cable ratings; refer to manufacturer specications.Please contact Cicoil for other connectors and length options.J1 J1CABLE LENGTHAssembly DimensionsConnectors for 28 AWG• Signal (J1): 25-Pos D-SUB - Amphenol, P/N L717-DB25P Metallized Shell - TE, P/N 5748677-3Connectors for 22-26 AWG• Signal (J1): Gold Contacts - TE, P/N 745254-2 25-Pos D-SUB Housing - TE, P/N 5205208-1WIDTHHEIGHT
7661-295-1295 n Cicoil.comMore PageCable SpecificationsAll engineering values are nominal and subject to change.Flexx-Sil™ Jacketing Details 12Cleanroom Cables 13Outgassing Performance 13Current Rating Guide 14Flammability Testing 14Compliance & Conformance 14Online Congurator 15 LSZH Unshielded / p2of2 / 2021-08-05MechanicalConductors: Ultra exible, nely stranded, tinned copperMinimum Bend Radius: - 6x cable height for intermediate ex - 10x cable height for continuous exOuter Jacket Durometer Rating: 65 (Shore A)EnvironmentalTemperature Rating: –104°C to +165°CMoisture Rating: Submersible, Salt Water ResistantCleanroom Rating: Class 1, Zero ParticulatesExtreme Environments: Sunlight, UV Light, Alcohol, Chemical and Oil ResistantLow Smoke/Zero Halogen (LSZH): Has passed testing for smoke, toxicity, ammability and halogen content, by UKAS certied labElectricalOuter Jacket Dielectric Strength: 450 volts/mil (17.7 kv/mm)See Electrical Rating Chart on Page 14Flexible Flat Cables & Cable AssembliesCable (continued)Amp Rating1Volts DCConductor GaugeNo. of ConductorsDimensions [inches]Part NumberWidth Height13 18K 20 AWG2 0.20 0.12 969M101-20-23 0.28 0.12 969M101-20-34 0.36 0.12 969M101-20-46 0.51 0.12 969M101-20-68 0.67 0.12 969M101-20-810 0.83 0.12 969M101-20-1012 0.99 0.12 969M101-20-1220 20K 18 AWG2 0.24 0.14 969M101-18-23 0.33 0.14 969M101-18-34 0.43 0.14 969M101-18-46 0.62 0.14 969M101-18-68 0.81 0.14 969M101-18-810 1.00 0.14 969M101-18-1012 1.19 0.14 969M101-18-1226 20K 16 AWG2 0.26 0.15 969M101-16-23 0.37 0.15 969M101-16-34 0.48 0.15 969M101-16-46 0.70 0. 15 969M101-16-68 0.92 0. 15 969M101-16-810 1.14 0. 15 969M101-16-1012 1.36 0. 15 969M101-16-1227 20K 14 AWG3 0.47 0.19 969M101-14-34 0.61 0. 19 969M101-14-48 1.16 0. 19 969M101-14-836 20K 12 AWG3 0.58 0. 24 969M101-12-34 0.75 0.24 969M101-12-447 20K 10 AWG 4 0.92 0.29 969M101-10-465 20K 8 AWG 4 1.17 0.35 969M101-8-495 20K 6 AWG 4 1.47 0.40 969M101-6-4125 20K 4 AWG 4 1.64 0.47 969M101-4-4Note1. Amp rating is the maximum value for each conductor at room temperature of 70°F (21°C). Amp rating decreases as temperature increases. J1J1J1J1J1J1J1J1J1J1CABLE LENGTHCABLE LENGTHCable Assemblies – 4-20 AWGCable Length (feet)Part Number Addition3 -CA0036 -CA00612 -CA012Notes1. Append onto base cable Part Number for complete assembly. Example: 969M101-20-2-CA0032. Connector ratings may dier from cable ratings; refer to manufacturer specications.Please contact Cicoil for other connectors and length options.Assembly DimensionsConnectors for 4-12 AWG• Signal (J1): Ring Lugs - TypicalConnectors for 14-20 AWG• Signal (J1): Gold Contacts - MOLEX, P/N 02-09-6110 15-Pos Housing - MOLEX, P/N 19-09-2159
BARoHSCOMPLIANTREACHCOMPLIANTFAAFLAME TESTEDULMEETS 94V-08661-295-1295 n Cicoil.comLSZH Flexible Flat CablesMore PageCable SpecificationsAll engineering values are nominal and subject to change.Flexx-Sil™ Jacketing Details 12Cleanroom Cables 13Outgassing Performance 13Current Rating Guide 14Flammability Testing 14Compliance & Conformance 14Online Congurator 15LSZH Unshielded Single / p1of1 / 2021-08-05MechanicalConductors: Ultra exible, nely stranded, tinned copperMinimum Bend Radius: - 6x cable height for intermediate ex - 10x cable height for continuous exOuter Jacket Durometer Rating: 65 (Shore A)EnvironmentalTemperature Rating: –104°C to +165°CMoisture Rating: Submersible, Salt Water ResistantCleanroom Rating: Class 1, Zero ParticulatesExtreme Environments: Sunlight, UV Light, Alcohol, Chemical and Oil ResistantLow Smoke/Zero Halogen (LSZH): Has passed testing for smoke, toxicity, ammability and halogen content, by UKAS certied labElectricalOuter Jacket Dielectric Strength: 450 volts/mil (17.7 kv/mm)See Electrical Rating Chart on Page 14 nIdeal for Power Applications Requiring Voltages up to 42,000 Volts DC nExcellent Alternative to PVC & Teon Wire in Conned Area and Motion Applications nAvailable from 4 AWG to 30 AWG nLow Smoke/Zero Halogen (LSZH)Cicoil’s Hi-Flex Unshielded Single Conductor Cable is ideal for high voltage and extreme temperature applications. Ultra-exible, nely stranded wire conductors are used for maximum exibility and long life in dynamic, exing applications. Cicoil’s patented extrusion process encapsulates the wire conductor in a crystal clear, exible, yet very durable Flexx-Sil™ insulation.Hi-Flex Unshielded Single Conductor CableCableAmp Rating1Volts DCConductor GaugeDiameter [inches]Part Number23 10K 30 AWG 0.21 969M101-30-15 12K 28 AWG 0.21 969M101-28-16 12K 26 AWG 0.22 969M101-26-17 12K 24 AWG 0.22 969M101-24-18 31K 22 AWG 0.23 969M101-22-110 31K 20 AWG 0.24 969M101-20-115 42K 18 AWG 0.25 969M101-18-119 42K 16 AWG 0.26 969M101-16-127 42K 14 AWG 0.28 969M101-14-136 42K 12 AWG 0.30 969M101-12-147 42K 10 AWG 0.33 969M101-10-165 42K 8 AWG 0.39 969M101-8-195 42K 6 AWG 0.44 969M101-6-1125 42K 4 AWG 0.50 969M101-4-1Note1. Amp rating is the maximum value for each conductor at room temperature of 70°F (21°C). Amp rating decreases as temperature increases. 2. High tensile, bare copper and silver plated conductors, insulated wires with specic color codes are available by request. Minimums may apply.DimensionsDIAMETERApplications Aerospace, Solar Panel, Robotics, Medical, Oil Drilling, Wind Turbine, WeldingJ1 J1CABLE LENGTHCable AssembliesCable Length (feet)Part Number Addition3 -CA0036 -CA00612 -CA012Notes1. Append onto base cable Part Number for complete assembly. Example: 969M101-30-1-CA0032. Connector ratings may dier from cable ratings; refer to manufacturer specications.Please contact Cicoil for other connectors and length options.Assembly DimensionsConnectors• Signal (J1): Ring Lug
AABBRoHSCOMPLIANTREACHCOMPLIANTFAAFLAME TESTEDULMEETS 94V-09661-295-1295 n Cicoil.comLSZH Flexible Flat CablesMore PageCable SpecificationsAll engineering values are nominal and subject to change.Flexx-Sil™ Jacketing Details 12Cleanroom Cables 13Outgassing Performance 13Current Rating Guide 14Flammability Testing 14Compliance & Conformance 14Online Congurator 15LSZH IDC Ribbon / p1of1 / 2021-08-05EnvironmentalTemperature Rating: –104°C to +260°CMoisture Rating: Submersible, Salt Water ResistantCleanroom Rating: Class 1, Zero ParticulatesExtreme Environments: Sunlight, UV Light, Alcohol, Chemical and Oil ResistantLow Smoke/Zero Halogen (LSZH): Has passed testing for smoke, toxicity, ammability and halogen content, by UKAS certied labElectricalOperating Voltage: 300Outer Jacket Dielectric Strength: 450 volts/mil (17.7 kv/mm)MechanicalConductors: Ultra exible, nely stranded copperMinimum Bend Radius: - 6x cable height for intermediate ex Outer Jacket Durometer Rating: 65 (Shore A)See Electrical Rating Chart on Page 14Dimensions nUltra Flexible Ribbon Cable for standard IDC Connectors nAvailable with up to 64 Conductors in .050˝ or 1mm Pitch n–104°C to +260°C Rating – Ideal for the Harshest Environments nLow Smoke/Zero Halogen (LSZH)Cicoil’s high performance line of at ribbon cable is ideal for electronic applications that require better exibility, broader temperature and harsh environment capabilities than those oered by PVC or other ribbon cables. Cicoil’s patented Flexx-Sil™ jacket provides the highest ex, highest performance ribbon cable available.Hi-Flex, Hi-Temp IDC Ribbon CableCableGauge PitchAmp Rating1No. of ConductorsDimensionsPart NumberWidth Span Height28 AWG .050˝510 0.50˝ 0.45˝ 0.04˝ max. 310J101-1014 0.70˝ 0.65˝ 0.04˝ max. 310J101-1416 0.80˝ 0.75˝ 0.04˝ max. 310J101-1620 1.00˝ 0.95˝ 0.04˝ max. 310J101-2026 1.30˝ 1.25˝ 0.04˝ max. 310J101-2628 1.40˝ 1.35˝ 0.04˝ max. 310J101-2830 1.50˝ 1.45˝ 0.04˝ max. 310J101-3034 1.70˝ 1.65˝ 0.04˝ max. 310J101-3440 2.00˝ 1.95˝ 0.04˝ max. 310J101-4044 2.20˝ 2.15˝ 0.04˝ max. 310J101-4450 2.50˝ 2.45˝ 0.04˝ max. 310J101-5060 3.00˝ 2.95˝ 0.04˝ max. 310J101-6064 3.20˝ 3.15˝ 0.04˝ max. 310J101-6428 AWG 1mm510 10 mm 9 mm 0.94 mm 666K101-1016 16 mm 15 mm 0.94 mm 666K101-1620 20 mm 19 mm 0.94 mm 666K101-2026 26 mm 25 mm 0.94 mm 666K101-2630 30 mm 29 mm 0.94 mm 666K101-3034 34 mm 33 mm 0.94 mm 666K101-3440 40 mm 39 mm 0.94 mm 666K101-4044 44 mm 43 mm 0.94 mm 666K101-4450 50 mm 49 mm 0.94 mm 666K101-50Note1. Amp rating is the maximum value for each conductor at room temperature of 70°F (21°C). Amp rating decreases as temperature increases. HEIGHTSPANWIDTHApplications Aerospace, Robotics, Medical, Semiconductor, Packaging, Surgical SystemsJ1 J1CABLE LENGTHCable AssembliesCable Length (feet) Part Number Addition3 -CA0036 -CA00612 -CA012Notes1. Append onto base cable Part Number for complete assembly. Example: 310J101-10-CA0032. Connector ratings may dier from cable ratings; refer to manufacturer specications.Please contact Cicoil for other connectors and length options.Assembly DimensionsConnectors• Signal (J1): Berg or equivalent (XX = Position Quantity) .050˝ Pitch: P/N 71602-00XX 1mm Pitch: P/N 89361-1XX
AABBRoHSCOMPLIANTREACHCOMPLIANTFAAFLAME TESTEDULMEETS 94V-010661-295-1295 n Cicoil.comLSZH Flexible Flat CablesMore PageCable SpecificationsAll engineering values are nominal and subject to change.Flexx-Sil™ Jacketing Details 12Cleanroom Cables 13Outgassing Performance 13Current Rating Guide 14Flammability Testing 14Compliance & Conformance 14Online Congurator 15LSZH Micro IDC Ribbon / p1of1 / 2021-08-05MechanicalConductors: Ultra exible, nely stranded, bare copperMinimum Bend Radius: - 6x cable height for intermediate ex Outer Jacket Durometer Rating: 65 (Shore A)See Electrical Rating Chart on Page 14EnvironmentalTemperature Rating: –104°C to +260°CMoisture Rating: Submersible, Salt Water ResistantCleanroom Rating: Class 1, Zero ParticulatesExtreme Environments: Sunlight, UV Light, Alcohol, Chemical and Oil ResistantLow Smoke/Zero Halogen (LSZH): Has passed testing for smoke, toxicity, ammability and halogen content, by UKAS certied labElectricalOperating Voltage: 300Outer Jacket Dielectric Strength: 450 volts/mil (17.7 kv/mm)Dimensions nLight, exible design routes easily in tight spaces n.025˝ Pitch works with any Micro IDC connector nStandard sizes available with up to 34 conductors nRated for Temperatures from –104°C to +260°C nLow Smoke/Zero Halogen (LSZH)Cicoil’s .025˝ Micro IDC Cable is excellent for tight spacing applications that require dependable signal density. The Ultra Flexible cable performs exceptionally well in harsh environments, including high/low temperatures, and under exposure to moisture and most chemicals.Ultra Flexible Micro IDC Ribbon CableCableGauge PitchAmp Rating1Volts DCNo. of ConductorsDimensionsPart NumberWidth Span Height30 AWG .025˝0.2 3K10 0.250˝ 0.225˝ 0.026˝ 482W101-1014 0.350˝ 0.325˝ 0.026˝ 482W101-1416 0.400˝ 0.375˝ 0.026˝ 482W101-1620 0.500˝ 0.475˝ 0.026˝ 482W101-2026 0.650˝ 0.625˝ 0.026˝ 482W101-2628 0.700˝ 0.675˝ 0.026˝ 482W101-2830 0.750˝ 0.725˝ 0.026˝ 482W101-3034 0.850˝ 0.825˝ 0.026˝ 482W101-34Note1. Amp rating is the maximum value for each conductor at room temperature of 70°F (21°C). Amp rating decreases as temperature increases. HEIGHTSPANWIDTHApplications Aerospace, Robotics, Medical, Semiconductor, Surgical Systems, Printer Head, Satellites, Board-to-BoardJ1 J1CABLE LENGTHCable AssembliesCable Length (feet) Part Number Addition3 -CA0036 -CA00612 -CA012Notes1. Append onto base cable Part Number for complete assembly. Example: 482W101-10-CA0032. Connector ratings may dier from cable ratings; refer to manufacturer specications.Please contact Cicoil for other connectors and length options.Assembly DimensionsConnectors• Signal (J1): CnC Tech or equivalent (XX = Position Quantity) .025˝ Pitch: P/N 3230-XX-0103-00
RoHSCOMPLIANTREACHCOMPLIANTFAAFLAME TESTEDULMEETS 94V-011661-295-1295 n Cicoil.comLSZH Flexible Flat CablesMore PageCable SpecificationsAll engineering values are nominal and subject to change.Flexx-Sil™ Jacketing Details 12Cleanroom Cables 13Outgassing Performance 13Current Rating Guide 14Flammability Testing 14Compliance & Conformance 14Online Congurator 15LSZH Festoon / p1of1 / 2021-08-05MechanicalConductors: Ultra exible, nely stranded, tinned copperMinimum Bend Radius: - 6x cable height for intermediate ex - 10x cable height for continuous exOuter Jacket Durometer Rating: 65 (Shore A)EnvironmentalTemperature Rating: –104°C to +165°C (higher temperatures available)Moisture Rating: Submersible, Salt Water ResistantCleanroom Rating: Class 1, Zero ParticulatesExtreme Environments: Sunlight, UV Light, Alcohol, Chemical and Oil ResistantLow Smoke/Zero Halogen (LSZH): Has passed testing for smoke, toxicity, ammability and halogen content, by UKAS certied labElectricalOuter Jacket Dielectric Strength: 450 volts/mil (17.7 kv/mm)See Electrical Rating Chart on Page 14Dimensions nRated from –104°C to +165°C nUltra Flexible Alternative to PVC & Neoprene Festoon Cables nAvailable in 18 AWG to 4 AWG Congurations nLow Smoke/Zero Halogen (LSZH)Cicoil’s line of Flexx-Sil™ Festoon Cables are designed for continuous exing, extreme temperature and higher voltage requirement applications. These UV-radiation resistant cables are an excellent alternative to PVC and Neoprene jacketed at cables that do not provide reliability in severe environments. The clear Flexx-Sil™ jacket makes the cables highly exible and ideal for extreme temperatures and harsh environments.Flexx-Sil™ Hi-Temp Festoon CableCableAmp Rating1Volts DCConductor GaugeNo. of ConductorsDimensions [inches]Part Number2Width Height15 20K 18 AWG 4 0.43 0.14 CFC-18-419 20K 16 AWG4 0.48 0.15 CFC-16-48 0.92 0.15 CFC-16-812 1.36 0.15 CFC-16-1227 20K 14 AWG4 0.61 0.19 CFC-14-48 1.16 0.19 CFC-14-836 20K 12 AWG 4 0.75 0.24 CFC-12-447 20K 10 AWG 4 0.92 0.29 CFC-10-465 20K 8 AWG 4 1.17 0.35 CFC-8-495 20K 6 AWG 4 1.47 0.40 CFC-6-4125 20K 4 AWG 4 1.64 0.47 CFC-4-4Note1. Amp rating is the maximum value for each conductor at room temperature of 70°F (21°C). Amp rating decreases as temperature increases. 2. High tensile, bare copper, silver plated conductors and insulated wires with specic color codes are available by request. Minimums may apply.HEIGHTWIDTHApplications Festoon Systems, Gantries, Telescoping Jetways, Conveyors, Car WashesJ1 J1CABLE LENGTHCable AssembliesCable Length (feet)Part Number Addition3 -CA0036 -CA00612 -CA012Notes1. Append onto base cable Part Number for complete assembly. Example: CFC-18-4-CA0032. Connector ratings may dier from cable ratings; refer to manufacturer specications.Please contact Cicoil for other connectors and length options.Assembly DimensionsConnectorsWire Gauge Signal (J1)18Gold Contacts - MOLEX, P/N 02-09-61109-Pos Housing - MOLEX, P/N 309209214-16Gold Contacts - MOLEX, P/N 02-09-611015-Pos Housing - MOLEX, P/N 19-09-21594-12 Ring Lugs - Typical
12661-295-1295 n Cicoil.comLSZH Flexible Flat CablesLSZH Cable Technology / p1of2 / 2021-08-05Chemical ResistanceFor more information visit: https://www.cicoil.com/chemical-compatibility-searchDurometer of Cicoil Flexx-Sil™ CablesCicoil’s Flexx-Sil™ Cable Jacket has a rating of Shore A65. This rating oers a tough yet exible jacket that can resist impacts and other physical abuse. See the chart below for a simple way to relate shore ratings to common objects.Flexx-Sil™ CompositionThe description and composition of Cicoil Flexx-Sil™ jacket is as follows:Generic Description: Ultra pure, zero additives and no contaminants.Physical Form: Flexible yet durableColor: Translucent clearOdor: NoneNFPA Prole: Health 0 Flammability 1 Instability/ReactivityProperty Unit Test Method ValueTemperature range ºC ASTM D2137 & UL 94HB –104 to 260Hardness Shore A ASTM D2240 65-70Water Absorption % vol. change ASTM D471 <+5Tensile Strength PSI ASTM D412 >800Elongation at Break % ASTM D412 >400Tear Strength lb/in Die B ASTM D624 280Brittle Point ºC ASTM D2137 -70Flame Retardant Temp. ºC UL94HB & IEC332 260 minDecomposition Temp. ºC PTL 13057 446.2Combustion Temp. ºC PTL 13057 710.3EXTRA SOFTChewingGumRacquetBallRubberBandFLEXX-SIL™ JACKET SUPERTUFF™ JACKETPencilEraserTireTreadShoeHeelShoppingCart WheelHard HatSHORE A 10 20 30 40 50 60 70 80 90 95 100SHORE D 22 25 35 45 55 65 7520SHORE OO30 3540 50 55 60 70 80 90 95 98SOFTMEDIUMSOFTMEDIUMHARDHARD EXTRA HARDFlexx-Sil™ Cable Jacketing – Simply SuperiorCicoil invented the ribbon cable in 1956, and we have continually perfected and improved our technology to make high performance at cables. After years of extensive R&D, Cicoil achieved a breakthrough in the method and materials used in making our exible at cables. In combination with our patented extrusion process, Cicoil developed an exclusive material which is ideally suited to high ex, high performance at cable applications. This unique material is called Flexx-Sil™, and it combines the best aspects of the silicone rubber polymer with our exclusive extrusion process, to make the most advanced cable jacketing material available in the marketplace.Flexx-Sil™ cable jacketing provides the following high performance features:Rubber Hardness — The Shore ScalePhysical and Chemical Properties – physical and mechanical, per ZZ-R-765E nTemperature Extremes – Operates at temperatures from –104°C to +260°C. Also stays exible in temps as low as -100°C. nFlexibility – Has the natural exibility of silicone rubber, which is more than twice as exible as PVC or PTFE insulation. nCrystal Clear – Flexx-Sil™ is crystal clear, and virtually translucent, clearly showing the purity and the cleanliness of the material nLow Outgassing – The purity of Flexx-Sil™ means that it has very low outgassing characteristics, as the molecular bond is extremely strong, and the extrusion process results in virtually zero impurities. nDurable – Flexx-Sil™ has a Durometer of 65 (Shore A), and can be provided in a SuperTu™ version with a Durometer of 85 (Shore A). nZero Particulates – The purity of Flexx-Sil™ results in a Class 1 Cleanroom rating, as the insulation material has zero particulates nHalogen Free – Flexx-Sil™ jacketing is 100% Halogen Free nWater/Chemical/UV Resistant – Flexx-Sil™ jacketing is water proof (including immersion), is resistant to most chemicals, and can operate for years in intense UV and sunlight conditions.
13661-295-1295 n Cicoil.comLSZH Flexible Flat CablesLSZH Cable Technology / p2of2 / 2021-08-05Cicoil Cables Outgassing PerformanceCicoil outgassed cables meet the following outgassing requirements:DetailsCertied to Total Mass Loss (TML): <1.00% CVCM (Collected Volatile Condensable Materials): <0.10% Vacuum Bake (PSI): 10-6 torr Vacuum Bake (Temp): +160ºC Vacuum Duration (h): 48 hoursOther Ratings:NASA Outgassing Specication: Spec 1124 Standard Test Method for TML and CVCM: ASTM E595-93Notes: 1. Outgassing certicates available upon request. 2. Additional outgassing fee may apply, contact Cicoil for details.Cicoil Cleanroom CablesCicoil cables are suitable for use in class 1 to 100,000 cleanroom environments. No particulates are generated from Cicoil cables during use in static or dynamic applications.Product Type: Cicoil Ultraex cables Product Family: Flat and round cables using Flexx-Sil™ jacket Eectivity: Cicoil at and round cables Applicable Standard: ISO 14644-1 (ISO 3 - 8) Applicable Standard: FED STD 209E Verication Detail: nOptical Particle counter and logging nTime duration testing = 120 minutes nStatic and dynamic* specimen testing*Dynamic speed testing velocities varied from 0.2 to 10 ft./min.Air Flow Verication: nAirow volume control baseline veried nAir velocity control baseline veried nUnidirectional ow area baseline veried nRoom air exchange rates baseline veried nHEPA lter integrity veried nTemperature / relative humidity baseline veriedDATAParticleStatic/Dynamic SIZEμmCOUNTParticles/cu-ft.Static 5.0 0Dynamic (0.2-10ft/min) 5.0 0Static 1.0 0Dynamic (0.2-10ft/min) 1.0 0Static 0.5 0Dynamic (0.2-10ft/min) 0.5 0Static 0.3 0Dynamic (0.2-10ft/min) 0.3 0Static 0.2 0Dynamic (0.2-10ft/min) 0.2 0Static 0.1 0Dynamic (0.2-10ft/min) 0.1 0
Technology14661-295-1295 n Cicoil.comLSZH Flexible Flat CablesLSZH Ratings & Approvals / p1of1 / 2020-07-22Current Rating Guide for WirePlease see the current rating guide below. You may use this guide to obtain estimated current ratings for wire. The table provided in this brochure only includes gauges available for standard orders of LSZH cables. For gauges available to the entire Cicoil standard product line and custom orders, see the unabridged table in the full product catalog, or online at cicoil.com/current-rating-guide.This guide is for reference only. Current ratings will vary depending on each individual application. Careful calculations must be taken to assure proper current loads on wire. Always implement circuit interruption for the protection of wire and cable.Wire Gauge (AWG)Diameter Inches Diameter mm Ohms/ 1000 ftOhms/kmMaximum amps for chassis wiring4 0.2043 5.18922 0.2485 0.81508 1356 0.162 4.1148 0.3951 1.295928 1018 0.1285 3.2639 0.6282 2.060496 7310 0.1019 2.58826 0.9989 3.276392 5512 0.0808 2.05232 1.588 5.20864 4114 0.0641 1.62814 2.525 8.282 3216 0.0508 1.29032 4.016 13.17248 2218 0.0403 1.02362 6.385 20.9428 1620 0.032 0.8128 10.15 33.292 1122 0.0254 0.64516 16.14 52.9392 724 0.0201 0.51054 25.67 84.1976 3.526 0.0159 0.40386 40.81 133.8568 2.228 0.0126 0.32004 64.9 212.872 1.430 0.01 0.254 103.2 338.496 0.86Reach Declaration of ConformanceCicoil products do not discharge (during normal use and disposal) any dangerous substances dened in REACH and for human health nor the environment. Cicoil complies with the conditions of Article 7 paragraph 1, Chapter 1 / Title 11.Cicoil declares that our products meet or exceed the requirements set out by Regulation (CE) No. 1907/2006, called REACH.Cicoil Flexx-Sil™ and Compliance to European Directives RoHSCicoil Flexx-Sil™ jacket is compliant to the RoHS directive.This declaration is made regarding the following directives of the European Parliament: nEuropean Commission Directive 2002/96/EC relating to Waste Electrical & Electronic Equipment (WEEE Directive) nEuropean Commission Directive 2002/95/EC relating to the Restriction of the use of certain Hazardous Substances in electrical & electronic equipment (RoHS Directive) nEuropean Commission Directive 2003/11/EC relating to restrictions on the marketing and use of certain dangerous substances and preparations (pentabromodiphenyl ether, octabromodiphenyl ether) Furthermore, Cicoil Flexx-Sil™ jacket does not utilize ozone-depleting substances (low molecular weight CFCs, HCFCs, HFCs or HCs) as additives or within the manufacturing process.The prohibited substances are not normally present in the product(s) mentioned above at or above the specied guide concentrations* 0.1% (by weight) lead, mercury, hexavalent chromium, PBB, PBDE, PentaBDE or OctaBDE; and 0.01% (by weight) cadmium.Cicoil Flammability Testing ApprovalsUL 94V-0 — Cicoil cable has been tested at UL Laboratories and shown to:A. Not have any specimens that burn with aming combustion for more than 10 seconds after either application of the test ame.B. Not have a total aming combustion time exceeding 50 seconds for the 10 ame applications for each set of ve specimens.C. Not have any specimens that burn with aming or glowing combustion up to the holding clamp.D. Not have any specimens that drip aming particles that ignite the dry absorbent surgical cotton located 12 inches below the test specimen.E. Not have any specimens with glowing combustion that persists for more than 30 seconds after the second removal of the test ame.FAA — FAA Flammability TestingCicoil cable has been tested and complies with FAA Title 14 CFR, PART 25—Subpart D, § 25.853 (a) compartment interiors, [Amdt. 25-116, 69 FR 62788, Oct. 27, 2004] Appendix F to Part 25, Part I (a)(1)(ii).Cicoil cable is conrmed to be self-extinguishing. The average after-ame time must not exceed 15 seconds: and aming drippings must not continue to burn for more than 5 seconds after falling to the cabinet oor. This test was conducted in accordance with the standards established by The Federal Aviation Administration, as described above.
Technology15661-295-1295 n Cicoil.comLSZH Flexible Flat CablesLSZH Cable Congurator / p1of1 / 2020-07-21Online Cable Configurator – Easy as 1-2-3!Add Conductors & Tubing to Your CableDesign Your Own Flat Cable in Just Minutes! Over 10 Million Potential Configurations. Try It Today!Remove or Rearrange Parts as Needed and SubmitGet a Drawing with PricingCustom design your own cable in real time at Cicoil.com with our online Cable Congurator. It features drag & drop simplicity to design any at cable, and get an immediate drawing and quote.Cables can be constructed of many elements, including shielded Power conductors, shielded Signal conductors, Video and Coax wires, Tubing for Fluids or Gases, and other design elements like Cicoil’s patented StripMount™ fastening strip. Immediately after constructing a at cable design, you will receive an engineering drawing and a price quotation. Try out the Cicoil Flat Cable Congurator today. Find it at:https://www.cicoil.com/flat-cable/configurator123
24960 Avenue Tibbitts Valencia, CA 91355 661.295.1295 • www.cicoil.comOur cables and cable assemblies are used in a wide variety of medical applications, including automated medical equipment, medical robotics, testing equipment, and also human medical devices like hearing aids.Semiconductor EquipmentMilitary/AerospaceIndustrial Automation/Motion ControlMedicalOur high performance cable assemblies are used in a wide variety of extremely demanding motion control and industrial automation applications. Linear motor stages, multi-axis motion systems, robotic equipment, servo axes, and packaging equipment all use Cicoil exible cables to achieve optimum, reliable performance.Cicoil has thousands of cable assemblies operating in the most sophisticated missile, ghter aircraft, commercial aviation, and space applications. Cicoil’s Flexx-Sil™ cables are ideal for mission-critical military and aerospace applications.Cicoil Flexx-Sil™ Cables and Cable Assemblies have been used by most major semiconductor equipment manufacturers, in some of the most demanding applications in the industry. Wafer robots, deposition equipment, cleaning robots, and wafer inspection are some of the applications that use Cicoil cables.Cicoil has been the leader in high performance at cable technology for more than sixty years. Our cables are used in thousands of demanding applications, in a multitude of industries. Whenever high performance at cables are needed, Cicoil is The Clear Choice.#LSZH 2021-08-05 5MPRINTED IN U.S.A.The Clear Choice