Command Tooling SystemsProduct Catalog
ICommand Tooling Systems • Phone 800.328.2197 • Fax 800.555.7694 • E-mail support@commandtool.com • Web www.commandtool.comCommand/Urma ..................................1 - 6 High Precision Modular Boring Systems .......................1 - 2 Boring System Overview ...................................................3 Orientation/Setup Instructions: Alpha Modul .................... 4 Swap Out Program for Urma Finish Boring Heads .............. 5 Finish Boring/Straight Shank Toolholders ..........................6Alpha & Beta Modul® ..........................7 - 11 Toolholders ...................................................................7 - 8 Extensions .........................................................................9 Reducers ..........................................................................10 Request for Quote............................................................ 11MicroMax™ Boring System .............. 12 - 18 Features...........................................................................12 Setup ............................................................................... 13 System Overview ............................................................. 14 Finish Boring Heads ..................................................15 - 16 Carbide Boring Bars .........................................................17 Indexable Steel Boring Bars .............................................18VersaMax™ Boring System .............. 19 - 31 Performance Features/Setup Instructions .......................19 System Overview ............................................................. 20 Roughing Performance ...................................................21 Double Cutter Roughing Heads ................................22 - 23 Roughing Insert Holders ..................................................24 Diameter Adjustment Instructions ..................................25 Finish Boring Heads ..................................................26 - 27 Balanceable Fine Boring Head Setup Instructions ...........28 Balanceable Finish Boring Heads .....................................29 Finish Boring Insert Cartridges ........................................30 LBS Deep Boring Toolholders/Carbide Boring Bars ...........31IntraMax™ Boring System ............... 32 - 39 Setup Instructions ...........................................................32 Performance Features......................................................33 System Overview ............................................................. 34 Intermediate Adapters/Integral Shank Adapters .............35 Diameter Extenders/Diameter Turning Blocks .................36 Roughing Heads ..............................................................37 Finish Boring Heads/Insert Cartridges .............................38 Unique Applications ........................................................39MegaMax™ Boring System .............. 40 - 53 Performance Features......................................................40 Setup Instructions ...........................................................41 System Overview ............................................................. 42 Intermediate Adapters/Bore Depth Extensions................43 Diameter Extenders ......................................................... 44 Roughing Heads ..............................................................45 Finish Boring Heads/Insert Cartridges .............................46 Roughing Inserts .............................................................47 Finishing Inserts .......................................................48 - 49 Operating/Speed & Feed Guide .......................................50 Inserts Industry Coding System .......................................51 Command Custom Boring ................................................52 True Zero .........................................................................53CircoTec RX Straight ........................ 54 - 63 Fluted Inserts ...........................................................54 - 55 Helical Inserts .................................................................. 56 Insert Holders ..................................................................57 Holders and Blank Bars .................................................... 58 Shanks With Integrated Compensation Device ................59 DEK Adaptor ....................................................................60 Adjustment and Changing Inserts Instructions ................61 Troubleshooting ..............................................................62 Reamer Form ...................................................................63Terms Of Sale ......................................... 64INDEX .............................................. 65 - 67Table of Contents
1Command Tooling Systems • Phone 800.328.2197 • Fax 800.555.7694 • E-mail support@commandtool.com • Web www.commandtool.com Since forming a strategic alliance with Urma AG Werkzeug of Rupperswil, Switzerland in 1988, Command has marketed Urma modular boring tools in North America. Urma is noted worldwide as a premier manufacturer of high performance modular boring systems including the rst adjustable balanced boring head (20,000 RPM capacity) available anywhere. Their reputation for ingenuity continues to grow with the introduction of the Beta Modul® connection system and the IntraMax™ boring system. Command is a world leader in high performance high precision toolholders ideal for Urma precision boring systems. Tools are stocked at Command for immediate delivery.US built Command toolholders and Swiss built UrmaBore™ precision boring tools combine for maximum boring performance.MicroMax™.040 to 1.575”(1-40 mm)VersaMax™Roughing: .768 to 6.024” (19.5-153 mm)VersaMax™Finishing: .787 to 6.024” (20-153 mm)Command/Urma High Precision Modular Boring Systems
2Command Tooling Systems • Phone 800.328.2197 • Fax 800.555.7694 • E-mail support@commandtool.com • Web www.commandtool.comThe CircoTec RX Reamers are only available from Command Tooling Systems. Contact your sales representative or Command’s Customer Service team today for more information. Information is also available for download at www.commandtool.com.MegaMax™5.9 to 31.7” (150-805 mm)IntraMax™1.9 to 14” Boring (48.3-355.6 mm).35 to 9.8” O.D. Turning (9-248.9 mm)CircoTec.468 to 3.96” (11.9-100.6 mm)Command/Urma High Precision Modular Boring Systems
3Command Tooling Systems • Phone 800.328.2197 • Fax 800.555.7694 • E-mail support@commandtool.com • Web www.commandtool.com 0.040”1.000”2.000”3.000”4.000”5.000”6.000”8.000”31.000”Diameter CapabilitiesCommand/Urma Modular Boring System OverviewNew Straight Shank Beta Modul® Toolholders for Lathes, page 6.New Blank Bars with Beta Modul® Connection, page 58..875-1.1811.142-1.5351.496-2.0081.969-2.6383.425-4.5674.528-6.024Mount 4-Beta 40.040-1.575Mt 1Mt 2-Beta 25Mt 3-Beta 32Mt 4-Beta 40Mt 6-Beta 80Mt 7-Beta 1002.598-3.465Mt 7-Beta 1005.906-31.630V-FlangeBT-FlangeHSKV-FlangeBT-FlangeHSK6.368-8.150...145.787-6.9684.606-5.7873.425-4.6061.929-2.4412.441-2.9532.953-3.465Mt 0.787-.984Mt 5-Beta 631.181.18 1.221.261.381.101.061.38.96 – 1.181.18 – 1.38lockbalanceadjustmentmax20,000 RPMswiss made1.381.341.301.14.87.89.46 .51.55.59.83.79.75.63.67.63.54.59.72– .89.23–.39.46 –.63.54–.71012345678101112131415161718199
4Command Tooling Systems • Phone 800.328.2197 • Fax 800.555.7694 • E-mail support@commandtool.com • Web www.commandtool.comOrientation of the Alpha Modul Setup Instructions: Alpha ModulKeyed Connection Assembly for Mounts 6 & 7:The larger mounts in the Alpha Modul System use keys in their assembly. These keys prevent the connection from over-tightening during heavy metal removal operations. 1. The keyed components utilize the orientation stud to draw the key into the keyway. First, assemble the two components until the key makes contact with the mating face of the joining component. Rotate back until the key is aligned with the keyway.2. Using the assembly X-wrench (53-74-96), insert the small end .314” (8) through the back of the joining component to loosen (counterclockwise) the axial set screw of the orientation stud. Reverse the X-wrench to the large end .472” (12), reinsert it into the back of the joining component and turn counterclockwise to draw the orientation stud into the joining component and the key into the keyway. Be sure that at this step the connection is fully tightened. This is where the pressure between the two joining components is developed. 3. Reverse the wrench once more to the smaller end and retighten the axial set screw. Orientation screw detail. Simple set screw adjustment for altering orientation screw depthOrientation of the Cutting Edge:The cutting edge of the Alpha Modul nishing head can be set to any position with regard to the toolholder’s drive slots. This is important so that during the boring cycle a “drag line” is not created when the tool is removed from the bore. To accomplish this, the mounting threads of the nishing head are a double-threaded screw. This allows the “orientation screw” to be threaded out of the head, changing the distance from the thread lead to the connection face. Changing this distance changes where the cutting edge will be positioned. To do this quickly, follow these simple steps:1. Before starting the adjustment, be sure that the orientation screw is “bottomed out” in the head. To do this, loosen the set screw that is located in the axial center of the screw and thread the screw into the boring head. Tighten the set screw and reassemble the tool, noticing the position of the cutting edge. 2. Looking at the tool with the cutting edge closest to you, decide how many degrees counterclockwise that the cutting edge must travel to get to the required position.3. Disassemble the tool and loosen the axial set screw. Thread the orientation screw out of the head - counterclockwise - twice the number of degrees required to locate the cutting edge at the desired position. Tighten the axial set screw.4. Reassemble the tool and verify that the cutting edge is correctly positioned. Repeat the procedure, if necessary.1. Loosen axial set screw2. Thread the stud into the boring head3. Tighten the axial set screw4. Determine how many degrees cutting edge needs to rotate5. Verify that cutting edge is now aligned with drive slot
5Command Tooling Systems • Phone 800.328.2197 • Fax 800.555.7694 • E-mail support@commandtool.com • Web www.commandtool.com Swap Out Program for Urma Finish Boring HeadsSwap Out Service Program For Urma Finish Boring HeadsAfter a time, everyone’s tooling requires servicing to return the product to its original performance standards. Since this tool is used in your production, we understand you need a quick status evaluation and some options that enable you to return the tool to production as soon as possible.Our program is as follows: STEP ONE: Contact customer service for a Return Material Authorization (RMA) number and send the tool to Command for evaluation. STEP TWO: The tool is evaluated and you are presented with the following options: 1) If the tool is found to have internal hardware problems only, it qualies for the Swap Out Program and a replacement tool with brand new internal hardware is immediately available at a signicantly discounted price. 2) If your head does not qualify for the Swap Out Program due to external damage, an estimate of repair charges will be provided. 3) If the head is found to have excessive damage, you have the opportunity to purchase a new product. Due to the high performance standards of the Urma products and the complexity of the internal design, any disassembly of the product is done at Urma’s factory in Switzerland. This assures the highest quality of performance that your production requires.
6Command Tooling Systems • Phone 800.328.2197 • Fax 800.555.7694 • E-mail support@commandtool.com • Web www.commandtool.comFinish Boring Insert Pocket Features & Straight Shank ToolholdersFinish Boring Insert PocketsThe standard Urma insert pocket is designed to utilize CCMT style inserts or 7˚ relief inserts. But, over time, Urma has determined that there can be advantages to using an insert with an 11˚ relief. It is for this reason that new products have been introduced using a new insert pocket design. The new design is the W/C part number. The W/C pocket is made to support both a 7˚ as well as an 11˚ relief insert. Most insert pockets are milled with a particular draft to determine the angle that the cartridge will support. The W/C pocket has both a 7˚ and 11˚ draft (see diagram below), so it can rigidly accommodate any CPMT, CPGT, or CCGT style insert. (NOTE: Double Cutter Roughing Head Sold Separately)• Urma boring tools can be very eective on applications where the part is turning and the boring tool is stationary.• The toolholders listed below have a Beta Modul® for the application of various MicroMax™, VersaMax™, or IntraMax™ tooling on machines that require a straight shank.• All tools are coolant through.• Variations of the standard designs listed below to suit other machine requirements are available upon request.Straight Shank Toolholders for Boring Tools on LathesStraight Shank Beta Modul® ToolholdersPart No. Beta A L D COD WeightB1500-32-157532 6.575 1.575 1.5 1.259 3.0B1500-40-177240 6.772 1.772 1.5 1.653 4.5B1500-63-236263 7.362 2.362 1.5 2.480 5.0B2000-63-236263 7.362 2.362 2.0 2.480 6.0Now for Lathe use! Double Feed Rate with Double Cutter Roughing Capability.DCODCoolantThroughL5.000A If your work material is constantly changing, the advantage of using a multiple of insert geometries is immeasurable. This freedom allows you the ability to always have the best cutting edge geometry or grade available for all materials you may encounter.11°7°HW/C06..W/C20...012"
7Command Tooling Systems • Phone 800.328.2197 • Fax 800.555.7694 • E-mail support@commandtool.com • Web www.commandtool.com Alpha Modul Toolholders• These high quality, precision ground toolholders exceed industry standards for accuracy in taper and concentricity. AT3 or better shank taper ideal for a solid connection between the tool and the machine.• Quick and easy assembly with Alpha connection. Rugged and completely symmetrical.• Dimensions given in inches (mm).• Weight given in lbs (kg).Standard Balance For Alpha Modul ToolholdersBT 30 G2.5 @ 20,000 RPMBT 35 Not RatedBT 40 G2.5 @ 18,000 RPMBT 45 Not RatedBT 50 G2.5 @ 15,000 RPMV 30 Not RatedV 40 G2.5 @ 18,000 RPMV 45 Not RatedV 50 G2.5 @ 15,000 RPMHSK63 G2.5 @ 18,000 RPMHSK100 G2.5 @ 15,000 RPMAlphaMountCOD* Diameter0+1 0.728 (18.5) 0.787 (20)-1.181 (30)2 0.965 (24.5) 1.142 (29)-1.535 (39)3 1.260 (32) 1.496 (38)-2.008 (51)4 1.654 (42) 1.969 (50)-2.638 (67)5 2.165 (55) 2.598 (66)-3.465 (88)6 2.835 (72) 3.425 (87)-4.567 (116)7 3.701 (94) 4.528 (115)-6.024 (153)*Coupling ODAlphaHSK40ATaper Part No. Mount B E WeightHSK40AH2U3A00044 2.640 (67) .785 (20) 1.04 (26)HSK63AHSK63AH4U4A00033 2.638 (67) 1.614 (41) 2.1 (1.0)HSK63AH4U3A00044 2.875 (73) 1.850 (47) 2.1 (1.0)HSK63AH4U3A00055 3.307 (84) 2.283 (58) 3.1 (1.5)HSK100AHSK100AH6U3A00044 3.125 (79) 1.985 (50) 5.3 (2.4)HSK100AH6U3A00055 3.543 (90) 2.403 (61) 6.8 (3.1)HSK100AH6U3A00066† 4.134 (105) 2.994 (76) 8.7 (4.0)HSK100AH6U3A00077† 5.000 (127) 3.860 (98) 10.4 (4.7)AlphaV-Flange (V40)Part No. Mount B E WeightC4U3-00044 1.375 (35) .75 (19) 1.8 (.81)C4U4-00011 2.244 (57) 0.866 (22) 2.2 (1.0)C4U4-00022 2.244 (57) 0.866 (22) 2.2 (1.0)C4U4-00033 2.677 (68) 1.299 (33) 2.4 (1.1)C4U4-00044 2.677 (68) 1.927 (49) 2.4 (1.1)C4U4-00055 3.307 (84) 2.557 (65) 2.5 (1.5)C4U4-00066† 4.500 (115) 3.750 (96) 6.4 (2.9)C4U4-00077† 5.625 (143) 4.875 (124) 9.5 (4.3)C4U5-00011 3.622 (92) 2.244 (57) 2.3 (1.0)C4U5-00022 4.016 (102) 2.638 (67) 2.6 (1.2)C4U5-00033 5.039 (128) 3.661 (93) 3.2 (1.5)C4U5-00044 5.827 (148) 4.449 (113) 4.3 (2.0)V-Flange (V50)Part No. Mount B E WeightC6U4-00011 2.244 (57) 0.866 (22) 4.8 (2.2)C6U4-00022 2.244 (57) 0.866 (22) 4.8 (2.2)C6U4-00033 2.677 (68) 1.299 (33) 5.0 (2.3)C6U4-00044 2.677 (68) 1.299 (33) 5.3 (2.4)C6U4-00055 3.307 (84) 1.929 (49) 5.8 (2.7)C6U4-00066† 3.543 (90) 2.793 (71) 6.6 (3.0)C6U4-00077† 3.543 (90) 2.793 (71) 9.5 (4.3)C6U5-00011 3.622 (92) 2.244 (57) 6.7 (3.0)C6U5-00022 4.016 (102) 2.638 (67) 7.0 (3.2)C6U5-00033 5.039 (128) 3.661 (93) 7.6 (3.5)C6U5-00044 5.827 (148) 4.449 (113) 8.7 (4.0)AlphaBT-Flange (BT30)Part No. Mount B E WeightB2U4-00011 1.732 (44) 0.866 (22) 1.0 (.45)B2U4-00022 1.732 (44) 0.866 (22) 1.0 (.45)B2U4-00033 2.165 (55) 1.299 (33) 1.2 (.56)B2U4-00044 2.165 (55) 1.299 (33) 1.4 (.65)BT-Flange (BT40)Part No. Mount B E WeightB4U4-00011 1.929 (49) 0.865 (22) 2.2 (1.0)B4U4-00022 1.929 (49) 0.865 (22) 2.2 (1.0)B4U4-00033 2.362 (60) 1.298 (33) 2.4 (1.1)B4U4-00044 2.362 (60) 1.298 (33) 2.4 (1.1)B4U4-00055 2.992 (76) 1.928 (49) 2.5 (1.5)B4U4-00066† 2.992 (76) 1.575 (40) 2.5 (1.5)BT-Flange (BT50)Part No. Mount B E WeightB6U4-00011 2.362 (60) 0.858 (22) 6.8 (3.1)B6U4-00022 2.362 (60) 0.858 (22) 6.8 (3.1)B6U4-00033 2.795 (71) 1.291 (33) 7.0 (3.2)B6U4-00044 2.795 (71) 1.291 (33) 7.0 (3.2)B6U4-00055 3.425 (87) 1.921 (49) 7.3 (3.3)B6U4-00066† 3.661 (93) 2.157 (55) 9.0 (4.1)B6U4-00077† 3.661 (93) 2.157 (55) 9.5 (4.3)CODEB† Keyed Connection
8Command Tooling Systems • Phone 800.328.2197 • Fax 800.555.7694 • E-mail support@commandtool.com • Web www.commandtool.comBeta Modul® Toolholders• Beta Modul® Toolholders• These high quality, precision ground toolholders exceed industry standards for accuracy in taper and concentricity. AT3 or better shank taper ideal for a solid connection between the tool and the machine.• Quick & easy assembly with Beta connection.• Beta Modul® interchangeable with other leading quick-change modular connections.• Dimensions given in inches (mm).• Weight given in lbs (kg).Replacement PartsFor BetaActuation ScrewsPart No.25Z00-25-2432Z00-32-2440Z00-40-2450Z00-50-2463Z00-63-2480Z00-80-24100Z00-100-24Beta COD*B025 0.984 (25)B032 1.260 (32)B040 1.654 (42)B050 2.362 (50)B063 2.480 (63)B080 3.150 (80)B100 3.937 (100)*Coupling ODBetaV-Flange (V40)Part No. Beta B E WeightC4U4-B02525 2.362 (60) .984 (25) 1.8 (.8)C4U4-B03232 2.362 (60) .984 (25) 2.0 (.9)C4U4-B04040 2.362 (60) .984 (25) 2.0 (.9)C4U4-B05050 2.362 (60) 1.612 (41) 2.6 (1.2)C4U4-B06363 2.559 (65) 1.809 (46) 3.3 (1.5)C4U5-B02525 3.346 (85) 1.971 (50) 2.4 (1.1) C4U5-B03232 3.543 (90) 2.168 (55) 2.7 (1.2)C4U5-B04040 3.543 (90) 2.168 (55) 3.1 (1.4)C4U5-B05050 5.512 (140) 4.137 (105) 5.2 (2.4)C4U5-B06363 4.724 (120) 3.309 (84) 5.7 (2.6)C4U6-B02525 4.33 (110) 2.955 (75) 2.7 (1.2)C4U6-B03232 4.724 (120) 3.349 (85) 3.1 (1.4)C4U6-B04040 5.905 (150) 4.560 (116) 4.3 (1.9)V-Flange (V50)Part No. Beta B E WeightC6U4-B02525 2.362 (60) .984 (25) 6.2 (2.8)C6U4-B03232 2.362 (60) .984 (25) 6.4 (2.9)C6U4-B04040 2.362 (60) .984 (25) 6.6 (3.0)C6U4-B05050 2.362 (60) .984 (25) 6.6 (3.0)C6U4-B06363 2.559 (65) 1.181 (30) 6.6 (3.0)C6U4-B08080 2.953 (75) 1.575 (40) 7.3 (3.3)C6U4-B100100 4.921 (125) 4.17 (106) 8.8 (4.0)C6U5-B02525 3.973 (100) 2.562 (65) 6.9 (3.1)C6U5-B03232 3.937 (100) 2.562 (65) 7.2 (3.3)C6U5-B04040 3.937 (100) 2.562 (65) 7.8 (3.5)C6U5-B05050 5.512 (104) 4.137 (105) 9.3 (4.2)C6U5-B06363 4.724 (120) 3.339 (85) 10.2 (4.6)C6U5-B08080 4.724 (120) 3.339 (85) 12.2 (5.5)C6U5-B100100 7.874 (200) 6.436 (103) 24.5 (11.1)C6U6-B02525 5.512 (140) 4.137 (105) 7.3 (3.3)C6U6-B03232 5.512 (140) 4.137 (105) 7.8 (3.5)C6U6-B04040 5.512 (140) 4.137 (105) 8.7 (3.9)C6U6-B06363 6.299 (106) 4.914 (125) 12.3 (5.6)C6U7-B06363 7.874 (200) 6.489 (165) 14.4 (6.5)BT-Flange (BT40)Part No. Beta B E WeightB4U4-B02525 1.969 (50) 0.906 (23) 1.76 (.8)B4U4-B03232 1.969 (50) 0.906 (23) 2.0 (.9)B4U4-B04040 2.362 (60) 1.298 (33) 2.6 (1.2)B4U4-B05050 2.362 (50) 1.298 (33)B4U4-B06363 2.756 (70) 1.693 (43) 3.0 (1.4)B4U5-B03232 3.937 (100) 2.873 (73)B4U5-B04040 3.937 (100) 2.873 (73)B4U5-B06363 4.724 (120) 3.535 (90)BetaBT-Flange (BT50)Part No. Beta B E WeightB6U4-B03232 2.756 (70) 1.253 (32)B6U4-B04040 2.756 (70) 1.253 (32) 8.6 (3.9)B6U4-B05050 2.756 (70) 1.253 (32) 8.6 (3.9)B6U4-B06363 3.150 (80) 1.647 (42) 9.5 (4.3)B6U4-B08080 3.937 (100) 2.308 (59)B6U4-B100100 4.331 (110) 2.828 (72) 15.4 (7.0)HSK (HSK50A)Part No. Beta B E WeightH3U4AB02525 2.165 (55) 1.142 (29) 1.1 (.5)H3U4AB03232 2.362 (60) 1.339 (34) 1.3 (.6)H3U4AB04040 2.559 (65) 1.535 (39) 1.5 (.7)HSK (HSK63A)Part No. Beta B E WeightH4U3AB03232 2.362 (60) 1.339 (34) 2.2 (1.0)H4U3AB04040 2.559 (65) 0.906 (23) 2.4 (1.1)H4U4AB05050 2.756 (70) 1.102 (28) 2.6 (1.2)H4U3AB06363 3.150 (80) 1.496 (38) 3.3 (1.5)HSK (HSK100A)Part No. Beta B E WeightH6U3AB04040 3.150 (80) 1.378 (35) 5.0 (2.3)H6U3AB06363 3.150 (80) 1.378 (35) 6.2 (2.8)H6U4AB08080 3.543 (90) 1.772 (45) 8.4 (3.8)H6U4AB100100 3.937 (100) 2.165 (55) 8.8 (4.0)CODEBStandard Balance For Alpha Modul ToolholdersBT 40 G2.5 @ 18,000 RPMBT 50 G2.5 @ 15,000 RPMV 40 G2.5 @ 18,000 RPMV 50 G2.5 @ 15,000 RPMHSK50 Not RatedHSK63 G2.5 @ 18,000 RPMHSK100 G2.5 @ 15,000 RPM
9Command Tooling Systems • Phone 800.328.2197 • Fax 800.555.7694 • E-mail support@commandtool.com • Web www.commandtool.com Alpha & Beta Modul® Extensions• Increase the overall bore depth capability by using a combination of reducers or extensions.• For rigidity, keep assemblies as short as possible.• Through-spindle coolant capabilities.• Dimensions given in inches (mm).• Weight given in lbs (kg).† Supplied with a drive keyReplacement PartsDrive Key Cap ScrewOrientation ScrewFor ø D Part No. Part No. Part No.72 Z00-00-72 C00-22-11 Z00-14-7494 Z00-00-94 C00-24-17 Z00-14-96Alpha - AlphaAlpha-Alpha ExtensionsPart No. Mount B D Weight13-18-011/short 0.984 (25) .728 (18.5)13-18-111/long 1.378 (35) .728 (18.5) 0.22 (0.1)13-24-012/short 1.181 (30) .965 (24.5) 0.22 (0.1)13-24-112/long 1.772 (45) .965 (24.5) 0.44 (0.2)13-32-013/short 1.575 (40) 1.260 (32) 0.44 (0.2)13-32-113/long 2.362 (60) 1.260 (32) 0.66 (0.3)13-42-014/short 1.969 (50) 1.654 (42) 1.10 (0.5)13-42-114/long 3.150 (80) 1.654 (42) 1.76 (0.8)13-55-015/short 2.756 (70) 2.165 (55) 2.64 (1.2)13-55-115/long 4.134 (105) 2.165 (55) 3.96 (1.8)13-72-016†/short 2.953 (75) 2.835 (72) 4.84 (2.2)13-72-116†/long 5.315 (135) 2.835 (72) 8.58 (3.9)13-94-017†/short 3.937 (100) 3.701 (94) 11.2 (5.1)13-94-117†/long 7.087 (180) 3.701 (94) 19.8 (9.0)BDBeta - BetaBeta-Beta ExtensionsPart No. Beta L D WeightB13-25-25-04525 1.772 (45) 0.984 (25) 0.44 (0.2)B13-25-25-07025 2.756 (70) 0.984 (25) 0.66 (0.3)B13-32-32-03532 1.378 (35) 1.260 (32) 0.44 (0.2)B13-32-32-07032 2.756 (70) 1.260 (32) 0.88 (0.4)B13-40-40-04540 1.772 (45) 1.654 (42) 0.88 (0.4)B13-40-40-07040 2.756 (70) 1.654 (42) 1.54 (0.7)B13-63-63-06063 2.362 (60) 2.480 (63) 2.86 (1.3)B13-63-63-12563 4.921 (125) 2.480 (63) 6.38 (2.9)B13-80-80-08080 3.150 (80) 3.150 (80) 6.38 (2.9)B13-80-80-16080 6.299 (160) 3.150 (80) 13.20 (6.0)B13-100-100-080100 3.150 (80) 3.937 (100) 10.80 (4.9)B13-100-100-180100 7.087 (180) 3.937 (100) 24.00 (10.9)DLAlpha - BetaAlpha - Beta ExtensionsPart No. Beta L D d WeightB13-24-25-0302 to 25 1.181 (30) 0.984 (25) 0.965 (24.5) 0.22 (0.1)B13-32-32-0403 to 32 1.575 (40) 1.260 (32) 1.260 (32) 0.44 (0.2)B13-42-40-0454 to 40 1.772 (45) 1.654 (42) 1.654 (42) 1.10 (0.5)B13-55-63-0605 to 63 2.362 (60) 2.480 (63) 2.165 (55) 2.86 (1.3)B13-72-80-080†6 to 80 3.150 (80) 3.150 (80) 2.835 (72) 6.38 (2.9)B13-94-100-080†7 to 100 3.150 (80) 3.937 (100) 3.701 (94) 9.00 (4.1)dDL
10Command Tooling Systems • Phone 800.328.2197 • Fax 800.555.7694 • E-mail support@commandtool.com • Web www.commandtool.comAlpha & Beta Modul® Reducers• Dimensions given in inches (mm)• Weight given in lbs (kg).† Supplied with a drive keyAlpha - AlphaAlpha - Alpha ReducersPart No. Mount B L d D Weight12-24-022 to 1 1.181 (30) 0.591 (15) .965 (24.5) .728 (18.5) 0.22 (0.1)12-32-023 to 1 1.181 (30) 0.591 (15) 1.260 (32) .728 (18.5) 0.44 (0.2)12-32-073 to 2 1.575 (40) 0.984 (25) 1.260 (32) .965 (24.5) 0.66 (0.3)12-42-024 to 1 1.378 (35) 0.591 (15) 1.575 (42) .728 (18.5) 0.88 (0.4)12-42-074 to 2 1.772 (45) 0.984 (25) 1.575 (42) .965 (24.5) 0.88 (0.4)12-42-124 to 3 1.772 (45) 0.984 (25) 1.575 (42) 1.260 (32) 0.88 (0.4)12-55-025 to 1 1.575 (40) 0.591 (15) 2.165 (55) .728 (18.5) 1.54 (0.7)12-55-075 to 2 1.969 (50) 0.984 (25) 2.165 (55) .965 (24.5) 1.54 (0.7)12-55-125 to 3 1.969 (50) 0.984 (25) 2.165 (55) 1.260 (32) 1.54 (0.7)12-55-175 to 4 2.165 (55) 1.181 (30) 2.165 (55) 1.654 (42) 1.76 (0.8)12-72-126† to 3 2.165 (55) 0.984 (25) 2.835 (72) 1.260 (32) 3.30 (1.5)12-72-176† to 4 2.362 (60) 1.181 (30) 2.835 (72) 1.654 (42) 3.52 (1.6)12-72-226† to 5 2.362 (60) 1.181 (30) 2.835 (72) 2.165 (55) 3.74 (1.7)12-94-127† to 3 2.362 (60) 0.984 (25) 3.701 (94) 1.260 (32) 6.38 (2.9)12-94-227† to 5 2.559 (65) 1.181 (30) 3.701 (94) 2.165 (55) 6.82 (3.1)12-94-277† to 6† 3.150 (80) 1.772 (45) 3.701 (94) 2.835 (72) 7.70 (3.5)dDBLBeta - BetaBeta - Beta ReducersPart No. Beta L H D d WeightB12-32-25-04032 to 25 1.575 (40) 0.984 (25) 0.984 (25) 1.260 (32) 0.44 (0.2)B12-40-25-04040 to 25 1.575 (40) 0.984 (25) 0.984 (25) 1.654 (42) 0.66 (0.3)B12-40-32-04540 to 32 1.772 (45) 1.181 (30) 1.260 (32) 1.654 (42) 0.66 (0.3)B12-50-40-05050 to 40 1.969 (50) 1.378 (35) 1.654 (42) 1.969 (50) 1.10 (0.5)B12-63-25-04563 to 25 1.772 (45) 0.984 (25) 0.984 (25) 2.480 (63) 1.54 (0.7)B12-63-32-05063 to 32 1.969 (50) 1.181 (30) 1.260 (32) 2.480 (63) 1.98 (0.9)B12-63-40-05563 to 40 2.165 (55) 1.378 (35) 1.654 (42) 2.480 (63) 2.42 (1.1)B12-80-40-06080 to 40 2.362 (60) 1.378 (35) 1.654 (42) 3.150 (80) 4.84 (2.2)B12-80-63-06080 to 63 2.362 (60) 1.378 (35) 2.480 (63) 3.150 (80) 5.28 (2.4)B12-100-40-060100 to 40 2.362 (60) 1.378 (35) 1.654 (42) 3.937 (100) 6.82 (3.1)B12-100-63-060100 to 63 2.362 (60) 1.378 (35) 2.480 (63) 3.937 (100) 7.26 (3.3)B12-100-80-075100 to 80 2.953 (75) 1.969 (50) 3.150 (80) 3.937 (100) 7.70 (3.5)DdHLBeta - AlphaBeta - Alpha ReducersPart No. Beta L H D d WeightB12-25-18-04025 to 1 1.575 (40) 0.984 (25) .728 (18.5) 0.984 (25) 0.22 (0.1)B12-32-18-04032 to 1 1.575 (40) 0.984 (25) .728 (18.5) 1.260 (32) 0.22 (0.1)B12-40-18-04040 to 1 1.575 (40) 0.984 (25) .728 (18.5) 1.654 (42) 0.44 (0.2)B12-50-18-04050 to 1 1.575 (40) 0.591 (15) .728 (18.5) 1.969 (50) 0.44 (0.2)B12-50-24-05050 to 2 1.969 (50) 0.984 (25) .965 (24.5) 1.969 (50) 0.66 (0.3)B12-50-32-05050 to 3 1.969 (50) 0.984 (25) 1.260 (32) 1.969 (50) 0.88 (0.4)B12-50-42-05550 to 4 2.165 (55) 1.181 (30) 1.654 (42) 1.969 (50) 1.32 (0.6)B12-63-18-04563 to 1 1.772 (45) 0.591 (15) .728 (18.5) 2.480 (63) 1.76 (0.8)B12-63-24-05563 to 2 2.165 (55) 0.984 (25) .965 (24.5) 2.480 (63) 1.98 (0.9)B12-63-32-05563 to 3 2.165 (55) 0.984 (25) 1.260 (32) 2.480 (63) 2.42 (1.1)B12-63-42-06063 to 4 2.362 (60) 1.181 (30) 1.654 (42) 2.480 (63) 2.64 (1.2)B12-63-55-06063 to 5 2.362 (60) 1.181 (30) 2.165 (55) 2.480 (63) 3.08 (1.4)DdHL
11Command Tooling Systems • Phone 800.328.2197 • Fax 800.555.7694 • E-mail support@commandtool.com • Web www.commandtool.com Request for Quote Alpha/Beta Modul® ConnectionsA) Bore Diameter What is the finish bore diameter size: __________________ What is the starting bore diameter size: ___________________B) Bore Depth What is the finish bore depth or how deep do you have to bore: ____________________________________________ How long does your boring bar have to be from the spindle face to the cutting tip (gage length): __________________C) Hole Type Is the bore a through hole (enters and exits at the same diameter) or a blind hole (ends at a shoulder or counterbore flat bottom): Through hole Blind holdD) Finish Requirement Is this a roughing or finishing operation: Roughing _______________ Finishing _______________ What is the surface finish requirement (optional: typical is a 32 RMS or Ra): _______________________________E) Material to be Machined What material are you machining (steel, cast iron, aluminum, titanium): __________________________________________ What is the hardness of the material (if known) or specification number (A36 steel, 6061 aluminum): Rockwell hardness _______________Rc or Brinell hardness _______________BhnF) Machine Specications Spindle taper size: 30_____________ 40_____________ 50_____________ other__________________ Coolant delivery: Through-Spindle _________ Through-Flange _________ External __________ No Coolant___________ Flange type:______ V/Cat/CT _________ BT __________ NMTB ____________ HSK _____________ Other ____________ Machine name and model (if known): ____________ RPM range ____________ Power available ____________ Fax to: 1-800-555-7694 or 763-576-6911Request for Quotation Form• Contact us for help with your application• Include a sketch or print of the work piece• Custom boring tools availableOnly Urma gives you the choice between two connection systems, Alpha or Beta. Whatever you choose, your satisfaction is guaranteed.Beta Modul® is Urma’s “quick-change” connection. The side lock connection allows for quick and easy assembly without the use of setup xtures. The Beta Modul’s design delivers better concentricity without giving up any rigidity. Beta Modul® is interchangeable with other leading quick-change systems for total exibility. Beta Modul® is a better solution for convenience and concentricity.Beta Modul®AABBAlpha ModulAlpha Modul is the original threaded connection system. This strong, simple design has been ensuring maximum rigidity since 1965. The Alpha Modul has the ability to orientate the cutting edge 360° for control and convenience when nish boring. The simple rugged design utilizes no moving parts and creates a more economical solution to your boring needs.
12Command Tooling Systems • Phone 800.328.2197 • Fax 800.555.7694 • E-mail support@commandtool.com • Web www.commandtool.comMicroMax™ Boring System FeaturesMicroMax™ Boring System:• MicroMax™ adjusts accurately with minimal backlash—Allowing you to balance precisely for each specic diameter. The result is improved bore concentricity, roundness, surface nish, and improved tool life.• Micro-adjustable balanceable and non-balanceable boring heads—Accurate adjustment with graduations of .0001” (.0025) to adjust down to .0002” on diameter up to 20,000 RPM.• MicroMax™ balanceable boring head allows our boring bars to cover a wide range—You bore precise, round holes vibration-free at recommended cutting speeds. With this balanced system, you can reach recommended cutting speeds without typical out-of-roundness and vibration problems. Inserts easily shear the material from the bore wall at the appropriate cutting speeds.• Industry standard indexable inserts used in all Urma tools—This means you can benet from leading edge carbide grades and geometries for best performance and cost.• Two distinct connections—Alpha Modul and Beta Modul® share the same advantages, creating the most rigid and versatile modular boring system available.• Beta Modul® is interchangeable with other systems—This quick-change adaption is interchangeable with other systems, oering increased exibility in converting to the Urma program.• Taper tolerance and balance that exceeds industry standards—Provides less vibration and better repeatability. A variety of industry standard tapers manufactured to Command’s Mass Symmetry design.• Complete assemblies provided—All items include insert screws, cartridge screws, lock screws, and wrenches required for adjustments and securing inserts.• All tooling coolant through—All individual tools and assemblies are coolant through unless noted.• Ask about our Tool Trial Program!—Try Command/Urma boring tools in your shop and we guarantee your toughest operation will become your most productive!
13Command Tooling Systems • Phone 800.328.2197 • Fax 800.555.7694 • E-mail support@commandtool.com • Web www.commandtool.com The MicroMax™ Boring System allows you to bore precise, round holes vibration free at recommended cutting speeds. Balancing the boring system allows you to reach these cutting speeds without the usual out of roundness and vibration. Inserts easily shear the material from the bore wall at the appropriate cutting speeds.Urma MicroMax™ Balanced Boring Head Setup Instructions1. Clean the pilot, bore, and both faces before attempting to assemble. When assembling the Alpha connection, insert the Fine Boring Head pilot into toolholder bore and thread together. To assemble the Beta connection, line up the orientation pin and pin bore. Then tighten the connection to the recommended torque value.MAXIMUM TORQUE VALUES FOR ALPHA & BETA CONNECTIONSAlpha 4 = 295 ft-lbs Beta 40 = 13 ft-lbs2. CAUTION: Before turning the ne adjustment dial, be sure to loosen the side locking set screw (1). If the locking screw is not fully loosened and the dial is turned, this will decrease the life and accuracy of the adjustment mechanism. Loosen the side locking set screw and turn the dial (2) to achieve the desired size. Tighten side locking set screw (1). Do not over tighten.3. To set balance adjustment rings: First, loosen the balance collar locking set screw (3) in the collar housing. Next, nd the range of the particular boring bar that is to be used (the ranges are found in the catalog). Locate that range on the boring head body (4). The ranges for steel bars are located closer to the connecting pilot; ranges for the carbide bars are located closer to the adjustment dial. These same ranges are marked on the balance collar in .040 increments (5). Rotate the collar until the desired bore size lines up with the mark on the boring head body. Tighten the locking set screw (3). Your Balanced Boring Head is now balanced for the required bore diameter.4. You are now ready to bore a test hole. Measure the test hole size and adjust the boring head, if necessary, to compensate for cutting pressure (see step 2).5. Once a month, depending on use, you need to lubricate the adjustment mechanism. First, adjust the boring head to its smallest diameter. Next, locate the grease tting opposite of the diameter adjustment locking screw. Fill reservoir using lithium type grease.6. After use disassemble, clean, and oil parts to prevent rust while in storage.Cutting edge orientation12345MicroMax™ Boring System Setup
14Command Tooling Systems • Phone 800.328.2197 • Fax 800.555.7694 • E-mail support@commandtool.com • Web www.commandtool.com•MicroMax™Adjustableboringheadwith .0001” (0.0025) graduations for .0002” (0.005) adjustments on diameter for up to 20,000 RPM.• Simple adjustments to balance complete assemblies for improved performance in nish, tool life, concentricity, and roundness.• Available in Alpha Mount 4 or Beta 40 adaption with .630” (16) dia. bore for boring bar shanks.• Beta adaption interchangeable with other leading quick-change modular connections.• All heads are coolant through.All indexable boring bars use industry standard inserts ..250” I.C.... CC... or CP... 80° and .156” I.C. WC... trigons or .156” I.C. trianglesBushings to adapt small diameter boring bars to boring head 16 mm bore.Notes•Uses Industry Standard ISO Inserts.1.181.18 1.221.261.381.101.061.38.96 – 1.181.18 – 1.38lockbalanceadjustmentmax20,000 RPMswiss made1.381.341.301.14.87.89.46 .51.55.59.83.79.75.63.67.63.54.59.72– .89.23–.39.46 –.63.54–.71012345678101112131415161718199.228-.878” (5.8-23.0) diameter range .787-4.528” (20.0-115.0) boring depth 7 indexable carbide bars, all coolant through.354-.787” (9-20) diameter range 1.181-1.772” (30-45) boring depth 3 indexable steel bars, all coolant through787-1.575” (20-40) diameter range 2.362-2.953” (60-75) boring depth 4 indexable cartridge steel bars, all coolant through.040-.300” (1.0-7.6) diameter range .250-1.40” (6.3-35.5) boring depth 5 solid carbide bars—not coolant throughInsert HolderTriangularInsert Holder80˚DiamondMicroMax™ Boring System Overview
15Command Tooling Systems • Phone 800.328.2197 • Fax 800.555.7694 • E-mail support@commandtool.com • Web www.commandtool.com Micro-Adjustable Finish Boring Head Balanceable Micro-Adjustable Finish Boring Head• The MicroMax™ Boring System allows you to bore precise, round holes, vibration free at recommended cutting speeds. Balancing the boring system allows you to reach these cutting speeds without the usual out of roundness and vibration. Inserts easily shear the material from the bore wall at the appropriate cutting speeds.• This is the tool industry’s rst boring head with patented micro-adjustable balancing. Fits either Alpha Mount 4 or Beta 40 toolholders and extensions.• Vibration free boring at any speed within boring bar’s capability (up to 20,000 RPM).• To balance boring head for boring bar oset, simply turn balance ring to match the desired bore diameter.• Set bore diameter to .0001” accuracy directly o dial. • Boring head has a total of .197” (5) of adjustment; requiring fewer boring bars to cover a larger range.• Through-spindle coolant — internal passageways — deliver cutting uid directly to the cutting area without contaminating adjustment mechanism.MicroMax™ Boring System Finish Boring Heads .040-1.575” (1-40)Alpha ModulReplacement Parts50mm Open End WrenchOrientation ScrewBoring BarLock ScrewDiameterLocking Screw2.5mmHex Key3mmHex Key5mmHex KeyPart No. Part No. Part No. Part No. Part No. Part No. Part No.53-00-50 Z00-22-42 Z00-05-01 Z00-23-01 G00-02-03 G00-02-04 G00-02-06Notes•Boring Bars Pages, 17 & 18.•Alpha Modul Cutting Edge Orientation Detail, Page 4.Metric Adjustment Available Upon Request.Part No.05-42-21Orientation Screw for 360° Cutting Tip Position AdjustmentCalibrated BalanceAdjustment RingsBore Diameter Adjustment Dial Sets to .0002” Dia.1.181.18 1.221.261.381.101.061.38.96 – 1.181.18 – 1.38lockbalanceadjustmentmax20,000 RPMswiss made1.381.341.301.14.87.89.46 .51.55.59.83.79.75.63.67.63.54.59.72– .89.23–.39.46 –.63.54–.710123456781011121314151617181992.307 (58.6)2.637(67)Alpha 4 MountPart No.05-42-11Metric Adjustment Available Upon Request.Orientation Screw for 360° Cutting Tip Position AdjustmentBore Diameter Adjustment Dial Sets to .0002” Dia.0123456781011121314151617181992.205 (56)1.504 (38.2)Alpha 4 Mount
16Command Tooling Systems • Phone 800.328.2197 • Fax 800.555.7694 • E-mail support@commandtool.com • Web www.commandtool.comBalanceable Micro-Adjustable Finish Boring HeadStarter Kits AvailableMicroMax™ Boring System Finish Boring Heads .040-1.575” (1-40)Beta Modul®Kit contains:• MicroMax™ Balanceable Boring Head (Alpha or Beta)• .196” (5) Bushing (07-00-05)• .196” (5) Carbide Boring Bar (H06-05-06)• 2 Steel Boring Bars (W06-16-10 & W06-16-15)• Inserts (CCGT-21.51-UM & WCGT-020102-UM)• Wrenches, and Replacement Parts.• Specify ToolholderCovers:• Boring Range of .228 - .787” (5.8-19.99)Alpha ModulPart No.Beta Modul®Part No.05-42-40 B05-40-21-40Replacement PartsFloatingAssembly PinOrientation PinBoring BarLock ScrewDiameterLocking Screw2.5mmHex Key3mmHex Key5mmHex KeyPart No. Part No. Part No. Part No. Part No. Part No. Part No.Z00-40-21 Z00-40-32 Z00-05-01 Z00-23-01 G00-02-03 G00-02-04 G00-02-06Part No.B05-40-21-067Metric Adjustment Available Upon Request!2.307 (58.6)2.637(67)Calibrated BalanceAdjustment RingsBore Diameter Adjustment Dial Sets to .0002” Dia.Beta 40 Adaption Interchangeable With Other Modular Boring Systems1.181.18 1.221.261.381.101.061.38.96 – 1.181.18 – 1.38lockbalanceadjustmmax20,000 RPM1.381.341.301.14.87.89.46 .51.55.59.83.79.75.63.67.63.54.59.72– .89.23–.39.46 –.63.54–.71123456781011121314151617181990swiss made
17Command Tooling Systems • Phone 800.328.2197 • Fax 800.555.7694 • E-mail support@commandtool.com • Web www.commandtool.com BushingPart No.07-00-05 07-00-06 07-00-08 07-00-10 07-00-12Boring BarPart No.H06-05-06 H06-06-07HW/C06-08-09HW/C06-10-12HW/C06-12-14HW/C06-16-16HW/C06-16-18CuttingDiameter.228-.393(5.8-10.0).287-.453(7.3-11.5).346-.524(8.8-13.3).464-.642(11.8-16.3).543-.720(13.8-18.3).622-.800(15.8-20.3).698-.878(18.3-23.0)BoreDepth.787-1.575(20-40).945-1.890(24-48)1.575-2.520(40-64)1.969-3.150(50-80)2.362-3.780(60-96)3.937(100)4.528(115)Available Inserts WCMT-020102-UMWCMT-020102-UCWCMT-020102-CVCCCGT-21.50.04-UCCCGT-21.50.04-UMCCGT-21.50-UCCCGT-21.50-UMCCGT-21.51-UCCCGT-21.51-UMCPMW-21.50-PCDCPMW-21.51-PCDCPGT-21.50.04-UCCPGT-21.50.04-PVMCPGT-21.50-UCCPGT-21.50-UMCPMT-21.50-CVCCPMT-21.50-UMCPMT-21.51-UCCPMT-21.51-UMCPMT-21.51-CVCCPMT-21.51-PVM• MicroMax™ boring bars equipped for .630” (16) dia. shanks through bushings or integral shanks.• Sub-Micron Grain Carbide for superior toughness and long tool life.• Helical back rake creates high positive cutting geometry for ecient chip creation.• Dimensions given in inches (mm).Indexable Carbide Boring Bars• Coolant Through• Boring bar length can be adjusted by telescoping in and out of the bushing.CBPart No. Diameter B CTo be used with BushingPart No.07-00-05M040-05.040-.080 (1.0-2.0) .250 (6) .197 (5)M070-05.070-.120 (1.8-3.0) .437 (11) .197 (5)M120-05.120-.200 (3.0-5.1) .800 (20) .197 (5)To be used with BushingPart No.07-00-06M180-06.180-.240 (4.6-6.1) 1.200 (30) .236 (6)M225-06.225-.300 (5.7-7.6) 1.400 (35) .236 (6)MicroMax™ Boring System Carbide Boring BarsSolid Carbide Boring Bars .040-.300” (1.0-7.6)•Not Coolant ThroughReplacement PartsFor ød Part No.BushingSetScrew.197, .236 (5, 6).315, .394 (8, 10).472, .630 (12, 16)C00-07-01C00-25-03C00-07-02BushingHex Key.197, .236 (5, 6).315, .394 (8, 10).472, .630 (12, 16)G00-02-03G00-02-04G00-02-04InsertScrew.197, .236 (5, 6).315, .394 (8, 10).472, .630 (12, 16)C00-20-10C00-20-01C00-20-01InsertWrench.197, .236 (5, 6).315, .394 (8, 10).472, .630 (12, 16)G00-20-01G00-20-05G00-20-05.197 (5).197 (5).236 (6).236 (6).315(8).315 (8).394 (10).394 (10).472 (12).472 (12).630 (16) .630 (16)
18Command Tooling Systems • Phone 800.328.2197 • Fax 800.555.7694 • E-mail support@commandtool.com • Web www.commandtool.comMicroMax™ Boring System Indexable Steel Boring Bars• MicroMax™ boring bars equipped with .630” (16) diameter shanks.• All of the steel bars are coolant through to direct coolant right to the cutting edge.• All pockets are designed and manufactured to seat inserts securely — use only inserts with correct relief angle.• All inserts are industry standard geometries.• Dimensions given in inches (mm).Replacement PartsBoring BarsCartridge Screw Cartridge Wrench Insert Cartridge*Part No. Part No. Part No. Part No.06-16-20 C00-25-11 G00-20-07 W20-02-0606-16-25 C00-25-11 G00-20-07 W/C20-02-0606-16-30 C00-25-11 G00-20-07 20-02-1606-16-35 C00-25-11 G00-20-07Notes * Insert Cartridges Sold Separately Cartridges In This Column Fit Any 06-16-20 Thru 35 Boring Bar.•Uses Industry Standard Inserts. Command Finishing Inserts, Pages 48 & 49.•Finish Insert Pocket Detail, Page 6.Replacement Parts Boring Bar Torque Wrench Torque ScrewPart No. Part No. Part No.W06-16-09 G00-20-05 C00-20-01W06-16-10 G00-20-05 C00-20-01W06-16-15 G00-20-05 C00-20-01PartNumberW06-16-09 W06-16-10 W06-16-15 06-16-20 06-16-25 06-16-30 06-16-35Bore Range.354-.551(9-14).394-.591(10-15).591-.787(15-20).787-.984(20-25).984-1.181(25-30)1.181-1.378(30-35)1.378-1.575(35-40)Bore Depth1.181(30)1.378(35)1.772(45)2.362(60)2.953(75)2.953(75)2.953(75)Available InsertsCCGT-21-50.04-UCCCGT-21-50.04-UMCCGT-21.50-UCCCGT-21.50-UMCCGT-21.51-UCCCMT-21.51-CVCCCMT-21.51-PVMCPGT-21.50.04-PVM CPGT-21.50.04-UCCPGT-21.50-UCCPGT-21.50-UMCPMT-21.50-CVCCPMT-21.50-UMCPMT-21.51-CVC CPMT-21.51-PVMCPMT-21.51-UCCPMT-21.51-UMCPMW-21.50-PCDCPMW-21.51-PCDTCMT-520-UCTCMT-520-UMTCMT-521-CVCTCMT-521-UMBoring Bars*****InsertCartridgesPart No.20-02-16Uses TC insertsPart No.W20-02-06Uses CC or CP insertsPart No.W/C20-02-06Uses CP or CCGT inserts
19Command Tooling Systems • Phone 800.328.2197 • Fax 800.555.7694 • E-mail support@commandtool.com • Web www.commandtool.com VersaMax™ Boring System Performance Features and Setup Instructions .787-6.024” (20-153)VersaMax™ Boring System:• Seven versatile boring heads – Increased, overlapping diameter ranges per head for minimum tool inventory and easily matched roughing and nishing tools. • Rugged double-cutter rougher design – Directs the cutting forces back into the spindle.• Superior surface nishes – With easy-to-use balanceable nish boring head.• Easy adjustment of individual roughing heads – To set the tools with minimal run out for improved tool life with two eective roughing operations.• Radial osetting for greater radial metal removal rates per pass – Optimizing each roughing operation.• Industry standard indexable inserts oered for Urma tools – Up to 5⁄8” I.C. roughing inserts for dependable roughing and 3⁄8” I.C. nishing inserts to hold precision tolerances.• Two distinct connections – Alpha Modul and Beta Modul® share the same advantages, creating the most rigid and versatile modular boring system available.• Beta Modul® is interchangeable with other systems – This quick-change adaption is interchangeable with other systems, oering increased exibility in converting to the Urma program.• Taper tolerance and balance that exceeds industry standards – Provides less vibration and better repeatability. A variety of industry standard tapers manufactured to AT3 standard or better.• Complete assemblies provided – All items include insert screws, cartridge screws, lock screws, and wrenches required for adjustments and securing inserts.• All tooling coolant through – All individual tools and assemblies are coolant through unless noted.• Ask about our Tool Trial Program! – Try Command/Urma boring tools in your shop and we guarantee your toughest operation will become your most productive.Rugged Double Cutter Roughing HeadUrma VersaMax™ Double Cutter Rough Boring HeadSetup Instructions1. Clean the pilot, bore, and both faces before attempting to assemble. When assembling the Alpha connection apply an anti-seize grease to the threads, insert the Double Cutter Roughing Head pilot into toolholder bore, and thread together. To assemble the Beta connection line up the orientation pin and pin bore. Then tighten the connection to the recommended torque value.MAXIMUM TORQUE VALUES FOR ALPHA & BETA CONNECTIONSAlpha 1 = 37 ft-lbs Beta 25 = 44 in-lbsAlpha 2 = 59 ft-lbs Beta 32 = 7.2 ft-lbsAlpha 3 = 118 ft-lbs Beta 40 = 13 ft-lbsAlpha 4 = 295 ft-lbs Beta 50 = 21 ft-lbsAlpha 5 = 516 ft-lbs Beta 63 = 40 ft-lbsAlpha 6 = 1000 ft-lbs* Beta 80 = 52 ft-lbsAlpha 7 = 1200 ft-lbs* Beta 100 = 74 ft-lbs *If connection is keyed, see “Keyed Connection” instructions, page 4.2. Mount the two Roughing Insert Holders to the Double Cutter Roughing Head using the two button head screws (1). Leaving a slight amount of pressure on the two screws, use the adjustment set screw to line up the “tick marks” on either side of the boring head to set for size.3. Adjustment of size is accomplished by turning the adjustment screw (2) away from center until the cutting edge is to size. It’s recommended you use a presetter to maintain an equal distance from center line to balance cutting pressures. Tighten the button head screw. Rotate the boring head 180° and repeat the process.4. You are now ready to bore a test hole. Then Measure the test hole’s size and adjust the boring head, if necessary, to compensate for cutting pressure (see step 3).5. After use, disassemble, clean, and oil parts to prevent rust while in storage.12VersaMax™ Setup Instructions
20Command Tooling Systems • Phone 800.328.2197 • Fax 800.555.7694 • E-mail support@commandtool.com • Web www.commandtool.comVersaMax™ Boring System Overview .768-6.024” (19.5-153)Notes•Straight Shank Beta Modul® Toolholders For Lathes, Page 6.•Blank Bars With Beta Modul® Connection, Page 58.Finish Boring HeadsReducersDouble Cutter Roughing HeadsRoughingInsert HoldersFinishing Insert HoldersExtensionsExtensions
21Command Tooling Systems • Phone 800.328.2197 • Fax 800.555.7694 • E-mail support@commandtool.com • Web www.commandtool.com VersaMax™ Boring System Roughing Performance .768-6.024” (19.5-153)Rugged Roughing Toolholders Designed To Deliver Superior Performance Where It Counts.• Three ground surfaces for precision seating and positioning of the heads on the toolholder body.• Patented design to direct cutting forces directly back into the machine tool spindle and maximize radial loading, which delivers all of your machine’s power directly into the workpiece, providing for the highest metal removal rate possible.• Individual radial adjustment to eliminate run out that balances the cutting forces and maximizes tool life, yet also allows for radial osetting in increase metal removal rates when required.• Oered in 90˚ lead angle to maximize radial depth of cut and minimize radial forces and also 75˚ lead angle.• Simple, yet very rugged design for dependable continued performance long after other products have failed.Rugged design directly counteracts cutting forcesAsk About Our Tool Trial Program!Test these tools in your shop and we guarantee your toughest operation will become your most productive with our products.SIDE VIEWCuttingPressures
22Command Tooling Systems • Phone 800.328.2197 • Fax 800.555.7694 • E-mail support@commandtool.com • Web www.commandtool.comVersaMax™ Boring System Double Cutter Roughing Heads .768-6.024” (19.5-153)• Smoother and faster than a single point tool. Two cutting edges help balance cutting pressures and double the feed rate.• Designed to use industry standard inserts, giving you the ability to use the most current insert technology available.• Through-spindle coolant is standard on all Urma boring heads. Gets coolant to the cutting edge to lubricate and help clear chips.• Dimensions given in inches (mm).• Weight given in lbs (kg).Replacement PartsButton Head Screw Hex KeyDiameter Setting PinSpring Washer Drive Key Cap ScrewAssemblyX-WrenchOpen EndWrenchFor Alpha Mount Part No. Part No. Part No. Part No. Part No. Part No. Part No. Part No. 1 B00-22-01 G00-20-23 C00-12-01 K00-02-01 53-00-172 B00-22-02 G00-02-04 C00-12-01 K00-02-02 53-00-223 B00-22-03 G00-02-05 C00-12-08 K00-02-03 53-00-274 B00-22-04 G00-02-06 C00-12-04 K00-02-04 53-00-365 B00-22-05 G00-02-07 C00-12-05 K00-02-05 53-00-466 B00-22-06 G00-02-08 C00-12-06 K00-02-06 Z00-00-72 C00-22-11 53-74-96 53-00-607 B00-22-07 G00-02-10 C00-12-07 K00-02-07 Z00-00-94 C00-24-17 53-74-96 53-00-75Notes•For Alpha & Beta Modul® Toolholders, See Pages 7 & 8.•For Extensions, See Page 9.•For Reducers, See Page 10•For Roughing Inserts, See Page 47.Double Cutter Roughing HeadsAlpha Mount Part No. Diameter Range B COD Weight114-18-000.768-1.181 (19.5-30) 1.575 (40) 0.728 (18.5) 0.22 (0.1)214-24-001.142-1.535 (29-39) 1.968 (50) 0.965 (24.5) 0.44 (0.2)314-32-001.496-2.008 (38-51) 2.559 (65) 1.260 (32) 0.66 (0.3)414-42-001.969-2.638 (50-67) 3.543 (90) 1.654 (42) 1.32 (0.6)514-55-002.598-3.465 (66-88) 4.528 (115) 2.165 (55) 2.86 (1.3)614-72-003.425-4.567 (87-116) 5.906 (150) 2.835 (72) 6.38 (2.9)714-94-004.528-6.024 (115-153) 7.677 (195) 3.701 (94) 13.86 (6.3)BCODDiameterRange
23Command Tooling Systems • Phone 800.328.2197 • Fax 800.555.7694 • E-mail support@commandtool.com • Web www.commandtool.com VersaMax™ Boring System Double Cutter Roughing Heads 1.142-6.024” (29-153)Replacement PartsFloating Assembly PinOrientation PinOrientation KeySocket Head ScrewButton Head Screw Hex KeyDiameter Setting PinSpring WasherFor Beta Part No. Part No. Part No. Part No. Part No. Part No. Part No. Part No. 25Z00-25-21 Z00-25-23 B00-22-02 C00-12-01 K00-02-0232Z00-32-21 Z00-32-23 B00-22-03 G00-02-05 C00-12-08 K00-02-0340Z00-40-21 Z00-40-23 Z00-40-25 C00-22-58 B00-22-04 G00-02-06 C00-12-04 K00-02-0463Z00-63-21 Z00-63-23 Z00-63-25 C00-22-05 B00-22-05 G00-02-07 C00-12-05 K00-02-0580Z00-80-21 Z00-80-23 Z00-80-25 C00-22-07 B00-22-06 G00-02-08 C00-12-06 K00-02-06100Z00-100-21 Z00-100-23 Z00-100-25 C00-22-71 B00-22-07 G00-02-10 C00-12-07 K00-02-07• Quick and easy assembly using Beta connection. Interchangeable with other leading quick-change modular connections.• Smoother and faster than a single point tool. Two cutting edges help balance cutting pressures and double the feed rate.• Designed to use industry standard inserts, giving you the ability to use the most current insert technology available. • Through-spindle coolant is standard on all Urma boring heads. Gets coolant to the cutting edge to lubricate and help clear chips.• Dimensions given in inches (mm).• Weight given in lbs (kg).Double Cutter Roughing HeadsBeta Part No. Diameter Range B COD Weight25 B14-25-00-050 1.142-1.535 (29-39) 1.968 (50) 0.984 (25) 0.44 (0.2)32 B14-32-00-065 1.496-2.008 (38-51) 2.559 (65) 1.260 (32) 0.66 (0.3)40 B14-40-00-090 1.969-2.638 (50-67) 3.543 (90) 1.575 (40) 1.32 (0.6)63 B14-63-00-100 2.598-3.465 (66-88) 3.937 (100) 2.480 (63) 3.30 (1.5)80 B14-80-00-115 3.425-4.567 (87-116) 4.527 (115) 3.150 (80) 5.50 (2.5)100 B14-100-00-145 4.528-6.024 (115-153) 5.709 (145) 3.937 (100) 9.70 (4.4)BCODDiameterRangeNotes•For Alpha & Beta Modul® Toolholders, See Pages 7 & 8.•For Extensions, See Page 9.•For Reducers, See Page 10•For Roughing Inserts, See Page 47.
24Command Tooling Systems • Phone 800.328.2197 • Fax 800.555.7694 • E-mail support@commandtool.com • Web www.commandtool.comVersaMax™ Boring System Roughing Insert Holders .768-6.024” (19.5-153)• Insert holders sold separately — 2 insert holders are required for Double Cutter Roughing Head.• Patented rigid design interlocks the insert holders to support each other. Cutting pressures are balanced and transferred back through the serrations to boring head body.• Designed to use industry standard inserts, giving you the ability to use the most current insert technology available. • Dimensions given in inches (mm).• Weight given in lbs (kg).Replacement PartsAdjusting Screw Hex Key Insert ScrewInsert Wrench Insert Shim Insert Pin Insert ClampClamping ScrewAlpha Mount Beta Part No. Part No. Part No. Part No. Part No. Part No. Part No. Part No. 1C00-02-10 G00-02-01 C00-20-01 G00-20-052 25C00-02-11 G00-02-01 C00-20-01 G00-20-053 32C00-02-12 G00-02-02 C00-20-02 G00-20-034 40C00-02-13 G00-02-03 C00-20-02 G00-20-035 63C00-02-14 G00-02-03 G00-20-03 A00-12-11 Z00-12-02 A00-02-17 A00-32-076 80C00-02-15 G00-02-04 G00-20-03 A00-12-12 Z00-16-03 A00-02-16 A00-32-087 100C00-02-16 G00-02-05 G00-20-03 A00-12-12 Z00-16-03 A00-02-16 A00-32-08Unique patented design applies cutting forces from one insert holder to the supporting surface of the other; locking the insert holders tighter into the ground serrations. This is why the Urma double cutter is the most rigid roughing head available.SIDE VIEWCuttingPressuresTwo eective insert holders for balanced cutting forcesAlpha Mount Beta 90° Part No. Diameter Range Insert I.C. Weight0 W16-01-06 0.768-0.984 (19.5-25)1⁄4 (6) -------1 W16-02-06 0.875-1.181 (22.3-30)1⁄4 (6) -------2 25 W16-04-06 1.142-1.535 (29-39)1⁄4 (6) -------3 32 W16-06-09 1.496-2.008 (38-51)3⁄8 (9) -------4 40 W16-08-09 1.969-2.638 (50-67)3⁄8 (9) 0.22 (0.1)5 63 W16-10-12P 2.598-3.465 (66-88)1⁄2 (12) 0.44 (0.2)6 80 W16-12-16P 3.425-4.567 (87-116)5⁄8 (16) 1.10 (0.5)7 100 W16-14-16P 4.528-6.024 (115-153)5⁄8 (16) 2.86 (1.3)FHDiameterRangeNote: 2 inserts required, sold separatelyTwo eective insert holders for balanced cutting forcesAlpha Mount Beta 75° Part No. Diameter range Insert I.C. Weight1 W18-02-060.875-1.181 (22.3-30)1⁄4 (6) -------2 25 W18-04-061.142-1.535 (29-39)1⁄4 (6) -------3 32 W18-06-091.496-2.008 (38-51)3⁄8 (9)-------4 40 W18-08-091.969-2.638 (50-67)3⁄8 (9) 0.22 (0.1)5 63 W18-10-12P2.598-3.465 (66-88)1⁄2 (12) 0.44 (0.2)6 80 W18-12-16P3.425-4.567 (87-116)5⁄8 (16) 1.10 (0.5)7 100 W18-14-16P4.528-6.024 (115-153)5⁄8 (16)2.86 (1.3)FHDiameterRangeNote: 2 inserts required, sold separatelyOne eective axial and radial oset insert holders for increased radial depth of cutAlpha Mount Beta 90° Part No. Diameter Range Axial Oset Insert I.C. Weight1 WV16-02-06 0.875-1.181 (22.3-30) .008 (0.2)1⁄4 (6) 0.22 (0.1)2 25 WV16-04-06 1.142-1.535 (29-39) .008 (0.2)1⁄4 (6) 0.22 (0.1)3 32 WV16-06-09 1.496-2.008 (38-51) .008 (0.2)3⁄8 (9) 0.22 (0.1)4 40 WV16-08-09 1.969-2.638 (50-67) .010 (0.25)3⁄8 (9) 0.44 (0.2)5 63 WV16-10-12P 2.598-3.465 (66-88) .012 (0.3)1⁄2 (12) 1.10 (0.5)6 80 WV16-12-12P* 3.425-4.567 (87-116) .012 (0.3)1⁄2 (12) 2.86 (1.3)7 100 WV16-14-16P 4.528-6.024 (115-153) .016 (0.4)5⁄8 (16) 6.70 (0.3)* This specic insert holder takes the Alpha 5 mount (or 63 Beta) for the following items: the insert shim, insert pin, insert clamp & clamping screw.DiameterRangeNote: 2 inserts required, sold separately
25Command Tooling Systems • Phone 800.328.2197 • Fax 800.555.7694 • E-mail support@commandtool.com • Web www.commandtool.com VersaMax™ Boring System Diameter Adjustment Instructions .787-6.024” (20-153)Beta Modul® Assembly Torque SpecicationsHex KeyPart No. Beta Modul® SizeMaximum Torque (ft-lbs)G00-02-04 (3)25 3.6G00-02-05 (4)32 7.2G00-02-06 (5)40 13G00-02-07 (6)50 21G00-02-08 (8)63 40G00-02-09 (10)80 52G00-02-10 (12)100 74Alpha Modul Assembly Torque SpecicationsAlpha Modul MountMaximum Torque (ft-lbs)Open End WrenchPart No.1 3753-00-17 (17)2 5953-00-22 (22)3 11853-00-27 (27)4 29553-00-36 (36)5 51653-00-46 (46)6 Keyed53-00-60 (60)7 Keyed53-00-75 (75)For Alpha & Beta:Diameter Adjustment for Roughing Heads:1. After assembling the boring tool, the insert holders should be preset to the desired bore diameter. Leaving a slight amount of pressure on the button head screw (A). Use the adjustment set screw (B) to line up the “tick marks” on either side of the boring head. The insert holders adjust independently, so after adjusting each side, use a vernier caliper to determine diameter size. Remember, if the insert holders are not equal distance from the center of rotation, the bore produced will be oversized. 2. To verify that the insert holders are equal distance from center, the easiest method (other than using a presetter) is to place the tool into the machine spindle. Then, using a magnetic base indicator, spin the tool to verify that the reading is equal. 3. Once the diameter is set, tighten the button head screws on each side of the boring head. Diameter Adjustment for Finishing Heads:1. BE SURE TO LOOSEN SIDE SET SCREW (A) BEFORE ANY DIAMETER ADJUSTMENT IS MADE! If the dial is turned without fully loosening the locking mechanism, damage to the adjustment mechanism will surely occur.2. After loosening the side set screw (A), turn the dial (B) the direction needed to achieve desired diameter. The dial is in increments of .0002” on diameter. Once you have obtained the target diameter, tighten the locking set screw before using. There is no reason to “overtighten” this set screw.3. Now, you are ready to bore a test bore. Typically, there is a need for further adjustment after the test due to deection caused by cutting pressures. If this is the case, repeat the above procedure. BABA
26Command Tooling Systems • Phone 800.328.2197 • Fax 800.555.7694 • E-mail support@commandtool.com • Web www.commandtool.comReplacement PartsAdjustment Locking ScrewCartridge Mounting ScrewDiameter Adj. WrenchCartridge WrenchOrientation Screw Assembly WrenchAlpha Mount Part No. Part No. Part No. Part No. Part No. Part No.1C00-25-01 C00-25-11 G00-02-03 G00-20-07 Z00-10-18 53-00-172C00-25-02 C00-25-11 G00-02-03 G00-20-07 Z00-12-24 53-00-223C00-25-03 C00-25-12 G00-02-04 G00-20-03 Z00-16-32 53-00-274C00-25-04 C00-25-12 G00-02-04 G00-20-03 Z00-22-42 53-00-365C00-25-05 C00-25-13 G00-02-06 G00-02-05 Z00-27-55 53-00-466C00-25-05 C00-25-13 G00-02-06 G00-02-05 Z00-14-74 53-00-557C00-25-05 C00-25-13 G00-02-06 G00-02-05 Z00-14-96 53-00-55VersaMax™ Boring System Finish Boring Heads .787-6.024” (20-153)Alpha Finish Boring Heads 0.787-6.024” (20-153)Alpha mount Part No. Diameter Range B COD Weight025-08-010.787-.984 (20-25) 1.575 (40) 0.775 (19.7) 0.20 (0.1)125-18-010.875-1.181 (22.3-30) 1.575 (40) 0.787 (20) 0.22 (0.1)225-24-011.142-1.535 (29-39) 1.969 (50) 1.024 (26) 0.44 (0.2)325-32-011.496-2.008 (38-51) 2.559 (65) 1.260 (32) 0.88 (0.4)425-42-011.969-2.638 (50-67) 3.543 (90) 1.654 (42) 2.20 (1.0)525-55-012.598-3.465 (66-88) 4.528 (115) 2.165 (55) 4.40 (2.2)625-72-013.425-4.567 (87-116) 2.952 (75) 2.835 (72) 5.50 (2.5)725-94-014.528-6.024 (115-153) 3.740 (95) 3.701 (94) 11.44 (5.2)• Adjustability is .0002” on diameter. VersaMax™ is simple and smooth to adjust. Minimal backlash gives superior diameter adjustability.• No movement between lock & unlock• Tool locking function independent of tool adjustment.• Through-spindle coolant is standard for all ne boring heads. The coolant is directed right to the cutting edge.• Diameter adjustment also available in metric increments (.01) upon request.• Dimensions given in inches (mm).• Weight given in lbs (kg).Metric adjustment available upon request!Orientation screw detail. Simple set screw adjustment for altering orientation screw depthCODDiameterRangeAdjustmentLocking ScrewCartridgeMounting ScrewOrientation Screw for360° Cutting TipPosition Adjustment0.157(4)B
27Command Tooling Systems • Phone 800.328.2197 • Fax 800.555.7694 • E-mail support@commandtool.com • Web www.commandtool.com VersaMax™ Boring System Finish Boring Heads 1.142-6.024” (29-153)• Quick and easy assembly using Beta connection. Interchangeable with other leading quick-change modular connections.• Adjustability is .0002” on diameter. VersaMax™ is simple and smooth to adjust. Minimal backlash gives superior diameter adjustability.• No movement between lock & unlock• Tool locking function independent of tool adjustment.• Through-spindle coolant is standard for all ne boring heads. The coolant is directed right to the cutting edge.• Diameter adjustment also available in metric increments (.01) upon request.• Dimensions given in inches (mm).• Weight given in lbs (kg).Replacement PartsFloating Assembly PinOrientationAdjustment Locking ScrewCartridge Mounting ScrewDiameter Adj. WrenchCartridge WrenchFor Beta Part No. Pin Part No. Part No. Part No. Part No. Part No.25Z00-25-21 Z00-25-23 C00-25-02 C00-25-11 G00-02-03 G00-20-0732Z00-32-21 Z00-32-23 C00-25-03 C00-25-12 G00-02-04 G00-20-0340Z00-40-21 Z00-40-23 C00-25-04 C00-25-12 G00-02-04 G00-20-0363Z00-63-21 Z00-63-23 C00-25-05 C00-25-13 G00-02-06 G00-20-0580Z00-80-21 Z00-80-23 C00-25-06 C00-25-13 G00-02-06 G00-20-05100Z00-100-21 Z00-100-23 C00-25-07 C00-25-13 G00-02-06 G00-20-05Beta Finish Boring Heads 1.142-6.024 (29-153)For Beta Part No. Diameter B COD Weight25B25-25-01-0501.142-1.535 (29-39) 1.969 (50) 0.984 (25) 0.44 (0.2)32B25-32-01-0651.496-2.008 (38-51) 2.559 (65) 1.260 (32) 0.88 (0.4)40B25-40-01-0901.969-2.638 (50-67) 3.543 (90) 1.575 (40) 2.20 (1.0)63B25-63-01-1002.598-3.465 (66-88) 3.937 (100) 2.480 (63) 5.50 (2.5)80B25-80-01-1153.425-4.567 (87-116) 4.528 (115) 3.150 (80) 9.50 (4.3)100B25-100-01-1454.528-6.024 (115-153) 5.709 (145) 3.937 (100) 20.00 (9.2)CODDiameterRangeAdjustmentLocking ScrewCartridgeMounting ScrewFloating Assembly Pin0.157(4)B
28Command Tooling Systems • Phone 800.328.2197 • Fax 800.555.7694 • E-mail support@commandtool.com • Web www.commandtool.comUrma VersaMax™ Balanceable Fine Boring HeadSetup Instructions 1. Clean the pilot, bore, and both faces before attempting to assemble. The Alpha connection is assembled by inserting the pilot into the toolholder bore and threading together. Tighten the connection to the recommended torque value.MAXIMUM TORQUE VALUES FOR ALPHA CONNECTIONAlpha 1 = 37 ft-lbsAlpha 2 = 59 ft-lbsAlpha 3 = 118 ft-lbsAlpha 4 = 295 ft-lbs 2. Mount the Fine Boring Insert Holder to the Fine Boring Head using the button head screw. 3. CAUTION: before turning the ne adjustment dial, be sure to loosen the side locking set screw (1). If the locking screw is not fully loosened and the dial is turned, the life and accuracy of the adjustment mechanism will decrease. Loosen the side locking set screw and turn the dial (2) to achieve the desired size. Tighten side locking set screw (1) (CAUTION: DO NOT OVER TIGHTEN). 4. To balance the head, adjust the top collar (closest to the cutting edge) such that the desired bore diameter marking on the head and collar line up (3). Some interpolation may be necessary. Lock the collar in place. Next, line up the bore target marking on the bottom collar with the marking on the top collar (4). Lock the bottom collar in place. 5. You are now ready to bore a test hole. Measure the test hole size and adjust the boring head, if necessary, to compensate for cutting pressure (see step 3). 6. After use, disassemble, clean, and oil parts to prevent rust while in storage.1234VersaMax™ Boring System Balanceable Fine Boring Head Setup Instructions .787-6.024” (20-153)
29Command Tooling Systems • Phone 800.328.2197 • Fax 800.555.7694 • E-mail support@commandtool.com • Web www.commandtool.com VersaMax™ Boring System Balanceable Finish Boring Heads .787-2.638” (20-67)Beta Balanceable Finish Boring HeadsFor Beta Part No. Diameter Range B D COD25A25-25-01-0501.142-1.535 (29-39) 1.969 (50) 1.063 (27) 1.024 (26)32A25-32-01-0651.496-2.008 (38-51) 2.559 (65) 1.358 (34.5) 1.260 (32)40A25-40-01-0901.969-2.638 (50-67) 3.543 (90) 1.772 (45) 1.654 (42)Alpha Balanceable Finish Boring HeadsFor AlphaMount Part No. Diameter Range B D CODAssembly Wrench Part No.1 A25-08-01 .787-.984 (20-25) 1.575 (40) .775 (19.7) .728 (18.5) 53-00-171 A25-18-01 .875-1.181 (22.3-30) 1.575 (40) .827 (21) .728 (18.5) 53-00-172 A25-24-01 1.142-1.535 (29-39) 1.969 (50) 1.063 (27) 1.024 (26) 53-00-223 A25-32-01 1.496-2.008 (38-51) 2.559 (65) 1.358 (34.5) 1.260 (32) 53-00-274 A25-42-01 1.969-2.638 (50-67) 3.543 (90) 1.772 (45) 1.654 (42) 53-00-36• Vibration-free boring at any speed up to 20,000 RPM.• No movement between lock & unlock• Tool locking function independent of tool adjustment.• Improved roundness, accuracy, repeatability, and surface nish.• High speed performance for shorter cycle times and longer tool life.• Capable of limiting residual imbalance as low as 10g - mm. • Easy to use. Set bore diameter to .0002” accuracy directly o dial. Vernier scale allows adjustments to .0001”.• Through-spindle coolant—internal passageways deliver cutting uid directly to the cutting area without contaminating adjustment mechanism.• Dimensions given in inches (mm).Easy To Use:To balance boring head, (example: for 2.05” bore diameter) simply position the calibrated balance adjustment rings to match the desired bore diameter and lock.Metric adjustment available upon request!(Alpha Shown—Beta also Available)CODDiameterRangeAdjustmentLocking ScrewCartridgeMounting ScrewOrientation Screw for360° Cutting TipPosition Adjustment0.157(4)B2.252.242.202.172.132.092.052.011.972.641.972.012.052.092.132.172.202.252.092.052.011.972.202.172.132.242.282.092.052.011.972.202.172.132.242.28
30Command Tooling Systems • Phone 800.328.2197 • Fax 800.555.7694 • E-mail support@commandtool.com • Web www.commandtool.comVersaMax™ Boring System Finish Boring Insert Cartridges .787-6.024” (20-153)• Insert pockets designed to t industry standard geometries.• Dimensions given in inches (mm).Replacement PartsInsertScrewInsertWrenchInsertScrewInsertWrenchAlpha Mount For Beta Part No. Part No. Part No. Part No.0-225C00-20-04 G00-20-05 C00-20-11 G00-20-113-432-40C00-20-01 G00-20-055-7 (W&W)63-100C00-20-02 G00-20-035-7 (for W/C)63-100C00-20-01 G00-20-05Notes•Finish Insert Pocket Detail, Page 6.•Uses Industry Standard Inserts. Command Finishing Inserts, Pages 48 & 49.90˚ lead insert cartridges for industry inserts with 7˚ clearance angleAlpha Mount For Beta Part No. Diameter0+1W20-02-060.787-1.181 (20-30) CC.. 21.5..2 25W20-02-061.142-1.535 (29-39) CC.. 21.5..3 32W20-04-061.496-2.008 (38-51) CC.. 21.5..4 40W20-04-061.969-2.638 (50-67) CC.. 21.5..5 63W20-06-092.598-3.465 (66-88) CC.. 32.5..6 80W20-06-093.425-4.567 (88-116) CC.. 32.5..7 100W20-06-094.528-6.024 (116-153) CC.. 32.5..NOTE: Will not leave a at bottomCOD5˚ lead wiper insert cartridges with 7˚ clearance angle—Double the feed rate!Alpha Mount For Beta Part No. Diameter0+1WW20-02-060.787-1.181 (20-30) WiperCC.. 21.5..2 25WW20-02-061.142-1.535 (29-39) WiperCC.. 21.5..3 32WW20-04-061.496-2.008 (38-51) WiperCC.. 21.5..4 40WW20-04-061.969-2.638 (50-67) WiperCC.. 21.5..5 63WW20-06-092.598-3.465 (66-88) WiperCC.. 32.5..6 80WW20-06-093.425-4.567 (88-116) WiperCC.. 32.5..7 100WW20-06-094.528-6.024 (116-153) WiperCC.. 32.5.NOTE: Will not leave a at bottomCOD90˚ lead combination insert cartridges with 11˚ and 7˚ clearance angle*Alpha Mount For Beta Part No. Diameter0+1W/C20-02-060.787-1.181 (20-30) CC../CP.. 0602..2 25W/C20-02-061.142-1.535 (29-39) CC../CP.. 0602..3 32W/C20-04-061.496-2.008 (38-51) CC../CP.. 0602..4 40W/C20-04-061.969-2.638 (50-67) CC../CP.. 0602..5 63W/C20-06-062.598-3.465 (66-88) CC../CP.. 0602..6 80W/C20-06-063.425-4.567 (88-116) CC../CP.. 0602..7 100W/C20-06-064.528-6.024 (116-153) CC../CP.. 0602..COD90˚ lead insert cartridges for industry Triangle insertAlpha Mount For Beta Part No. Diameter0+120-02-160.787-1.181 (20-30) TC.. 52..2 2520-02-161.142-1.535 (29-39) TC.. 52..
31Command Tooling Systems • Phone 800.328.2197 • Fax 800.555.7694 • E-mail support@commandtool.com • Web www.commandtool.com LBS: Long Boring System Carbide Boring Bars• LBS carbide bars allow vibration free deep boring operations. Bore depths up to 10 x D.• LBS carbide bars available in either Alpha or Beta Finish Boring Heads.• All bars coolant through.• Dimensions given in inches (mm).• Weight given in lbs (kg).Boring DepthLøDNotes•VersaMax™ Finish Boring Heads, Pages 26, 27 & 29.•Roughing Boring Heads, Pages 22 & 23.Alpha LBS Deep Boring BarsAlpha Mount Ø D Part No. Boring Depth L Weight1 0.728 (18.5)H06-18-A18-2005.47-7.28 (139-185) 7.874 (200) 1.4 (.65)2 0.984 (25)H06-25-A24-2346.57-8.23 (167-209) 9.212 (234) 3.1 (1.4)2 0.984 (25)H06-25-A24-2768.23-9.88 (209-251) 10.866 (276) 3.4 (1.7)3 1.260 (32)H06-32-A32-3519.45-12.60 (240-320) 13.819 (351) 7.7 (3.5)Beta LBS Deep Boring BarsBeta Ø D Part No. Boring Depth L Weight25 0.984 (25)H06-25-B25-2346.57-8.23 (167-209) 9.212 (234) 3.1 (1.4)25 0.984 (25)H06-25-B25-2768.23-9.88 (209-251) 10.866 (276) 3.4 (1.7)32 1.260 (32)H06-32-B32-3519.45-12.60 (240-320) 13.819 (351) 7.7 (3.5)Versamax™ Boring System LBS Deep Boring Toolholders And Carbide Boring BarsLBS: Long Boring System• LBS adapters are designed to work with the LBS Carbide Boring Bars to successfully machine deep bores.• Holders are manufactured to allow the boring bar to be “telescoped” in or out — adjusting to the exact length that you need.• LBS utilizes 4 set screws for clamping — for the ultimate in rigidity.• Dimensions given in inches (mm).• Weight given in lbs (kg).EBØ IDBT-FlangeTaper Ø ID Part No. B E WeightBT 40 0.728 (18.5)B4U4-L0182.639 (67) 1.575 (40) 2.6 (1.2)BT 40 0.984 (25)B4U4-L0253.308 (84) 2.244 (57) 2.6 (1.2)BT 50 0.728 (18.5)B6U4-L0183.866 (98) 2.362 (60) 8.8 (4.0)BT 50 0.984 (25)B6U4-L0254.575 (116) 3.071 (78) 9.2 (4.2)BT 50 1.260 (32)B6U4-L0325.244 (133) 3.740 (95) 9.9 (4.5)HSKTaper Ø ID Part No. B E WeightHSK63A 0.728 (18.5)H4U4AL0184.744 (120) 3.976 (101) 3.5 (1.6)HSK63A 0.984 (25)H4U4AL0255.334 (135) 4.606 (117) 4.0 (1.8)V-FlangeTaper Ø ID Part No. B E Weight V 40 0.728 (18.5)C4U4-L0182.404 (61) 1.654 (42) 2.4 (1.1)V 40 0.984 (25)C4U4-L0253.094 (78) 2.344 (59) 2.6 (1.2)V 50 0.728 (18.5)C6U4-L0183.114 (79) 1.739 (44) 6.6 (3.0)V 50 0.984 (25)C6U4-L0253.823 (97) 2.385 (60) 7.0 (3.2)V 50 1.260 (32)C6U4-L0324.492 (114) 3.117 (79) 7.9 (3.6)LBS Deep Boring Carbide Boring Bars
32Command Tooling Systems • Phone 800.328.2197 • Fax 800.555.7694 • E-mail support@commandtool.com • Web www.commandtool.comIntraMax™ Boring System Setup Instructions 1.9-14” Boring (48.3-355.8) .35-9.8” OD Turning (9-248.9)Diameter Adjustment for Roughing Heads: 1. After assembling the insert holders to the diameter extender, you are ready to preset the head to the desired bore size. Leaving a slight amount of pressure on the two cap screws, use the adjustment set screw to line up the “tick marks” on either side of the diameter extender. The insert holders adjust independently. So after adjusting each side, use a vernier caliper to determine diameter size. Remember, if the insert holders are not equal distance from the center of rotation, the bore produced will be oversized. 2. To verify that the insert holders are equal distance from center, the easiest method (other than using a presetter) is to place the tool into the machine spindle. Then, using a magnetic base indicator, spin the tool to verify that the reading is equal. 3. Once the diameter is set, tighten the cap screws on each side of the boring head.Diameter Adjustment for Finishing Heads: 1. After installing the insert cartridge onto the nish boring head, install the nishing head onto the diameter extender. Before tightening the cap screws, use the rough adjustment screw to position the boring head close to the nal bore size. 2. Before turning the adjustment dial, be sure to loosen side locking set screw. Do not leave any pressure on the locking mechanism when adjusting for size. This will decrease the life and accuracy of the adjustment mechanism. 3. After loosening the side lock set screw, turn the dial to achieve the desired diameter. The dial is in increments of .0002” on diameter. Once you have obtained the target diameter, tighten the locking set screw before using. There is no need to “overtighten” this set screw. 4. Now you are ready to bore a test bore. Typically, there is a need for further adjustment after the test cut due to deection caused by cutting pressures. If this is the case, repeat the above procedure. OD Turning: The IntraMax™ System also allows the ability to turn outside diameters up to 3.9” on your milling machine. To set the boring tool up, just reverse the heads. In this conguration, you can double cut rough or nish turn applications up to 2.280” long when using the OD extension blocks. The extension blocks not only give you the extra travel, but also allow the use of the rough adjustment mechanism to help preset the tool. Because OD turning requires the spindle to be reversed, it is required that the Beta Modul® be used when OD turning.Setup forOD Turning
33Command Tooling Systems • Phone 800.328.2197 • Fax 800.555.7694 • E-mail support@commandtool.com • Web www.commandtool.com IntraMax™ Boring System Performance Features 1.9-14” Boring (48.3-355.8) .35-9.8” OD Turning (9-248.9) IntraMax™ Boring System:• Cost eective exibility to optimize your machine’s operations – IntraMax™ oers unprecedented exibility that allows you to bore a wide range of diameters – with varied stock conditions – using very few parts. - Only 7 components required to bore under 2” and up to 3.5” diameter – reaching 5.5” deep – with over .300” stock per side - Only 8 components required to bore over 8” diameter – reaching 7.2” deep – with over .400” stock per side• Assemblies compact enough and light enough to go through tool changers – So you can do more in a single setup.• Simultaneous single pass rough and nish – Axial and radial osetting features allow for a wide range of stock conditions often resulting in a single-pass operation. Design also makes double cutter nishing and OD turning possible.• Easy-to-use rough and ne adjustment – Rough adjustment gets you in the range and ne dial adjustment with .0001” graduations allows you to hold required tight tolerances.• Industry standard indexable inserts used in all Urma tools – This means you can benet from leading edge carbide grades and geometries for best performance and cost.• Two distinct connections – Alpha Modul and Beta Modul® share the same advantages, creating the most rigid and versatile modular boring system available.• Beta Modul® is interchangeable with other systems – This quick-change adaption is interchangeable with other systems, oering increased exibility in converting to the Urma program.• Taper tolerance and balance that exceeds industry standards – Provides less vibration and better repeatability. A variety of industry standard tapers manufactured to AT3 standard or better shank taper.• Complete assemblies provided – All items include insert screws, cartridge screws, lock screws, and wrenches required for adjustments and securing inserts.• All tooling coolant through – All individual tools and assemblies are coolant through unless noted.• Ask about our Tool Trial Program – Try Command/Urma boring tools in your shop. We guarantee your toughest operation will become your most productive.Setup for Simultaneous Rough & Finish
34Command Tooling Systems • Phone 800.328.2197 • Fax 800.555.7694 • E-mail support@commandtool.com • Web www.commandtool.comIntraMax™ Boring System Overview 1.9-14” Boring (48.3-355.8) .35-9.8” OD Turning (9-248.9)Notes•For Toolholder Selection, Page 7 & 8.•For Extension Selection, Page 9.Intermediate AdapterDiameter ExtendersRoughing HeadsFinish Boring HeadsOutside DiameterTurning BlockV-FlangeBT-FlangeHSK
35Command Tooling Systems • Phone 800.328.2197 • Fax 800.555.7694 • E-mail support@commandtool.com • Web www.commandtool.com IntraMax™ Boring System Intermediate Adapters & Integral Shank Adapters 1.9-14” Boring (48.3-355.8) .35-9.8” OD Turning (9-248.9)Replacement PartsFor IntermediateAdapterSocket Head ScrewSpring Washer Hex KeyAlpha Orient. ScrewFloating Assembly PinOrientation Pin Drive KeySocket Head ScrewCenter StudDiameter Setting PinAssembly WrenchPart No. Part No. Part No. Part No. Part No. Part No. Part No. Part No. Part No. Part No.21-42-46-036 C00-22-12 K00-02-01 G00-02-04 Z00-22-42 C00-12-08 53-00-3621-55-80-042 C00-22-02 K00-02-20 G00-02-06 Z00-27-55 Z00-21-20 55-00-55B21-40-46-036 C00-22-12 K00-02-01 G00-02-04 Z00-40-21 Z00-40-23 Z00-40-25 C00-22-58 C00-12-08B21-63-80-042 C00-22-02 K00-02-20 G00-02-06 Z00-63-21 Z00-63-23 Z00-63-25 C00-22-05 Z00-21-20• Rough and nish in a single pass or double cut rough or double cut nish for both ID’s and OD’s.• Mount boring heads directly to intermediate adapter or use diameter extensions to increase bore diameter capability.• Dimensions given in inches (mm).• Weight given in lbs (kg).Intermediate AdaptersAlpha Part No. Diameter Range Beta Part No. Diameter RangeMount 421-42-46-0361.929 – 2.441 (49-62) 40B21-40-46-0361.929 – 2.441 (49-62)Mount 521-55-80-0423.425 – 4.606 (87-117) 63B21-63-80-0423.425 – 4.606 (87-117)Weight=1.8(.8)3.150(80)1.654(42)2.480(63)Weight=1.1(.5)1.417(36)1.654(42)1.811(46)DIAMETERRANGEDIAMETERRANGE
36Command Tooling Systems • Phone 800.328.2197 • Fax 800.555.7694 • E-mail support@commandtool.com • Web www.commandtool.com• Modular construction extends your boring capabilities.• Lightweight, rigid design enables bore diameters up to 14” (355).• Ground serrations on the mating faces make a rigid connection.• Dimensions given in inches (mm).• Weight given in lbs (kg).Alpha Mt. 4/Beta 40Part No. Diameter Bore Range D L I Weight1.9-2.441 (49-62) See Page 35.22-03-06-0122.441-2.953 (62-75) 2.323 (59) .472 (12) 1.574 (40) .4 (.2)22-03-07-0122.953-3.465 (75-88) 2.835 (72) .472 (12) 1.574 (40) .7 (.3)Alpha Mt. 5/Beta 63Part No. Diameter Bore Range D L I Weight3.425-4.606 (87-117) See Page 35.22-01-11-0184.606-5.787 (117-147) 4.331 (110) .709 (18) 2.283 (58) 1.8 (0.8)22-01-14-0185.787-6.968 (147-177) 5.512 (140) .709 (18) 2.283 (58) 2.2 (1.0)22-01-17-0186.968-8.150 (177-207) 6.693 (170) .709 (18) 2.283 (58) 2.6 (1.2)22-01-20-0238.150-9.330 (207-237) 7.875 (200) .709 (18) 2.283 (58) 3.0 (1.3)22-01-23-0239.330-10.511 (237-267) 9.055 (230) .709 (18) 2.283 (58) 3.5 (1.5)22-01-26-02810.511-11.692 (267-297) 10.236 (260) .709 (18) 2.283 (58) 4.0 (1.8)22-01-29-02811.692-12.874 (297-327) 11.417 (290) .709 (18) 2.283 (58) 4.5 (2.0)22-01-32-02812.874-14.055 (327-357) 12.599 (320) .709 (18) 2.283 (58) 5.0 (2.3)Outside Diameter Turning Blocks• OD Turning Blocks allow cutting heads to be reversed for turning outside diameters while maintaining the rough adjustment system. When turning outside diameters, the Beta Modul® is recommended due to the requirement of running these tools in the counterclockwise rotation.Alpha Mt. 4/Beta 40Turning Block Part No. Diameter Turn RangeRequired Diameter Extender Part No. L Weight22-04-00-012.354-.866 (9-22)22-03-06-012.472 (12) .2 (.1)22-04-00-012.866-1.378 (22-35)22-03-07-012.472 (12) .2 (.1)Alpha Mt. 5/Beta 63Turning Block Part No. Diameter Turn RangeRequired Diameter Extender Part No. L Weight22-02-00-0180.354-1.535 (9-39)22-01-11-018.709 (18) .6 (.3)22-02-00-0181.535-2.717 (39-69)22-01-14-018.709 (18) .6 (.3)22-02-00-0182.717-3.898 (69-99)22-01-17-018.709 (18) .6 (.3)22-02-00-0183.898-5.078 (99-129)22-01-20-023.709 (18) .6 (.3)22-02-00-0185.078-6.259 (129-159)22-01-23-023.709 (18) .6 (.3)22-02-00-0186.259-7.441 (159-189)22-01-26-028.709 (18) .6 (.3)22-02-00-0187.441-8.622 (189-219)22-01-29-028.709 (18) .6 (.3)22-02-00-0188.622-9.803 (219-249)22-01-32-028.709 (18) .6 (.3)Diameter ExtendersReplacement PartsFor Alpha Mount For BetaSocket Head Screw Spring WasherDiameter Setting PinPart No. Part No. Part No. 4 40C00-22-12 K00-02-01 C00-12-165 63C00-22-74 K00-02-20 C00-12-61IntraMax™ Boring System Diameter Extenders & Outside Diameter Turning Blocks 1.9-14” Boring (48.3-355.8) .35-9.8” OD Turning (9-248.9)DiameterBoreRangeLLlDDiameterTurn RangeL42.5
37Command Tooling Systems • Phone 800.328.2197 • Fax 800.555.7694 • E-mail support@commandtool.com • Web www.commandtool.com • Ground serrations on the mating faces make rigid connections. The result is stable performance and repeatability. • Designed to use industry standard inserts. This gives you the ability to use the most current insert technology available. Let Command show you how much money can be saved by using the optimal insert for your application.• Diameter adjustment of the roughing head is achieved by using a ne threaded set screw to push o of a roll pin installed in the diameter extender.• Dimensions given in inches (mm).• Weight given in lbs (kg). Roughing HeadsFor Alpha Mount For Beta Part No. Diameter L Weight Insert4 40W17-02-09-0281.929-3.465 (49-88) 1.102 .2 (.1) CCMT-32.5...5 63W17-01-12-0403.425-8.150 (87-207) 1.575 .7 (.3) CNMM-43...Insert Holder for Oset RoughingFor Alpha Mount For Beta Part No. Diameter L Weight Insert5 63WV17-01-12-0403.425-8.150 (87-207) 1.563 .7 (.3) CN.. 1204..Replacement PartsDiameter Adjusting ScrewHex KeyInsert Clamping ScrewInsert Wrench Insert Shim Insert Clamp Clamping ScrewFor Alpha Mount For Beta Part No. Part No. Part No. Part No. Part No. Part No. Part No. 4 40C00-02-86 G00-02-01 Z00-20-02 G00-20-035 63C00-02-79 G00-02-02 Z00-12-02 G00-20-03 A00-12-11 A00-02-17 A00-32-075 63C00-02-79 G00-02-02 Z00-12-02 G00-20-03 A00-12-11 A00-02-17 A00-32-07Notes•Uses Industry Standard Inserts. Command Roughing Inserts, Page 47.IntraMax™ Boring System Roughing Heads 1.9-14” Boring (48.3-355.8) .35-9.8” OD Turning (9-248.9)L
38Command Tooling Systems • Phone 800.328.2197 • Fax 800.555.7694 • E-mail support@commandtool.com • Web www.commandtool.comIntraMax™ Boring System Finish Boring Heads and Insert Cartridges 1.9-14” Boring (48.3-355.8) .35-9.8” OD Turning (9-248.9)• The IntraMax™ Fine Boring Head is simple and smooth to adjust. Adjustability is .0002” on diameter. Minimal backlash gives superior diameter adjustability.• Designed to use industry standard inserts. This gives you the ability to use the most current insert technology available. Let Command show you how much money can be saved by using the optimal insert for your application.• Ground serrations on the mating faces make rigid connections. The result is stable performance and repeatability. • Diameter adjustment also available in metric increments (.01) upon request.• Dimensions given in inches (mm).• Weight given in lbs (kg).Replacement PartsAdjusting ScrewHex Key Cap ScrewSpring WasherHex KeyHeight Adj. Screw SetHeight Adj. ScrewTorque Screw Torque WrenchFor Part No. Part No. Part No. Part No. Part No. Part No. Part No. Part No. Part No. Part No.23-02-10-028 C00-02-86 G00-02-01 C00-22-56 K00-02-44 G00-02-03 C00-25-01 Z00-23-0223-01-10-040 C00-02-79 G00-02-02 C00-22-11 K00-02-01 G00-02-03 C00-07-01 Z00-23-02W/C-20-10-06-000 C00-20-01 G00-20-05W/C-20-12-06-000 C00-20-01 G00-20-05Notes•Finish Insert Pocket Detail, Page 6.•Uses Industry Standard Inserts. Command Finishing Inserts, Pages 48 & 49.Counterweight – for balancing single point nishing assemblyFor Alpha Mount For Beta Part No. 4 4023-02-10-0245 6323-01-10-036Finish Boring Head – insert cartridge sold separatelyFor Alpha Mount For Beta Part No. Diameter L Weight4 40 23-02-11-028 1.929-3.465 (49-88) 1.102 (28) .4 (.2)5 63 23-01-11-040 3.425-8.150 (87-207) 1.575 (40) .9 (.4)LFine Boring Insert Cartridge For Alpha Mount For Beta Part No. Insert4 40W20-12-06-000CC..21.5..5 63W20-10-06-000CC..21.5..90° Insert Cartridge – axial and radial adjustmentFor Alpha Mount For Beta Part No. Insert4 40W/C20-12-06-000CC or CP.. 21.5..5 63W/C20-10-06-000CC or CP.. 21.5..95° Wiper Insert Cartridge – Double the feed rate!For Alpha Mount For Beta Part No. Insert4 40WW20-12-06-000WiperCC.. 21.5..5 63WW20-10-06-000WiperCC.. 21.5.. *NOTE: Will Not Allow a Flat Bottom on the Pocket
39Command Tooling Systems • Phone 800.328.2197 • Fax 800.555.7694 • E-mail support@commandtool.com • Web www.commandtool.com This clever design feature dramatically reduces cycle times while not diminishing accuracy or repeatability. A true boring breakthrough! Rough and Finish Boring Simultaneously:The IntraMax™ System oers dramatic cycle time reductions in production by allowing the setup of one roughing head along with a nishing head. This not only reduces the cycle time but also saves the cost of purchasing two separate tools. This reduction of cycle time and tool savings create an unequalled advantage for IntraMax™ when boring holes in production!To set the tooling correctly, we attempt to balance the cutting pressures slightly by taking a heavier than usual nishing depth of cut. Ideally, the roughing pass should not exceed .060”-.070” per side and then leave .020”-.030” for the nishing pass. This means that the total material removal should be .150”-.200” on diameter (.080”-.100” radially). Keep in mind that the nishing insert cartridge can be adjusted in all three planes, so we can be sure that the roughing insert leads the nishing insert by at least .006”. The height dierential is dened by the size of the insert nose radius being used. We recommend the roughing head use a .016” nose radius insert while the nishing head uses an insert with a .032” nose radius. This allows us to operate at a feed rate of .006”-.008” per rev. feed rates and achieve a 32 micro-inch surface quality. This ability to combine operations is unique to the IntraMax™ System. Nowhere else can accuracy and eciency be so dramatic! IntraMax™ Boring System Unique Applications 1.9-14” Boring (48.3-355.8) .35-9.8” OD Turning (9-248.9)22 01 14 018-.060”+.060”Double Cutter Finishing (Adding the 3rd Dimension):Everyone has heard the benets that double cut roughing has to oer: The balancing of cutting pressures, the doubling of feed rates, the improved roundness, and surface nishes. Now, these benets can be applied to your nishing operations. The IntraMax™ System allows the use of two nishing heads, but also has the ability to be oriented and withdrawn without leaving draglines.The IntraMax™ Fine Boring Head allows the insert cartridge to be adjusted in three dimensions:• x = diameter setting• z = distance from spindle• y = above or below centerline (in lathe terms). Because of this ability to adjust above or below centerline, we can now preset the tool to be removed from the bore without leaving draglines. In assembly, one of the cartridges is set below centerline and the other is set above centerline (see diagram).Now, preset the tool for size as you would any other boring tool.This assembly technique has removed the cutting edges from the centerline so that when the boring operation is complete, the tool can be oriented, the cutting edges jogged back to centerline, and removed from the bore without scratching the bore wall.
40Command Tooling Systems • Phone 800.328.2197 • Fax 800.555.7694 • E-mail support@commandtool.com • Web www.commandtool.comMegaMax™ Boring System Performance Features 5.9-31.7” (150-805)MegaMax™ Boring System:• Flexibility for the toughest jobs with a boring tool that delivers all the power your machine has available – MegaMax™ oers unprecedented exibility that allows you to bore a wide range of diameters – with varied stock conditions – using very few components.• Only 6 components per assembly required to bore starting under 6” to over 31” in diameter – reaching 11.8” deep – with over .500” stock per side.• Easy-to-use rough and ne adjustment – Rough adjustment gets you in the range and ne dial adjustment with .0001” graduations allows you to hold required tight tolerances.• Axial and radial osetting features allow for a wide range of stock conditions – Often resulting in a single-pass operation. • Industry standard indexable inserts oered for Urma tools – This means you can benet from leading edge carbide grades and geometries for best performance and cost; 5⁄8” I.C. roughing inserts and 1⁄4” I.C. nishing inserts for the most rugged assemblies in the industry.• Two distinct connections – Alpha Modul and Beta Modul® share the same advantages, creating the most rigid and versatile modular boring system available.• Beta Modul® is interchangeable with other systems – This quick-change adaption is interchangeable with other systems, oering increased exibility in converting to the Urma program.• Taper tolerance and balance that exceeds industry standards – Provides less vibration and better repeatability. A variety of industry standard tapers manufactured to AT3 or better shank taper.• Complete assemblies provided – All items include insert screws, cartridge screws, lock screws, and wrenches required for adjustments and securing inserts.• All tooling coolant through – All individual tools and assemblies are coolant through unless noted.• Ask about our Tool Trial Program – Try Command/Urma boring tools in your shop. We guarantee your toughest operation will become your most productive.To rough and nish bore simultaneously, setup with Axial & Radial osets.
41Command Tooling Systems • Phone 800.328.2197 • Fax 800.555.7694 • E-mail support@commandtool.com • Web www.commandtool.com MegaMax™ Boring System Setup Instructions 5.9-31.7” (150-805)Assembling the Boring Heads to the Diameter ExtendersAfter assembling the Intermediate Adapter to the holder or extensions that are required (see Keyed Connection Assembly on page 4 if using Alpha Modul), attach the diameter extender to the Intermediate Adapter by using the four cap screws supplied. 1. Next, the boring heads have to be installed onto the diameter extenders. The boring heads are xed to the diameter extenders by the use of T-bolts. The T-bolts need to be lifted up and turned 90˚ to allow the heads to be slid onto them and rotated back to align the ground serrations. Then, tighten the T-bolts down to drive the serrations together for maximum rigidity. 2. If the diameter extender is intended to bore eight inches or less, the side lock screw needs to be completely removed before the T-bolt can be turned or lifted enough to slide the boring heads on. Remember which way the T-bolt was rotated or the side lock screw will not completely thread back into the diameter extender. 3. If the diameter extender is designed for eight inches or larger bores, the T-bolts are raised and lowered by the large cap screws on the backside of the extenders.In either case, the T-slot milled into the heads is not milled through. This is to prevent the heads from being thrown from the tool should they not be installed fully tight. Keep in mind that this safety feature does not apply should the heads be installed to create an outside diameter turn. PLEASE FOLLOW THESE ASSEMBLY DIRECTIONS CAREFULLY! Presetting the Boring HeadsRough Adjustment• Once the roughing heads are installed onto the diameter extender, they will have to be adjusted for size. • The rough adjustment screw is located below the insert cartridge or the insert pocket. The adjustment is made by rst loosening the T-bolt enough so that the adjustment screw can push the head o center. Then, use the screw to make the required adjustment. • When the required size is met, fully lock the T-bolt down. After adjusting one side, the same procedure must be followed again on the other head. • It is important to note that when roughing, the two heads must be set to the same diameter. The roughing heads are made such that they match in height. Therefore, one cannot lead the other and should not be set to dierent diameter settings. Finish Size Adjustment The nishing heads are designed such that there is limited travel in the ne adjustment mechanism. Therefore, the rough adjustment setting has to be within .079” (2) of the nish dimension. From there, the nal diameter size can be set with .0002” diametrical accuracy. Just loosen the locking set screw to adjust the dial and then tighten it down after size has been set. MegaMax™ does have the ability to install two nishing heads on one assembly. This allows you to double the feed rate in a nishing operation. It is for this application that the insert cartridges come with the ability to adjust the height of the cutting edge with respect to the other. When presetting two nishing heads, this is a dimension that you will want to verify.
42Command Tooling Systems • Phone 800.328.2197 • Fax 800.555.7694 • E-mail support@commandtool.com • Web www.commandtool.comMegaMax™ Boring System Overview 5.9-31.7” (150-805)Notes•For Extensions & Reducers, Page 9 & 10.•Toolholders, Page 7 & 8. Diameter ExtendersIntermediateAdapterInsert HoldersFinish BoringRoughingHeads90°V-FlangeBT-FlangeHSK75°
43Command Tooling Systems • Phone 800.328.2197 • Fax 800.555.7694 • E-mail support@commandtool.com • Web www.commandtool.com MegaMax™ Boring System Intermediate Adapters & Bore Depth Extensions 5.9-31.7” (150-805)Intermediate Adapters• Just one adapter connects toolholders to all bore diameter extenders on the following page – from 6” to 31” – for maximum exibility.• Toolholder locks into adapter with a large key to assure rigidity and nonslip transmittal of spindle torque; cuts smoother, inserts last longer.• Through-spindle coolant ows through adapter and coolant nozzle to remove heat and help clear chips.• Coolant nozzle directs coolant directly to cutting edge. Ball valve is adjustable to cover all diameters.• Dimensions given in inches (mm).• Weight given in lbs (kg).Replacement PartsFloating Assembly PinOrientation PinBeta Orientation KeySocket Head ScrewAlpha Orientation KeySocket Head Screw Face KeySocket Head ScrewSocket Head ScrewAssembly X-WrenchPart No. Part No. Part No. Part No. Part No. Part No. Part No. Part No. Part No. Part No. Z00-100-21 Z00-100-23 Z00-100-25 C00-22-71 Z00-00-94 C00-24-17 Z00-21-02 C00-22-11 C00-22-03 53-74-96Notes•Straight Shank Beta Modul® Toolholders For Lathes, Page 6.•Blank Bars With Beta Modul® Connection, Page 58.(55)2.1655.188 (130)3.701 (75)OptionalCoolant NozzlePart No.Z00-21-10Alpha ModulMount Part No. Length Weight721-94-012.165 (55) 9.5 (4.3)Beta Modul®Beta Part No. Length Weight100B21-100-01-055 2.165 (55) 10.4 (4.7)
44Command Tooling Systems • Phone 800.328.2197 • Fax 800.555.7694 • E-mail support@commandtool.com • Web www.commandtool.comMegaMax™ Boring System Diameter Extenders 5.9-31.7” (150-805)Replacement PartsT-Lock StudAdjustment PinLocking Set Screw Shim WasherSocket Head Screw Spring WasherFor Part No. Part No. Part No. Part No. Part No. Part No. Part No.22-00-13 to 18 Z00-22-24 Z00-22-21 Z00-22-2322-00-23 to 28 Z00-22-16 Z00-22-21 Z00-22-15 C00-24-04 K00-02-0622-00-33 to 43 Z00-22-16 Z00-22-21 Z00-22-15 C00-24-07 K00-02-0622-00-48 to 73 Z00-22-16 Z00-22-21 Z00-22-15 C00-26-09 K00-02-06Diameter ExtendersDiameter Range Part No. D T H Weight5.906- 8.000 (150-205)22-00-135.118 (130) 1.181 (30) 4.134 (105) 3.96 (1.8)7.874-10.039 (200-255)22-00-187.087 (180) 1.181 (30) 4.134 (105) 5.72 (2.6)9.843-12.008 (250-305)22-00-239.055 (230) 1.378 (35) 4.331 (110) 8.80 (4.0)11.811-13.976 (300-355)22-00-2811.024 (280) 1.378 (35) 4.331 (110) 11.00 (5.0)13.780-15.945 (350-405)22-00-3312.992 (330) 1.575 (40) 4.528 (115) 14.96 (6.8)15.748-17.913 (400-455)22-00-3814.961 (380) 1.575 (40) 4.528 (115) 17.38 (7.9)17.717-19.882 (450-505)22-00-4316.929 (430) 1.575 (40) 4.528 (115) 19.80 (9.0)19.685-21.850 (500-555)22-00-4818.898 (480) 1.772 (45) 4.724 (120) 25.08 (11.4)21.654-23.819 (550-605)22-00-5320.866 (530) 1.772 (45) 4.724 (120) 27.94 (12.7)23.622-25.787 (600-655)22-00-5822.835 (580) 1.772 (45) 4.724 (120) 30.80 (14.0)25.591-27.756 (650-705)22-00-6324.803 (630) 1.772 (45) 4.724 (120) 33.66 (15.3)27.559-29.724 (700-755)22-00-6826.772 (680) 1.772 (45) 4.724 (120) 36.52 (16.6)29.528-31.693 (750-805)22-00-7328.740 (730) 1.772 (45) 4.724 (120) 39.38 (17.9)2.756(70)DiameterExtenderBoringHeadTHDDiameterRangeSide ViewBottom ViewWedge-Lock Serrated PatternMating surfaces are precision ground in a wedge-lock serrated pattern. The grooves do not bottom so that their faces can lock in full contact for maximum rigidity and accuracy.• Double cutter operation capable in roughing and nishing. Two cutters balance the assembly as well as the cutting pressures for smooth, vibration-free boring up to 3250 surface feet.• All assembly surfaces utilize ground serrations for maximum rigidity. Large cap screws hold components together tightly for faultless transmission of torques and cutting forces.Diameter Extenders
45Command Tooling Systems • Phone 800.328.2197 • Fax 800.555.7694 • E-mail support@commandtool.com • Web www.commandtool.com MegaMax™ Boring System Roughing Heads 5.9-31.7” (150-805)• Roughing heads adjust by ne threaded adjustment screw; cutting inserts mount directly on heads.• Two heads are needed, one for each end of the diameter extender. This results in a double cutter design that doubles feed rate, balances masses, and balances cutting pressures.• Designed to use industry standard inserts. This gives you the ability to use the most current insert technology available. Let Command show you how much money can be saved by using the optimal insert for your application.Replacement PartsInsertRough Adjustment ScrewRough Adjustment Hex KeyCarbide ShimInsert Clamping ScrewInsert WrenchInsert ClampClamping ScrewPart No. Part No. Part No. Part No. Part No. Part No. Part No.CN.. 1204C00-02-17 G00-02-06 A00-12-11 Z00-16-02 G00-20-03 A00-02-17 A00-32-07CN.. 1606C00-02-17 G00-02-06 A00-12-12 Z00-16-03 G00-20-03 A00-02-16 A00-32-08SN.. 1507C00-02-17 G00-02-06 A00-12-18 A00-02-14 A00-42-05Notes•Uses Industry Standard Inserts. Command Roughing Inserts, Page 47.Insert Holder 90° Part No. Diameter Range L Weight InsertW17-00-12P6-31.7 (150-805) 2.953 (75) 3.3 (1.5) CNMM-43...W17-00-16P6-31.7 (150-805) 2.953 (75) 3.3 (1.5) CNMG-54...DiameterRangeLInsert Holder 75° for Ceramic Inserts Part No. Diameter Range L Weight InsertK19-00-156-31.7 (150-805) 2.953 (75) 3.3 (1.5) SN.. 1507..DiameterRangeLInsert Holder 75° Part No. Diameter Range L Weight InsertW19-00-12P6-31.7 (150-805) 2.953 (75) 3.3 (1.5) CNMM-43...W19-00-16P6-31.7 (150-805) 2.953 (75) 3.3 (1.5) CNMG-54...DiameterRangeLInsert Holder 90° for Oset RoughingPart No. Diameter Range L Weight Insert apWV17-00-12P6-31.7 (150-805) 2.941 (74.7) 3.3 (1.5) CN.. 1204.. 0.236 (6)WV17-00-16P6-31.7 (150-805) 2.941 (74.7) 3.3 (1.5) CN.. 1606.. 0.315 (8)0, .118”(0, 3)L2.95”(75)WV 17 00 ..W 17 00 ..apapDiameterRange
46Command Tooling Systems • Phone 800.328.2197 • Fax 800.555.7694 • E-mail support@commandtool.com • Web www.commandtool.comMegaMax™ Boring System Finish Boring Heads & Insert Cartridges 5.9-31.7” (150-805)• Unique Urma boring heads are adjustable for both diameter and length. Two heads may be used, one for each end of the diameter extender. This results in a double cutter design that doubles feed rate, balances masses, and balances cutting pressures.• Finishing heads preset on the serrations and micro-set by graduated dial to .0002” diameter. Choice of triangular or 80° diamond insert holders.• Designed to use industry standard inserts. This gives you the ability to use the most current insert technology available. Let Command show you how much money can be saved by using the optimal insert for your application.Finish Boring Head – one size covers all applications. (Insert cartridge sold separately.)Replacement Parts (Insert Cartridges)For Insert CartridgesHeight Adj. ScrewAdjustment Hex Key Torque ScrewInsert Torque Wrench Insert Clamp Cap Screw Hex KeyPart No. Part No. Part No. Part No. Part No. Part No. Part No.CC.. 32.5.C00-02-12 G00-02-02 C00-20-02 G00-20-03TP22..C00-02-12 G00-02-02 A00-02-11 C00-22-30 GO0-02-03CC../CP.. 21.5.C00-02-12 G00-02-02 C00-20-04 G00-20-05CC .. 32.5.C00-02-12 G00-02-02 C00-20-02 G00-20-03Notes•Finish Insert Pocket Detail, Page 6.•Uses Industry Standard Inserts. Command Finishing Inserts, Pages 48 & 49. Replacement Parts (Finish Boring Head)Rough Adjustment ScrewRough Adjustment Hex KeyDiameter Locking ScrewInsert Cartridge ScrewPart No. Part No. Part No. Part No.C00-02-17 G00-02-06 Z00-23-01 C00-23-01Finish Boring HeadPart No. Weight23-00-115.0 (2.3)2.953(75)Fine Adjustment .079(2)Counterweight for balancing single point nishing assemblyCounterweightPart No. Weight23-10-104.9 (2.3)LFine Boring Insert Holder 90° Part No. I InsertW/C20 00 061.339 (34) CP../CC..21.5W20-00-091.339 (34) CC..32.5Insert Cartridge 95° WiperPart No. I InsertWW20 00 091.339 (34) Wiper CC..32.5Roughing-Finishing-Process (RFP) Insert Holder 90° Part No. I InsertW20 00 09RFP1.221 (31) CC.. 32.5Insert Cartridge 95° WiperPart No. I InsertWW20 00 09RFP1.221 (31) Wiper CC.. 32.5ll
47Command Tooling Systems • Phone 800.328.2197 • Fax 800.555.7694 • E-mail support@commandtool.com • Web www.commandtool.com Boring Systems Roughing InsertsAdapts to Insert holders Insert Part No. DescriptionInsert DimensionsI.C. Thickness(s)Radius(r)High Positive Roughing InsertsMicroMax™, VersaMax™srI.C.80°7°W16..06W18..06 CCGT-21.51-UCHigh Positive Uncoated Carbide CCGT0602040.250 0.094 0.016VersaMax™W16..09W18..09 CCGT-32.52-UCHigh Positive Uncoated CarbideCCGT09T3080.375 0.156 0.031Positive Roughing InsertsMicroMax™, VersaMax™sI.C.7°r80°W16..06W18..06 CCMT-21.51-CVCCVD Coated Carbide CCMT060204 0.250 0.094 0.016CCMT-21.52-CVCCVD Coated Carbide CCMT060208 0.250 0.094 0.031CCMT-21.52-UCUncoated Carbide CCMT060208 0.250 0.094 0.031VersaMax™, IntraMax™W16..09W18..09 CCMT-32.51-CVCCVD Coated Carbide CCMT09T304 0.375 0.156 0.016CCMT-32.52-CVCCVD Coated Carbide CCMT09T308 0.375 0.156 0.031CCMT-32.52-UCUncoated Carbide CCMT09T308 0.375 0.156 0.031Negative Roughing InsertsVersaMax™, IntraMax™sI.C.r80°W16-10-12PW18-10-12PW17-12... CNMG-431-CVCCVD Coated Carbide CNMG120404 0.500 0.187 0.016CNMG-431-UCUncoated Carbide CNMG120404 0.500 0.187 0.016CNMG-432-CVCCVD Coated Carbide CNMG120408 0.500 0.187 0.031CNMG-432-UCUncoated Carbide CNMG120408 0.500 0.187 0.031VersaMax™, MegaMax™W17..16W18..16 CNMG-542-CVCCVD Coated Carbide CNMG160608 0.625 0.250 0.031CNMG-542-UCUncoated Carbide CNMG160608 0.625 0.250 0.031CNMM-543-CVCCVD Coated Carbide CNMG160612 0.625 0.250 0.047CNMG-543-UCUncoated Carbide CNMG160612 0.625 0.250 0.047
48Command Tooling Systems • Phone 800.328.2197 • Fax 800.555.7694 • E-mail support@commandtool.com • Web www.commandtool.comBoring System Inserts Finishing InsertsAdapts to Insert Holders Insert Part No. DescriptionInsert DimensionsI.C.Thickness(s)Radius(r)High-Positive Ground Finishing InsertsMicroMax™, VersaMax™, IntraMax™s11°I.C.r80°W/C06 16..W20..06HW/C 06..CCGT-21.50.04-UCUncoated Carbide CCGT060201 0.250 0.094 0.004CCGT-21.50.04-UMUncoated Cermet CCGT060201 0.250 0.094 0.004CCGT-21.50-UCUncoated Carbide CCGT060202 0.250 0.094 0.008CCGT-21.50-UMUncoated Cermet CCGT060202 0.250 0.094 0.008CCGT-21.51-UMUncoated Cermet CCGT060204 0.250 0.094 0.016VersaMax™, MegaMax™W20-06-09W20-00-09CCGT-32.51-UCUncoated Carbide CCGT09T304 0.375 0.156 0.016CCGT-32.51-UMUncoated Cermet CCGT09T302 0.375 0.156 0.016High-Positive Ground Finishing InsertsMicroMax™, VersaMax™, IntraMax™s11°I.C.r80°W20-02-06CCGT-21.51-UCUncoated Carbide CCGT060204 0.250 0.094 0.016VersaMax™, MegaMax™W20-06-09CCGT-32.50-UCUncoated Carbide CCGT09T302 0.375 0.156 0.008PCD Finishing InsertsMicroMax™, VersaMax™, IntraMax™s11°I.C.r80°W/C20-02-06W/C20-04-06CPMW-21.50-PCDPCD Diamond CPMW060202 0.250 0.094 0.008CPMW-21.51-PCDPCD Diamond CPMW060204 0.250 0.094 0.016VersaMax™, MegaMax™W20-06-09CCMW-32.51-PCDPCD Diamond CCMW09T304 0.375 0.156 0.016Coated Finishing InsertsMicroMax™, VersaMax™, IntraMax™s7°I.C.r80°W20-02-06W20 04..CCMT-21.51-CVCCVD Carbide CCMT060204 0.250 0.094 0.016CCMT-21.51-PVMPVD Cermet CCMT060204 0.250 0.094 0.016VersaMax™, MegaMax™W20-02-09W20-00-09CCMT-32.50-PVMPVD Cermet CCMT09T302 0.375 0.156 0.008CCMT-32.51-CVCCVD Carbide CCMT09T304 0.375 0.156 0.016CCMT-32.51-PVMPVD Cermet CCMT09T304 0.375 0.156 0.016Positive Wiper Finishing InsertsVersaMax™, IntraMax™s7°I.C.r80°WW20-02-06WW20- 04-06WW20-12-06-000 CCMT-21.51-UCWUncoated Carbide CCMT2 (1.5)1-KF 0.250 0.094 0.016VersaMax™, IntraMax™WW20 10-06-000WW20-06-09CCMT-32.51-UCWUncoated Carbide CCMT3 (2.5)1-KF 0.375 0.156 0.016
49Command Tooling Systems • Phone 800.328.2197 • Fax 800.555.7694 • E-mail support@commandtool.com • Web www.commandtool.com Boring System Inserts Finishing InsertsAdapts to Insert Holders Insert Part No. DescriptionInsert DimensionsI.C.Thickness(s)Radius(r)High-Positive Ground Finishing InsertsMicroMax™, VersaMax™, IntraMax™s11°I.C.r80°W/C20-02-06W/C-06-16..HW/C 06..CPGT-21.50.04-PVMPVD Coated Cermet CPGT060201 0.250 0.094 0.004CPGT-21.50.04-UCUncoated Carbide CPGT060201 0.250 0.094 0.004CPGT-21.50-UCUncoated Carbide CPGT060202 0.250 0.094 0.008CPGT-21.50-UMUncoated Cermet CPGT060202 0.250 0.094 0.008High-Positive Finishing InsertsMicroMax™, VersaMax™, IntraMax™srI.C.80°7°W/C20-02-06W/C-06-16..HW/C 06..CPMT-21.50-CVCCVD Coated Carbide CPMT060202 0.250 0.094 0.008CPMT-21.50-UMUncoated Cermet CPMT060202 0.250 0.094 0.008CPMT-21.51-CVCCVD Coated Carbide CPMT060204 0.250 0.094 0.016CPMT-21.51-PVMPVD Coated Cermet CPMT060204 0.250 0.094 0.016CPMT-21.51-UCUncoated Carbide CPMT060204 0.250 0.094 0.016CPMT-21.51-UMUncoated Cermet CPMT060204 0.250 0.094 0.016Screw-Down Triangular InsertsMicroMax™, VersaMax™60°sI.C.r7°20-02-16TCMT-520-UCUncoated Carbide TCMT06T102 0.156 0.094 0.008TCMT-520-UMUncoated Cermet TCMT06T102 0.156 0.094 0.008TCMT-521-CVCCVD Coated Carbide TCMT06T104 0.156 0.094 0.016TCMT-521-UMUncoated Cermet TCMT06T104 0.156 0.094 0.016Trigon Finishing InsertsMicroMax™s7°80°rI.C.H06...WCMT-020102-CVCCVD Coated Carbide WCMT020102 0.156 0.063 0.008WCMT-020102-UCUncoated Carbide WCMT020102 0.156 0.063 0.008WCMT-020102-UMUncoated Cermet WCMT020102 0.156 0.063 0.008
50Command Tooling Systems • Phone 800.328.2197 • Fax 800.555.7694 • E-mail support@commandtool.com • Web www.commandtool.comBoring System Operating Guide Speed & Feed GuideWork materialCarbide GradesCVD PCD PVD UC UMCarbon SteelsLow650-1200 600-1000 1000-1500Medium 500-900 500-900 600-1200High 300-600 500-900Alloy Steels4000 400-700 500-900 600-9008000 350-900 600-1000 600-900Stainless Steels200/300 200-600 450-800 200-500 500-900400/500 300-750 350-500 300-600 500-900Cast Iron Ductile/Nodular400-1000 300-500 350-500 800-1200400-800 200-400 700-900Aluminum1500-3500 1000-2000 1000-2000SFM (surface feet per minute) is how you are assured of running all of your tools no matter what the size at the proper RPM for the material you are cutting.Example: Look up the suggested SFM listed below for the material you are cutting. Medium Carbon Steel 500 SFM for a 2.5” diameter boring bar. Formula for computing the RPM is: RPM = (3.82 x SFM)/tool diameter, RPM = (3.82 x 500)/ 2.5 = 764 RPM If you know the RPM of an existing cutter that is running well in your material but is a dierent diameter, you can compute the SFM of the tool and use that to gure the proper RPM for the new tool. 4.0” dia. tool running at 350 rpm and you want to run a 1.75” tool Formula for computing the SFM is: SFM = .262 x D x RPM, SFM = .262 x 4.0 x 350 = 366 SFM To compute the proper RPM for your new 1.75” tool, you use the above formula (3.82 x 366)/1.75 = 798 RPMExample: Nose Radius Feed Rate.004” .001” - .0015” ipr (ipr = inches per revolution or advance per revolution).008” .002” - .003” ipr.016” .004” - .005” iprFinishing: For a 32 RMS nish, your advance per revolution should be from 1⁄4 - 1⁄3 of the nose radius on your nishing insert.NOTE: The larger the radius, the better the nish. But above .016” insert radius on bores under 2.0” diameter may cause deection or chatter due to excessive tool pressure.Roughing: When using any of the Urma tools without extensions or reducers, start with suggested chip loads listed below and increase your feed rate until you start breaking the chip.Example: MicroMax™ Tools .003” api (api = advance per insert)VersaMax™ Tools .005” apiIntraMax™ Tools .008” apiMegaMax™ Tools .010” apiCalculating RPM:Feed RatesSurface Speeds
51Command Tooling Systems • Phone 800.328.2197 • Fax 800.555.7694 • E-mail support@commandtool.com • Web www.commandtool.com Boring System Inserts Industry Coding SystemCVC Chemical Vapor Deposition Coated Inserts (CVD). This is the most common process of coating inserts. CVD coated inserts tend to be less expensive, mostly due to geometry tolerance. The coating process requires a honed edge or “land” on the cutting edge. While this adds strength, it makes it dicult to take light depths of cut. Our inserts are about as positive as any CVD coated inserts available, but are still limited in their application. This would be the “general purpose” grade. Roughing: The coatings are typically triple coated consisting of layers of TiCN, AlO, and TiN. Finishing: The coatings are typically coated with AlO+ TiN, or AlO+TiCNPCD Poly-Crystalline Diamond. Industrial diamond tipped inserts primarily for nishing aluminum, brass, and plastics. PCD inserts improve surface nish and surface speed capability while increasing tool life dramatically.PVM Physical Vapor Deposition Coated Cermet (PVD). This process allows for sharper cutting edges, which allows for light depths of cut. The coating helps preserve the cutting edge by deecting the heat and adding lubricity. This allows the insert to last longer. Cermets are noted for their superior surface nish when cutting steels. The sharp edge inserts have a single coating of TiN. The .016” nose radius inserts have a double coating consisting of TiAlN+TiN. UC Uncoated Carbide. Primarily used in roughing and nishing of aluminum, copper, plastics, and other nonferrous materials. The “G” tolerance inserts are very aggressive, high positive, ground inserts. Even the roughing inserts have aggressively positive chip breakers for semi-nish or light roughing operations. The “M” tolerance class of inserts are standard pressed inserts.UM Uncoated Cermet. Ideal for nishing steels. The “G” tolerance inserts are very aggressive, high positive, ground inserts. The “M” tolerance class of inserts are standard pressed inserts. (8) Grade DescriptionsC1P2G3T4453627CVC8(1) Insert shape and inscribed angle Er80˚55˚80˚CKS T W5˚7˚11˚0˚Other clearance angles(2) Clearance angle at the main cutter anBCPNOClass S I.C.GMU± .005± .001± .002 - .006± .003 - .010Inscribed Circle I.C.Tolerance ClassM U5/327/321/43/8± .002 ± .0031/2 ± .003 ± .0055/83/4± .004 ± .0071 ± .005 ± .010(3) Tolerances (s and I.C.)ICICICICS(4) Index TypesN QR UF BA HM CG JW X SpecialT(5) Insert Size = Length of Cutting EdgeI.C.InchC S T W5/32 5 027/32 71/4 2 23/8 3 3 3 061/2 4 4 4 085/8 5 5 53/4 6 6 61 8 8(6) Insert Thickness (s)ss(1.5) = .094 = 3/322 = .125 = 1/8(2.5) = .156 = 5/323 = .188 = 3/164 = .250 = 1/4(7) Apex Radius (r)r0.04 = .0040 = .0081 = .0162 = .0313 = .0474 = .063
52Command Tooling Systems • Phone 800.328.2197 • Fax 800.555.7694 • E-mail support@commandtool.com • Web www.commandtool.comCommand Tooling Systems introduces custom designed tooling for high production part runs. Whether your operation demands multiple cutting edges at dierent diameter settings or multi-ute cutters, we can deliver your tool fast – within 4-6 weeks after your order is received. If you have a long production run that has multiple operations on the same axis, you may be able to cut production time and save tooling costs with custom designed boring tools. With multiple operations being done simultaneously, think of the time saved in tool changes alone! Fill out the form below or send us your prints and we will create a proposal specically for your operation – typically in less than 2 business days.Name: Company: Address: City: State: Zip:Phone: Fax:E-mail:Fax to: 800-555-7694 or 763-576-6911email: support@commandtool.comD1 = _______________L1 = _______________A1 = _______________D2 = _______________L2 = _______________A2 = _______________D3 = _______________L3 = _______________A3 = _______________Toolholder style: V BT HSK NMTBTaper size __________øD3øD2øD1L1L2L3A3°A2°A1°This example is a simple design. For more complex operations, send a fax or E-mail us your print. Let us design your solution to faster part production.Keep in mind – • •Quantities aect single piece prices since there are engineering charges for custom toolholder orders.• If cutting tools are required for factory balancing, they must arrive at Command within two weeks after receipt of order.• If special tooling is required to nish your product, it must be in house before we can start manufacturing. • If a print is sent for approval, it must be returned within two business days to assure prompt order processing of custom toolholders* Don’t forget to include tolerances on all dimensionsOD Turn Finish Rough & FinishVarious Angles 10°, 15°, 20°, 30°, 45°, 60°OD Turn RoughCommand Custom BoringCommand Tooling oers great solutions for your custom boring needs.Command/Urma VersaMax™ line oers many options to best suit your application. Call Command Tooling to speak with one of the Boring Specialists to see what options would best t your application. You might be surprised how easy it is to get custom boring for your shop. Below are just a couple of the custom options available to you!
Command Tooling Systems • Phone 800.328.2197 • Fax 800.555.7694 • E-mail support@commandtool.com • Web www.commandtool.com 53True Zero• Use collets with a standard capacity, no high precision collets.• Use collets that are the closest t to the shank of your tool. Example: 8mm diameter shank you should use a 7-8mm collet.• Back o the adjusting screws so they do not contact the adjusting surface.• Torque the True Zero nut to the appropriate specications for the collet chuck. Do Not Over Tighten.• Adjust the concentricity by using the 6 screws on the outside diameter of the collet nut.• Take care that each screw is in contact with the clamped tool.• Now you’re ready to work. Please nd a live adjustment example in the category “video” on http://www.ews-tools.de True ZeroTrue ZeroPart No.Corresponding WrenchPart No.XGZN-0016 30mm HexXGZN-0020 XCCW-D025XGZN-0025 XCCW-D032XGZN-0032 XCCW-0040XGZN-0040 XCCW-0050• 6 point ne tune adjustment• Eliminates the need for oating toolholders when reaming• Increased tool life• Improves surface nishes• Adjustments can be made on the spindle or the turret• Spindle concentricity errors can be compensatedThe True Zero Collet offers:True Zero Setup Instructions
Command Tooling Systems • Phone 800.328.2197 • Fax 800.555.7694 • E-mail support@commandtool.com • Web www.commandtool.com54CircoTec RX Straight Fluted Inserts 11.9 - 100.6• CircoTec RX are the fastest inserts to change out.• Dimensions given in mm• Minimum order quantity 3 pieces.Straight FlutedISO MaterialHBHRCThrough holeBlind hole45° A01 45/8° C01 20° E01 90° F01ap < 20mm 20-35mm > 35mmCurling Cut Face CuttingPUnalloyed carbon steel, General Structural Steel<1600.05-0.12 0.08-0.15 0.10-0.25Low-alloy carbon steel, Structural steel, Tool steel, Low-alloy steel140-3250.05-0.12 0.08-0.15 0.10-0.25Alloyed tool steel, Nitride steel 250-3500.05-0.10 0.08-0.15 0.10-0.25High alloyed steel0.05-0.10 0.08-0.15 0.10-0.20High alloyed steel 0.05-0.10 0.08-0.15 0.10-0.20High speed steel 0.05-0.10 0.08-0.15 0.10-0.20H Hardened steel HRC>45MStainless steel martensitic 0.05-0.10 0.08-0.15 0.08-0.20Stainless steel austenitic0.05-0.10 0.08-0.15 0.08-0.20Stainless heat resisting steel0.05-0.10 0.08-0.15 0.08-0.20KGrey cast iron, Alloyed grey cast iron<2500.10-0.18 0.08-0.20 0.10-0.25Nodular iron ferritic0.10-0.18 0.08-0.20 0.10-0.25Nodular iron ferritic/pearlitic, Malleable iron0.10-0.18 0.08-0.20 0.10-0.25Aluminum <10 % Si, Alu-wrough alloys0.05-0.12 0.08-0.15 0.10-0.25NAlu-alloy > 10% Si0.05-0.12 0.08-0.15 0.10-0.25Nou ferrous alloys, Copper alloys, Brass, Bronzes0.08-0.15 0.08-0.15 0.10-0.25Titanium0.05-0.10 0.05-0.12 0.08-0.18Nickel based alloys 0.05-0.10 0.05-0.12 0.08-0.18SThermo- Plastics , Duroplast 0.10-0.18 0.05-0.12 0.10-0.25Fibre reinforced plastics 0.10-0.18 0.05-0.12 0.10-0.25 = Standard = OptionalBStraight Fluted InsertsRX Size Ø-range BNo. Of FlutesPackage QuantityRX 044 35.601 - 43.6 4.3 8 1RX 052 43.601 - 51.6 4.3 10) 1RX 061 51.601 - 60.6 4.3 10 1RX 081 60.601 - 80.6 4.3 12 1RX 101 80.601 - 100.6 4.3 12 1Straight Fluted Inserts RX Size Ø-range BNo. Of FlutesPackage QuantityRX 016 11.900 - 15.6 4.3 6 4RX 019 15.601 - 18.6 4.3 6 4RX 024 18.601 - 23.6 4.3 6 4RX 029 23.601 - 28.6 4.3 8 2RX 036 28.601 - 35.6 4.3 8 1
Command Tooling Systems • Phone 800.328.2197 • Fax 800.555.7694 • E-mail support@commandtool.com • Web www.commandtool.com 55Straight FlutedISO MaterialHBHRCF0500HMT1500Cermet12R / 08PAlCrN02PTiAlN01TTiN10CDLCMeters Per Min.Feet PerToothMeters Per Min.Feet PerToothMeters Per Min.Feet PerToothMeters Per Min.Feet PerToothMeters Per Min.Feet PerToothMeters Per Min.Feet PerToothPUnalloyed carbon steel, General Structural Steel<160 6-10 0.07-0.25 120-250 0.10-0.25 80-220 0.10-0.25 80-220 0.10-0.25 60-160 0.10-0.25Low-alloy carbon steel, Structural steel, Tool steel, Low-alloy steel140-325 6-10 0.07-0.25 120-250 0.10-0.25 80-220 0.10-0.25 80-220 0.10-0.25 60-160 0.10-0.25Alloyed tool steel, Nitride steel250-350 6-10 0.07-0.20 70-200 0.08-0.20 60-180 0.06-0.20 60-180 0.06-0.20 50-120 0.06-0.20High alloyed steel 6-10 0.07-0.20 15-60 0.06-0.20 15-60 0.06-0.20 15-40 0.06-0.20High alloyed steel 4-7 0.07-0.20 10-40 0.05-0.18 10-40 0.05-0.18 10-30 0.05-0.18High speed steel 4-7 0.04-0.15 10-30 0.04-0.15 10-30 0.04-0.15 10-20 0.04-0.15H Hardened steel HRC>45MStainless steel martensitic 5-8 0.06-0.20 15-60 0.06-0.20 15-60 0.06-0.20 15-40 0.06-0.20Stainless steel austenitic 4-7 0.05-0.18 10-40 0.05-0.18 10-40 0.05-0.18 10-30 0.05-0.18Stainless heat resisting steel 4-7 0.05-0.18 10-40 0.05-0.18 10-40 0.05-0.18 10-30 0.05-0.18KGrey cast iron, Alloyed grey cast iron<250 10-25 0.05-0.25 80-220 0.12-0.30 80-220 0.12-0.30 40-100 0.10-0.25Nodular iron ferritic 6-12 0.05-0.25 120-350 0.12-0.30 120-330 0.10-0.30 120-330 0.10-0.30 60-160 0.10-0.22Nodular iron ferritic /pearlitic, Malleable iron10-20 0.05-0.22 100-250 0.12-0.25 100-250 0.12-0.25 100-250 0.12-0.25 40-120 0.10-0.22Aluminum <10 % Si, Alu-wrough alloys10-25 0.08-0.30 100-250 0.12-0.30NAlu-alloy > 10% Si 8-20 0.08-0.30 100-250 0.10-0.30Nou ferrous alloys, Copper alloys, Brass, Bronzes10-25 0.08-0.30 120-280 0.10-0.30 100-250 0.10-0.30 50-200 0.10-0.30Titanium 6-14 0.05-0.15 10-25 0.05-0.15Nickel based alloys 4-7 0.05-0.15 15-50 0.05-0.15 15-45 0.05-0.15 10-35 0.05-0.12SThermo- Plastics , Duroplast 10-30 0.06-0.20 10-30 0.06-0.20Fibre reinforced plastics 4-12 0.04-0.15 10-35 0.05-0.15CircoTec RX Straight Fluted Inserts 11.9 - 100.6URMA CircoTec RX Reamers:• Simple Handling — Never before, have you been able to change your reamers this fast and straight forward! • High Reliability — Accurate repeatability teamed with the high performance RX inserts makes your applications safer and reduces scrap rate.• High Flexibility — With our patented insert holders and shank systems, we are able to oer a variety of insert grades along with a wide diameter range that starts at 11.9 mm and goes thru 100.6 mm.• Competitive Pricing — Remarkably, with higher performance and lower prices for the inserts, you will lower your cost per bore while increasing your prots!• Longer Tool Life — Lower cost per bore and lower cost for insert changing because no additional set up is required.• Perfect Bores — Constant surface quality and tolerance throughout the entire tool life.Urma inserts are made to meet the criteria listed in the following tables, pages 54 thru 56, and based on your projects needs. Due to high variability, Command does not have part numbers listed. Please contact Command Customer Service to place an order.
Command Tooling Systems • Phone 800.328.2197 • Fax 800.555.7694 • E-mail support@commandtool.com • Web www.commandtool.com56CircoTec RX Left Helical Inserts 11.9 - 100.6Left Helical FlutedISO MaterialHBHRCThrough holeBlind hole25° B01 30/4° D01ap < 20mm 20-35mm > 35mmPUnalloyed carbon steel, General Structural Steel<1600.05-0.12 0.08-0.15 0.10-0.25Low-alloy carbon steel, Structural steel, Tool steel, Low-alloy steel140-3250.05-0.12 0.08-0.15 0.10-0.25Alloyed tool steel, Nitride steel 250-3500.05-0.10 0.08-0.15 0.10-0.25H Hardened steel HRC>45KGrey cast iron, Alloyed grey cast iron<250NTitanium0.05-0.10 0.05-0.12 0.08-0.18Nickel based alloys 0.05-0.10 0.05-0.12 0.08-0.18= Standard = OptionalBLeft Helical Fluted InsertsRX Size Ø-Range BNo. Of FlutesPackageQuantityRX 044 35.601 - 43.6 4.3 8 1RX 052 43.601 - 51.6 4.3 10 1RX 061 51.601 - 60.6 4.3 10 1RX 081 60.601 - 80.6 4.3 12 1RX 101 80.601 - 100.6 4.3 12 1Left Helical Fluted InsertsRX Size Ø-Range BNo. Of FlutesPackageQuantityRX 016 11.900 - 15.6 4.3 6 4RX 019 15.601 - 18.6 4.3 6 4RX 024 18.601 - 23.6 4.3 6 4RX 029 23.601 - 28.6 4.3 8 2RX 036 28.601 - 35.6 4.3 8 1Left Helical FlutedISO MaterialHBHRCF0500HMT1500Cermet12R / 08PAlCrN02PTiAlN01TTiNMeters Per Min.Feet PerToothMeters Per Min.Feet PerToothMeters Per Min.Feet PerToothMeters Per Min.Feet PerToothMeters Per Min.Feet PerToothPUnalloyed carbon steel, General Structural Steel<160 6-10 0.12-0.35 120-250 0.15-0.35 100-220 0.15-0.35 100-220 0.15-0.35 60-160 0.15-0.35Low-alloy carbon steel, Structural steel, Tool steel, Low-alloy steel140-325 6-10 0.12-0.35 120-250 0.15-0.35 100-220 0.15-0.35 100-220 0.15-0.35 60-160 0.15-0.35Alloyed tool steel, Nitride steel 250-350 6-10 0.12-0.25 70-200 0.12-0.25 60-180 0.10-0.22H Hardened steel HRC>45KGrey cast iron, Alloyed grey cast iron<250NTitanium 6-14 0.06-0.18 10-25 0.06-0.18Nickel based alloys 4-7 0.06-0.18 15-50 0.06-0.18 15-45 0.06-0.18 10-35 0.06-0.15Omitted Materials have no data assigned to them• CircoTec RX are the fastest inserts to change out.• Dimensions given in mm• Minimum order quantity 3 pieces.
Command Tooling Systems • Phone 800.328.2197 • Fax 800.555.7694 • E-mail support@commandtool.com • Web www.commandtool.com 57Short Insert HoldersRX Size Ø-Range mm Part No. Through bore Part No. Blind HoleØ dh6 L bRX 016 11.900 - 15.60080501 8050610 100 60RX 019 15.601 - 18.60080502 8050712 115 70RX 024 18.601 - 23.60080503 8050816 128 80RX 029 23.601 - 28.60080504 8050920 145 95RX 036 28.601 - 35.60080505 8051025 170 120*1 set of screws included, Torque wrench sold separately.Long Insert Holders RX Size Ø-Range mm Part No. Through Bore Part No. Blind HoleØ dh6 L bRX 016 11.900 - 15.60080511 8051610 160 60RX 019 15.601 - 18.60080512 8051712 185 70RX 024 18.601 - 23.60080513 8051816 208 80RX 029 23.601 - 28.60080514 8051920 240 95RX 036 28.601 - 35.60080515 8052025 274 120*1 set of screws included, Torque wrench sold separately.Replacement PartsReplacement Screws Torque Screw DriverFor RX Size Part No. (Pkg. Qt.) Part No.RX 016C00 90 00 (3x) G00 20 01RX 019C00 90 00 (3x) G00 20 01RX 024C00 90 01 (3x) G00 20 02RX 029C00 90 01 (4x) G00 20 02RX 036C00 90 01 (4x) G00 20 02CircoTec RX Insert Holders 11.9 - 100.6Notes•For Compensation Holder Page 59.•For Recommended Torque Wrench Page 60.h6d b L Ø-Range• Straight shanks can be cut to shorter lengths by the user, if needed.• Dimensions given in mm
Command Tooling Systems • Phone 800.328.2197 • Fax 800.555.7694 • E-mail support@commandtool.com • Web www.commandtool.com58CircoTec RX Insert Holders and Blank Bars 35.601 - 100.6Notes•For Recommended Torque Wrench Page 60.Replacement PartsReplacement Screw Torque Wrench Center Bolt Hex KeyFor RX Size Part No. (Pkg. Qt.) Part No. Part No. Part No.RX 044C00 90 02 (4x) G00 20 02 C00 26 23 G00 02 07RX 052C00 90 02 (5x) G00 20 02 C00 26 38 G00 02 07RX 061C00 90 02 (5x) G00 20 02 C00 26 26 G00 02 08RX 081C00 90 04 (4x) G00 20 03 C00 26 37 G00 02 09RX 101C00 90 04 (4x) G00 20 03 C00 26 31 G00 02 16Insert HoldersRX Size Ø-Range mm D d L Part No.RX 044 35.601 - 43.600 32 18 3081029RX 052 43.601 - 51.600 39 20 3581030RX 061 51.601 - 60.600 46 25 4081031RX 081 60.601 - 80.600 56 32 5081032RX 101 80.601 - 100.600 76 40 6081033*1 set of screws included, Torque wrench sold separately. d Ø-Range L DBlank BarsBeta Part No. B C25U1X3B00012.75 1.1332U2X3B00023.25 1.3840U3X3B00034.00 1.6350U4X3B00046.00 2.7563U5X4B000510.00 3.2580U6X4B00067.00 3.25100U7X4B00078.00 4.00BC• Dimensions given in mm• Dimensions given in inchesBlank Bars
Command Tooling Systems • Phone 800.328.2197 • Fax 800.555.7694 • E-mail support@commandtool.com • Web www.commandtool.com 59Replacement PartsAdjustment Locking Screw Hex KeyFloating Assembly PinOrientation PinRX Size Part No. (Pkg. Qt.) Part No. Part No. Part No.RX 044C00 90 08 (4x) G00 02 05 Z00 32 21 Z00 32 23RX 052C00 90 10 (4x) G00 02 06 Z00 40 21 Z00 40 23RX 061C00 90 10 (4x) G00 02 06 Z00 50 21 Z00 50 23RX 081C00 90 12 (4x) G00 02 07 Z00 50 21 Z00 50 23RX 101C00 90 16 (4x) G00 02 08 Z00 63 21 Z00 63 23CircoTec RX Shanks With Integrated Compensation Device 35.601 - 100.6RX Shanks With Integrated Compensation DeviceRX Size Ø-Range mm D d L Part No.RX 044 35.601 - 43.60032323232BMZSWDWN====Beta Modul - Urma 32Cylindrical Shaft DIN 1835 - A 20Weldon DIN 1835 - B 20Whistle-Notch DIN 1835 - E 208080808081004 81001 81002 81003RX 052 43.601 - 51.60039393939BMZSWDWN====Beta Modul - Urma 40Cylindrical Shaft DIN 1835 - A 25Weldon DIN 1835 - B 25Whistle-Notch DIN 1835 - E 2510010010010081008 81005 81006 81007RX 061 51.601 - 60.60046464646BMZSWDWN ====Beta Modul - Urma 50Cylindrical Shaft DIN 1835 - A 32 Weldon DIN 1835 - B 32Whistle-Notch DIN 1835 - E 3212012012012081012 81009 81010 81011 RX 081 60.601 - 80.6005656565656565656BMBMZSZSWDWDWNWN========Beta Modul - Urma 50Beta Modul - Urma 50Cylindrical Shaft DIN 1835 - A 40Cylindrical Shaft DIN 1835 - A 40Weldon DIN 1835 - B 40Weldon DIN 1835 - B 40Whistle-Notch DIN 1835 - E 40Whistle-Notch DIN 1835 - E 401408014080140801408081020 81019 81014 81013 81018 81015 81016 81017RX 101 80.601 - 100.6007676767676767676BMBMZSZSWDWDWNWN======== Beta Modul - Urma 63Beta Modul - Urma 63Cylindrical Shaft DIN 1835 - A 40Cylindrical Shaft DIN 1835 - A 40Weldon DIN 1835 - B 40Weldon DIN 1835 - B 40Whistle-Notch DIN 1835 - E 40Whistle-Notch DIN 1835 - E 4016010016010016010016010081028 81027 81022 81021 81024 81023 81026 81025 1 hex Key Included d D L• Dimensions given in mm
Command Tooling Systems • Phone 800.328.2197 • Fax 800.555.7694 • E-mail support@commandtool.com • Web www.commandtool.com60Replacement PartsReplacement ScrewsTorque WrenchRX SizePart No.(Pkg Qt.) Part NoRX 016C00 90 00 (3x) G00 20 01RX 019C00 90 00 (3x) G00 20 01RX 024C00 90 00 (3x) G00 20 02RX 029C00 90 01 (4x) G00 20 02RX 036C00 90 01 (4x) G00 20 02RX 044C00 90 02 (4x) G00 20 02RX 052C00 90 02 (5x) G00 20 02RX 061C00 90 02 (5x) G00 20 02CircoTec RX DEK Adaptor 12.6 - 60.6DEK AdaptorRX Size Ø-Range mm L x No. of Flutes Part No.RX 016 12.600 - 15.600 001 13.5 1.5 680521RX 019 15.601 - 18.600 002 14.0 1.5 680522RX 024 18.601 - 23.600 003 16.2 1.5 680523RX 029 23.601 - 28.600 004 18.7 1.5 880524RX 036 28.601 - 35.600 005 19.0 1.5 880525RX 044 35.601 - 43.600 006 19.0 2.0 880526RX 052 43.601 - 51.600 006 18.5 2.0 1080527RX 061 51.601 - 60.600 007 18.5 2.0 1080528*1 set of screws included, Torque wrench sold separately.XLØ-RangeTorque WrenchRX size of system Part No.. Dimension TorqueRX 01681526T6 0.9 NmRX 01981527T6 0.9 NmRX 02481527T8 1.5 NmRX 02981527T8 1.5 NmRX 03681527T8 1.5 NmRX 04481527T8 1.5 NmRX 05281527T8 1.5 NmRX 06181527T8 1.5 NmRX 08181528T15 3.5 NmRX 10181528T15 3.5 Nm• Dimensions given in mmAccessories
Command Tooling Systems • Phone 800.328.2197 • Fax 800.555.7694 • E-mail support@commandtool.com • Web www.commandtool.com 61CircoTec RX Adjustment and Changing Inserts InstructionsAdjustingTo achieve the best reaming results, a tool with zero run-out is desirable. In order to compensate for any errors due to run-out from the tool holders or the machine spindle, the following holders are recommended: compensation holders, hydraulic chucks, or shrink t holders. CircoTec RX reamers can be measured with dierent methods:Through Circular Land Measure directly behind chamfer angle on external insert diameter. All interface errors are eliminated. This is the most accurate measuring method.Through Insert Holder Short Taper With the reamer disassembled measure directly on the insert holders short taper. On the External Diameter CircoTec RX tool holders are manufactured very accurately on all diameters. Easy method that oers accurate results.Handling Secure central locking screw. Measure run out and set the cutting edge of the insert to the highest point. Compensate half of the total run out by using the adjustment screws. Check run out and repeat the adjustment, if necessary. Secure central locking screw according in chart below.See manual on www.urma.chRX Size 1 Nm 2 NmRX 044 25 32RX 052 25 32RX 061 40 55RX 081 65 85RX 101 95 120Shanks With Integrated Compensation Device Shanks with integrated compensation must be used for reaming diameters bigger than 35 mmMeasuring of Insert Diameter CircoTec RX inserts have an unequally spaced pitch. To measure the diameter, line up the two marked cutting edges. Measure directly on the chamfered angle because the inserts are ground with taper.Torque ChartRX Size TorqueRX 016 0.9 NmRX 019 0.9 NmRX 024 1.5 NmRX 029 1.5 NmRX 036 1.5 NmRX 044 1.5 NmRX 052 1.5 NmRX 061 1.5 NmRX 081 3.5 NmRX 101 3.5 Nm1. Don’t take the shank out of the taper holder. Remove clamping screws and used insert.2. Clean short taper of the shank carefully and check for possible damages.3. Set new insert on position (pay attention to the positioning pin) and slightly tighten the clamping screws.4. If available, use the torque screw driver (p. 59) to tighten the screws crosswise (see torque chart).2Changing Inserts Instructions
Command Tooling Systems • Phone 800.328.2197 • Fax 800.555.7694 • E-mail support@commandtool.com • Web www.commandtool.com62Cutting Materials and CoatingsUncoated CoatingsF0500(HM-K05)Uncoated micrograin carbide. Universalgrade for most materials at low cutting speed.12RAlCrNFirst choice for Steel and cast iron. Extremely highhot hardness and high resistance against oxidation.Very good sliding properties and low adherencetendencies. For high cutting speed and with coolantor mist coolant. Copper colored.UMW10(HM-K10)Uncoated micrograin carbide. Universalgrade for most materials at low cuttingspeed. For Variopoint only.08PAlCrNSimilar coating structure and application range to12R. Grey colored.T1500 UMT15*(HT-P15)High-performance Cermet. Reaming of carbon andlow alloyed steel of up to 1200 N/mm2 tensilestrength and nodular cast iron at high cuttingspeed. Suitable for interrupted cuts due to hightoughness. * For Variopoint only.02PTiAlNTiAlN-Coating. Good hot hardness and resistanceagainst oxidation with excellent sliding properties.For medium to high cutting speed and mist coolant.Low tendency to adherence.01TTiNTiN-Coating. Suitable for most materials. Producesgood surface qualities. Medium cutting speed.10PDLCPVD-DLC "Diamond-Like-Carbon“. Very goodsliding properties and low adherence tendencies.Excellent chemical stability as well as very highhardness. Particularly suitable for Aluminum withless than 12% Si at medium cutting speed.CircoTec RX Reamer TroubleshootingHole too small1. Change insert.2. Reduce coolant mix.3. Increase depth of cut.4. Increase cutting speed.5. Reduce feed rate.Tapered hole1. Reduce run out error and use compensation holder.2. Reduce cutting speed and feed, check coolant mix.3. Improve pre-machining.4. Improve workpiece clamping.5. Measure bore in clamped and unclamped condition.6. Check chip ow.Surface quality unsatisfactory1. Check insert wear.2. Reduce run out error and use compensation holder, check cutting data (pages 54 - 56).3. Use tool with internal coolant supply.4. Increase coolant mix.Hole too large1. Reduce run out error and use compensation holder.2. Reduce cutting speed.3. Increase feed rate, increase coolant mix.4. Reduce depth of cut.5. Check tool wear especially build up edges.6. Control reamer-ø.Hole shows chatter marks1. Reduce run out error and use compensation holder.2. Change chamfer angle.3. Improve workpiece clamping.4. Reduce cutting speed.5. Increase feed rate.Retention marks in hole1. Reduce run out error and use compensation holder.2. Check insert wear (build up edges).3. Reduce depth of cut.4. Use a sharper geometry.5. Reduce pull back feed.Reamer jams1. Reduce coolant mix.2. Increase depth of cut.3. Check insert wear.4. Change chamfer angle.Common Reamer Issues And Recommended Fixes
Command Tooling Systems • Phone 800.328.2197 • Fax 800.555.7694 • E-mail support@commandtool.com • Web www.commandtool.com 63Reamer FormDirections: Fill in the required information and attach any tooling and or part prints that are necessaryMachine Information Machine Type: _________________________________ Horizontal Vertical Spindle Taper: __________________________ Speed Range: ___________________________ Feed Range: _________________________ Coolant Through: ___________________________ Mixture Ratio: ________________________ Coolant Pressure: ___________________________Work Piece Drawing No./Part No.: ______________________________________________________________ Material Specs: ____________________________________________________________________ Hardness: ________________________________________________________________________ Number of Bores (per year): _________________________________________________________ Print Included: Yes NoMachining Requirements Bore Diameter: ______________________________ Tolerance: ____________________________ Bore Length: ____________________________ Surface Finish: ____________________________ Roundness: _______________________________ Parallelism: ____________________________ Interruptions: _____________________________________________________________________ Material Allowance (per side): ________________________________________________________Current Machining RPM/SFM: ___________________________________ IPM/IPR: ____________________________ Parts Per Fixture: _______________________________________________Tooling Print: Yes NoRetention Knob Mfg: _____________________________________________________________________________ P/N: _____________________________________________________________________________ Machine Make & Model: ____________________________________________________________ Notes: ___________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________
Command Tooling Systems • Phone 800.328.2197 • Fax 800.555.7694 • E-mail support@commandtool.com • Web www.commandtool.com64Terms Of SalePayment Terms - Payment terms are net 30 days from shipment, for customers of satisfactory credit. No shipments will be made to delinquent accounts.Prices, Freight Terms, and Order Minimum- All prices are subject to change without notice. All products are shipped FOB Command Tooling Systems Ramsey, MN USA. There is no minimum order quantity on Standard Command parts. Custom or Made to Order parts have a minimum order requirement two parts.Return Goods1. To return a product, contact Command’s Customer Service Department for a Returned Material Authorization (RMA) number.2. Credit for returned product is good for use toward purchases only and must be used within 60 days of issuance, afterwards the credit will be null and void. 3. Be sure to include the RMA number on the return package for prompt processing.4. Product may be returned for credit only upon prior approval from Command Tooling Systems and is subject to the following conditions: a. Returns must be made within 60 days from date of factory shipment. All exchanges must be accompanied by an order of equal or greater value. Restocking charge of 15% will apply to returns that do not include orders of equal or greater value. b. Product must be received in like-new saleable condition and of current manufacture. c. Product must be returned complete. All returns are subject to inspection. d. “M” Made to order, modied standard, and custom manufactured products are non- returnable. e. ThermoLock® products that have been heated are non-returnable. f. Return transportation charges must be prepaid.Exchanging Purchased Parts – The replacement order must be of greater or equal value of the original order to the original customer to avoid the 15% restocking fee. Returned product must be in like-new saleable condition, and of current manufacture. To return product, contact Command’s Customer Service Department for a Returned Material Authorization (RMA) number. A new Purchase Order for replacement order must be placed at the same time to avoid the 15% re-stocking fee. Returned product must have the RMA number on the return package for prompt processing.Cancellation Fees for Custom Manufactured Parts – A cancellation fee applies to custom manufactured orders. The fee is 25% of the order amount or the cost of labor & materials at the time of cancellation, whichever is higher.Damage Claims & Shipping Shortages - Command Tooling Systems assumes no responsibility for loss or damage in transit. The consignee should present claims for such damage to the carrier. Our terms of sales are FOB Command Tooling Systems, Ramsey, Minnesota USA. Shipping shortages must be reported to the factory within 5 business days after receipt of material.Warranty - Our policy of 100% unconditionally guaranteed materials and workmanship assures your satisfaction. Command Tooling Systems' manufactured products are covered by our 100% satisfaction guarantee. Should they prove to be defective in materials or workmanship, simply contact the Customer Service Department to obtain a RMA number and shipping instructions. Warranty determined by Command Tooling Systems within 60 days of factory shipment. Command Tooling Systems disclaims any and all warranties, either expressed or implied, arising by law or otherwise, including but not limited to non-infringement and implied warranties of merchantability or tness for a particular purpose. Command Tooling Systems’ liability, if any, is limited to and shall not exceed the amount paid for a defective part. In no event will Command Tooling Systems be liable for any indirect, special or consequential damages, including but not limited to: lost prots or lost revenues, even if Command Tooling Systems has been advised of the possibility of these damages.
Command Tooling Systems • Phone 800.328.2197 • Fax 800.555.7694 • E-mail support@commandtool.com • Web www.commandtool.com 65INDEX\Symbols05-42-11 – 1505-42-21 – 1505-42-40 – 1606-10-20 – 1806-16-20 – 1806-16-25 – 1806-16-30 – 1806-16-35 – 1807-00-05 – 16, 1707-00-06 – 1707-00-08 – 1707-00-10 – 1707-00-12 – 1712-24-02 – 1012-32-02 – 1012-32-07 – 1012-42-02 – 1012-42-07 – 1012-42-12 – 1012-55-02 – 1012-55-07 – 1012-55-12 – 1012-55-17 – 1012-72-12 – 1012-72-17 – 1012-72-22 – 1012-94-12 – 1012-94-22 – 1012-94-27 – 1013-18-01 – 913-18-11 – 913-24-01 – 913-24-11 – 913-32-01 – 913-32-11 – 913-42-01 – 913-42-11 – 913-55-01 – 913-55-11 – 913-72-01 – 913-72-11 – 913-94-01 – 913-94-11 – 914-18-00 – 2214-24-00 – 2214-32-00 – 2214-42-00 – 2214-55-00 – 2214-72-00 – 2214-94-00 – 2220-02-16 – 18, 3021-42-46-036 – 3521-55-80-042 – 3521-94-01 – 4322-00-13 – 4422-00-18 – 4422-00-23 – 4422-00-28 – 4422-00-33 – 4422-00-38 – 4422-00-43 – 4422-00-48 – 4422-00-53 – 4422-00-58 – 4422-00-63 – 4422-00-68 – 4422-00-73 – 4422-01-11-018 – 3622-01-14-018 – 3622-01-17-018 – 3622-01-20-023 – 3622-01-23-023 – 3622-01-26-028 – 3622-01-29-028 – 3622-01-32-028 – 3622-02-00-018 – 3622-03-06-012 – 3622-03-07-012 – 3622-04-00-012 – 3623-00-11 – 4623-01-10-036 – 3823-01-10-040 – 3823-01-11-040 – 3823-02-10-024 – 3823-02-10-028 – 3823-02-11-028 – 3823-10-10 – 4625-08-01 – 2625-18-01 – 2625-24-01 – 2625-32-01 – 2625-42-01 – 2625-55-01 – 2625-72-01 – 2625-94-01 – 2653-00-17 – 22, 25, 26, 2953-00-22 – 22, 25, 26, 2953-00-27 – 22, 25, 26, 2953-00-36 – 22, 25, 26, 29, 3553-00-46 – 22, 25, 2653-00-50 – 1553-00-55 – 2653-00-60 – 22, 2553-00-75 – 22, 2553-74-96 – 22, 4355-00-55 – 3580501 – 5780502 – 5780503 – 5780504 – 5780505 – 5780506 – 5780507 – 5780508 – 5780509 – 5780510 – 5780511 – 5780512 – 5780513 – 5780514 – 5780515 – 5780516 – 5780517 – 5780518 – 5780519 – 5780520 – 5780521 – 6080522 – 6080523 – 6080524 – 6080525 – 6080526 – 6080527 – 6080528 – 6081001 – 5981002 – 5981003 – 5981004 – 5981005 – 5981006 – 5981007 – 5981008 – 5981009 – 5981010 – 5981011 – 5981012 – 5981013 – 5981014 – 5981015 – 5981016 – 5981017 – 5981018 – 5981019 – 5981020 – 5981021 – 5981022 – 5981023 – 5981024 – 5981025 – 5981026 – 5981027 – 5981028 – 5981029 – 5881030 – 5881031 – 5881032 – 5881033 – 5881526 – 6081527 – 6081528 – 60AA00-02-11 – 46A00-02-14 – 45A00-02-16 – 24A00-02-17 – 24, 37, 45A00-02-18 – 45A00-12-11 – 24, 37, 45A00-12-12 – 24, 45A00-12-18 – 45A00-32-07 – 24, 37, 45A00-32-08 – 24, 45A00-42-05 – 45A25-08-01 – 29A25-18-01 – 29A25-24-01 – 29A25-25-01-050 – 29A25-32-01 – 29A25-32-01-065 – 29A25-40-01-090 – 29A25-42-01 – 29BB00-22-01 – 22B00-22-02 – 22, 23B00-22-03 – 22, 23B00-22-04 – 22, 23B00-22-05 – 22, 23B00-22-06 – 22, 23B00-22-07 – 22, 23B2U4-0001 – 7B2U4-0002 – 7B2U4-0003 – 7B2U4-0004 – 7B4U4-0001 – 7B4U4-0002 – 7B4U4-0003 – 7B4U4-0004 – 7B4U4-0005 – 7B4U4-0006 – 7B4U4-B025 – 8B4U4-B032 – 8B4U4-B040 – 8B4U4-B050 – 8B4U4-B063 – 8B4U4-L018 – 31B4U4-L025 – 31B4U5-B032 – 8B4U5-B040 – 8B4U5-B063 – 8B05-40-21-40 – 16B05-40-21-067 – 16B6U4-0001 – 7B6U4-0002 – 7B6U4-0003 – 7B6U4-0004 – 7B6U4-0005 – 7B6U4-0006 – 7B6U4-0007 – 7B6U4-B032 – 8B6U4-B040 – 8B6U4-B050 – 8B6U4-B063 – 8
Command Tooling Systems • Phone 800.328.2197 • Fax 800.555.7694 • E-mail support@commandtool.com • Web www.commandtool.com66INDEXB6U4-B080 – 8B6U4-B100 – 8B6U4-L018 – 31B6U4-L025 – 31B6U4-L032 – 31B12-25-18-040 – 10B12-32-18-040 – 10B12-32-25-040 – 10B12-40-18-040 – 10B12-40-25-040 – 10B12-40-32-045 – 10B12-50-18-040 – 10B12-50-24-050 – 10B12-50-32-050 – 10B12-50-40-050 – 10B12-50-42-055 – 10B12-63-18-045 – 10B12-63-24-055 – 10B12-63-25-045 – 10B12-63-32-050 – 10B12-63-32-055 – 10B12-63-40-055 – 10B12-63-42-060 – 10B12-63-55-060 – 10B12-80-40-060 – 10B12-80-63-060 – 10B12-100-40-060 – 10B12-100-63-060 – 10B12-100-80-075 – 10B13-24-25-030 – 9B13-25-25-045 – 9B13-25-25-070 – 9B13-32-32-035 – 9B13-32-32-040 – 9B13-32-32-070 – 9B13-40-40-045 – 9B13-40-40-070 – 9B13-42-40-045 – 9B13-55-63-060 – 9B13-63-63-060 – 9B13-63-63-125 – 9B13-72-80-080 – 9B13-80-80-080 – 9B13-80-80-160 – 9B13-94-100-080 – 9B13-100-100-080 – 9B13-100-100-180 – 9B14-25-00-050 – 23B14-32-00-065 – 23B14-40-00-090 – 23B14-63-00-100 – 23B14-80-00-115 – 23B14-100-00-145 – 23B21-40-46-036 – 35B21-63-80-042 – 35B21-100-01-055 – 43B25-25-01-050 – 27B25-32-01-065 – 27B25-40-01-090 – 27B25-63-01-100 – 27B25-80-01-115 – 27B25-100-01-145 – 27B1500-32-1575 – 6B1500-40-1772 – 6B1500-63-2362 – 6B2000-63-2362 – 6CC00-02-10 – 24C00-02-11 – 24C00-02-12 – 24, 46C00-02-13 – 24C00-02-14 – 24C00-02-15 – 24C00-02-16 – 24C00-02-17 – 45, 46C00-02-35 – 17C00-02-79 – 37, 38C00-02-86 – 37, 38C00-07-01 – 17, 38C00-07-02 – 17C00-12-01 – 22, 23C00-12-04 – 22, 23C00-12-05 – 22, 23C00-12-06 – 22, 23C00-12-07 – 22, 23C00-12-08 – 22, 23, 35C00-12-16 – 36C00-12-61 – 36C00-20-01 – 17, 18, 24, 30, 38C00-20-02 – 24, 30, 46C00-20-04 – 30, 46C00-20-10 – 17C00-20-11 – 30C00-22-02 – 35C00-22-03 – 43C00-22-05 – 23, 35C00-22-07 – 23C00-22-11 – 9, 22, 38, 43C00-22-12 – 35, 36C00-22-30 – 46C00-22-56 – 38C00-22-58 – 23, 35C00-22-71 – 23, 43C00-22-74 – 36C00-23-01 – 46C00-24-04 – 44C00-24-07 – 44C00-24-17 – 9, 22, 43C00-25-01 – 26, 38C00-25-02 – 26, 27C00-25-03 – 26, 27C00-25-04 – 26, 27C00-25-05 – 26, 27C00-25-06 – 27C00-25-07 – 27C00-25-11 – 18, 26, 27C00-25-12 – 26, 27C00-25-13 – 26, 27C00-26-09 – 44C00 26 23 – 58C00 26 26 – 58C00 26 31 – 58C00 26 37 – 58C00 26 38 – 58C00 90 00 – 57, 60C00 90 01 – 60C00 90 02 – 58, 60C00 90 04 – 58C00 90 08 – 59C00 90 10 – 59C00 90 12 – 59C00 90 16 – 59C4U3-0004 – 7C4U4-0001 – 7C4U4-0002 – 7C4U4-0003 – 7C4U4-0004 – 7C4U4-0005 – 7C4U4-0006 – 7C4U4-0007 – 7C4U4-B025 – 8C4U4-B032 – 8C4U4-B040 – 8C4U4-B050 – 8C4U4-B063 – 8C4U4-L018 – 31C4U4-L025 – 31C4U5-0001 – 7C4U5-0002 – 7C4U5-0003 – 7C4U5-0004 – 7C4U5-B025 – 8C4U5-B032 – 8C4U5-B040 – 8C4U5-B050 – 8C4U5-B063 – 8C4U6-B025 – 8C4U6-B032 – 8C4U6-B040 – 8C6U4-0001 – 7C6U4-0002 – 7C6U4-0003 – 7C6U4-0004 – 7C6U4-0005 – 7C6U4-0006 – 7C6U4-0007 – 7C6U4-B025 – 8C6U4-B032 – 8C6U4-B040 – 8C6U4-B050 – 8C6U4-B063 – 8C6U4-B080 – 8C6U4-B100 – 8C6U4-L018 – 31C6U4-L025 – 31C6U4-L032 – 31C6U5-0001 – 7C6U5-0002 – 7C6U5-0003 – 7C6U5-0004 – 7C6U5-B025 – 8C6U5-B032 – 8C6U5-B040 – 8C6U5-B050 – 8C6U5-B063 – 8C6U5-B080 – 8C6U5-B100 – 8C6U6-B025 – 8C6U6-B032 – 8C6U6-B040 – 8C6U6-B063 – 8C6U7-B063 – 8CCGT-21-50.04-UC – 18CCGT-21.50.04-UC – 17, 48CCGT-21-50.04-UM – 18CCGT-21.50.04-UM – 17, 48CCGT-21.50-UC – 17, 18, 48CCGT-21.50-UM – 17, 18, 48CCGT-21.51-UC – 17, 18, 47, 48CCGT-21.51-UM – 16, 17, 48CCGT-32.50-UC – 48CCGT-32.51-UC – 48CCGT-32.51-UM – 48CCGT-32.52-UC – 47CCMT-21.51-CVC – 18, 47, 48CCMT-21.51-PVM – 18, 48CCMT-21.51-UCW – 48CCMT-21.52-CVC – 47CCMT-21.52-UC – 47CCMT-32.50-PVM – 48CCMT-32.51-CVC – 47, 48CCMT-32.51-PVM – 48CCMT-32.51-UCW – 48CCMT-32.52-CVC – 47CCMT-32.52-UC – 47CCMW-32.51-PCD – 48CNMG-431-CVC – 47CNMG-431-UC – 47CNMG-432-CVC – 47CNMG-432-UC – 47CNMG-542-CVC – 47CNMG-542-UC – 47CNMG-543-UC – 47CNMM-543-CVC – 47CPGT-21.50.04-PVM – 17, 18, 49CPGT-21.50.04-UC – 17, 18, 49CPGT-21.50-UC – 17, 18, 49CPGT-21.50-UM – 17, 18, 49CPMT-21.50-CVC – 17, 18, 49CPMT-21.50-UM – 17, 18, 49CPMT-21.51-CVC – 17, 18, 49CPMT-21.51-PVM – 17, 18, 49
Command Tooling Systems • Phone 800.328.2197 • Fax 800.555.7694 • E-mail support@commandtool.com • Web www.commandtool.com 67INDEXCPMT-21.51-UC – 17, 18, 49CPMT-21.51-UM – 17, 18, 49CPMW-21.50-PCD – 17, 18, 48CPMW-21.51-PCD – 17, 18, 48GG00-02-01 – 24, 37, 38G00-02-02 – 24, 37, 38, 46G00-02-03 – 15, 16, 17, 24, 26, 27, 38G00-02-04 – 15, 16, 17, 22, 24, 25, 26, 27, 35G00 02 05 – 59G00-02-05 – 22, 23, 24, 25, 26G00 02 06 – 59G00-02-06 – 15, 16, 22, 23, 25, 26, 27, 35, 45, 46G00 02 07 – 58, 59G00-02-07 – 22, 23, 25G00 02 08 – 58, 59G00-02-08 – 22, 23, 25G00 02 09 – 58G00-02-09 – 25G00-02-10 – 22, 23, 25G00 02 16 – 58G00 20 01 – 57, 60G00-20-01 – 17G00 20 02 – 57, 58, 60G00 20 03 – 58G00-20-03 – 24, 26, 27, 30, 37, 45, 46G00-20-05 – 17, 18, 24, 27, 30, 38, 46G00-20-07 – 18, 26, 27G00-20-11 – 30G00-20-23 – 22GO0-02-03 – 46HH2U3A0004 – 7H3U4AB025 – 8H3U4AB032 – 8H3U4AB040 – 8H4U3A0004 – 7H4U3A0005 – 7H4U3AB032 – 8H4U3AB040 – 8H4U3AB063 – 8H4U4A0003 – 7H4U4AB050 – 8H4U4AL018 – 31H4U4AL025 – 31H06-05-06 – 16, 17H06-06-07 – 17H06-18-A18-200 – 31H06-25-A24-234 – 31H06-25-A24-276 – 31H06-25-B25-234 – 31H06-25-B25-276 – 31H06-32-A32-351 – 31H06-32-B32-351 – 31H6U3A0004 – 7H6U3A0005 – 7H6U3A0006 – 7H6U3A0007 – 7H6U3AB040 – 8H6U3AB063 – 8H6U4AB080 – 8H6U4AB100 – 8HW/C06-08-09 – 17HW/C06-10-12 – 17HW/C06-12-14 – 17HW/C06-16-16 – 17HW/C06-16-18 – 17KK00-02-01 – 22, 35, 36, 38K00-02-02 – 22, 23K00-02-03 – 22, 23K00-02-04 – 22, 23K00-02-05 – 22, 23K00-02-06 – 22, 23, 44K00-02-07 – 22, 23K00-02-20 – 35, 36K00-02-44 – 38K19-00-15 – 45MM040-05 – 17M070-05 – 17M120-05 – 17M180-06 – 17M225-06 – 17TTCMT-520-UC – 18, 49TCMT-520-UM – 18, 49TCMT-521-CVC – 18, 49TCMT-521-UM – 18, 49UU1X3B0001 – 58U2X3B0002 – 58U3X3B0003 – 58U4X3B0004 – 58U5X4B0005 – 58U6X4B0006 – 58U7X4B0007 – 58WW06-16-09 – 18W06-16-10 – 16, 18W06-16-15 – 16, 18W16-01-06 – 24W16-02-06 – 24W16-04-06 – 24W16-06-09 – 24W16-08-09 – 24W16-10-12P – 24W16-12-16P – 24W16-14-16P – 24W17-00-12P – 45W17-00-16P – 45W17-01-12-040 – 37W17-02-09-028 – 37W18-02-06 – 24W18-04-06 – 24W18-06-09 – 24W18-08-09 – 24W18-10-12P – 24W18-12-16P – 24W18-14-16P – 24W19-00-12P – 45W19-00-16P – 45W20-00-09 – 46W20 00 09RFP – 46W20-02-06 – 18, 30W20-04-06 – 30W20-06-09 – 30W20-10-06-000 – 38W20-12-06-000 – 38W/C20 00 06 – 46W/C20-02-06 – 18, 30W/C20-04-06 – 30W/C20-06-06 – 30W/C20-10-06-000 – 38W/C20-12-06-000 – 38WCGT-020102-UM – 16WCMT-020102-CVC – 17, 49WCMT-020102-UC – 17, 49WCMT-020102-UM – 17, 49WV16-02-06 – 24WV16-04-06 – 24WV16-06-09 – 24WV16-08-09 – 24WV16-10-12P – 24WV16-12-12P* – 24WV16-14-16P – 24WV17-00-12P – 45WV17-00-16P – 45WV17-01-12-040 – 37WW20 00 09 – 46WW20 00 09RFP – 46WW20-02-06 – 30WW20-04-06 – 30WW20-06-09 – 30WW20-10-06-000 – 38WW20-12-06-000 – 38XXCCW-0040 – 53XCCW-0050 – 53XCCW-D025 – 53XCCW-D032 – 53XGZN-0016 – 53XGZN-0020 – 53XGZN-0025 – 53XGZN-0032 – 53XGZN-0040 – 53ZZ00-00-72 – 9, 22Z00-00-94 – 9, 22, 43Z00-05-01 – 15, 16Z00-10-18 – 26Z00-12-02 – 24, 37Z00-12-24 – 26Z00-14-74 – 9, 26Z00-14-96 – 9, 26Z00-16-02 – 45Z00-16-03 – 24, 45Z00-16-32 – 26Z00-20-02 – 37Z00-21-02 – 43Z00-21-10 – 43Z00-21-20 – 35Z00-22-15 – 44Z00-22-16 – 44Z00-22-21 – 44Z00-22-24 – 44Z00-22-42 – 15, 26, 35Z00-23-01 – 15, 16, 46Z00-23-02 – 38Z00-25-21 – 23, 27Z00-25-23 – 23, 27Z00-25-24 – 8Z00-27-55 – 26, 35Z00 32 21 – 59Z00-32-21 – 23, 27Z00 32 23 – 59Z00-32-23 – 23, 27Z00-32-24 – 8Z00 40 21 – 59Z00-40-21 – 16, 23, 27, 35Z00 40 23 – 59Z00-40-23 – 23, 27, 35Z00-40-24 – 8Z00-40-25 – 23, 35Z00-40-32 – 16Z00 50 21 – 59Z00 50 23 – 59Z00-50-24 – 8Z00 63 21 – 59Z00-63-21 – 23, 27, 35Z00 63 23 – 59Z00-63-23 – 23, 27, 35Z00-63-24 – 8Z00-63-25 – 23, 35Z00-80-21 – 23, 27Z00-80-23 – 23, 27Z00-80-24 – 8Z00-80-25 – 23Z00-100-21 – 23, 27, 43Z00-100-23 – 23, 27, 43Z00-100-24 – 8Z00-100-25 – 23, 43
Command Tooling Systems LLC.13931 Sunsh Lake BlvdRamsey MN 55303Phone: 800.328.2197Fax: 800.555.7694www.commandtool.comsupport@commandtool.com050111