EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.Scan the QR Code and use oursearch bar to find and viewproduct information. Simplytype in your part number.Or visit our website at tpcwire.com.About UsTPC Wire & Cable is a leading supplier of high-performance wire, cable, connectors, assemblies, andaccessories for harsh industrial environments. Ourproducts are specically designed to withstand abusefrom exing, impact, abrasion, chemicals, and extremetemperatures in order to reduce customer downtimeand overall costs. We serve a variety of industriesincluding the steel, automotive, utility, transportation,food & beverage, mining, oil & gas, shipyards, andwood, pulp & paper markets.We’ve made it easer than ever.Searching for a Specific Part Number?
Table of ContentsWire & Cable Finder GuidesBY BRANDS 7 - 21BY ENVIRONMENTS 22 - 23BY GAUGE SIZE 24 - 31BY RATINGS 31 - 32Super-Trex® ....................................................................................7 Trex-Onics® ..................................................................................11 Thermo-Trex® ...............................................................................14 Chem-Gard® .................................................................................16 Power-Trex® .................................................................................18 Quick-Connex™ .............................................................................20PORTABLE CORDS 33 - 36BUS CABLES 74 - 95POWER CABLES (600 V TO 35 KV) 37 - 48 WELDING CABLES 49VFD / SERVO MOTOR CABLES 51 - 55 REELING CABLES 56 - 59 CONTROL / INSTRUMENTATION CABLES 60 - 73 Super-Trex® Ultra-Gard Portable Cord (Type TC-ER Rated) ....... 33 Super-Trex® Triple-Gard Yellow Portable Cord ........................... 34 Super-Trex® Triple-Gard Black Portable Cord ............................ 35 Super-Trex® Extreme Temperature Cable ................................... 36Trex-Onics® Industrial Ethernet CAT7A Cable ............................. 74 Trex-Onics® Industrial Ethernet CAT6A Cable ............................. 75 Trex-Onics® Shielded Horizontal CAT6 Cable ................................76 Chem-Gard® 200°C CAT6 Industrial Ethernet Horizontal Cable ... 77 Trex-Onics® High-Flex Profinet ................................................... 78 4 Pin M12 D-Coded Micro Ethernet Cord Sets with Profinet 2-Pair Shielded Cable ................................................................ 79 RJ45 and 8 Pin M12 DC Micro Ethernet Cord Sets with CAT7 4-Pair Shielded Cable ................................................................ 80 Trex-Onics® ControlNet RG-6U Quad-Shield Coaxial Cable ....... 82 Trex-Onics® Profibus® DP Type A Festoon/Trailing Cable ........... 83 Trex-Onics® Device-Net™ Cables................................................ 84Super-Trex® VFD Shielded Power Cable .................................... 51 Trex-Onics® Low Capacitance VFD Shielded Power Cable ......... 52 Trex-Onics® Low Capacitance VFD Shielded Power Cable with Brake & Signal Pairs .................................................................. 53 Trex-Onics Hybrid Cable & Hummel’s Hybrid M23 ..................... 54 Trex-Onics® Servo Motor Cable ................................................. 55Super-Trex® Reduced Diameter Control Cable (12 AWG) ........... 60 Super-Trex® Reduced Diameter Control Cable (16 AWG) ........... 61 Super-Trex® Reduced Diameter Control Cable (18 AWG) ........... 63 Super-Trex® Reduced Diameter Control Cable (20 AWG) ........... 64 Trex-Onics® Overall Shielded Continuous Flex Multi-Conductor Cable ........................................................ 65 Trex-Onics® Multi-Pair Control Cable ......................................... 67 Trex-Onics® Individually Shielded Multi-Pair Control Cable .......... 69 Trex-Onics® Individually Shielded Resolver Cable ....................... 71 Trex-Onics® High-Flex Encoder Cable ........................................ 72 Trex-Onics® High-Flex Low Capacitance Communication / Instrumentation Cable ................................................................ 73 Trex-Onics® Reduced Diameter Extra Heavy-Duty Reeling Cable ............................................................................ 56 Super-Trex® Multi-Conductor P&R Cable ................................... 57 Super-Trex® 4 Conductor Aramid Reinforced Orange Portable Power Reeling Cable ..........................................59Super-Trex® 600 Volt Welding Cable .......................................... 49 Super-Trex® Type W Portable Power & Automation Cable ......... 37 Super-Trex® Type W/Yellow Portable Power & Automation Cable ......................................................................38 Super-Trex® 4 Conductor Aramid Reinforced Orange Portable Power Reeling Cable ..........................................39 Super-Trex® 4/0 Type TC Power Cable .........................................40 Trex-Onics® Reduced Diameter Power Cable ................................41 Super-Trex® Type W - RHH/RHW-2 Single Conductor Power Cable ................................................................42 Super-Trex® Single Conductor Power Cable .................................43 Super-Trex® Type MV-105 ............................................................45 Super-Trex® Type SH Single Conductor Power Cable/Assemblies .......................................................................... 46 Super-Trex® Unshielded Jumper Cable, 15 kV ..............................48 Wire & CableWire & Cable (Continued)FLAT FESTOON CABLES 96RETRACTILE COIL CORDS 98 - 101CHEMICAL & TEMP. RESISTANT CABLES 102 - 114HIGH TEMPERATURE CABLES 115 - 131Trex-Onics® Flat Festoon Cable ................................................. 96Trex-Onics® Sootblower Cable ................................................... 98 Trex-Onics® High-Flex Ultra-Coil Retractiles ............................... 99 16 & 18 AWG Mini & Micro Retractile Quick-Connect™ ............ 101 Chem-Gard® 200 Individually Shielded Multi-Pair Control / Resolver Cable .......................................................... 102 Chem-Gard® 200 TC Rated Cable ........................................... 103 Chem-Gard® 200 Cable ........................................................... 104 Chem-Gard® 150 Cable with Defender® Technology ................ 107 Chem-Gard® 150 Cable ........................................................... 109 Chem-Gard® DC Micro Quick-Connex™ ................................... 111 Chem-Gard® Extreme Duty SS M12 DC Micro Quick-Connex™ ......... 113Thermo-Trex® 2800 Cable ....................................................... 115 Thermo-Trex® 2000 Cable ....................................................... 116 Thermo-Trex® 850 Cable ......................................................... 117 Thermo-Trex® VFD Power Cable .............................................. 118 Thermo-Trex® Soaking Pit Cable .............................................. 119 Thermo-Trex® 500-K Multi-Conductor Cable ............................ 120 Thermo-Trex® 500-K Single Conductor Cable .......................... 121 Thermo-Trex® 200-HD Multi-Conductor Cable ......................... 122 Thermo-Trex® 200-HD Single Conductor Cable ....................... 123 Thermo-Trex® 600-Plus Silicone Cable ..................................... 124 Thermo-Trex® 600-Plus Cord Sets ........................................... 125 Thermo-Trex® 500-Plus Silicone Cable ..................................... 127 Thermo-Trex® 500-Plus Cord Sets ........................................... 128 Super-Trex® Extreme Temperature Cable ................................. 131
Wire & Cable (Continued)Wire & Cable AccessoriesCABLE GLANDS & STRAIN RELIEFS 145 - 153TUBING & WIRE BUNDLING 154 - 156SLEEVING 157 - 165TAPE / WRAP 166 - 168INVENTORY MANAGEMENT 169 - 174TOOLS 175 - 176Stainless Steel Grip-Seals® and Kord-Gard® Mesh Cord Grips ..................................................................................................................... 145 Kord-Gard® Mesh Cord Grips ...................................................................................................................................................................... 146 Nylon Kord-Gard® Mesh Cord Grips ............................................................................................................................................................ 148 Aluminum Straight and 90° Grip-Seals® ....................................................................................................................................................... 149 Aluminum Grip-Seals® For Flat Festoon Cable .............................................................................................................................................. 150 Nylon Straight and 90° Grip-Seals® .............................................................................................................................................................. 151 Heat & Chemically Resistant Straight Grip-Seals®......................................................................................................................................... 152 EMI Shielded Grip-Seals® ............................................................................................................................................................................. 153 Heavy-Duty High Ratio 6:1 Heat Shrink ........................................................................................................................................................ 154 Adjustable Cable Strap ................................................................................................................................................................................ 155Stainless Steel Flexible Tubing ..................................................................................................................................................................... 156Thermo-Trex® High Temperature Silica Tape ................................................................................................................................................ 166 Vulko-Wrap® Insulating Tape (Yellow & Black) .............................................................................................................................................. 167 Vulko-Wrap® Insulating Tape (Black Reinforced) ........................................................................................................................................... 168Cord & Cable Meter ..................................................................................................................................................................................... 169 Large Cord & Cable Reel Rack with Hoist .................................................................................................................................................... 171 Large Cord & Cable Reel Rack .................................................................................................................................................................... 172 Small Cord & Cable Reel Rack ..................................................................................................................................................................... 173 Reel Caddy .................................................................................................................................................................................................. 174Cable Stripper — Large & Small .................................................................................................................................................................. 175 Heavy-Duty Cable Stripper ........................................................................................................................................................................... 175 Wire Stripper & Cutter (Y500B) .................................................................................................................................................................... 175 Wire Stripper (HY510B) ................................................................................................................................................................................ 175 Ratcheting Cable Cutter ............................................................................................................................................................................... 176 Temperature Tag ......................................................................................................................................................................................... 176Abrasion Resistant Ultra-Sleeve Sleeving ..................................................................................................................................................... 157 Abrasion Resistant Ultra-Sleeve Sleeving with Closures ................................................................................................................................ 158 Thermo-Trex® Chemical & Moisture Resistant Ultra-Sleeve with Closure ...................................................................................................... 159 Thermo-Trex® Ceramic Ultra-Sleeve High Temperature Sleeving .................................................................................................................. 160 Thermo-Trex® Fiberglass Ultra-Sleeve High Temperature Sleeving................................................................................................................ 160 Thermo-Trex® Reflective Fiberglass Ultra-Sleeve High Temperature Sleeving ................................................................................................ 161 Thermo-Trex® Silicone Fiberglass Ultra-Sleeve High Temp. Sleeving with & without Hook & Loop Closure ................................................... 161 Thermo-Trex® Heavy-Duty Blue Silicone Fiberglass High Temp Ultra-Sleeve with & without Hook & Loop Closure ....................................... 162 Thermo-Trex® Stainless Steel Braid Ultra-Sleeve .......................................................................................................................................... 163 Thermo-Trex® Silica Ultra-Sleeve High Temperature Sleeving ....................................................................................................................... 164 High Temperature Fiberglass/Silicone Sleeve with Closure ........................................................................................................................... 165IGNITER CABLES 132 - 133THERMOCOUPLE EXTENSION WIRE 134 - 135 ENGINEERED CUSTOM CABLES 138 - 143 Thermo-Trex® Flare Stack Cable .............................................. 132 Thermo-Trex® Igniter Wire (40100) ........................................... 133 Thermo-Trex® Igniter Wire (40200) ........................................... 133Thermo-Trex® Thermocouple Extension Wire (Types JX, KX & RSX) .............................................................. 134Custom Designed & Engineered .............................................. 138 Stainless Steel Braiding............................................................ 140 Slip Ring Harness .................................................................... 141 High Flex Vision Cable Systems ............................................... 142 Custom Printing Services ......................................................... 143Chem-Gard® RTD 200C Cable ................................................. 136
MINI QUICK-CONNEX™ 177 - 200ETHERNET CABLE ASSEMBLIES 244 - 2457 PIN MOLDED VALVE PLUGS 246DIN CONNECTOR ASSEMBLIES 247 - 254EXTENSION CORDS 255 - 259M23 CONNECTOR ASSEMBLIES 260 - 262MILITARY CONNECTORS 263 - 284RECTANGULAR CONNECTORS 285 - 288MICRO QUICK-CONNEX™ 201 - 224NANO QUICK-CONNEX™ 225 - 230SPECIALTY QUICK-CONNEX™ 232 - 24316 AWG Quick-Connex™ Cord Sets & Receptacles (2-6 Pole) ............................................................. 177 Quick-Connex™ Quick-Lock Safety Device and Master Lock .... 181 Quick-Connex™ Quick-Lock for Class I, Division 2 Groups A, B, C, D Hazardous Locations .................................. 182 Build Your Own Cord Sets with Quick-Lock Assembly for Hazardous Locations .......................................................... 183 16 AWG Quick-Connex™ Cord Sets & Receptacles (6-8 Pole) ............................................................. 184 16 AWG Quick-Connex™ Cord Sets & Receptacles (9, 10 & 12 Pole) ................................................. 187 Build Your Own Mini Cord Sets ................................................ 190 16 AWG Quick-Connex™ Accessories ...................................... 191 14 AWG Quick-Connex™ Cord Sets & Receptacles (3 & 4 Pole) .......................................................... 192 10 & 12 AWG Quick-Connex™ Cord Sets & Receptacles (3 & 4 Pole) .......................................................... 194 10, 12 & 14 AWG Molded 90 Degree Assemblies (3 & 4 Pole) .............................................................................. 196 Build Your Own 10, 12 & 14 AWG Quick-Connex™ Cord Sets ..... 197 Field Installable Mini Quick-Connex™ ........................................ 198 Quick-Connex™ Wiring System Accessories ............................. 200 Trex-Onics® Industrial Ethernet Cable Assemblies .................... 244 Build Your Own Ethernet Cable Assemblies ............................. 245Over-molded Locking and Straight Blade Extension Cords (15, 20 & 30 Amp) ......................................................... 255 Build Your Own Extension Cord Assembly ............................... 256 Thermo-Trex® Heat Trace Assembly ........................................ 257 Build Your Own Thermo-Trex® Heat Trace Assembly ............... 258 Thermostatically Controlled Heat Trace Assembly .................... 259Molded & Mechanical Military Connectors (MIL-C-5015) .......... 263 MIL-C-26482 Series 1 ............................................................. 270 MIL-C-26482 Series 2 ............................................................. 273 Build Your Own Military Connector Assemblies ........................ 275 Heavy-Duty Locking Connectors (HDLC) .................................. 276 Build Your Own Heavy-Duty Locking Connector Assemblies .... 284 Rectangular Connector Assemblies .......................................... 285 Build Your Own Rectangular Connector Assemblies ................ 286Molded & Mechanical M23 Connector Assembly...................... 260 Build Your Own M23 Connector Assembly .............................. 261 M12 DC Micro Single Key Quick-Connex™ with 18AWG Super-Trex® SJOO Cable & Receptacles ............................................ 201 M12 DC Micro Single Key Quick-Connex™ with Trex-Onics® Cable & Receptacles ......................................................................... 206 M12 DC Micro Single Key Quick-Connex™ Receptacles ........... 209 AC 18 AWG Dual Key Micro Quick-Connex™ with Super-Trex® SJOO Cable ............................................................................ 212 AC 18 AWG Super-Trex® SJOO Micro Quick-Connex™ Receptacles ............................................................................. 214 AC 18 AWG Dual Key Micro Quick-Connex™ with Trex-Onics® Cable ...................................................................................... 216 AC 18 AWG Trex-Onics® Micro Dual Key Quick-Connex™ Receptacles ............................................................................. 218 Build Your Own Super-Trex® SJOO Micro Cord Sets ............... 220 Build Your Own Trex-Onics® Micro M12 Cord Sets .................. 221 Field Installable AC & DC Micro Connectors ............................. 222 Super-Trex® “Y” Splitter ........................................................... 223 Trex-Onics® “Y” Splitter............................................................ 22424 AWG Nano M8 Quick-Connex™ Cord Sets .......................... 225 Build Your Own Nano M8 Cord Sets ........................................ 229 Field Installable M8 Nano Quick-Connex™ ................................ 23016 & 18 AWG Mini & Micro Retractile Quick-Connex™ .............. 232 Oval Quick-Connect™ Power Assemblies ................................. 233 Thermo-Trex® 500-Plus 12 AWG Cord Sets ............................. 234 Thermo-Trex® 500-Plus 16 AWG Cord Sets ............................. 235 Build Your Own Thermo-Trex® 500-Plus Cord Sets .................. 236 Chem-Gard® DC Micro Quick-Connex™ ................................... 237 Build Your Own Chem-Gard® DC Micro Quick-Connex™ .......... 238 Chem-Gard® Extreme Duty Stainless Steel M12 DC Micro Quick-Connex™ ................................................ 239 Build Your Own Chem-Gard® Extreme Duty Stainless Steel M12 DC Micro Quick-Connex™ ................................................ 240 Trex-Onics® Sootblower Cable ................................................. 241 OBD-II Connector Assembly .................................................... 243Cord Sets & Connector AssembliesDIN Connector Assemblies ...................................................... 247 Build Your Own DIN Connector Cord Sets ............................... 254
Power AssembliesMOLDED SINGLE POLE 289 - 290MOLDED “Y” & “T” SPLITTERS 291 OVAL POWER ASSEMBLIES 292MEDIUM VOLTAGE ASSEMBLIES 293 - 295Molded Assemblies for Welding & Temporary Power Applications ................................................................................................................ 289 Build Your Own Molded Connector Assemblies ........................................................................................................................................... 290Medium Voltage Assemblies ....................................................................................................................................................................... 293 Build Your Own Medium Voltage Assemblies ............................................................................................................................................... 295Engineered Services & SolutionsPENDANT BOX ASSEMBLIES 297 - 299CABLE CARRIER SYSTEMS 300 STORAGE & DEPLOYMENT SYSTEMS 301 - 304Aluminum Pendant Box Assembly ................................................................................................................................................................ 297 Polycarbonate Pendant Box Assembly ......................................................................................................................................................... 298 Build Your Own Aluminum Pendant Box Assembly ...................................................................................................................................... 299Custom Electrical Connection Enclosures .................................................................................................................................................... 301 Custom Reel Enclosures & Cable Reels ....................................................................................................................................................... 302 K-Kart 9600 Heavy-Duty Mobile Cable Carrier ............................................................................................................................................. 303 Medium Voltage Storage & Deployment Solutions ........................................................................................................................................ 304Technical DataCOMPARISON GUIDES 306 - 313CABLE APPLICATION & INSTALLATION GUIDE 314 - 318TEMPERATURE CONVERSION CHART 319FRACTION, DECIMAL & MILLIMETER EQUIVALENTS 320CONVERSION FACTORS 321COPPER CONDUCTOR DATA 322ENVIRONMENTAL RATINGS 324HAZARDOUS LOCATIONS 325ETHERNET CHART 326CABLE SELECTION GUIDE BASED ON MOTOR 326GLOSSARY 327-335TERMS & CONDITIONS 336-338Reeling Cable Comparison Guide ................................................................................................................................................................ 306 Trex-Onics® 105ºC Rated Cable Comparison Guide..................................................................................................................................... 308 Super-Trex® Portable Cord Comparison Guide ............................................................................................................................................ 310 Ethernet Cable Comparison Guide ............................................................................................................................................................... 312
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EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.7WIRE & CABLE FINDER GUIDES / BY BRANDThe chart below shows typical fluid resistance properties of the Super-Trex® jacket and live-flex inner conductor insulation material used in the Super-Trex® Type SOOW Ultra-Gard and Type SOOW Triple-Gard Portable Cord.FAMILY OF ELECTRICAL CORD & CABLESUPER-TREX® CHEMICAL RESISTANCE (CHART 1) SUPER-TREX® Live-Flex CHEMICAL JACKET RATING INSULATION RATING Acetylene A B Aluminum Chloride Solutions A A Aluminum Sulfate Solutions A A (250˚ F) Ammonium Chloride Solutions A A Ammonium Sulfate Solutions A A (200˚ F) Amyl Alcohol A A (200˚ F) Aniline A B ASTM Oil #1 A A ASTM Oil #3 A B (158˚ F) ASTM Reference Fuel A A A Asphalt B B Barium Hydroxide Solutions A A (200˚ F) Borax Solutions B A (200˚ F) Boric Acid Solutions A A (200˚ F) Butane A A Calcium Bisulfite Solutions A A (200˚ F) Calcium Chloride Solutions A A Calcium Hydroxide Solutions A A (200˚ F) Carbon Dioxide A A (200˚ F) Castor Oil A A (158˚ F) Citric Acid Solutions B A Cottonseed Oil A A Ethyl Alcohol A A (200˚ F) Ethylene Glycol A A (200˚ F) Ferric Chloride Solutions A A (200˚ F) Floursilicic Acid B A (250˚ F) Formic Acid B A FREON-12 A A (200˚ F) FREON-22 A A (200˚ F) Gasoline A B Glue A A (200˚ F) Glycerin A A (200˚ F) SUPER-TREX® Live-Flex CHEMICAL JACKET RATING INSULATION RATING n-Hexane A A Hydrocyanic Acid B A Hydrogen A A Hydrogen Peroxide, 90% A A Isopropyl Ether A B Kerosene A B Linseed Oil A A Lubricating Oils A B (158˚ F) Magnesium Chloride Solutions A A (220˚ F) Magnesium Hydroxide Solutions A A (200˚ F) Mercuric Chloride Solutions A A Mercury A A Methyl Alcohol A A Methulethyl Keytone C D Mineral Oil A A Oleic Acid A B Palmitic Acid A B Phosphoric Acid, 20% A A (200˚ F) Phosphoric Acid, 60% A A (200˚ F) Phosphoric Acid, 70% A A (200˚ F) Phosphoric Acid, 85% A A (200˚ F) Picric Acid, 70% A A Soap Solutions A A (200˚ F) Sodium Chloride Solutions A A Soybean Oil A A Stannic Chloride A B Stearic Acid A B (158˚ F) Sulfuric Acid, up to 5% A A Sulfuric Acid, up to 5-10% A A Toluene D D Triethanol Amine A A (158˚ F) Tung Oil A ASUPER-TREX®CODING – A = Excellent B = Good C = Fair D = Poor
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.8 ® TRIPLE-GARD™ SOO 90 C (UL)PORTABLE CORDSPRODUCT NAME RATINGS PAGESuper-Trex® Ultra-Gard Portable Cord (Type TC-ER Rated)• UL Listed • Suitable for Class I, II, III, Division 1 & 2*• CSA • Max Conductor Temp 90ºC • Type SOOW • MSHA Approved• 600 V • FT-4 Flame Rating• Type TC-ER • Extra Hard Usage• RoHS Compliant • UV Resistant33Super-Trex® Triple-Gard Yellow Portable Cord• UL Listed • FT-1 Flame Rating • Type SOOW • 600 V • Suitable for Class I, II, III Division 1 & 2* • UV Resistant • CSA • RoHS Compliant • Triple Layered Construction • Extra Hard Usage • Max Conductor Temp 105ºC 34Super-Trex® Triple-Gard Black Portable Cord• UL Listed • FT-1 Flame Rating • Type SOOW • 600 V • Suitable for Class I, II, III, Division 1 & 2* • MSHA Approved • CSA • UV Resistant • RoHS Compliant • Weather Resistant • Max Conductor Temp 105ºC • Extra Hard Usage35Super-Trex® Extreme Temperature Cable• UL Recognized • FT-1 Flame Rating • cUL • 1,000 V • RoHS Compliant • UV Resistant • Max Conductor Temp 105ºC • Cold Temp Rating -70ºC36,131WIRE & CABLE FINDER GUIDES / BY BRANDAcetic Acid (60%) .................... GAmmonium Hydroxide (60%) ... EASTM Fuel A ............................ EASTM Fuel B ........................... GASTM No. 1 Oil ........................ EASTM No. 2 Oil ........................ EASTM No. 3 Oil ........................ EBeef Blood ................................ EBeer .......................................... EBoric Acid ................................. ECalcium Chloride ...................... EChlorinated Salt Brine ............... EChromic Acid ........................... GCorn Oil .................................... EDistilled Water ........................... EFloor Polish ............................... EFormaldehyde (40%) ................ EGasoline ................................... GGlycerine ................................... EHydrocarbon Hydraulic Fluid .... EHydrochloric Acid (60%) ........... EHydrogen Sulfide ...................... EJP-4 (Jet Fuel).......................... GKerosene .................................. ESuper-Trex® Cord and Cable is jacketed with TSE, a specially compounded thermoset elastomer which has excellent resistance to most chemicals and solvents.Resistance to solvents and chemicals is tested by immersing cable specimens in a solution for 28 days at room temperature. Linseed Oil ................................ ELubricating Oil (3-in-1) .............. EMethyl Butyl Ketone .................PMilk ........................................... EN-Butyl Alcohol ......................... EPerchloroethylene ..................... FPhosphate Ester Hydraulic (Skydrol 500B) .......................... PPhosphoric Acid (85%) ............. EPotassium Citrate ..................... EPotassium Hydroxide (20%) ..... ERochelle Salts ........................... ESilicone Oil ................................ ESodium Bicarbonate ................. ESodium Chloride ....................... ESodium Cyanide (60%) ............ GSodium Hydroxide (60%) ........ GSodium Nitrate .......................... ESteel Mill Rolling Oil ................... ESulphuric Acid (10%) ................ EToluene ..................................... PTurpentine ................................ GMeasurements of cable diameter are made before and after immersion. Resistance is rated as follows, depending upon the % of change in cable diameter:(E) Excellent – less than 10% (G) Good – 10% to 30% (F) Fair – 30% to 50% (P) Poor – More than 50%SUPER-TREX® CHEMICAL AND SOLVENT RESISTANCE (CHART 2)Super-Trex® Brand Cables*When installed in accordance with NEC guidelines sections, 501.140, 502.140, 503.140.
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.9Super-Trex® PORTABLE POWER CABLE® POWER CABLESPRODUCT NAMERATINGSPAGESuper-Trex® Type W Black Portable Power & Automation Cable• UL Listed • Type W – 2,000 V • cUL Listed • FT-5 Flame Rating • ICEA S-75-381 • Suitable for Class I, II, III, Division 1 & 2*• All Weather Usage • UV Resistant • IEEE 1202 Flame Rating • MSHA Approved • Max Conductor Temp 90ºC • Extra Hard Usage• Cold Temp Rating -40ºC37Super-Trex® Type W Yellow Portable Power & Automation Cable• UL Listed • Extra Hard Usage • cUL Listed (8 AWG to 2 AWG) • Suitable for Class I, II, III, Division 1 & 2* • Type W – 2,000 V • ICEA S-75-381• UV Resistant • MSHA Approved • Max Conductor Temp 90°C 38Super-Trex® 4 Conductor Aramid Reinforced Portable Power Reeling Cable • UL Listed • 2,000 V • Type W • CSA • FT-5 Flame Rating • Suitable for Class I, II, III, Division 1 & 2* • MSHA Approved • Extra Hard Usage • Max Conductor Temp 90°C 39, 49Super-Trex® 4/0 Type TC Power Cable• UL Listed • Type TC – 600 V • Suitable for Class I, II, Division 2* • FT-4 Flame Rating • CSA • UV Resistant • Max Conductor Temp 90°C • RoHS Compliant40Super-Trex® Type W – RHH/RHW-2 Single Conductor Power Cable• UL Listed • Type W – 2,000 V • RoHS Compliant • Extra Hard Usage• Type RHH/RHW-2 – 600 V • Suitable for Class I, II, III, Division 1 & 2* • Max Conductor Temp 90°C • UV Resistant • -40ºC Cold Bend Test 42Super-Trex® Single Conductor Power Cable• UL Listed • VW-1 Flame Rating • Type RHH/RHW-2 • 2,000 V• IEEE 1202 Flame Rating • FT-4 Flame Rating • Max Conductor Temp 90°C • For CT Use • Sunlight Resistant • Meets Smoke Release Test – UL 1685• RoHS Compliant • - 40ºC Cold Bend Test43Super-Trex® Type MV-105 Cable• Type MV-105, per UL Std. 1072 • Oil Resistant I/II • Sunlight Resistant • Max Conductor Temp 105°C • 5kV to 15kV Voltage Range, • FT-4/IEEE 1202 Flame Rating 133% Insulation Level • Direct Burial** • -40ºC Cold Bend Test • For CT Use, cond. sized 1/0 AWG & larger45Super-Trex® Type SH Single Conductor Power Cable• ASTM B-33 • IEEE - 383 Flame Rating • RoHS Compliant • ICEA S-75-381/NEMA WC-58 • FT-4 Flame Rating • Max Conductor Temp 90ºC46Super-Trex® Unshielded Jumper Cable• Max Conductor Temp 90°C • 15,000 Volts48Super-Trex® TYPE TC POWER CABLEWIRE & CABLE FINDER GUIDES / BY BRAND® Super-Trex® TYPE W PORTABLE POWER CABLESuper-Trex® TYPE W PORTABLE POWER CABLE*When installed in accordance with NEC guidelines sections, 501.140, 502.140, 503.140. **When installed in accordance to 2014 NEC Article 300.50
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.10CONTROL CABLECONTROL CABLE WELDING CABLESPRODUCT NAME RATINGS PAGESuper-Trex® 600 Volt Welding Cable• UL Listed • 600 V • CSA • Max Conductor Temp 90°C • UV Resistant • Type SC • FT-1 Flame Rating • MSHA Approved (2, 1/0, 2/0, 3/0, 4/0 Only) • RoHS Compliant 49CONTROL/INSTRUMENTATION CABLESPRODUCT NAME RATINGS PAGESuper-Trex® Reduced Diameter Control Cable (12 AWG)• UL Listed • FT-1 Flame Rating • CSA • Type TC • 600 V • RoHS Compliant • Max Conductor Temp 90°C • Suitable for Class I, II, Div. 2*60Super-Trex® Reduced Diameter Control Cable (16 AWG)• UL Listed • FT-4 Flame Rating • CE • RoHS Compliant • Max Conductor Temp 90°C • Type TC-ER – 600 V • Type WTTC – 1,000 V • Suitable for Class I, II, Div. 2*61Super-Trex® Reduced Diameter Control Cable (18 AWG)• UL Listed • FT-4 Flame Rating • CE • RoHS Compliant • Max Conductor Temp 90°C • Type TC-ER – 600 V • Type WTTC – 1,000 V • Suitable for Class I, II, Div. 2* 63Super-Trex® Reduced Diameter Control Cable (20 AWG)• UL Recognized in the U.S. & Canada • FT-1 Flame Rating • CSA • CE • 600 V • Max Conductor Temp. 90°C• RoHS Compliant64REELING CABLESPRODUCT NAME RATINGS PAGESuper-Trex® Multi-Conductor P&R Cable• UL Listed • Type WTTC – 1,000 V • RoHS Compliant • FT-1 Flame Rating • Type TC – 600 V • Max Conductor Temp 90°C Dry • CSA • Max Conductor Temp 75°C Wet • UV Resistant • Suitable for Class I, II, Division 2* • MSHA Approved (16 AWG Only)57VFD / SERVO MOTOR CABLESPRODUCT NAME RATINGS PAGESuper-Trex® VFD Shielded Power Cable• UL Listed • Type TC-ER • cUL • Corona Resistant to 2,000 V• FT-4 Flame Rating • Max Conductor Temp 90°C• 600 V51Super-Trex® Brand CablesWIRE & CABLE FINDER GUIDES / BY BRAND*When installed in accordance with NEC guidelines sections, 501.140, 502.140, 503.140. P&R CABLECONTROL CABLECONTROL CABLE
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.11WIRE & CABLE FINDER GUIDES / BY BRANDFAMILY OF ELECTRONIC & ELECTRICAL CABLETREX-ONICS®TREX-ONICS® JACKET CHEMICAL RESISTANCEACIDSAcetic, 5% ................................................ GoodFormic, 20% ......................................... VariableHydrochloric, 10% ....................................... FairOlcic................................................... Fair-GoodSulfuric, 20% ............................................... Fair ALCOHOLS Ethanol .................................................. VariableIsopropanol ..........................................Fair-PoorIsopropanol, 50% ................................Fair-PoorMethanol ............................................... VariableALKALI Sodium Hydroxide, 20% .............................. Fair ORGANICSAcetone ......................................................PoorASTM Fuel A ............................................. GoodASTM Fuel B ................................................ FairASTM Fuel C ...................................Fair-VariableASTM Fuel #1 ........................................... GoodASTM Fuel #2 ........................................... GoodASTM Fuel #3 .................................... Good-Fair ORGANICS (continued)Benzene ................................................ VariableBrake Fluid Type A ................................ VariableBrake Fluid (H.D.) ............................... Fair-GoodButane ...................................................... GoodCarbon Tetrachloride ............................ VariableCyclohexanone ............................................. NRDimenthyl Formamid ..................................... NRDimethyl Sulfoxide ........................................NRI, 4-Dioxane ..................................................NRDioctyl Phthalate .......................................... FairEthyl Ether.......................................... Fair-GoodEthylene Glycol ......................................... GoodEthylene Glycol 50% Water ...................... GoodGasoline, 100 Octane .................................. FairHexaneFair-GoodKerosene .................................................. GoodMethylene Chloride ............................... VariableMethyl Ethyl Keytone ............................ VariableN-Methyl-2-Pyrrolidene ................................ NROil, Texas Crude ................................ Fair-GoodOil, Detergent 20W ................................... GoodOil, Non-Detergent 20W ........................... GoodOil, Skydrol Type B ....................................... NR ORGANICS (continued)Oil, Skydrol Type 500A ...................Fair-VariableOil, Skydrol Type 500B ...................Fair-VariableOil, Transmission Type A .......................... GoodPerchlorethylene ................................... VariablePyridine ......................................................... NRTertrahydrofuran ........................................... NRToluene ................................................. VariableTrichlorothylene..................................... VariableTurpentine ................................................. Good MISCELLANEOUSChlorox (5%) ............................................. GoodCalcium Chloride Saturated Solution........ GoodFREON-113 ........................................... VariableFREON-11B ........................................... VariableFREON-112 ............................................... GoodHydrogen Disulfide (5%) ......................ExcellentSodium Chloride Saturated Solution ........ GoodSynthetic Perspiration ............................... GoodTide (1%) ................................................... GoodWater ........................................................ GoodCODINGEXCELLENT — Little or no change in constant exposure — application is recommended.GOOD — Only slight loss in properties on constant exposure — application is recommended.FAIR — Some swelling could occur in constantexposure but recommended for infrequent contact.VARIABLE — In constant exposure not recommended. Infrequent contact recommended.NR — Not recommended, product could deteriorate in moderate exposure.POWER CABLESPRODUCT NAME RATINGS PAGETrex-Onics® Reduced Diameter Power Cable• UL Recognized in the U.S. & Canada • RoHS Compliant• CSA • 600 V • FT-1 Flame Rating • Cold Temp Rating -20ºC• Continuous Flex Applications • Max Conductor Temp 90°C 41T r e x - O n i c s® REDUCED DIAMETER POWER CABLEVFD / SERVO MOTOR CABLESPRODUCT NAME RATINGS PAGETrex-Onics® Low Capacitance VFD Shielded Power Cable• UL Listed • CSA • CE • Type TC-ER – 600 V • Oil Resistant • FT-4 Flame Rating • Sunlight Resistant • Max Conductor Temp 90°C • CSA – 1,000 V • Corona Resistant to 2,000 V• RoHS Compliant • Suitable for Class I, II, Div. 2 52Trex-Onics® Low Capacitance VFD Shielded Power Cable with Brake & Signal Pairs• UL Listed • CSA • CE • Type TC-ER – 600 V • CSA – 1,000 V • Max Conductor Temp 90°C • Oil Resistant • Corona Resistant to 2,000 V • Sunlight Resistant • RoHS Compliant • Suitable for Class I, II, Div. 2 • FT-4 Flame Rating• Cold Temp Rating -40ºC53
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.12BUS CABLES – ETHERNETPRODUCT NAME RATINGS PAGETrex-Onics® Industrial Ethernet CAT7A Cable• ANSI TIA/EIA 568-B • IEC 60332-1 • IEC 61156-6 • Frequency Range up to 1000 MHz• Abrasion Resistant • Max Conductor Temp 70°C• ISO/IEC 11801 • Cold Temp Rating -40ºC• 600 V** • Halogen-Free Flame Retardant• RoHS Compliant 2002/95/EC74Trex-Onics® Industrial Ethernet CAT6A Cable• IEC 61156-6 • IEC 60332-1 • ISO/IEC 11801 • Frequency Range up to 500 MHz • 300 V • Max Conductor Temp 65ºC• RoHS Compliant • Cold Temp Rating -30ºC• Halogen-Free Flame Retardant 75WIRE & CABLE FINDER GUIDES / BY BRANDCONTROL/INSTRUMENTATIONPRODUCT NAME RATINGS PAGETrex-Onics® Overall Shielded Continuous Flex Multi-Conductor Cable• UL Recognized in US & Canada • RoHS Compliant • CSA • FT-1 Flame Rating • 600 V • VW-1 Flame Rating • MSHA Approved (24 AWG-16 AWG) • Max Conductor Temp 105°C • Continuous Flex Applications • Cold Temp Rating -40ºC65Trex-Onics® Multi-Pair Control Cable• UL Recognized in US & Canada • RoHS Compliant • CSA • VW-1 Flame Rating• 600 V • Max Conductor Temp 105°C• FT-1 Flame Rating 67Trex-Onics® Individually Shielded Multi-Pair Control Cable• UL Recognized in US & Canada • RoHS Compliant • CSA • VW-1 Flame Rating• 600 V • Max Conductor Temp 105°C• FT-1 Flame Rating • Cold Temp Rating -40ºC • MSHA Approved (2+ pairs 24 AWG-18 AWG)69Trex-Onics® Individually Shielded Resolver Cable• UL Recognized in US & Canada • FT-1 Flame Rating• CSA • Max Conductor Temp 105°C • RoHS Compliant • Cold Temperature Rating -40°C• 300 V • VW-1 Flame Rating71Trex-Onics® High-Flex Encoder Cable• 300 V • Max Conductor Temp 90ºC• Cold Temp Rating -40ºC • AWM 72Trex-Onics® Low Capacitance Communication / Instrumentation Cable• UL Recognized • EIA RS-232/422/485 • 13pF/ft • Max Conductor Temp 80°C• RoHS Compliant • 300 V• VW-1 Flame Rating 73VFD / SERVO MOTOR CABLESPRODUCT NAME RATINGS PAGETrex-Onics® Hybrid Cable & Hummel’s Hybrid M23• 600 V• Max Conductor Temp 70ºC• Cold Temp Rating -40ºC• ANSI TIA/EIA 568-B• IEC 60332-154Trex-Onics® Servo Motor Cable• UL Recognized in U.S. & Canada • AWM • FT-1 Flame Rating • Max Conductor Temp 80°C • 600 V • Cold Temp Rating -40ºC55REELING CABLESPRODUCT NAME RATINGS PAGETrex-Onics® Reduced Diameter Extra Heavy-Duty Reeling Cable• UL Listed • cUL • FT-1 Flame Rating • Type TC-ER • VW-1 Flame Rating • 600 V • AWM • Max Conductor Temp 90°C • Suitable for Class I, II, Division 2 • Cold Temp Rating -40ºC56Trex-Onics® Brand Cables • Frequency Range up to 1000 MHz• IEC 61156-6• RoHS Compliant 2002/95/EC• ISO/IEC 11801• VW-1 Flame Rating• UL Recognized in the U.S. & Canada• RoHS Compliant
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.13BUS CABLES – ETHERNETPRODUCT NAME RATINGS PAGETrex-Onics® Shielded Horizontal CAT6 Cable• UL Recognized • Max Conductor Temp 80°C• FT-1 Flame Rating • Cold Temp Rating -30ºC • RoHS Compliant 2002/95/EC • Halogen-Free Flame Retardant • UV Resistant • TIA / EIA-568-C-2• ANSI TIA/EIA 568-B • Frequency Range up to 250 MHz• IEEE 802.3bt 76Trex-Onics® High-Flex PROFINET• UL Listed• Max Conductor Temp 80ºC • Sunlight Resistant• 600 V*** • cUL• Cold Temp Rating -40ºC78Trex-Onics® 4 Pin M12 DC Micro Ethernet Cord Sets with PROFINET 2-Pair Shielded Cable• 300V • Operating Temperature: 70° C• IP67 79RJ45 and Trex-Onics® 8 Pin M12 DC Micro Ethernet Cord Sets with CAT7A 4 Pair Shielded Cable• Operating Temperature: 70° C • 8 Pin M12 DC Micro 300V• RJ45 Voltage 30 VAC/32 VDC at 1.5 amps 80BUS CABLES – NETWORKPRODUCT NAME RATINGS PAGETrex-Onics® ControlNet RG-6U Quad-Shield Coaxial Cable• UL Recognized in US & CA • FT-2 Flame Rating • ODVA Conformity • RoHS Compliant• Max Conductor Temp 80ºC • Cold Temp Rating -40ºC82Trex-Onics® Profibus DP Type A Festoon/Trailing Cable• UL Recognized in US & CA • RoHS Compliant • 30 V • Max Conductor Temp 80°C • Cold Temp Rating -40ºC83Trex-Onics® DeviceNet™ Flex-Net Cables• UL Recognized in US & CA • Type PLTC • ODVA Conformity • FT-4 Flame Rating • CE (thin only) • RoHS Compliant • 300 V • Max Conductor Temp 80°C 84WIRE & CABLE FINDER GUIDES / BY BRAND• Oil Resistant• Suitable for use in Class I / Div. 2, Class II / Div. 2, Class III / Div. 1 and 2 • Typle PLTC• A NSI / TIA- 568 -C.2 / IEC 61156- 5 RETRACTILE COIL CORDSPRODUCT NAME RATINGS PAGETrex-Onics® Sootblower Cable• 600 Volt • IP67 Rated • IP68 Rated • Max Conductor Temp 105°C98Trex-Onics® High-Flex Ultra-Coil Retractiles• UL Recognized in US & CA • cUL • 600 V • Max Conductor Temp 90°C• RoHS Compliant • Cold Temp Rating -40ºC• Sunlight Resistant • Oil Resistant• CE 99FLAT FESTOON CABLESPRODUCT NAME RATINGS PAGETrex-Onics® Flat Festoon Cable• 600 V • Max Conductor Temp 105ºC • RoHS Compliant • Cold Temp Rating -40ºC96*Telecommunications Industry Association / Electronic Industries Alliance ** Installation cable voltage rating is 300/600 V. This cable is not intended to be used for main power supply applications. ***NOTE: Installation cable voltage is 300V-PLTC, 300V-ITC, or 600V-AWM 2463
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.14WIRE & CABLE FINDER GUIDES / BY BRANDFAMILY OF HIGH TEMPERATURE WIRE & CABLETHERMO-TREX®Cable Selection Guide for High Temperature EnvironmentsTPC’s Thermo-Trex® brand cable is the source for a high temperature resistant cable available in many configurations that offers gauge sizes for power or control applications. Flexibility is achieved by using finely stranded, nickel-plated copper conductors and a specially woven glass-braid jacket impregnated with abrasion resistant finishing compounds. These cables are a specialized family of high temperature wire and cable for your maintenance applications. Choosing the right product for high-heat environments reduces unnecessary replacements and avoids downtime. Use the chart below to make the best choice for your high temperature environment. If you have any questions, please contact your sales representative. 1000°F (538°C)850°F (454°C)842°F (450°C)775°F (412°C)482°F (250°C)392°F (200°C)CONTINUOUS TEMPERATUREThermo-Trex® 2800 CableThermo-Trex® 2000 CableThermo-Trex® 850 CableThermo-Trex® 500-K CableThermo-Trex® 200-HD CableThermo-Trex® Soaking Pit CableThermo-Trex® 500-Plus CableThermo-Trex® 2800: High heat resistance allows this cable to withstand maximum conductor temperature up to 1,000°FThermo-Trex® 2000: High heat resistance allows this cable to withstand maximum conductor temperature up to 850°FThermo-Trex® 850 Cable: High heat resistance allows this cable to withstand maximum conductor temperature up to 500°FThermo-Trex® 500-K Cable: High heat resistance allows this cable to withstand maximum conductor temperature up to 392°F. The aramid fiber braid jacket adds tensile strength and added protection against abrasion. It is available in single or multi- conductors.Thermo-Trex® Soaking Pit Cable: High heat resistance allows this cable to withstand maximum conductor temperature up to 392°F (200ºC). Aramid fiber jacket with stainless steel braid offers maximum abrasion protection.Thermo-Trex® 200-HD Cable: High heat resistance allows this cable to withstand maximum conductor temperature up to 392°F (200°C). The high-density fabric jacket adds protection against cut-through and abrasion. Thermo-Trex® 500-Plus Silicone Cable: Thermo-Trex® 500-Plus Silicone Cable is designed with a moisture resistant silicone jacket and rated at a maximum conductor temperature of 200°C (392°F). It is an ideal choice for applications exposed to high tem-peratures, UV light and mechanical abuse. HIGH TEMPERATURE CABLES
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.15WIRE & CABLE FINDER GUIDES / BY BRANDIGNITER CABLESPRODUCT NAME RATINGS PAGEThermo-Trex® Flare Stack Cable• 25 kV • Max Conductor Temp 250°C• 25 kVDC132Thermo-Trex® Igniter Wire with Fiberglass Jacket• RoHS Compliant133Thermo-Trex® Igniter Wire with Fluoropolymer Jacket• UL Listed • RoHS Compliant133THERMOCOUPLE EXTENSION WIREPRODUCT NAME RATINGS PAGEThermo-Trex® Type JX, KX, RSX Thermocouple Extension Wire• RoHS Compliant • High Chemical Resistance Offered By FEP & PFA Jacket134HIGH TEMPERATURE CABLESPRODUCT NAME RATINGS PAGEThermo-Trex® 2800 Cable• 600 V • Max Conductor Temp 537ºC (1000ºF) • RoHS Compliant • Cold Temperature Rating -65ºC 115Thermo-Trex® 2000 Cable• 600 V • Max Conductor Temp 454ºC (850ºF) • RoHS Compliant • Cold Temperature Rating -65ºC• UL Recognized116Thermo-Trex® 850 Cable• UL Recognized • Max Conductor Temp 250ºC (482ºF) • CSA • Cold Temperature Rating -65ºC • 600 V • RoHS Compliant117Thermo-Trex® VFD Power Cable - 3 Conductors with 3 Symmetrical Grounds• UL Recognized • Max Conductor Temperature 200°C • CSA • Corona Resistant to 2,000V• 600V 118Thermo-Trex® Soaking Pit Cable• Max Conductor Temp • 600 Volt 200ºC (392ºF) • Stainless steel braid with 95% coverage119Thermo-Trex® 500-K Multi-Conductor Cable• 600 V • Max Conductor Temp 200ºC (392ºF) • RoHS Compliant 120Thermo-Trex® 500-K Single Conductor Cable• UL Recognized • Max Conductor Temp 200ºC (392ºF) • 600 V • RoHS Compliant121Thermo-Trex® 200-HD Multi-Conductor Cable• 600 V • Max Conductor Temp 200ºC (392ºF) • RoHS Compliant • Cold Temp Rating -60ºC122Thermo-Trex® 200-HD Single Conductor Cable• UL Recognized • Max Conductor Temp 200°C (392°F) • 600 V • Cold Temp Rating -60ºC • Zero Halogen • VW-1 Flame Rating123Thermo-Trex® 600-Plus Silicone Cable•UL Recognized • CSA Pending•600V • Max Conductor Temperature 200°C•FT-2 Flame Rating •Cold Temperature Rating -40°C124Thermo-Trex® 500-Plus Silicone Cable• UL Recognized • Max Conductor Temperature 200°C• CSA • FT-2 Flame Rating• RoHS Compliant • Cold Temperature Rating -40ºC• 600 V 127Thermo-Trex® Brand Cables
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.16WIRE & CABLE FINDER GUIDES / BY BRANDFAMILY OF CHEMICAL & TEMPERATURE RESISTANT CABLESCHEM-GARD®CHEM-GARD® CHEMICAL RESISTANCE (CHART 1)CHEMICAL FLOUROPOLYMER ETFE FEPOxidation Resistance Excellent Excellent ExcellentOil Excellent Excellent ExcellentUV Rays Excellent Excellent ExcellentWater Excellent Excellent ExcellentAcid Excellent Excellent ExcellentAlkali Excellent Excellent ExcellentGasoline/Kerosene Excellent Excellent ExcellentBenzol Toluene Excellent Excellent ExcellentDegreaser Solvent Excellent Excellent ExcellentAlcohol Excellent Excellent Excellent
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.17WIRE & CABLE FINDER GUIDES / BY BRANDBUS CABLES — ETHERNETPRODUCT NAME RATINGS PAGEChem-Gard® 200°C CAT6 Industrial Ethernet Horizontal Cable• TIA/EIA 568-B-2 CAT6 • Max Conductor Temp 200°C • 300 V • Cold Temp Rating -60ºC • Finely Stranded Silver-Plated Copper77CHEMICAL & TEMPERATURE RESISTANT CABLESPRODUCT NAME RATINGS PAGEChem-Gard® 200 Individually Shielded Multi-Pair Control / Resolver Cable• UL Recognized • CSA • 600 V • FT-1 Flame Rating • VW-1 Flame Rating • Max Conductor Temp 200°C• RoHS Compliant • Cold Temp Rating -60ºC102Chem-Gard® 200 TC Rated Cable• UL Listed • Max Conductor Temperature 200°C • 600 V • Cold Temp Rating -60ºC• CSA • Suitable for class I, II, III, Division 2103Chem-Gard® 200 Cable• UL Recognized • CSA • 600 V • FT-1 Flame Rating • VW-1 Flame Rating • Max Conductor Temperature 200°C• RoHS Compliant • Cold Temp Rating -60ºC104Chem-Gard® 150 with Defender®Technology• UL Recognized • FT-1 Flame Rating • 600 V • Max Conductor Temp 150°C • CSA • Cold Temp Rating -60ºC • RoHS Compliant • Superior Chemical Resistance• VW-1 Flame Rating • Antimicrobial107Chem-Gard® 150 Cable• UL Recognized • CSA • 600 V • FT-1 Flame Rating • VW-1 Flame Rating • Max Conductor Temp 150°C• RoHS Compliant • Cold Temp Rating -60ºC109 1 BLACK 2 WHITE 3 RED 4 GREEN 5 ORANGE 6 BLUE 7 WHITE/BLACK 8 RED/BLACK 9 GREEN/BLACK 10 ORANGE/BLACK 11 BLUE/BLACK 12 BLACK/WHITE • Passes Boeing Test Method BSS 7239 for Toxic Gas, Flaming and Non-Flaming Mode.• Passes Bombardier Specification SMP 800C Toxic Gas Generation, Flaming and Non-Flaming Mode.• ASTM E 662 — Standard Test Method for Specific Optical Density of Smoke Generated by Solid Materials (NFPA Designation No. 258.)CHEM-GARD® COLOR CODES (CHART 2) CHEM-GARD® COMPLIANCEChem-Gard® Brand Cables
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.18WIRE & CABLE FINDER GUIDES / BY BRANDMEDIUM VOLTAGE POWER CABLESPRODUCT NAME RATINGS PAGESuper-Trex® Type MV-105 Cable• Type MV-105, per UL Std. 1072 • Oil Resistant I/II • Sunlight Resistant • Max Conductor Temp 105°C • 5kV to 15kV Voltage Range, • FT-4/IEEE 1202 Flame Rating 133% Insulation Level • Direct Burial** • Cold Temp Rating -40ºC Cold Bend Test • For CT Use, cond. sized 1/0 AWG & larger45Super-Trex® Type SH Power Cable (5kV - 35kV)• ASTM B-33 • IEEE - 383 Flame Rating • RoHS Compliant • ICEA S-75-381/NEMA WC-58 • FT-4 Flame Rating • Max Conductor Temp 90ºC46Super-Trex® Unshielded Jumper Cable (15kV)• Extruded Semi-Conductive EPR Insulation • Semi-Conductive Tape • TSE Jacket • 15,000 Volts • Extra Flexible Tinned Copper Conductors • Max Conductor Temp 90ºC48FAMILY OF PRODUCTS FOR TEMPORARY & EMERGENCY POWERPOWER-TREX®
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.19WIRE & CABLE FINDER GUIDES / BY BRANDMEDIUM VOLTAGE ASSEMBLIES (5kV to 35kV)PRODUCT NAME RATINGS PAGEType SH Termination AssembliesTPC’s flexible medium voltage power cables can be connectorized with a variety of medium voltage connections. Contact your sales representative to discuss connector options that meet your requirements. TPC will cut the cable to any length and add connectors to provide a complete solution. Also, ask about cable storage and deployment solutions for these cables.295STORAGE & DEPLOYMENT SOLUTIONSPRODUCT NAME RATINGS PAGECustom Storage and Open Work TrailersDesigned to manage large cable requirements and provide safe storage and quick deployment.304Power-Trex®Custom Designed to Meet Your NeedsTPC Wire & Cable offers custom-engineered trailer systems that are designed using specific application and environmental information supplied by the customer. These solutions represent a unique and valuable service offered by TPC, whose engineers are experienced in the electrical, mechanical, chemical, and industrial engineering disciplines. TPC engineers will assemble the critical components into a final design that delivers a long-lasting, cost-effective alternative to the constant replacement and grueling manual deployment of ordinary cable.Visit tpcwire.com/trailer to view our demo video.
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.20WIRE & CABLE FINDER GUIDES / BY BRANDMINI QUICK-CONNEX™ ASSEMBLIES & ACCESSORIESPRODUCT NAME RATINGS PAGEMini Quick-Connex™ Cord Sets & Receptacles• UL Recognized • IP68 Rated, IP69K Rated• cUL • RoHS Compliant• 600 V • Extreme All-Weather Flexibility• Available in Straight and 90° 16, 14, • Flame & Heat Resistant 12 and 10 AWG with 2, 3, 4, 6, 7, 8, 9, 10 and 12 Pole Configurations177Quick-Connex™ Quick-Lock Lock-Out Device• For use as a safety lock-out device • Compatible with Master Lock• Quick-Lock Cord Set Assembly suitable for use in Class I, Div 2 Hazardous Locations181Field Installable Mini Quick-Connex™• IP67 Rated • RoHS Compliant • 600 V & 300 V 198Quick-Connex™ Wiring System Accessories• 16 AWG 90° Adapter • Closure Cap (For 16, 14, 12 & 10 (Available in 2, 3, 4 and 5 Pole) AWG Cord Sets or Receptacles)• Male Shorting Plug • Strain Relief (For 16 AWG, (Available in 16, 14 and 12 AWG) 2-12 Pole Cord Sets)• 3/3/4 & 4/4/5 Three-Way • Grip-Seal® (For 16 AWG, Receptacles (16 AWG) 2-12 Pole Cord Sets)• 90° Short Elbow (For 16 AWG, 2-12 Pole Cord Sets)200MICRO QUICK-CONNEX™ ASSEMBLIES & ACCESSORIESPRODUCT NAME RATINGS PAGEM12 DC Micro Single Key Quick-Connex™ with 18AWG Super-Trex® SJOO Cable & Receptacles • UL Recognized • Max Conductor Temp. 90°C• cUL • 18 AWG AC and DC Mini• Type SJOO and Y-Splitter• IP67 Rated • Straight and 90° Configurations • IP69K Rated (DC Micros Only) • Extreme All-Weather Flexibility• RoHS Compliant201M12 DC Micro Single Key Quick-Connex™ with Trex-Onics® Cable & Receptacles• UL Listed • RoHS Compliant• cUL • Single Key Design• 300 V • 18 AWG AC and DC Micro• 4 Amps • Straight and 90° Configurations• IP68 Rated • Extreme All-Weather Flexibility206High Temperature M12 DC Micro Quick-Connex™ with Thermo-Trex 600-Plus High Temperature Silicone Cable• Max Conductor Temperature 200°C for both the connector and the cable• Straight and 90 degree configurations125Field Installable AC & DC Micro Quick-Connex™• IP67 Rated • AC Dual Key (3 Pole)• RoHS Compliant • 3 Amps DC• DC Single Key (4-5 Pole) • 4 Amps AC222Super-Trex® & Trex-Onics®Y-Splitters• UL Listed • IP68 Rated (Super-Trex® Only)• cUL • RoHS Compliant• 300 V • AC & DC Variations Available223-224FAMILY OF CORD SETS & CABLE ASSEMBLIESQUICK-CONNEX™
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.21SPECIALTY MINI & MICRO QUICK-CONNEX™PRODUCT NAME RATINGS PAGEMini & Micro Retractile Quick-Connex™• RoHS Compliant • 16 AWG Mini – 600 V • 18 AWG AC/DC Micro – 300 V 101, 232Oval Quick-Connex™ Power Assemblies• Type W• RoHS Compliant• 600 V• 2 AWG and 6 AWG Available• Superior defense against cutting, tearing, abrasion and impact • Extreme All-Weather Flexibility233, 292Thermo-Trex® 500-Plus Cord Sets• IP68 Rated• RoHS Compliant • 600 V• 12 AWG and 16 AWG Available • Operating Temperature up to 180°C128-130, 233-236DC Micro Chem-Gard® Quick-Connex™• 300 V• RoHS Compliant• Max Temperature 90°C• Meets IP68 Requirements • Provides Long Life111, 237DC Micro Stainless Steel M12 Chem-Gard® Quick-Connex™• 250 V • Operating Temp. Range -25ºC to 85ºC (Terminal) • Max Conductor Temp 85ºC• Cold Temp Rating -40ºC 113, 239• Max Conductor Temp. 90°C • Male/Female Configurations • Extreme All-Weather Flexibility• Flame and Heat Resistant• Interchangeable with most Std. Connectors now in use• Seal Protects Against Dust & Liquids and Reduces Carbon Arcing• Resists Corrosion• Provides Quick & Secure Assembly• Excellent for Low Voltage/ Low Level signal applications• Resists Corrosion• Easy Positive Engagement• Fully Bonded Head to Seal Against Moisture and Dust• 4 Amp • Abrasion Resistant • Chemical Resistant• Male/Female ConfigurationsTREX-ONICS® DEVICENET™ QUICK-CONNEX™ ASSEMBLIES & ACCESSORIESPRODUCT NAME RATINGS PAGETrex-Onics® Device-Net™ Quick-Connex™ Wiring System Accessories• UL Listed• CSA• RoHS Compliant• ODVA Conformity93Trex-Onics® Flex-Net Receptacles for Device-Net™ Applications• RoHS Compliant• Available as Male or Female in Both Mini and Micro Sizes95• Designed to Mate with DeviceNet™ Compatible Plug Connectors and Accessories• Oil and Shock Resistant• Available in Both Mini and Mini to Micro ConfigurationsNANO QUICK-CONNEX™ ASSEMBLIES & ACCESSORIESPRODUCT NAME RATINGS PAGE24 AWG M8 Quick-Connex™ Cord Sets• UL Listed• CSA• IP68 Rated• RoHS Compliant• Operating Temp. Range -30°C to 90°C• 300 Volt Rated & 4 Amp Rated• Assemblies: Available in Snap-Lock & Threaded Coupling System Configurations225• Nickel Plated Brass Coupling Nut• Gold Plated Copper Alloy Pins• 1 to 6 Meter Std. Lengths• Receptacles: Available in Female, Panel Mounted & Male, Panel Mounted• Receptacles: O-Ring & Locknut Included; Closure Caps w/ Chain Sold SeparatelyWIRE & CABLE FINDER GUIDES / BY BRANDQuick-Connex™
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.22WIRE & CABLE FINDER GUIDES / BY ENVIRONMENTSEnvironments A = Abrasion | C = Chemicals | E = Extreme Temperatures | F = Flexing | I = Impact | T = TensionPORTABLE CORDSPRODUCT NAME A C E F I T PAGESuper-Trex® Ultra-Gard Type TC-ER Rated Portable Cord • • • • 33Super-Trex® Triple-Gard Yellow Portable Cord • • • • • 34Super-Trex® Triple-Gard Black Portable Cord • • • • • 35Super-Trex® Extreme Temperature Cable • • • • 36POWER CABLES (600 VOLT TO 35 kV)Super-Trex® Type W Black Portable Power & Automation Cable • • • • • • 37Super-Trex® Type W/Yellow Portable Power & Automation Cable • • • • 38Super-Trex® 4 Conductor Aramid Reinforced Orange Portable Power Reeling Cable • • • • • 39Super-Trex® 4/0 Type TC Power Cable • • • • • 40Trex-Onics® Reduced Diameter Power Cable • • • 41Super-Trex® Type W-RHH/RHW-2 Single Conductor Power Cable • • • • • 42Super-Trex® Single Conductor Power Cable • • • • 43Super-Trex® MV-105 Cable • • • 45Super-Trex® Type SH Single Conductor Power Cable • • • • • 46Super-Trex® Unshielded Jumper Cable (15kV) • • • • 48WELDING CABLESSuper-Trex® 600 Volt Welding Cable • • • • • • 49VFD / SERVO MOTOR CABLESSuper-Trex® VFD Shielded Power Cable • • • • • 51Trex-Onics® Low Capacitance VFD Shielded Power Cable • • • 52Trex-Onics® Low Capacitance VFD Shielded Power Cable with Brake Signal Pairs • • • 53Trex-Onics® Hybrid Cable & Hummel’s Hybrid M23 • • • 54Trex-Onics® Servo Motor Cable • • • 55REELING CABLESTrex-Onics® Reduced Diameter Extra Heavy-Duty Reeling Cable • • • • • 56Super-Trex® Multi-Conductor P&R Cable • • • • • 57Super-Trex® 4 Conductor Aramid Reinforced Orange Portable Power Reeling Cable • • • • • 59CONTROL / INSTRUMENTATION CABLESSuper-Trex® Reduced Diameter Control Cable (12 AWG) • • • • 60Super-Trex® Reduced Diameter Control Cable (16 AWG) • • 61Super-Trex® Reduced Diameter Control Cable (18 AWG) • • 63Super-Trex® Reduced Diameter Control Cable (20 AWG) • • 64Trex-Onics® Overall Shielded Continuous Flex Multi-Conductor Cable • • • • 65Trex-Onics® Multi-Pair Control Cable • • • 67Trex-Onics® Individually Shielded Multi-Pair Control Cable • • • • 69Trex-Onics® Individually Shielded Resolver Cable • • • • 71Trex-Onics® High-Flex Encoder Cable • • • 72Trex-Onics® High-Flex Low Capacitance Communication / Instrumentation Cable • • 73BUS CABLESTrex-Onics® Industrial Ethernet CAT7A Cable• • • 74Trex-Onics® Industrial Ethernet CAT6A Cable• • • 75Trex-Onics® Industrial Ethernet Shielded Horizontal CAT6A Cable• • • 76Chem-Gard® 200°C CAT6 Industrial Ethernet Horizontal Cable• • • • • • 77
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.23WIRE & CABLE FINDER GUIDES / BY ENVIRONMENTSEnvironments A = Abrasion | C = Chemicals | E = Extreme Temperatures | F = Flexing | I = Impact | T = TensionBUS CABLES (continued)PRODUCT NAME A C E F I T PAGETrex-Onics® High-Flex PROFINET • • • 78Trex-Onics® 4 Pin M12 DC Micro Ethernet Cord Sets with PROFINET 2-pair shielded cable • • • 79RJ45 and Trex-Onics® 8 Pin M12 DC Micro Ethernet Cord Sets with CAT7A 4-pair Shielded Cable• • • 80Trex-Onics® ControlNet RG-6U Quad-Shield Coaxial Cable • • • • 82Trex-Onics® Profibus DP Type A Festoon/Trailing Cable • • • • 83Trex-Onics® DeviceNet™ Flex-Net “Thick” Cable • • 85Trex-Onics® DeviceNet™ Flex-Net “Thick” High Performance Cable • • • 86Trex-Onics® DeviceNet™ Flex-Net “Thin” High Performance Cable • • • 87Trex-Onics® DeviceNet™ Flex-Net Cable Micro Assemblies • • • 88Trex-Onics® DeviceNet™ Flex-Net Cable Mini Assemblies • • • 90FLAT FESTOON CABLESTrex-Onics® Flat Festoon Cable • • • 96RETRACTILE COIL CORDSTrex-Onics® Sootblower Cable • • 98Trex-Onics® High-Flex Ultra-Coil Retractiles • • • 99Trex-Onics® Retractile Quick-Connex™ • • • 101CHEMICAL & TEMPERATURE RESISTANTChem-Gard® 200 Individually Shielded Multi-Pair Control / Resolver Cable • • • • 102Chem-Gard® 200 TC Rated Cable • • • 103Chem-Gard® 200 Cable • • • • 104Chem-Gard® 150 Cable with Defender Technology • • • 107Chem-Gard® 150 Cable • • • • 109Chem-Gard® DC Micro Quick-Connex™ • • • 111Chem-Gard® Extreme Duty Stainless Steel M12 DC Micro Quick-Connex™ • • • 113HIGH TEMPERATURE CABLESThermo-Trex® 2800 Cable • • 115Thermo-Trex® 2000 Cable • • 116Thermo-Trex® 850 Cable • • 117Thermo-Trex® VFD Power Cable - 3 Conductors with 3 Symmetrical Grounds 118Thermo-Trex® Soaking Pit Cable • • • • • 119Thermo-Trex® 500-K Multi-Conductor Cable • • • • 120Thermo-Trex® 500-K Single Conductor Cable • • • • 121Thermo-Trex® 200-HD Multi-Conductor Cable • • • • 122Thermo-Trex® 200-HD Single-Conductor Cable • • • 123Thermo-Trex® 600-Plus Silicone Cable 124High Temperature M12 DC Micro Quick-Connex™ with Thermo-Trex 600-Plus High Temperature Silicone Cable125Thermo-Trex® 500-Plus Silicone Cable • • 127Thermo-Trex® 500-Plus Silicone Cord Sets • • • • 128Super-Trex® Extreme Temperature Cable • • • • 131IGNITER CABLESThermo-Trex® Flare Stack Cable• • • •132Thermo-Trex® Igniter Wire with Fiberglass Jacket• •133Thermo-Trex® Igniter Wire with Fluoropolymer Jacket• • • •133THERMOCOUPLE EXTENSION WIRESThermo-Trex® Type JX, KX, RSX Thermocouple Extension Wire• • • •134
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.24WIRE & CABLE FINDER GUIDES / BY GAUGE SIZEGauge Size26 AWGPRODUCT NAME CABLE TYPE NO. OF CONDUCTORS PAGETrex-Onics® Industrial Ethernet CAT7A Cable Bus 4 PR 74Trex-Onics® Industrial Ethernet CAT6A Cable Bus 4 PR 7524 AWGChem-Gard® 200°C CAT6 Industrial Ethernet Horizontal Cable Bus 4 PR 77Chem-Gard® 200 Individually Shielded Multi-Pair Control / Resolver Cable Chemical & Temp. Resistant 2, 3, 4, 6, 7, 9 PR 102Trex-Onics® Individually Shielded Multi-Pair Control Cable Control/Instrumentation 2, 3, 4, 6, 9, 12 PR 69Trex-Onics® Individually Shielded Resolver Cable Control/Instrumentation 2, 3, 4, 6, 7, 9 PR 71Trex-Onics® High-Flex Low Capacitance Communication / Instrumentation CableControl/Instrumentation 2, 3, 4, 6, 9, 10, 12 PR 73Trex-Onics® Multi-Pair Control Cable Control/Instrumentation 4 PR 67Trex-Onics® Overall Shielded Continuous Flex Multi-Conductor Cable Control/Instrumentation 2, 4, 6, 9 6522 AWGTrex-Onics® Profibus DP Type A Festoon/Trailing Cable Bus 2 83Trex-Onics® Industrial Ethernet Shielded Horizontal CAT6A Cable Bus 8 76Trex-Onics® High-Flex PROFINET Bus 78Chem-Gard® 200 Individually Shielded Multi-Pair Control / Resolver Cable Chemical & Temp. Resistant 2, 3, 4, 6, 7, 9 PR 102Trex-Onics® Individually Shielded Resolver Cable Control/Instrumentation 2, 3, 4, 6, 7, 9 PR 71Thermo-Trex® 2000 Cable High Temperature 1 116Thermo-Trex® Type JX, KX, RSX Thermocouple Extension Wire Thermocouple Extension Wire 1, 2 PR 13420 AWGTrex-Onics® ControlNet RG-6U Quad-Shield Coaxial Cable Bus 1 82Chem-Gard® 200 Individually Shielded Multi-Pair Control / Resolver Cable Chemical & Temp. Resistant 2, 3, 4, 6, 7, 9 PR 102Super-Trex® Reduced Diameter Control Cable (20 AWG) Control/Instrumentation 5, 12, 19, 25, 33, 47, 65 64Trex-Onics® Individually Shielded Multi-Pair Control Cable Control/Instrumentation 2, 3, 4, 6, 9, 12, 18 PR 69Trex-Onics® Individually Shielded Resolver Cable Control/Instrumentation 2, 3, 4, 6, 7, 9 PR 71Trex-Onics® Multi-Pair Control Cable Control/Instrumentation 2, 3, 6, 9, 12 PR 67Trex-Onics® Overall Shielded Continuous Flex Multi-Conductor Cable Control/Instrumentation 2, 6, 9, 12, 18, 24, 26 65Thermo-Trex® 2000 Cable High Temperature 1 11618 AWG — Continued On Next PageTrex-Onics® Servo Motor Cable VFD 4 55Chem-Gard® 200 TC Rated Cable Chemical & Temp. Resistant 3, 4, 8, 12 103Chem-Gard® 200 Individually Shielded Multi-Pair Control / Resolver Cable Chemical & Temp. Resistant 2, 3, 4, 6, 7, 9 PR 102Chem-Gard® 200 Cable – Unshielded Multi-Conductor Chemical & Temp. Resistant 4, 5, 8, 12 104Chem-Gard® 200 Cable – Shielded Multi-Conductor Chemical & Temp. Resistant 3, 4, 8, 12 106Chem-Gard® 200 Cable – Unshielded Single Conductor Chemical & Temp. Resistant 1 105Chem-Gard® 150 Cable – Unshielded Single Conductor Chemical & Temp. Resistant 1 110Chem-Gard® 150 Cable with Defender Technology – Shielded Chemical & Temp. Resistant 3, 4, 12 107Super-Trex® Reduced Diameter Control Cable (18 AWG) Control/Instrumentation 5, 12, 19, 25, 33, 49, 65 63Trex-Onics® Individually Shielded Multi-Pair Control Cable Control/Instrumentation 2, 3, 4, 6, 9, 12 PR 69Trex-Onics® Multi-Pair Control Cable Control/Instrumentation 2, 3, 4, 6, 9, 12 PR 67Thermo-Trex® 200 HD Single Conductor Cable High Temperature 1 122
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.25WIRE & CABLE FINDER GUIDES / BY GAUGE SIZEGauge Size18 AWG — ContinuedPRODUCT NAME CABLE TYPE NO. OF CONDUCTORS PAGETrex-Onics® Overall Shielded Continuous Flex Multi-Conductor Cable Control/Instrumentation2, 3, 4, 6, 9, 12, 18, 24, 33, 49, 6565Thermo-Trex® 2000 Cable High Temperature 1 116Thermo-Trex® 850 Cable High Temperature 1 117Thermo-Trex® Flare Stack Cable Igniter 1 132Thermo-Trex® Igniter Wire with Fiberglass Jacket Igniter 1 133Thermo-Trex® Igniter Wire with Fluoropolymer Jacket Igniter 1 133Super-Trex® Ultra-Gard Portable Cord (Type TC-ER Rated) Portable Cord 3, 4 33Trex-Onics® High-Flex Ultra-Coil Retractiles Retractile Coil Cord 3, 4, 12 99Thermo-Trex® Type JX, KX, RSX Thermocouple Extension Wire Thermocouple Extension Wire 1, 2 PR 13416 AWGChem-Gard® 200 TC Rated Cable Chemical & Temp. Resistant 3, 4, 8, 12 103Chem-Gard® 200 Cable – Unshielded Multi-Conductor Chemical & Temp. Resistant 4, 8, 12 104Chem-Gard® 200 Cable – Shielded Multi-Conductor Chemical & Temp. Resistant 2, 3, 4, 8, 12 106Chem-Gard® 200 Cable – Unshielded Single Conductor Chemical & Temp. Resistant 1 105Chem-Gard® 150 Cable with Defender Technology – Shielded Chemical & Temp. Resistant 4 107Chem-Gard® 150 Cable with Defender Technology – Unshielded Chemical & Temp. Resistant 4, 8 107Super-Trex® Reduced Diameter Control Cable (16 AWG) Control/Instrumentation5, 7, 8, 12, 16, 19, 22, 25, 31, 33, 41, 47, 49, 6061Trex-Onics® Multi-Pair Control Cable Control/Instrumentation 1 PR 67Trex-Onics® Overall Shielded Continuous Flex Multi-Conductor Cable Control/Instrumentation 3, 5, 9, 12, 19, 25, 31 65Trex-Onics® Flat Festoon Cable Flat Festoon 4, 8, 12 96Thermo-Trex® 2800 Cable High Temperature 3,4 115Thermo-Trex® 2000 Cable High Temperature 1, 4 116Thermo-Trex® 850 Cable High Temperature 1, 4, 12 117Thermo-Trex® 500-K Single Conductor Cable High Temperature 1 120Thermo-Trex® 500-Plus Silicone Cable High Temperature 2, 3, 4, 5, 7, 16 127Thermo-Trex® 200-HD Multi-Conductor Cable High Temperature 4, 7 122Thermo-Trex® 200 HD Single Conductor Cable High Temperature 1 123Thermo-Trex® Flare Stack Cable Igniter 1 132Super-Trex® Triple-Gard Black Portable Cord Portable Cord 3, 4 35Super-Trex® Ultra-Gard Type TC-ER Portable Cord Portable Cord 3, 4 33Super-Trex® Multi-Conductor P&R Cable Reeling6, 8, 10, 12, 16, 20, 24, 33, 36, 41, 4957Trex-Onics® Reduced Diameter Extra Heavy-Duty Reeling Cable Reeling 6, 8, 12 16, 20, 24, 37 56Trex-Onics® High-Flex Ultra-Coil Retractiles Retractile Coil Cord 3, 4, 8 99Thermo-Trex® Type JX, KX Thermocouple Extension Wire Thermocouple Extension Wire 1, 2 PR 134Trex-Onics® Low Capacitance VFD Shielded Power Cable VFD 4 52Trex-Onics® Hybrid Cable & Hummel’s Hybrid M23 VFD / Servo Motor 5414 AWG — Continued On Next PageChem-Gard® 200 TC Rated Cable Chemical & Temp. Resistant 4, 8, 12 103Chem-Gard® 200 Cable – Unshielded Multi-Conductor Chemical & Temp. Resistant 4, 12 104Chem-Gard® 200 Cable – Shielded Multi-Conductor Chemical & Temp. Resistant 4 106
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.26WIRE & CABLE FINDER GUIDES / BY GAUGE SIZEGauge Size14 AWG — ContinuedPRODUCT NAME CABLE TYPE NO. OF CONDUCTORS PAGEChem-Gard® 200 Cable – Unshielded Single Conductor Chemical & Temp. Resistant 1 105Chem-Gard® 150 Cable with Defender Technology – Shielded Chemical & Temp. Resistant 4 107Chem-Gard® 150 Cable with Defender Technology – Unhielded Chemical & Temp. Resistant 4, 8, 12 107Trex-Onics® Multi-Pair Control Cable Control/Instrumentation 1 PR 67Trex-Onics® Overall Shielded Continuous Flex Multi-Conductor Cable Control/Instrumentation 10 65Trex-Onics® Flat Festoon Cable Flat Festoon 8, 12 96Thermo-Trex® 2800 Cable High Temperature 1 115Thermo-Trex® 2000 Cable High Temperature 1 116Thermo-Trex® 850 Cable High Temperature 1 117Thermo-Trex® 500-K Single Conductor Cable High Temperature 1 121Thermo-Trex® 500-K Multi-Conductor Cable High Temperature 2, 3, 4, 5, 7, 9, 12 120Thermo-Trex® 200-HD Multi-Conductor Cable High Temperature 2, 3, 4, 7, 9, 12 122Thermo-Trex® 200-HD Single Conductor Cable High Temperature 1 123Thermo-Trex® 14-AWG 500 Plus Silicon Cable High Temperature 3 123Thermo-Trex® 12-AWG 500 Plus Silicon Cable High Temperature 3,4 123Thermo-Trex® Flare Stack Cable Igniter 1 122Super-Trex® Extreme Temperature Cable Portable Cord 3, 4 36Super-Trex® Triple-Gard Yellow Portable Cord Portable Cord 3, 4 34Super-Trex® Triple-Gard Black Portable Cord Portable Cord 3, 4 35Super-Trex® Ultra-Gard Type TC-ER Portable Cord Portable Cord 3, 4 33Super-Trex® Single Conductor Power Cable Power 1 43Super-Trex® Multi-Conductor P&R Cable Reeling 7, 8, 10, 12, 16, 20, 24 57Trex-Onics® Reduced Diameter Extra Heavy-Duty Reeling Cable Reeling 8, 10, 12, 16, 37 56Trex-Onics® Sootblower Cable Retractile Coil Cord 4 98Trex-Onics® High-Flex Ultra-Coil Retractiles Retractile Coil Cord 4 99Trex-Onics® Low Capacitance VFD Shielded Power Cable VFD 4 52Trex-Onics® Low Capacitance VFD Shielded Power Cable with Brake & Signal PairsVFD 4 + 1 PR, 4 + 2 PR 5312 AWG — Continued On Next PageChem-Gard® 200 TC Rated Cable Chemical & Temp. Resistant 4, 8 103Chem-Gard® 200 Cable – Unshielded Multi-Conductor Chemical & Temp. Resistant 4 104Chem-Gard® 200 Cable – Shielded Multi-Conductor Chemical & Temp. Resistant 4 106Chem-Gard® 200 Cable – Unshielded Single Conductor Chemical & Temp. Resistant 1 105Chem-Gard® 150 Cable with Defender Technology – Shielded Chemical & Temp. Resistant 4 107Chem-Gard® 150 Cable with Defender Technology – Unshielded Chemical & Temp. Resistant 4 107Super-Trex® Reduced Diameter Control Cable (12 AWG) Control/Instrumentation 8, 12, 22 60Trex-Onics® Flat Festoon Cable Flat Festoon 4 96Thermo-Trex® 2800 Cable High Temperature 1, 4 115Thermo-Trex® 2000 Cable High Temperature 1, 4 116Thermo-Trex® 850 Cable High Temperature 1, 4 117Thermo-Trex® 500-K Single Conductor Cable High Temperature 1 121Thermo-Trex® 500-K Multi-Conductor Cable High Temperature 2, 3, 4, 5, 7, 9, 12 120Thermo-Trex® 200-HD Multi-Conductor Cable High Temperature 3, 4, 7, 9, 12 122Thermo-Trex® 200-HD Single Conductor Cable High Temperature 1 123
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.27Gauge Size12 AWG — ContinuedPRODUCT NAME CABLE TYPE NO. OF CONDUCTORS PAGEThermo-Trex® Flare Stack Cable Igniter 1 132Super-Trex® Extreme Temperature Cable Portable Cord 3, 4 36Super-Trex® Triple-Gard Yellow Portable Cord Portable Cord 3, 4 34Super-Trex® Triple-Gard Black Portable Cord Portable Cord 3, 4 35Super-Trex® Ultra-Gard Type TC-ER Portable Cord Portable Cord 3, 4 33Super-Trex® Single Conductor Power Cable Power 1 43Super-Trex® Multi-Conductor P&R Cable Reeling 6, 8, 12, 20, 30 57Trex-Onics® Reduced Diameter Extra Heavy-Duty Reeling Cable Reeling 6, 8, 12, 14, 24, 30, 37, 50 56Trex-Onics® High-Flex Ultra-Coil Retractiles Retractile Coil Cord 4 98Trex-Onics® Low Capacitance VFD Shielded Power Cable VFD 4 52Trex-Onics® Low Capacitance VFD Shielded Power Cable with Brake & Signal PairsVFD 4 + 1 PR, 4 + 2 PR 53Trex-Onics® Hybrid Cable & Hummel’s Hybrid M23 VFD / Servo Motor 5410 AWGChem-Gard® 200 Cable – Unshielded Single Conductor Chemical & Temp. Resistant 1 105Chem-Gard® 10AWG 200 Cable – Unshielded Multi-Conductor Chemical & Temp. Resistant 4 103Chem-Gard® 10AWG 200 Cable – Shielded Multi-Conductor Chemical & Temp. Resistant 4 103Chem-Gard® 200 TC Rated Cable Chemical & Temp. Resistant 4, 7 110Trex-Onics® Flat Festoon Cable Flat Festoon 4 96Thermo-Trex® 2800 Cable High Temperature 1 115Thermo-Trex® 2000 Cable High Temperature 1 116Thermo-Trex® 850 Cable High Temperature 1 117Thermo-Trex® 500-K Single Conductor Cable High Temperature 1 120Thermo-Trex® 500-K Multi-Conductor Cable High Temperature 2, 3, 4, 5, 7, 9, 12 119Thermo-Trex® 200-HD Multi-Conductor Cable High Temperature 3, 4, 7. 12 122Thermo-Trex® 200-HD Single Conductor Cable High Temperature 1 123Thermo-Trex® 10AWG 500 Plus Silicone Cable High Temperature 4 127Thermo-Trex® Flare Stack Cable Igniter 1 132Super-Trex® Extreme Temperature Cable Portable Cord 3, 4 36Super-Trex® Triple-Gard Yellow Portable Cord Portable Cord 3, 4 34Super-Trex® Triple-Gard Black Portable Cord Portable Cord 3, 4 35Super-Trex® Ultra-Gard Type TC-ER Portable Cord Portable Cord 4 33Super-Trex® Single Conductor Power Cable Power 1 43Super-Trex® Multi-Conductor P&R Cable Reeling 6, 8, 12 57Trex-Onics® Reduced Diameter Extra Heavy-Duty Reeling Cable Reeling 12, 24 56Trex-Onics® Low Capacitance VFD Shielded Power Cable VFD 4 52Trex-Onics® Low Capacitance VFD Shielded Power Cable with Brake & Signal PairsVFD 4 + 1 PR, 4 + 2 PR 538 AWG — Continued On Next PageChem-Gard® 200 Cable – Unshielded Single Conductor Chemical & Temp. Resistant 1 105Chem-Gard® 150 Cable – Unshielded Single Conductor Chemical & Temp. Resistant 1 110Thermo-Trex® 2000 Cable High Temperature 1 116Thermo-Trex® 500-K Single Conductor Cable High Temperature 1 120Thermo-Trex® 200-HD Multi-Conductor Cable High Temperature 4 121Thermo-Trex® 200-HD Single Conductor Cable High Temperature 1 122Super-Trex® Extreme Temperature Cable Portable Cord 3, 4 36Super-Trex® Single Conductor Power Cable Power 1 43Super-Trex® Type W Portable Power & Automation Cable Power 2, 4 37WIRE & CABLE FINDER GUIDES / BY GAUGE SIZE
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.28Gauge Size8 AWG — ContinuedPRODUCT NAME CABLE TYPE NO. OF CONDUCTORS PAGESuper-Trex® Type W/Yellow Portable Power & Automation Cable Power 2, 3, 4 38Trex-Onics® Low Capacitance VFD Shielded Power Cable VFD 4 52Trex-Onics® Low Capacitance VFD Shielded Power Cable with Brake & Signal PairsVFD 4 + 1 PR, 4 + 2 PR 536 AWGChem-Gard® 200 Cable – Unshielded Single Conductor Chemical & Temp. Resistant 1 105Trex-Onics® Flat Festoon Cable Flat Festoon 4 96Thermo-Trex® 2000 Cable High Temperature 1 116Thermo-Trex® 500-K Single Conductor Cable High Temperature 1 121Thermo-Trex® 200-HD Multi-Conductor Cable High Temperature 4 122Thermo-Trex® Soaking Pit Cable High Temperature 4 119Super-Trex® Unshielded Jumper Cable (15 kV) Medium Voltage 1 48Super-Trex® Extreme Temperature Cable Portable Cord 3, 4 36Super-Trex® Single Conductor Power Cable Power 1 43Super-Trex® Type W Portable Power & Automation Cable Power 2, 4 37Super-Trex® Type W/Yellow Portable Power & Automation Cable Power 2, 3, 4, 5, 6 38Trex-Onics® Low Capacitance VFD Shielded Power Cable VFD 4 52Super-Trex® 600 Volt Welding Cable Welding 1 49Trex-Onics® Low Capacitance VFD Shielded Power Cable with Brake & Signal PairsVFD 4 + 1 PR, 4 + 2 PR 534 AWGChem-Gard® 200 Cable – Unshielded Single Conductor Chemical & Temp. Resistant 1 105Chem-Gard® 150 Cable – Unshielded Single Conductor Chemical & Temp. Resistant 1 110Thermo-Trex® 500-K Single Conductor Cable High Temperature 1 121Thermo-Trex® 200-HD Multi-Conductor Cable High Temperature 4 1226 AWG Thermo-Trex® 200-HD Single Conductor Cable High Temperature 1 1224 AWG Thermo-Trex® 200-HD Single Conductor Cable High Temperature 1 1222 AWG Thermo-Trex® 200-HD Single Conductor Cable High Temperature 1 122Thermo-Trex® Soaking Pit Cable High Temperature 2 119Super-Trex® Unshielded Jumper Cable (15 kV) Medium Voltage 1 48Super-Trex® Extreme Temperature Cable Portable Cord 3, 4 36Super-Trex® Single Conductor Power Cable Power 1 43Super-Trex® Type W Portable Power & Automation Cable Power 2, 4 37Super-Trex® Type W/Yellow Portable Power & Automation Cable Power 2, 3, 4 38Super-Trex® Aramid Reinforced Orange Portable Power Reeling Cable Power & Reeling 4 39Trex-Onics® Reduced Diameter Power Cable Power 3 41Super-Trex® Variable Frequency Drive Shielded Power Cable VFD 3 51Trex-Onics® Low Capacitance VFD Shielded Power Cable VFD 4 52Super-Trex® 600 Volt Welding Cable Welding 1 49Trex-Onics® Low Capacitance VFD Shielded Power Cable with Brake & Signal PairsVFD 4 + 1 PR 532 AWG — Continued On Next PageChem-Gard® 200 Cable – Unshielded Single Conductor Chemical & Temp. Resistant 1 105Thermo-Trex® 500-K Single Conductor Cable High Temperature 1 121Thermo-Trex® 200-HD Multi-Conductor Cable High Temperature 4 122Super-Trex® Type SH Single Conductor Power Cable Medium Voltage 1 46WIRE & CABLE FINDER GUIDES / BY GAUGE SIZE
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.29Gauge Size2 AWG — ContinuedPRODUCT NAME CABLE TYPE NO. OF CONDUCTORS PAGESuper-Trex® Unshielded Jumper Cable (15 kV) Medium Voltage 1 48Super-Trex® Extreme Temperature Cable Portable Cord 3, 4 36Super-Trex® Single Conductor Power Cable Power 1 43Super-Trex® Type W Portable Power & Automation Cable Power 2, 4 37Super-Trex® Type W—RHH/RHW-2 Single Conductor Power Cable Power 1 42Super-Trex® Type W/Yellow Portable Power & Automation Cable Power 2, 3, 4, 5 38Super-Trex® Aramid Reinforced Orange Portable Power Reeling Cable Power & Reeling 4 39Trex-Onics® Reduced Diameter Power Cable Power 3 41Super-Trex® Variable Frequency Drive Shielded Power Cable VFD 3 51Super-Trex® 600 Volt Welding Cable Welding 1 491 AWGChem-Gard® 200 Cable – Unshielded Single Conductor Chemical & Temp. Resistant 1 105Thermo-Trex® 500-K Single Conductor Cable High Temperature 1 1211AWG Thermo-Trex® 200-HD Single Conductor Cable High Temperature 1 1233/0 AWG Thermo-Trex® 200-HD Single Conductor Cable High Temperature 1 123Super-Trex® Type SH Single Conductor Power Cable Medium Voltage 1 461/0 AWGThermo-Trex® 500-K Single Conductor Cable High Temperature 1 121Thermo-Trex® 200-HD Single Conductor Cable High Temperature 1 123Super-Trex® Type SH Single Conductor Power Cable Medium Voltage 1 46Super-Trex® Unshielded Jumper Cable (15 kV) Medium Voltage 1 48Super-Trex® Single Conductor Power Cable Power 1 43Super-Trex® Type W Portable Power & Automation Cable Power 2 37Super-Trex® Type W/Yellow Portable Power & Automation Cable Power 2, 3 38Super-Trex® Type MV-105 Cable Power 45Super-Trex® Variable Frequency Drive Shielded Power Cable VFD 3 51Super-Trex® 600 Volt Welding Cable Welding 1 492/0 AWGThermo-Trex® 500-K Single Conductor Cable High Temperature 1 121Thermo-Trex® 200-HD Single Conductor Cable High Temperature 1 123Super-Trex® Type SH Single Conductor Power Cable Medium Voltage 1 46Super-Trex® Unshielded Jumper Cable (15 kV) Medium Voltage 1 48Super-Trex® Single Conductor Power Cable Power 1 43Super-Trex® Type W Portable Power & Automation Cable Power 4, 3 37Super-Trex® Type W—RHH/RHW-2 Single Conductor Power Cable Power 1 42Super-Trex® Variable Frequency Drive Shielded Power Cable VFD 3 51Super-Trex® 600 Volt Welding Cable Welding 1 493/0 AWGThermo-Trex® 500-K Single Conductor Cable High Temperature 1 120WIRE & CABLE FINDER GUIDES / BY GAUGE SIZE
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.30Gauge Size4/0 AWGPRODUCT NAME CABLE TYPE NO. OF CONDUCTORS PAGESuper-Trex® Single Conductor Power Cable Power 1 43Thermo-Trex® 500-K Single Conductor Cable High Temperature 1 121Thermo-Trex® 200-HD Single Conductor Cable High Temperature 1 123Super-Trex® Type SH Single Conductor Power Cable / Assemblies Medium Voltage 1 46Super-Trex® Unshielded Jumper Cable (15 kV) Medium Voltage 1 48Super-Trex® Single Conductor Power Cable Power 1 43Super-Trex® Type W—RHH/RHW-2 Single Conductor Power Cable Power 1 42Super-Trex® 4/0 Type TC Power Cable Power 2, 3 40Super-Trex® Type MV-105 Cable Power 45Super-Trex® Variable Frequency Drive Shielded Power Cable VFD 3 51Super-Trex® 600 Volt Welding Cable Welding 1 49250 KCMILThermo-Trex® 500-K Single Conductor Cable High Temperature 1 121Thermo-Trex® 200-HD Single Conductor Cable High Temperature 1 123Super-Trex® Type SH Single Conductor Power Cable / Assemblies Medium Voltage 1 46Super-Trex® Type W—RHH/RHW-2 Single Conductor Power Cable Power 1 42262 KCMILSuper-Trex® Single Conductor Power Cable Power 1 43Super-Trex® Variable Frequency Drive Shielded Power Cable VFD 3 51313 KCMILSuper-Trex® Single Conductor Power Cable Power 1 43350 KCMILThermo-Trex® 500-K Single Conductor Cable High Temperature 1 121Thermo-Trex® 200-HD Single Conductor Cable High Temperature 1 123Super-Trex® Type SH Single Conductor Power Cable / Assemblies Medium Voltage 1 46Super-Trex® Unshielded Jumper Cable (15 kV) Medium Voltage 1 48Super-Trex® Type W—RHH/RHW-2 Single Conductor Power Cable Power 1 42Super-Trex® Type MV-105 Cable Power 45373 KCMILSuper-Trex® Single Conductor Power Cable Power 1 43Super-Trex® Variable Frequency Drive Shielded Power Cable VFD 3 51444 KCMILSuper-Trex® Single Conductor Power Cable Power 1 43Super-Trex® Variable Frequency Drive Shielded Power Cable VFD 3 51500 KCMILThermo-Trex® 500-K Single Conductor Cable High Temperature 1 121Thermo-Trex® 200-HD Single Conductor Cable High Temperature 1 123Super-Trex® Type SH Single Conductor Power Cable / Assemblies Medium Voltage 1 46Super-Trex® Unshielded Jumper Cable (15 kV) Medium Voltage 1 48Super-Trex® Type W—RHH/RHW-2 Single Conductor Power Cable Power 1 42Super-Trex® Type MV-105 Cable Power 1 45WIRE & CABLE FINDER GUIDES / BY GAUGE SIZE
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.31RATING PAGEANSI TIA/EIA 568-B 54, 74, 76Antimicrobial 107ASTM B-3346AWM 55-56, 72CE 52-53, 61, 63-64, 87, 99Corona Resistant to 2,000 V 51-53CSA 33-35, 39-41, 50, 52-53, 57, 59-60, 64-71, 92-93, 100-110, 117, 123CSA – 1,000 V 52-53cUL 36-38, 51, 78, 127Direct Burial 45EIA RS-232/422/485 73Extra Hard Usage 33-35, 38-39, 42, 59 For CT Use 43Frequency Range up to 500 MHz 75Frequency Range up to 1000 MHz 54, 74FT-1 Flame Rating 34-36, 41, 49-50, 55-59, 60, 64-71, 102, 104-110, 127FT-2 Flame Rating 82, 123FT-4 Flame Rating 33, 40, 46, 52-53, 61-63, 85-87FT-5 Flame Rating 37, 39, 59Halogen-Free Flame Retardant 74-76ICEA S-75-381 37-38ICEA S-75-381/NEMA WC-58 46IEC 6 0332-1 54, 74-75IEC 61156-5 78IEC 61156-6 54, 74-75IEEE - 383 Flame Rating 46IEEE 1202 Flame Rating 37, 43, 45ISO/IEC 11801 54, 74, 75WIRE & CABLE FINDER GUIDES / BY RATINGSRatings535 KCMILPRODUCT NAME CABLE TYPE NO. OF CONDUCTORS PAGESuper-Trex® Single Conductor Power Cable Power 1 43Super-Trex® Variable Frequency Drive Shielded Power Cable VFD 3 51646 KCMILSuper-Trex® Single Conductor Power Cable Power 1 43750 KCMILSuper-Trex® Type SH Single Conductor Power Cable Medium Voltage 1 46777 KCMILSuper-Trex® Single Conductor Power Cable Power 1 43Gauge Size
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.32WIRE & CABLE FINDER GUIDES / BY RATINGSRatingsRATING PAGEMSHA Approved 33, 34-35, 37, 39, 49, 57, 59ODVA Conformity 82, 85-94RoHS Compliant33-36, 40-43, 46, 49-50, 52-54, 57, 60-76, 82-83, 85-96, 99-102, 104-112, 115-117, 119-121, 123-127, 129-131, 133Suitable for Class 1, 2, Division 2 40, 52-53, 56-57, 60, 61-63Suitable for Class 1, 2, 3, Division 1 & 2 33-35, 37-39, 42, 59Suitable for Class 1, 2, 3, Division 2 103Sunlight Resistant 43, 45, 52-53, 78, 99TIA / EIA 568-C-2 76TIA / EIA 568-B-2 CAT6 77Type PLTC 85-87Type RHH/RHW 42-43Type SC 49Type SOOW 33-35Type TC 60Type TC – 600 V 57Type TC-ER 33, 51, 56Type TC-ER – 600 V 40, 52-53, 61-63Type W 39, 59Type W – 2,000 V 37-38, 42Type WTTC – 1,000 V 57UL Listed 33-35, 37-40, 42-45, 49, 51-53, 56-58, 59-63, 78, 92-93, 103UL Recognized36, 41, 55, 64-73, 76, 82-87, 99, 102, 104-110, 116-117, 120, 122-123, 127UV Resistant 33-37, 40, 42, 49, 57, 76,131, 142VW-1 Flame Rating 43, 56, 65-73, 102, 104, 107-110, 123
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.33Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable Cords Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesPower Cables(600 Volt to 35 kV)WIRE & CABLE / PORTABLE CORDSPortable CordsSuper-Trex® Ultra-Gard Portable Cord (Type TC-ER Rated)• UL Listed • Type SOOW • Type TC-ER* • Suitable for Class I, II, III, Division 1 & 2** • UV Resist • MSHA Approved • Extra Hard Usage• CSA • 600 V • RoHS Compliant • Max Conductor Temp 90ºC • UL - FT-4 Flame Rating • CSA - FT-2 Flame RatingSuper-Trex® Ultra-Gard Portable Cord is one of TPC’s most tried and true products – now with more ratings. It’s a highly flexible portable cord with excellent resistance to impact, cutting, abrasion, oils and most industrial chemicals. Rated for Extra Hard Usage, this cable also features tinned extra-flex stranded copper conductors and live-flex insulation with no-wick reinforced fillers and 100% fabric serve. Security yellow TSE jacket allows for extreme all weather flexibility.1. TINNED EXTRA-FLEX #34 AWG BUNCH STRANDED COPPER — Improves flexibility and reduces conductor fatigue and breakage. The tinned conductors resist corrosion making them easier to solder.2. LIVE-FLEX OIL AND FLUID RESISTANT THERMOSET INSULATION, WITH SEPARATOR — Resists effects of lubricating oils, coolants, cutting oils, acids and most chemicals. Superior tensile strength.FEATURES & BENEFITS• Cord Reels• Conveyors• Construction Sites• Dockside Power• Extension Cords• Floor Polishers• Foot Switches• Heavy-Duty Tools• Industrial Heaters• Man Cooling Fans• Motor Leads• Portable Machinery• Pendant Pushbutton Stations• Sanders• Signaling Equipment• Sound Equipment• T-StandsAPPLICATIONSAbrasion | Chemicals | Flexing | Impact 3. NO-WICK RAYON-REINFORCED SYNTHETIC FILLER — Adds tensile strength. Improves flexibility and won’t wick up liquids. Acts like a shock absorber to reduce damage from impact.4. 100% FABRIC SERVE, JACKET IMPREGNATED — Increases tear resistance, provides greater protection from impact.5. SPECIALLY COMPOUNDED, SECURITY YELLOW, SUPER-TREX® TSE JACKET — Superior first-line defense against tearing, abrasion, impact, oil, ozone and most chemicals. Flame and heat-resistant. Extreme all-weather flexibility.13245NOTES: (1) Based on an ambient temperature of 30°C and conductor temperature of 90°C per NEC, Table 400.5(A)(1).*14AWG & Larger**When installed in accordance with NEC guidelines sections, 501.140, 502.140, 503.140. *14AWG & Larger ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO.(TC-ER*)CORD SIZE AWG/CONDCOND. STRANDINGAMPACITY1INSULATION THICKNESS (IN)JACKET THICKNESS (IN)NOMINAL O.D. (IN)WT. (LBS) PER 1000'MIN. BEND RADIUS (IN)87192 18/3 41 x 34 7 0.030 0.060 0.380 80 3.1087197 18/4 41 x 34 7 0.030 0.060 0.408 100 3.2687191 16/2 65 x 34 13 0.030 0.060 0.388 85 3.2087193 16/3 65 x 34 10 0.030 0.060 0.408 105 3.2687198 16/4 65 x 34 10 0.030 0.060 0.435 120 3.4887202 16/5 65 x 34 8 0.030 0.080 0.520 175 4.2087206 16/6 65 x 34 8 0.030 0.080 0.560 210 4.5087207 16/7 65 x 34 7 0.030 0.080 0.630 240 5.1087208 16/8 65 x 34 7 0.030 0.080 0.640 275 5.1287194TC 14/3 104 x 34 15 0.045 0.080 0.548 180 4.4087199TC 14/4 104 x 34 15 0.045 0.080 0.590 210 4.7287195TC 12/3 165 x 34 20 0.045 0.095 0.623 235 4.9887200TC 12/4 165 x 34 20 0.045 0.950 0.675 290 5.4087196TC 10/3 259 x 34 25 0.045 0.095 0.685 310 5.4887201TC 10/4 259 x 34 25 0.045 0.950 0.738 385 5.9COLOR CODE# BASE COLOR1 Black2 White3 Green4 Red5 Orange6 Blue7 White / Black8 Red / BlackNOW WITH MORE RATINGS
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.34Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable CordsPower Cables(600 Volt to 35 kV)Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom Cables® TRIPLE-GARD™ SOO 90 C (UL)NOTES: (1) Based on an ambient temperature of 30°C and conductor temperature of 90°C per NEC, Table 400.5(A)(1). *When installed in accordance with NEC guidelines sections, 501.140, 502.140, 503.140. Rotation Nema Color Code1Black2 WhiteRotation Nema Color Code1Black2 White3GreenRotation Nema Color Code1Black2 White3 Red4GreenRotation Nema Color Code1 White2 Red3Green4Orange5BlackRotation Nema Color Code1Orange2Blue3Black4 White5 Red6GreenRotation Nema Color Code1 Wht - Blk Tr.2Black3 White4 Red5Orange6Blue7GreenRotation Nema Color Code1Orange2Blue3 White/Blk Stripe4Black5 White6 Red7Green8 Red/Blk StripePortable Cord Color Code and Rotation121 23Three Conductors12435Five ConductorsSeven Conductors12437561243Four Conductors124365Six ConductorsEight Conductors34652781Portable Cord and Color RotationSuper-Trex® Triple-Gard Yellow Portable Cord• UL Listed • Type SOOW • FT-1 Flame Rating • Suitable for Class I, II, III, Division 1 & 2* • MSHA Approved • UV Resistant• CSA • RoHS Compliant • 600 V • Max Conductor Temp 105ºC • Extra Hard UsageSuper-Trex® Triple-Gard portable cord is a highly flexible, Extra Hard Usage portable cord with excellent resistance to impact, cutting, abrasion, oils and most industrial chemicals. Features an integral fill, dual layered fiber reinforced jacket for added strength against twisting and pulling. Ideal for appliations where cable tension is a concern. Security yellow TSE jacket allows for extreme all weather flexibility.1. TINNED CONDUCTORS — Resists corrosion, easier to solder.2. 2-1/2 TIMES MORE STRANDING — Improves flexibility. Reduces conductor fatigue and breakage.3. THIRD LAYER: SPECIALLY RIBBED OIL RESISTANT LIVE-FLEX CONDUCTOR INSULATION — Resists effects of lubricating oils, coolants, cutting oils, acids and most chemicals. Superior tensile strength.4. SECOND LAYER: RAYON REINFORCED BRAID AND INTEGRAL FILL DESIGN — Provides added strength. Improves cable resistance to tearing, abrasion, twisting and pulling. Locks the conductors into the jacket. Helps prevent cork-screwing and premature conductor failure.5. FIRST LAYER: SPECIALLY COMPOUNDED, SECURITY YELLOW, SUPER-TREX® TSE JACKET — Superior first line defense against tear-ing, abrasion, impact, oil, ozone and most chemi-cals. Flame and heat resistant. Extreme all weather flexibility.6. SUPER-TREX® TRIPLE-GARD CONSTRUCTION — Extends life in torque, ten-sion and flexing applcations.24135FEATURES & BENEFITSORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO.CORD SIZE AWG/CONDCONDUCTOR STRANDINGAMPACITY1INSULATION THICKNESS (IN)JACKET THICKNESS (IN)NOMINAL O.D. (IN)WT. (LBS) PER 1000'MIN. BEND RADIUS (IN)85194 14/3 105 x 34 15 0.045 0.080 0.548 185 4.3885199 14/4 105 x 34 15 0.045 0.080 0.590 245 4.7285195 12/3 168 x 34 20 0.045 0.095 0.623 265 4.9885200 12/4 168 x 34 20 0.045 0.095 0.675 320 5.4085196 10/3 259 x 34 25 0.045 0.095 0.685 335 5.4885201 10/4 259 x 34 25 0.045 0.095 0.74 5 400 5.96APPLICATIONS• Cord Reels• Construction Sites• Conveyors• Extension Cords• Floor Polishers• Foot Switches• Heavy-Duty Tools• Hospital Equipment• Industrial Heaters• Limit Switches• Man Cooling Fans• Molds and Dies• Motor Leads• Pendant Pushbutton Stations• Portable Machinery• Proximity Switches• Sanders• Signaling Equipment• Solenoid Valves• T-Stands• Welding PrimaryRecommended Minimum Bend Radius for Cable ApplicationsThe Minimum Bend Radius for Dynamic Applications is 8 times the O.D. of the cable. Minimum Bend Radius for Static Applications is 6 times the O.D. of the cable.Abrasion | Chemicals | Flexing | Impact | Tension WIRE & CABLE / PORTABLE CORDSPortable Cords
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.35Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable Cords Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesPower Cables(600 Volt to 35 kV)Portable CordsNOTES: (1) Based on an ambient temperature of 30°C and conductor temperature of 90°C per NEC, Table 400.5(A)(1). *When installed in accordance with NEC guidelines sections, 501.140, 502.140, 503.140. **16 AWG products are designed with reinforced single pass jacket.Rotation Nema Color Code1Black2 WhiteRotation Nema Color Code1Black2 White3GreenRotation Nema Color Code1Black2 White3 Red4GreenRotation Nema Color Code1 White2 Red3Green4Orange5BlackRotation Nema Color Code1Orange2Blue3Black4 White5 Red6GreenRotation Nema Color Code1 Wht - Blk Tr.2Black3 White4 Red5Orange6Blue7GreenRotation Nema Color Code1Orange2Blue3 White/Blk Stripe4Black5 White6 Red7Green8 Red/Blk StripePortable Cord Color Code and Rotation121 23Three Conductors12435Five ConductorsSeven Conductors12437561243Four Conductors124365Six ConductorsEight Conductors34652781Portable Cord and Color RotationSuper-Trex® Triple-Gard Black Portable Cord• UL Listed • Type SOOW • FT-1 Flame Rating • Suitable for Class I, II, III, Division 1 & 2* • MSHA Approved • UV Resistant • CSA • RoHS Compliant • 600 V • Max Conductor Temp 105°C • Weather Resistant • Extra Hard UsageSuper-Trex® Triple-Gard portable cord is a highly flexible, Extra Hard Usage portable cord with excellent resistance to impact, cutting, abrasion, oils and most industrial chemicals. Features an integral fill, dual layered fiber reinforced jacket for added strength against twisting and pulling. Ideal for appliations where cable tension is a concern. Black TSE jacket allows for extreme all weather flexibility.1. TINNED CONDUCTORS — Resists corrosion, easier to solder.2. 2-1/2 TIMES MORE STRANDING — Improves flexibility. Reduces conductor fatigue and breakage.3. THIRD LAYER: SPECIALLY RIBBED OIL RESISTANT LIVE-FLEX CONDUCTOR INSULATION — Resists effects of lubricating oils, coolants, cutting oils, acids and most chemicals. Superior tensile strength.4. SECOND LAYER: RAYON REINFORCED BRAID AND INTEGRAL FILL DESIGN — Provides added strength. Improves cable resistance to tearing, abrasion, twisting and pulling. Locks the conductors into the jacket. Helps prevent cork-screwing and premature conductor failure.5. FIRST LAYER: SPECIALLY COMPOUNDED, BLACK, SUPER-TREX® TSE JACKET — Superior first line defense against tearing, abrasion, impact, oil, ozone and most chemicals. Flame and heat resistant. Extreme all weather flexibility.6. SUPER-TREX® TRIPLE-GARD CONSTRUCTION — Extends life in torque, ten-sion and flexing applcations.24135FEATURES & BENEFITSORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO.CORD SIZE AWG/CONDCONDUCTOR STRANDINGAMPACITY1INSULATION THICKNESS (IN)JACKET THICKNESS (IN)NOMINAL O.D. (IN)WT. (LBS) PER 1000'MIN. BEND RADIUS (IN) 85093** 16/3 65 x 34 10 0.030 0.060 0.408 1053.26 85098** 16/4 65 x 34 10 0.030 0.060 0.435 1303.4885094 14/3 105 x 34 15 0.045 0.080 0.548 1854.3885099 14/4 105 x 34 15 0.045 0.080 0.590 2454.7285095 12/3 168 x 34 20 0.045 0.095 0.623 2654.9885000 12/4 168 x 34 20 0.045 0.095 0.675 3205.4085096 10/3 259 x 34 25 0.045 0.095 0.685 335 5.4885001 10/4 259 x 34 25 0.045 0.095 0.745 400 5.96APPLICATIONS• Cord Reels• Construction Sites• Conveyors• Extension Cords• Floor Polishers• Foot Switches• Heavy-Duty Tools• Hospital Equipment• Industrial Heaters• Limit Switches• Man Cooling Fans• Molds and Dies• Motor Leads• Pendant Pushbutton Stations• Portable Machinery• Proximity Switches• Sanders• Signaling Equipment• Solenoid Valves• T-Stands• Welding PrimaryRecommended Minimum Bend Radius for Cable ApplicationsThe Minimum Bend Radius for Dynamic Applications is 8 times the O.D. of the cable. Minimum Bend Radius for Static Applications is 6 times the O.D. of the cable.Abrasion | Chemicals | Flexing | Impact | Tension WIRE & CABLE / PORTABLE CORDS
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.36Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable CordsPower Cables(600 Volt to 35 kV)Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesPortable Cords NOTES: (1) Based on an ambient temperature of 40°C and conductor temperature of 150°C per NEC, Table 3.10.15(B)(18).Super-Trex® Extreme Temperature Cable (-70°C to +150°C)Super-Trex® Extreme Temperature Cable is designed to operate in temperature extremes ranging from -70°C to 150°C per ISO standards (UL/cUL 105°C 1000 V, 125ºC 600 V). This is a highly flexible portable cord and power cable that is ideally suited for extreme cold temperature applications. Features a conductor temperature rating of +150°C, and passes a -70°C cold bend test. The cross linked jacket offers excellent resistance to abrasion, oils and chemicals.• UL Recognized • cUL • 1,000 V • RoHS Compliant • FT-1 Flame Rating • UV Resistant • Max Conductor Temp 150°C • Cold Temp Rating -70ºC1. STRANDED TINNED COPPER CONDUCTORS — Resist corrosion, improve flexibility, and help reduce conductor fatigue and breakage in flexing applications.2. CROSS-LINKED TSE INSULATION ON INDIVIDUAL CONDUCTORS — The temperature rating of the insulation is matched to the jacket to pro-vide maximum protection in high and low temperature applications. The heavy-duty design provides extra cut through protection. 3. HIGH TEMPERATURE CROSS-LINKED TSE JACKET — The jacket protects the cable from high temperature operation and remains flexible at extreme cold temperatures. The heavy-duty jacket provides protection from cutting, abrasion, water, oils, chemicals and is UV resistant.4. UL RECOGNIZED — Certified by UL to both Canadian and U.S. requirements.213FEATURES & BENEFITSORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO.CABLE SIZE AWG/CONDCONDUCTOR STRANDINGAMPACITY1NOMINAL O.D. (IN)JACKET THICKNESS (IN)WT. (LBS) PER 1000'87840 14/3 41/30 34 0.426 0.065 10687841 14/4 41/30 34 0.460 0.065 13087835 12/3 65/30 43 0.465 0.065 14187836 12/4 65/30 43 0.503 0.065 17287830 10/3 105/30 55 0.492 0.065 19287831 10/4 105/30 55 0.536 0.065 23887825 8/3 168/30 76 0.685 0.060 30687826 8/4 168/30 76 0.790 0.080 482APPLICATIONS• Deep Freeze Food Processing• Extreme Hot Applications• Outdoor Applications• Construction Sites • Industrial Ovens• Arctic Pipeline• Steel Mills • Foundries • Oil FieldsCOLOR CODECOND. COLOR1 White2 Black3 Green4 RedAbrasion | Chemicals | Extreme Temperatures | Flexing WIRE & CABLE / PORTABLE CORDS
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.37Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable Cords Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesPower Cables(600 Volt to 35 kV)Super-Trex® TYPE W PORTABLE POWER CABLESuper-Trex® TYPE W PORTABLE POWER CABLENOTE: (2) Based on an ambient temperature of 30°C and conductor temperature of 90°C per NEC, Table 400.5(A)(2). *When installed in accordance with NEC guidelines sections, 501.140, 502.140, 503.140.Super-Trex® Type W Portable Power & Automation CableORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO.CABLE SIZE AWG/CONDCONDUCTOR STRANDINGAMPACITY2JACKETTHICKNESS (IN)NOMINAL O.D. (IN)WT. (LBS) PER 1000'MSHA87404 8/2 133 (7 x 19) 74 0.141 0.902 409 •87304 8/4 133 (7 x 19) 65 0.141 1.027 643 •87406 6/2 259 (7 x 37) 99 0.141 0.960 505 •87306 6/4 259 (7 x 37) 87 0.141 1.10 0 818 •87407 4/2 259 (7 x 37) 130 0.141 1.096 702 •85108 4/4 259 (7 x 37) 114 0.141 1.270 1152 •87408 2/2 259 (7 x 37) 174 0.141 1.220 1033 •85110 2/4 259 (7 x 37) 152 0.141 1.380 1549 •87411 1/0-2 266 (19 x 14) 234 0.156 1.520 1616 •85224 2/0-4 323 (19 x 17) 237 0.156 1.880 28721. NO-WICK RAYON REINFORCED SYNTHETIC CENTER — Adds tensile strength. Improves flexibil-ity. Won’t wick up liquids. Acts like a shock absorber to reduce damage from impact.2. FLEXIBLE CONCENTRIC ROPE LAY BUNCH STRANDED COPPER — Provides longer life in reel-ing, flexing and twisting applications.3. TINNED CONDUCTORS — Resists corrosion. Easier to solder.4. LIVE-FLEX EPR CONDUCTOR INSULATION RATED 90°C — Resists dry rot. High dielectric, tensile and mechanical properties.FEATURES & BENEFITS5. FIBER REINFORCING BRAID EMBEDDED IN JACKET — Provides added strength. Improves cable resistance to impact, abrasion, twisting and pulling.6. SPECIALLY COMPOUNDED TSE SUPER-TREX® DOUBLE PASS JACKET — Superior first line defense against tearing, abrasion, impact, oil, ozone and most chemicals. Flame and heat resistant. Excellent all weather flexibility.246315Super-Trex® Type W Portable Power and Automation Cable is rated for Extra Hard Usage. This portable power cable has excellent resistance to abrasion, impact, tearing, and most industrial chemicals and keep its all-weather flexibility to -40°C. The cable design features an integral fill, dual layered fiber reinforced jacket and live-flex ribbed insulation for added strength. This is a black jacketed product.• UL Listed • Type W – 2,000 V • FT-5 Flame Rating • ICEA S-75-381 • Suitable for Class I, II, III, Division 1 & 2* • UV Resistant • cUL Listed • IEEE 1202 Flame Rating • All Weather Usage • Extra Hard Usage • Max Conductor Temp 90ºC • Cold Temp Rating -40ºC • MSHA Approved NOTE: (1) NEC, Table 310.15(B)(2)(A).COLOR CODE# BASE COLOR2 Black, White4 Black, White, Red, GreenAMPACITY CHANGES BASED ON LAYERSNO. OF LAYERSCORRECTION FACTORS1 0.852 0.653 0.454 0.35AMPACITY CHANGES BASED ON TEMPERATURE1AMBIENT TEMPERATURECORRECTION FACTOR MULTIPLY AMPACITY BY°C °F21 - 25 70 - 77 1.0426 - 30 78 - 86 1.0031 - 35 87 - 95 0.9636 - 40 96 - 104 0.9141 - 45 105 - 113 0.8746 - 50 114 - 122 0.8251 - 55 123 - 131 0.7656 - 60 132 - 140 0.7161 - 65 141 - 149 0.6566 - 70 150 - 158 0.58APPLICATIONS• Arc Welders• Automated Equipment• Robotic Welding• Conveyors and Cranes• Generator Power• Lifting Magnets• Mining Machines• Mobile Equipment• Movie Studio Power• Pumps and Heaters• Railroad Stand-by Power• Retractable Reels• Saws and Drills• Shovels and Dredges• Temporary & Emergency Power• Transfer Cars and Loaders Abrasion | Chemicals | Extreme Temperatures | Flexing | Impact | TensionPower Cables(600 Volt to 35 kV)WIRE & CABLE / POWER CABLES (600 VOLT T0 35 KV)FLEX TESTED Tested to over 10,000,000 cycles in cable carrier without failure!
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.38Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable CordsPower Cables(600 Volt to 35 kV)Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesSuper-Trex® PORTABLE POWER CABLE® NOTE: (1) Based on an ambient temperature of 30°C and conductor temperature of 90°C per NEC, Table 400.5(A)(2). *When installed in accordance with NEC guidelines sections, 501.140, 502.140, 503.140.Super-Trex® Type W Yellow Portable Power & Automation CableORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO.CORD SIZE AWG/CONDCONDUCTOR STRANDINGAMPACITY1JACKETTHICK (IN)NOMINAL O.D. (IN)WT. (LBS) PER 1000'MIN. BEND RADIUS (IN)FLAME RATING85404 8/2 133 (7 x 19) 74 0.141 0.950 512 7.60 FT-185406 6/2 259 (7 x 37) 99 0.141 1.050 626 8.40 FT-485407 4/2 259 (7 x 37) 130 0.141 1.150 823 9.20 FT-485408 2/2 259 (7 x 37) 174 0.141 1.265 1094 10.12 FT-485411 1/0-2 1064 (19 x 56) 234 0.156 1.625 1766 13.00 FT-485203 8/3 133 (7 x 19) 65 0.141 1.00 598 8.00 FT-185205 6/3 259 (7 x 37) 87 0.141 1.080 742 8.64 FT-485257 4/3 259/28 114 0.141 1.225 997 9.80 FT-485259 2/3 259/26 152 0.141 1.34 1353 10.72 FT-485255 1/0-3 1050 x 30 205 0.156 1.70 2328 13.60 FT-485204 8/4 133 (7 x 19) 65 0.141 1.07 706 8.56 FT-185206 6/4 259 (7 x 37) 87 0.141 1.18 914 9.44 FT-485215 6/5 259 (7 x 37) 69 0.141 1.280 1077 10.24 FT-485606 6/6 259 (7 x 37) 69 0.141 1.39 1262 11.04 FT-485208 4/4 259 (7 x 37) 114 0.141 1.38 1229 11.12 FT-485210 2/4 259 (7 x 37) 152 0.141 1.46 1684 11.68 FT-41. NO-WICK REINFORCED SYNTHETIC FILLERS — Adds tensile strength. Improves flexibility. Won’t wick up liquids. Acts like a shock absorber to reduce damage from impact. (2 conductor only.)2. FLEXIBLE CONCENTRIC ROPE LAY BUNCH STRANDED COPPER — Provides longer life in reeling, flexing and twisting applications.3. LIVE-FLEX RIBBED EPR RATED 90ºC — Ribbed to prevent kinking and breakage due to twist-ing and flexing. Resists dry rot. High dielectric, tensile and mechanical properties.FEATURES & BENEFITS4. FIBER REINFORCING BRAID EMBEDDED IN JACKET — Provides added strength. Improves cable resistance to impact, abrasion, twisting and pulling.5. HEAVY-DUTY SECURITY YELLOW SUPER-TREX® TSE DOUBLE PASS JACKET — Provides superior first-line defense against industrial and environmental abuse. Resists tearing, abrasion, oil, impact, ozone and most chemicals. Flame and heat resistant. Extreme all-weather flexibility.14325Super-Trex® Type W Portable Power and Automation Cable is rated for Extra Hard Usage. This portable power cable has excellent resistance to abrasion, impact, tearing, and most industrial chemicals. Features an integral fill, dual layered fiber reinforced jacket and live-flex ribbed insulation for added strength. Security yellow TSE jacket allows for extreme all weather flexibility.• UL Listed • Type W – 2,000 V • Suitable for Class I, II, III, Division 1 & 2* • UV Resistant • Max Conductor Temperature 90°C • ICEA S-75-381 • Extra Hard Usage • Cold Temperature Rating -40ºCConductor Color Code# BASE COLOR2 Black, White3 Black, Red, Green4 Black, White, Red, Green 5Black, White, Red, Green, Orange6Black, White, Red, Green, Orange, BlueAPPLICATIONS• Arc Welders• Automated Equipment• Robotic Welding• Conveyors and Cranes• Generator Power• Lifting Magnets• Mining Machines• Mobile Equipment• Movie Studio Power• Pumps and Heaters• Railroad Stand-by Power• Retractable Reels• Saws and Drills• Shovels and Dredges• Temporary & Emergency Power• Transfer Cars and Loaders • Robot Power Supplies • Tray Cable Applications Abrasion | Chemicals | Flexing | ImpactWIRE & CABLE / POWER CABLES (600 VOLT T0 35 KV)Power Cables(600 Volt to 35 kV)
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.39Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable Cords Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesPower Cables(600 Volt to 35 kV)Power Cables(600 Volt to 35 kV)ORANGE Double-pass JacketInsulationAramid Strength MemberConductorReinforcementNOTE: (1) Based on an ambient temperature of 30°C and conductor temperature of 90°C per NEC, Table 400.5(A)(2). *When installed in accordance with NEC guidelines sections, 501.140, 502.140, 503.140.Super-Trex® 4 Conductor Aramid Reinforced Orange Portable Power Reeling Cable• UL Listed • Type W • MSHA Approved • FT-5 Flame Rating • Suitable for Class I, II, III, Division 1 & 2* • CSA • 2,000 V • Max Conductor Temperature 90°C • Extra Hard Usage Super-Trex® 4 Conductor Aramid Reinforced Orange Portable Power Reeling Cable is an excellent cable for high tension reeling applications. Designed with an aramid center strength member providing up to 4,000 pounds of break strength, these cables feature an integral filled, dual layered fiber reinforced jacket for added strength and resistance to twisting and pulling. The orange TSE jacket provides excellent protection against abrasion, impact and most industrial chemicals.1. JACKETED ARAMID ROPE BRAID CENTER FILLER — Provides up to 4,000 pounds of pull strength. Exceptional support in pulling, reeling or pendant applications. Dramatically improves overall tensile strength, reducing conductor fatigue and maximizing cable life.2. TINNED CONDUCTORS — Resists corrosion. Easier to solder.3. FLEXIBLE CONCENTRIC ROPE LAY BUNCH STRANDED COPPER — Has longer life in reeling, flexing and twisting applications.4. LIVE-FLEX RIBBED EPR CONDUCTOR INSULATION RATED 90°C — Ribbed to prevent kinking and breakage due to twisting and flexing. High dielectric, tensile and mechanical properties. Resists dry rot.5. POLYPROPYLENE CORD REINFORCING BRAID EMBEDDED IN JACKET — Provides added strength. Improves cable resistance to impact, abrasion, twisting and pulling.6. SPECIALLY COMPOUNDED ORANGE SUPER-TREX® TSE DOUBLE-PASS INTEGRAL FILL JACKET — Superior first-line defense against tearing, abrasion, impact, oil, ozone and most chemicals. Flame and heat-resistant. Excellent all-weather flexibility.FEATURES & BENEFITSAPPLICATIONS• Automation Equipment• Conveyors and Cranes• Mobile Equipment• Pendant Applications• Railroad Stand-by Power• Retractable Reels• Robotic Welding• Steel Transfer Cars and Loaders• Temporary and Emergency Power24531COLOR CODECOND COLOR4Black, White, Red, GreenORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO.CABLE SIZE AWG/CONDCONDUCTOR STRANDINGAMPACITY1JACKET THICKNESS (IN)NOMINAL O.D. (IN)WT. (LBS) PER 1000'85288 4/4 259 (7 x 37) 114 0.125 1.29 122985248 2/4 259 (7 x 37) 152 0.180 1.50 1684ADD KORD-GARDS® OR GRIP-SEALS® TO COMPLETE YOUR ORDER! See Pages 135-143.Abrasion | Chemicals | Flexing | Impact | TensionWIRE & CABLE / POWER CABLES (600 VOLT T0 35 KV)
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.40Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable CordsPower Cables(600 Volt to 35 kV)Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesSuper-Trex® TYPE TC POWER CABLENOTES: (2) Based on an ambient temperature of 30°C and conductor temperature of 90°C per NEC, Table 3.10.15(B)(16). *When installed in accordance with NEC guidelines sections, 501.140, 502.140, 503.140.Super-Trex® 4/0 Type TC Power CableAPPLICATIONS• Automation Equipment• Robot Power Supplies • Mobile Equipment• Tray Cable Applications• Temporary and Emergency Power• Pumps1. BUNCH STRANDED SOFT DRAWN COPPER — Longer flex life in flexing and twisting applications.2. CONDUCTORS ARE NUMBERED — Provides fast identificaton of conductors. Easy to read and simplifies installation.3. LIVE-FLEX FREP CONDUCTOR INSULATION — Flame retardant EP insulation designed for tray cable applications. High dielectric, tensile and mechanical properties.FEATURES & BENEFITS4. RAYON TIRE CORD REINFORCING BRAID EMBEDDED IN JACKET — Provides added strength. Improves cable resistance to impact, abrasion, twisting and pulling.5. BLACK HEAVY-DUTY SUPER-TREX® TSE DOUBLE PASS JACKET — Provides superior first line defense against industrial and environmen-tal abuse. Resists tearing, abrasion, oil, impact, ozone and most chemicals. Flame and heat resis-tant. Extreme all weather flexibility.24315Super-Trex® 4/0 Type TC Power Cables are designed with a double pass TSE fiber reinforced jacket which provides excellent resistance to impact, abrasion, oils and most industrial chemicals while providing added strength against twisting and pulling. Available with 2 or 3 conductors, and a 2 AWG or 1/0 AWG ground wire. This is a black jacketed product.• UL Listed • Type TC-ER – 600 V • Suitable for Class I, II, Division 2* • UV Resistant • CSA • FT-4 Flame Rating • Max Conductor Temperature 90°C • RoHS CompliantNOTE: (1) NEC, Table 310.15(B)(2)(A).COLOR CODE# BASE COLOR3 Black – 1, Black – 2, Green4Black – 1, Black – 2Black – 3, GreenAMPACITY CHANGES BASED ON LAYERSNO. OF LAYERSCORRECTION FACTORS1 0.852 0.653 0.454 0.35AMPACITY CHANGES BASED ON TEMPERATURE1AMBIENT TEMPERATURECORRECTION FACTOR MULTIPLY AMPACITY BY°C °F21 - 25 69 - 77 1.0426 - 30 78 - 86 1.0031 - 35 87 - 95 0.9636 - 40 96 - 104 0.9141 - 45 105 - 113 0.8746 - 50 114 - 122 0.8251 - 55 123 - 131 0.7656 - 60 132 - 140 0.7161 - 65 141 - 149 0.6566 - 70 150 - 158 0.58ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO.CABLE SIZE AWG/CONDCONDUCTOR STRANDINGAMPACITY2NOMINAL O.D. (IN)WT. (LBS) PER 1000'MIN. BEND RADIUS (IN) 85412 4/0 - 2 Conductor with a 1/0 Ground 2090 x 30 & 1064 x 30 260 1.790 2958 14.3285413 4/0 - 3 Conductor with a 1/0 Ground 2090 x 30 & 1064 x 30 260 2.160 4170 1728Recommended Minimum Bend Radius for Cable ApplicationsThe Minimum Bend Radius for Dynamic Applications is 8 times the O.D. of the cable. Minimum Bend Radius for Static Applications is 6 times the O.D. of the cable.Abrasion | Chemicals | Flexing | Impact | TensionWIRE & CABLE / POWER CABLES (600 VOLT T0 35 KV)Power Cables(600 Volt to 35 kV)
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.41Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable Cords Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesPower Cables(600 Volt to 35 kV)T r e x - O n i c s® REDUCED DIAMETER POWER CABLENOTE: (1) Based on an ambient temperature of 30°C and conductor temperature of 90°C per NEC, Table 3.10.15(B)(16).ADD KORD-GARDS® OR GRIP-SEALS® TO COMPLETE YOUR ORDER! See Pages 135-143.Trex-Onics® Reduced Diameter Power Cable• UL Recognized in the U.S. and Canada • FT-1 Flame Rating • Max Conductor Temp 90ºC • Continuous Flex Applications• cUL • RoHS Compliant • 600 V • Cold Temp Rating -20ºCTrex-Onics® Reduced Diameter Power Cable is designed for Continuous Flexing Applications and tested to over 4 million cycles without failure. Extra fine conductor stranding and unique tubed construction allow conductors to move freely and not bind. Security yellow TPE jacket is the first line of defense against tearing, abrasion, impact, oil, ozone and most chemicals.1. EXTRA FINE STRANDING — 34 AWG strand-ing for improved flexibility in robotic and Cable Carrier applications. Four times the stranding fo standard power cable designs.2. FLEXIBLE CONCENTRIC ROPE LAY BUNCH STRANDED COPPER — Provides longer life in reeling, flexing and twisting applications.3. HIGH FLEX NYLON WOVEN WRAP — Improves performance in continuous movement applications. Allows the conductors to move freely within the jacket, reducing conductor failure due to work hardening.4. SPECIALLY COMPOUNDED, SECURITY YELLOW, SUPER-TREX® TPE JACKET — Superior first line defense against tearing, abrasion, impact, oil, ozone and most chemicals.5. UNIQUE TUBED CONSTRUCTION — Designed to allow the conductors to move freely within the jacket without binding.FEATURES & BENEFITSAPPLICATIONS• Cable Carriers• Automated Equipment• Mobile Equipment• Robotics• Conveyors• Pumps and Heaters• Material Handling• Temporary Power• Electric Motors2431ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO.CABLE SIZE AWG/CONDSTRANDING AMPACITY1NOMINAL O.D. (IN)WT. (LBS) PER 1000'61843 4/3 1,050 x 34 95 0.945 67261823 2/3 1,666 x 34 130 1.16 0 1,007Tested to over 4,000,000 cycles with a bend radius of 10 x O.D.Abrasion | Chemicals | FlexingPower Cables(600 Volt to 35 kV)WIRE & CABLE / POWER CABLES (600 VOLT T0 35 KV)
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.42Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable CordsPower Cables(600 Volt to 35 kV)Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom Cables® Super-Trex® Type W - RHH/RHW-2 Single Conductor Power Cable• UL Listed • Type RHH/RHW-2 – 600 V • -40ºC Cold Bend Test • Extra Hard Usage • Suitable for Class I, II, III • RoHS Compliant • Type W – 2,000 V • Max Conductor Temperature 90°C • UV Resistant Division 1 & 2*Super-Trex® Type W RHH/RHW Single Conductor Power Cable features a high strand count and our live-flex insulation to provide superior flexibility and ease of installation. The security yellow TSE jacket provides excellent protection against abrasion, tearing, impact, oils and most industrial chemicals.1. TINNED COPPER CONDUCTOR BUNCHED IN A LEFT HAND LAY — Resists corrosion, easy to solder, improved flex life.2. #30 AWG STRANDED COPPER CONDUCTOR — Provides for easy installation and longer life in vibration and flexing applications.3. MYLAR SEPARATOR — Easier to strip. Saves time.4. LIVE-FLEX EPR CONDUCTOR INSULATION RATED 90°C — Prevents kinking and breakage due to twisting and flexing. Resists dry rot. High dielectric, tensile and mechanical properties.5. SPECIALLY COMPOUNDED, SECURITY YELLOW, SUPER-TREX® TSE JACKET — Superior first-line defense against tearing, abrasion, impact, oil, ozone and most chemicals. Flame and heat-resistant. Extreme all-weather flexibility.FEATURES & BENEFITSAPPLICATIONS• Automation Equipment• Cable Carrier• Crane Power• Electroplating Equipment• Induction Furnaces• Motor Power Leads• Metal Heat Treating Equipment• Permanent Power• Pumps• Wet and Dry Environments24531NOTES: (1) Based on an ambient temperature of 30°C per NEC, Table 400.5(A)(2) *When installed in accordance with NEC guidelines sections, 501.140, 502.140, 503.140.ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO.COND SIZE MCMCONDUCTOR STRANDINGINSULATION THICKNESS (IN)JACKET THICKNESS (IN)NOM. O.D. (IN)NOM. WT. (LBS) PER 1000'MIN. BEND RADIUS (IN)AMPACITY1FLAMERATING86324E 2 AWG 665 x 300.0600.095 0.647 3655.2 190 FT-186325E 2/0 1323 x 300.0800.095 0.861 6886.9 300FT-4 / IEEE 120286326E 4/0 2107 x 300.0800.095 0.988 10028 405FT-4 / IEEE 120286319E 250 kcmil 2499 x 300.0950.095 1.082 11628.7 455FT-4 / IEEE 120286321E 350 kcmil 3458 x 300.0950.095 1.217 15229.8 570FT-4 / IEEE 120286323E 500 kcmil 5054 x 300.0950.095 1.386 213111.1 700FT-4 / IEEE 1202Recommended Minimum Bend Radius for Cable Applications: The Minimum Bend Radius for Dynamic Applications is 8 times the O.D. of the cable. Minimum Bend Radius for Static Applications is 6 times the O.D. of the cable.Abrasion | Chemicals | Flexing | Impact | TensionWIRE & CABLE / POWER CABLES (600 VOLT T0 35 KV)Power Cables(600 Volt to 35 kV)
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.43Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable Cords Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesPower Cables(600 Volt to 35 kV)PART NO.SIZE AWG/KCMILMIN. WIRES PER CONDAMPACITY1(90°C)INSULATION THICKNESS (IN)JACKET THICKNESS (IN)NOMINAL O.D. (IN)WT. (LBS) PER 1000'MIN. BEND RADIUS (IN76014 14 19 35 0.045 0.015 0.214 311.876012 12 19 40 0.045 0.015 0.233 411.976001 10 37 55 0.045 0.015 0.257 582.176008 8 37 80 0.055 0.030 0.337 952.776006 6 61 105 0.055 0.030 0.365 1243.076004 4 133 140 0.055 0.030 0.460 2033.776002 2 259 190 0.055 0.030 0.534 2844.376010 1/0 266 260 0.065 0.045 0.668 489 5.476020 2/0 323 300 0.065 0.045 0.69 562 5.676030 3/0 418 350 0.065 0.045 0.77 757 6.276040 4/0 532 405 0.065 0.052 0.82 894 6.676262 262 646 467 0.075 0.052 0.96 1091 7.776313 313 777 522 0.075 0.052 1.01 1245 8.176373 373 925 591 0.075 0.052 1.07 1486 8.676444 444 1110 652 0.075 0.052 1.14 17499.276323 535 1332 728 0.090 0.052 1.28 209910.176646 646 1591 815 0.090 0.052 1.36 246410.976777 777 1924 904 0.090 0.052 1.44 289911.6Power Cables(600 Volt to 35 kV)Super-Trex® Single Conductor Power Cable• UL Listed • Type RHH/RHW-2 • VW-1 Flame Rating • FT-4 / IEEE 1202 Flame Rating • Max Conductor Temperature 90°C • 2,000 V• For CT Use* • RoHS Compliant • -40ºC Cold Bend Test • Sunlight Resistant • Meets Smoke Release Test – UL 1685TPC’s Single Conductor Power Cables are flexible single conductor power cables of Type RHH/RHW-2 and Type CT for tray cable use. Two layer design of insualtion and jacket provides excellent protection against abrasion, impact, oils and most industrial chemicals. Cable design meets low smoke requirements of UL 1685.1. CONDUCTORS — Flexible stranded, tinned, annealed coated copper.2. SEPARATOR — Suitable separator tape provides easy stripping of insulation.3. INSULATION — Ethylene propylene rubber (EPR).4. SUPER-TREX® TSE JACKET — Flame retardant, oil and sunlight resistant, meets low smoke requirements of UL 1685.5. FEATURES A TWO LAYER COMPOSITE — Flame retardant, oil and sunlight resistant TSE outer layer and an EPR inner layer.FEATURES & BENEFITSAPPLICATIONS• Locomotive and Car Equipment• Motor and Generator Leads• Battery Leads• Shipyards• Telecommunications Power• Heavy Earth Moving Equipment• Wind Turbines• Other Heavy-Duty Flexing Applications. • Robot Power Supplies• Tray Cable Applications• Automation Equipment2431NOTE: (1) Based on an ambient temperature of 30°C and conductor temperature of 90°C per NEC, Table 3.10.15(B)(17).*For CT Use on sizes 2/0 and largerORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)Recommended Minimum Bend Radius for Cable Applications: The Minimum Bend Radius for Dynamic Applications is 8 times the O.D. of the cable. Minimum Bend Radius for Static Applications is 6 times the O.D. of the cable.Abrasion | Chemicals | Flexing | ImpactWIRE & CABLE / POWER CABLES (600 VOLT T0 35 KV)
See Pages 167-168 For More InformationNot Your Standard Electrical Tape• Made of a specialty compounded silicone elastomer.• This tape is resistant to oil, water, ozone and many chemicals.• It has a high dielectric strength and is completely safe to use on all electrical connections.• It adheres to itself without stick residue, yet remains pliable in the application.• It remains effective in temperatures ranging from -60°F to +400°F.• Available in 40 or 50 mil thickness as well as a reinforced option.• Available in yellow or black.Economical and Easy to Use!Vulko-Wrap™ has no adhesives, only sticking to itself. Cut short, easy to wrap pieces and keep in mind that Vulko-Wrap™ may stretch 2 to 3 times its length during application.1. Cut off the desired length.2. Peel off and discard the transparent backing.3. Hold end of Vulko-Wrap™ over the termination while wrapping the other end around (gently stretching it) until it lays over itself.4. Repeat steps 1, 2 and 3 until termination is completely encapsulated.
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.45Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable Cords Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesPower Cables(600 Volt to 35 kV)Super-Trex® Type MV-105 CableSuper-Trex® Type MV-105 Medium Voltage cable is designed for medium voltage applications where tight spaces, a small bend radius, or a difficult installation is encountered. The use of a braid shield system significantly improves cable flexibility, allowing installers/end-users to easily bend and maneuver the cable into place by hand. The flexibility of this cable will simplify installation, reduce installation time and save cost.FEATURES & BENEFITSAPPLICATIONS• UL Listed, UL Std. 1072 • Type MV-105 • Maximum Conductor Temperature 105°C• 5kV to 15kV Voltage Range, 133% Insulation Level • -40°C Cold Bend Test• FT-4/IEEE 1202 Flame Rating • Oil Resistant I/II• Sunlight Resistant• Cable Tray Use (For CT USE), conductor sizes 1/0 AWG and larger • For use in direct burial applications when installed in accordance to NEC Article 300.501. CONDUCTOR — High-Flex, rope bunched compressed tin coated copper for extended life in harsh environments.2. CONDUCTOR SHIELD — Combination of semi-conducting tape and extruded semi-conductive TSE.3. INSULATION — 105°C EPR insulation provides protection from moisture and heat.4. INSULATION SHIELD — Combination of an extruded semi-conductive layer, semi-conductive tape and flexible composite braid shield of tinned copper/nylon.5. JACKET — A flame retardant, oil and sunlight resis-tant TSE jacket provides excellent protection in harsh industrial environments. Excellent all weather performance and flexibility.• For use in applications requiring a flexible Type MV rated medium voltage cable• For use in wet or dry locations in approved raceways, underground ducts and cable trays when installed in accordance with NEC Article 328• For use in direct burial applications if installed in accordance to NEC Article 300.50• Plant power/distribution, sub-stations, power conditioning equipment, for use in cable trays, and direct burial24531Abrasion | Extreme Temperatures | Flexing Power Cables(600 Volt to 35 kV)WIRE & CABLE / POWER CABLES (600 VOLT T0 35 KV)VOLTAGE/ JACKET COLORPART NO.CABLE SIZECONDUCTOR STRANDINGAMPACITY1INSULATION LEVEL NOMINAL O.D. (IN)WT. (LBS) PER 1000'5kVBLACK790101 1/0 AWG 266 290 133% 0.945 709790104 4/0 AWG 532 445 133% 1.115 1109790106 350 kcmil 888 615 133% 1.300 165315kVBLACK790211 1/0 AWG 266 290 133% 1.221 940790214 4/0 AWG 532 445 133% 1.385 1402790216 350 kcmil 888 610 133% 1.575 1998790217 500 kcmil 1221 765 133% 1.755 2622ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)NOTE: (1) Based on ambient temperature of 40°C, single-conductor isolated in air, conductor temperature of 105°C, per NEC, Table 310.60(C)(69).
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.46Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable CordsPower Cables(600 Volt to 35 kV)Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesSuper-Trex® Type SH Single Conductor Power Cable/AssembliesNOTES: (1) Allowable ampacity per conductor of insulated single conductor in air based on conductor temperature of 90°C and ambient air temperature of 40°C. NEC Table 311.60(C)(69). *Jacket color may vary. †These cables include rayon reinforcement.• ASTM B-33 • FT1 – FT5 • CSA available upon request for sizes 500 kcmil and smaller• ICEA S-75-381/NEMA WC-58 • Max Conductor Temp 90ºC 1. CONDUCTOR — High flex tin coated bunch stranded copper conductors, for long life in harsh environments.2. CONDUCTOR SHIELD — Combination of semi- conducting tape and extruded semi-conductive TSE.3. INSULATION — EPR insulation provides protection from moisture, heat and ozone.4. INSULATION SHIELD — Tin coated braid shield placed over semi-conductive tape.5. INNER JACKET — Heavy-duty TSE provides added strength.6. REINFORCEMENT † — Reinforcing wrap embedded between jacket layers improves cable resistance to pulling and twisting forces.7. OUTER JACKET — Extra heavy-duty TSE jacket provides excellent protection against industrial and environmental abuse. Resists tearing, abrasion, oil, impact, ozone and most chemicals.6241573FEATURES & BENEFITSORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)VOLTAGE/ JACKET COLOR*PART NO.CABLE SIZECONDUCTOR STRANDINGAMPACITY1INSULATION THICKNESS (IN)JACKET THICKNESS (IN)NOMINAL O.D. (IN)WT. (LBS) PER 1000'5kV BLACK70502 2 259 190 0.110 0.125 0.975 67470540 † 4/0 532 400 0.110 0.155 1.300 139370525 † 250 627 445 0.120 0.155 1.326 147770535 † 350 888 550 0.12 0 0.170 1.490 192670550 † 500 1221 695 0.120 0.19 0 1.700 26628kVBLACK70840 4/0 532 400 0.15 0 0.155 1.37 148315kV BLACK70102 2 259 195 0.210 0.15 5 1.203 88170110 1/0 266 260 0.210 0.155 1.325 114770140 † 4/0 532 400 0.210 0.170 1.497 159470125 † 250 608 445 0.210 0.170 1.550 176070135 † 350 888 550 0.210 0.19 0 1.765 236470150 † 500 1221 685 0.210 0.19 0 1.900 293770175 † 750 1850 885 0.210 0.205 2.083 383725kVBLACK70201 1 259 225 0.260 0.170 1.450 117070210 1/0 266 260 0.295 0.170 1.500 135070240 † 4/0 532 395 0.295 0.19 0 1.713 190970225 † 250 627 440 0.295 0.19 0 1.765 208570235 † 350 888 545 0.295 0.190 1.886 251770250 † 500 1221 680 0.295 0.205 2.048 316870275 †750 1850 870 0.295 0.205 2.253 425335kVBLACK703101 259 225 0.340 0.170 1.623 1465703161/0 266 260 0.340 0.170 1.725 163270340 †4/0 532 395 0.340 0.205 1.895 223570325 †250 608 440 0.340 0.205 1.960 242970335 †350 888 545 0.340 0.205 2.100 290170350 †500 1221 680 0.340 0.205 2.280 3396Abrasion | Chemicals | Flexing | Impact | TensionWIRE & CABLE / POWER CABLES (600 VOLT T0 35 KV)Power Cables(600 Volt to 35 kV)
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.47Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable Cords Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesPower Cables(600 Volt to 35 kV)Power Cables(600 Volt to 35 kV)Super-Trex® Type SH Single Conductor Power Cable/Assemblies (Continued)NOTE: Jacket color may vary Assembly with blow-out caused by overheating and short.Actual failure determined to have been caused by damage to insulation during installation of the termination kit.Thermal image of assembly in application and under load shows Hot-spot.5kVBLACK8kVBLACK15kVBLACK25kVBLACK35kVBLACKTPC’s Type SH Single Conductor Power Cable is a highly flexible single conductor shielded medium voltage cable designed to ICEA standards. An extra heavy-duty TSE jacket provides excellent protection against tearing, abrasion, oil, impact and most industrial chemicals. Available in voltages from 5kV to 35kV. Ideal for applications where flexibility and ease of use is required. TPC can also add a connector to this cable and deliver a complete assembly — ready to install. A full testing report is provided to certify the testing and ensure the highest quality workmanship and traceability of the “ready to install” assembly. We stock the product so you don’t have to! TPC Wire & Cable carries deep inventories of medium voltage power cables and allows you to buy just the amount you need for your specific application.Custom Cutting and Packaging Service. TPC will cut the cable to length for you and pack the product to your specific requirements. You will receive the product in the lengths you require ready to be installed.Buy it Connectorized:• Factory installed medium voltage terminations – standard or customized to meet your specific requirements.• Factory installed load break elbows.• Cut, packaged and shipped ready for installation.Available 2 AWG to 750 MCMAVOID UNTESTED CABLE ASSEMBLIESMEDIUM VOLTAGE CABLE ASSEMBLY TESTINGTPC Wire & Cable Corp. tests all Medium and High Voltage assemblies prior to leaving our facility. All assemblies are tested in accordance with the ANSI/NEMA WC 58-2008, 6.17 electrical test requirements. A full testing report is provided to certify the testing and to ensure the highest quality workmanship and traceability of the ready to install assembly.Damaging an assembly is easy to do but hard to detect until it is too late. TPC provides 100% AC or DC Hi-pot testing on all assemblies before they leave our facility – giving you 100% peace of mind.APPLICATIONS• Mobile substation power cable • Portable transformers• Temporary/emergency medium voltage powerWIRE & CABLE / POWER CABLES (600 VOLT T0 35 KV)
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.48Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable CordsPower Cables(600 Volt to 35 kV)Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesNOTES: (1) Based on a conductor temperature of 90°C, ambient temperature of 40°C, 15,000 volts, single conductor in free air per NEC Table 310.60(C)(69).Super-Trex® Unshielded Jumper Cable, 15 kVSuper-Trex® Unshielded Jumper Cable is a highly flexible single conductor unshielded medium voltage jumper cable designed for temporary use. Ideal for applications where an unshielded flexible medium voltage cable is required. Jumper cables are intended for temporary use only.• Max Conductor Temperature 90°C • 15,000 Volts1. EXTRA FLEXIBLE TINNED COPPER CONDUCTORS — Extends the flex life of this cable in abusive applications. Tinned copper resists corrosion.2. SEMI-CONDUCTIVE TAPE — Placed directly over the tinned copper conductor the semi-conductive tape prevents the insulation compound from bonding to the conductor. This makes the product easier to strip and terminate.3. EPR INSULATION — Heat resistant, 90°C EPR insulation provides excellent dielectric properties and resists moisture and ozone.4. TSE JACKET — Rated to 90°C and provides excellent protection from abrasion, tearing, impact and most chemicals.3412FEATURES & BENEFITSORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO.CONDUCTOR SIZECONDUCTOR STRANDINGAMPACITY1INSULATION THICKNESS (IN)JACKET THICKNESS (IN)NOMINAL O.D. (IN)WT. (LBS) PER 1000'78006 6 133 110 0.210 0.065 0.820 36078004 4 259 150 0.210 0.065 0.880 44978002 2 259 195 0.210 0.065 0.940 56378010 1/0 266 260 0.210 0.065 1.05 74278020 2/0 323 300 0.210 0.065 1.08 86978040 4/0 532 400 0.210 0.065 1.22 118178350 350 888 550 0.210 0.065 1.34 169278500 500 1221 685 0.210 0.065 1.46 2192Abrasion | Chemicals | Flexing | ImpactNOTE: Jumper cables are for use on equipment and in applications where an unshielded, flexible, medium voltage cable is required. Caution should be taken to limit access to these areas and cables to authorized trained personnel. Because these cables are not shielded, keep them positioned away from contact with grounds, transformer cases, etc. to avoid possible high electrical stress areas and capacitive leakage. Jumper cables are intended for temporary use; do not use them in applications that require a shielded medium voltage cable. Power Cables(600 Volt to 35 kV)WIRE & CABLE / POWER CABLES (600 VOLT T0 35 KV)
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.49Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable Cords Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesPower Cables(600 Volt to 35 kV)1. EXTRA-FLEX #34 AWG BUNCH STRANDED ROPE LAY COPPER — 2-1/2 times more stranding than conventional welding cables. Reduces copper conductor fatigue and breakage. Easier to work with. High impact resistance.2. 100% FABRIC SERVE — Improves tear resistance and reduces jacket shrink-back.3. FOOTAGE INDICATORS MARKED ON THE JACKET — Easy, precise measuring reduces waste and improves productivity.4. SPECIALLY COMPOUNDED, SECURITY YELLOW, SUPER-TREX® TSE JACKET RATED 600 VOLT — Superior first-line defense against all types of industrial and environmental abuse. Flame and heat resistant. Extreme all-weather flexibility.5. JACKET IS 25% THICKER THAN ORDINARY CABLE — Withstands tearing, abrasion, impact and chunking.Welding CablesREQUIRED AMPSTOTAL CIRCUIT LENGTH100' 150' 200' 250' 300' 350' 400' 500' 600'100 4 4 2 1 1/0 1/0 2/0 3/0 4/0150 4 2 1 1/0 2/0 3/0 3/0200 2 1 1/0 2/0 3/0 4/0 4/0250 1 1/0 2/0 3/0 4/0300 1/0 2/0 3/0 4/0350 1/0 3/0 4/0400 2/0 3/0450 2/0 4/0500 3/0 4/0550 3/0 4/0WIRE & CABLE / WELDING CABLESNOTE: (1) Based on an ambient temperature of 30°C and conductor temperature of 90°C per NEC, Table 3.10.15(B)(17). *MSHA Approved NOTE: (1) For welding applications only. Do not use this table for 600 volt applications. The total circuit length includes both the welding and ground cable (based on 4 volt drop) 60% duty cycle. Current carrying values are based on copper temp. of 60ºC and ambient temp. of 40ºC.Super-Trex® 600 Volt Welding Cable• UL Listed • RoHS Compliant • Type SC • Max Conductor Temperature 90°C • UV Resistant • CSA • FT-1 Flame Rating • 600 V • MSHA Approved* (2 AWG and Larger)FEATURES & BENEFITS24513ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)SUGGESTED CABLE SIZE BASED ON AMPACITY AND CABLE LENGTH (Total circuit length includes the welding (electrode) & ground lead)PART NO.CABLE SIZE AWGCONDUCTOR STRANDINGJACKET THICKNESS (IN)NOMINAL O.D. (IN)WT. (LBS) PER 1000'MIN. BEND RADIUS (IN)AMPACITY: 600V IN-LINE APPLICATIONS186310 6 660 x 34 0.080 0.370 132 3.0 10586311 4 1045 x 34 0.093 0.450 202 3.6 14086312* 2 1634 x 34 0.10 3 0.540 305 4.4 19086314* 1/0 2597 x 34 0.115 0.660 416 5.3 26086315* 2/0 3300 x 34 0.115 0.700 558 5.6 30086316* 3/0 4214 x 34 0.140 0.797 7216.4 35086317* 4/0 5225 x 34 0.15 8 0.900 906 7. 2 405Super-Trex® 600 Volt Welding Cable is designed for rugged use featuring our Extra-Flex rope lay copper conductor, 100% fabric serve and a jack-et with a 25% thicker wall compared to ordinary cable. The result is a flexible weld and power cable that withstands tearing, abrasion, impact and chunking, extending the life of the cable in harsh applications. This cable is ideal for use in welding or power applications.APPLICATIONS• Battery Charger Lead Wires • Bus Welding Boxes or Transformers • Electrode Holder and Ground• Power Supply Applications • Portable Lighting Connections to Arc WeldersRecommended Minimum Bend Radius for Cable Applications: The Minimum Bend Radius for Dynamic Applications is 8 times the O.D. of the cable. Minimum Bend Radius for Static Applications is 6 times the O.D. of the cable.FLEX TESTED Tested to over 2,500,000 cycles in cable carrier without failure!Abrasion | Chemicals | Extreme Temperatures | Flexing | Impact | Tension
It’s Time to Increase Your BandwidthFor the past several years, CAT5e has been the Ethernet cable of choice. Operations have specified CAT5e for reliable network and industrial automation performance. After decades of using CAT5e, why would you change specifications? Ethernet cable standards have evolved and with advancing technology, the need for more bandwidth, faster speeds, and the ability to be compatible with CAT5e, improved Ethernet cables have been created. New options include CAT6, CAT6A, CAT7 or CAT7A Ethernet cables.CAT6 Ethernet CableFeaturing stranded bare copper conductors, designed to improve flexibility and offer a longer flex-life and built with cellular polyolefin insulation that provides excellent dielectric and insulation properties.CAT7 Ethernet CableOffering similar capabilities to the CAT6 Ethernet cables in addition to an ultra-shield configuration and aluminum/polyester foil shield construction, backward compatibility, and a combination of cellular insulation and shielded pairs.ETHERNET CABLES:FROM CAT5e TO CAT7ADon’t forget! All TPC Ethernet cables are available with custom connectors to your ethernet needs! Visit pages 74-77 for more information!
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.51Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable Cords Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesPower Cables(600 Volt to 35 kV)WIRE & CABLE / VFD/SERVO MOTOR CABLESAbrasion | Chemicals | Extreme Temperatures | Flexing | Impact Super-Trex® VFD Shielded Power Cable• UL Listed • cUL • Type TC-ER • FT-4 Flame Rating • 600V TC-ER/1000V Type R90 • Max Conductor Temperature 90°CDesigned specifically for variable frequency drives, Super-Trex® VFD cable features a heavy-duty jacket that provides excellent protection against abrasion, impact, oil, chemicals, heat and flame. Designed to withstand the harsh electrical environment of typical VFD systems, the cable is constructed with both a foil and braid shield and will withstand corona voltages up to 2,000 volts. Symmetrical ground wires are used to reduce the effect of common-mode-voltage noise. Ideal for harsh environment VFD applications where a longer lasting cable is desired.1. FINELY STRANDED TINNED COPPER CONDUCTORS — Improves flexibility and extends conductor life in dynamic applications.2. TSE INSULATION — Corona resistant insulation designed for VFD applications.3. THREE INSULATED GROUNDS — Reduces overall cable O.D.4. ULTRA-SHIELD CONSTRUCTION — Combination tinned copper braid and foil shield for maximum RF and EM protection.5. SPECIALLY COMPOUNDED SUPER-TREX® TSE JACKET — Superior protection against oil, ozone, sunlight, UV, chemicals, heat and flame. Excellent all weather flexibility.FEATURES & BENEFITSAPPLICATIONSCOLOR CODE• Variable Frequency Drive Systems• Shielded Power Cable• Black with alpha-numeric identification25413NOTE: (1) Ground sized in accordance with NEC Table 250.122 + UL1277 whichever is larger. NOTE: (2) Ampacity in Free Air based on 90ºC conductor temperature, 30ºC ambient temperature, per NEC Table B310.15(B)(2)(3) Ampacity in Cable Tray based on 90ºC conductor temperature, 30ºC ambient temperature, per NEC Table 310.15(B)(16) Ampacity in Conduit based on 90ºC conductor temperature, 30ºC ambient temperature, per NEC Table B310.15(B)(2)(1)ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO.POWER COND SIZE AWG/CONDPOWER COND STRANDINGGROUND SIZE COND/AWG1AMPACITIES2NOMINAL O.D. (IN)WT. (LBS) PER 1000'IN FREE AIRIN CABLE TRAYIN CONDUIT89103 #4 - 3 Cond 259 x 0.0127 3 x 12 AWG 114 95 89 1.19 110189104 #2 - 3 Cond 259 x 0.0160 3 x 10 AWG 152 130 119 1.34 151289106 1/0 - 3 Cond 266 x 0.0199 3 x 10 AWG 205 170 163 1.61 217489107 2/0 - 3 Cond 342 x 0.0199 3 x 10 AWG 237 195 186 1.70 251089109 4/0 - 3 Cond 532 x 0.0199 3 x 8 AWG 316 260 253 1.99 372789110262 kcmil - 3 Cond646 x 0.0199 3 x 6 AWG 362 297 285 2.21 458189111 373 kcmil - 3 Cond 925 x 0.0199 3 x 6 AWG 449 363 357 2.45 596889112 444 kcmil - 3 Cond 1110 x 0.0199 3 x 6 AWG 497 402 395 2.60 692289113 535 kcmil - 3 Cond 1332 x 0.0199 3 x 6 AWG 555 445 441 2.85 8246ADD KORD-GARDS® OR GRIP-SEALS® TO COMPLETE YOUR ORDER! See Pages 145-153.VFD/Servo Motor Cables
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.52Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable CordsPower Cables(600 Volt to 35 kV)Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesWIRE & CABLE / VFD/SERVO MOTOR CABLESNOTE: (1) Ambient temperature of 30°C, conductor temperature of 90°C, not more than three current-carrying conductors. Based on NEC, Table 310.15(B)(16). Trex-Onics® Low Capacitance VFD Shielded Power Cable• UL Listed • CSA • Type TC-ER – 600 V • Max Conductor Temp 90ºC • Suitable for Class I, II, Div. 2 • FT-4 Flame Rating • CE • CSA – 1,000 V • RoHS Compliant • Corona Resistant to 2,000 V • Oil Resistant • Sunlight Resistant1. FINELY STRANDED TINNED COPPER CONDUCTORS — Improves flexibility and extends conductor life in dynamic applications. Conductors are alpha-numerically marked for ease of identification.2. XLPE INSULATION SYSTEM — High dielec-tric, tensile and mechanical properties. 3. FLAT BRAID DRAIN WIRE4. HEAVY-DUTY 95% COVERAGE OF TINNED COPPER BRAID — Provides a shield against EM and RF noise and interference, and a low impedance path to ground. Protects equipment and motor damage from electrical noise and “stray voltage”. Designed for superior performance in moving applications.5. SPECIALLY COMPOUNDED SECURITY YELLOW TREX-ONICS® TPE JACKET — Superior first line defense against oil, ozone, UV exposure, as well as most chemicals. Flame and heat resistant. 6. FILLERS — Low friction, non-wicking fillers provide increased flexibility in dynamic applications.FEATURES & BENEFITS24513ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO.CABLE SIZE AWGSTRANDING AMPACITY1NOMINAL O.D. (IN)WT. (LBS) PER 1000'DRAIN WIRE AWG60040LC 16/4 65 x 34 18 0.563 145 1860041LC 14/4 105 x 34 25 0.588 158 1660042LC 12/4 165 x 34 30 0.656 247 1460043LC 10/4 105 x 30 40 0.710 308 1460044LC 8/4 168 x 30 55 0.926 528 1460045LC 6/4 266 x 30 75 1.02 753 1460046LC 4/4 413 x 30 95 1.20 1083 14Trex-Onics® Low Capacitance VFD Shielded Power Cable is designed for superior performance. A heavy-duty tinned copper braid protects equipment and motor from damage caused by electrical noise and ‘stray voltage’ and provides a shield against EM and RF noise and interference, and a low impedance path to ground. The finely stranded tinned copper conductors extend conductor life in dynamic applications and are alpha-numerically marked for ease of identification. The oil resistant insulation system offers high dielectric, tensile and mechanical properties. COLOR CODECOND COLOR1, 2 & 3 Black4 Green/YellowAPPLICATIONSAC Variable Frequency Drives are more prevalent today as the advantages of this technology have become better understood. The most common method of controlling VFD motors is the use of Pulse Width Modulation (PWM), a method where the frequency or pulse width of the drive signal is controlled to vary the motor speed. The issues associated with VFD systems are high switching speeds (10 KHz and higher) which generate elec-trical noise, corona discharge and “stray voltages”. The generation of electrical noise, corona and “stray volt-ages” are potentially damaging to the motor and equipment if a non VFD or “drive rated” cable is installed. For this reason, TPC has designed a high performance VFD cable for dynamic industrial applications that reduces the effects of electrical noise and corona discharge, while providing a low impedance path to ground to eliminate the potential damage caused by “stray voltages”.Tested to over 4,000,000 cycles in cable carrier without failure!Abrasion | Chemicals | FlexingVFD/Servo Motor Cables
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.53Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable Cords Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesPower Cables(600 Volt to 35 kV)VFD/Servo Motor CablesWIRE & CABLE / VFD/SERVO MOTOR CABLESNOTE: (1) Ambient temperature of 30°C, conductor temperature of 90°C, not more than three current-carrying conductors. Based on NEC, Table 310.15(B)(16).Pairs Identified Alpha Numerically BLACK with WHITE printPAIR #1 = 5+6 and PAIR #2 = 7+8Trex-Onics® Low Capacitance VFD Shielded Power Cable with Brake & Signal Pairs• UL Listed • CSA • Type TC-ER – 600 V • Max Conductor Temp 90ºC • Suitable for Class I, II, Div. 2 • Sunlight Resistant • CE • CSA – 1,000 V • RoHS Compliant • Corona Resistant to 2,000 V • FT-4 Flame Rating • Cold Temp Rating -40ºC• Oil ResistantORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)SINGLE PAIRPART NO.POWER CONDUCTOR BRAKE & SIGNAL PAIRSJACKET THICKNESS (IN)NOMINAL O.D. (IN)WT. (LBS) PER 1000'AWG/ CONDSTRANDING AMPACITY1OVERALL DRAINAWG/NO. PAIRSSTRANDINGDRAIN WIRES60021LC14/4 105 x 34 25 16 16/1 65 x 34 18 0.070 0.685 21560023LC12/4 165 x 34 30 14 16/1 65 x 34 18 0.070 0.708 31060025LC10/4 105 x 30 40 14 16/1 65 x 34 18 0.070 0.800 42060026LC8/4 168 x 30 55 14 16/1 65 x 34 18 0.090 1.00 61760027LC6/4 266 x 30 75 14 16/1 65 x 34 18 0.090 1.06 825TWO PAIRPART NO.POWER CONDUCTOR BRAKE & SIGNAL PAIRSJACKET THICKNESS (IN)NOMINAL O.D. (IN)WT. (LBS) PER 1000'AWG/ CONDSTRANDING AMPACITY1OVERALL DRAINAWG/NO. PAIRSSTRANDINGDRAIN WIRES60028LC 14/4 105 x 34 25 16 16/2 65 x 34 18 0.070 0.776 28060029LC 12/4 165 x 34 30 14 16/2 65 x 34 18 0.070 0.832 37060030LC 10/4 105 x 30 40 14 16/2 65 x 34 18 0.070 0.919 50560031LC 8/4 168 x 30 55 14 16/2 65 x 34 18 0.090 1.07 80060032LC 6/4 266 x 30 75 14 16/2 65 x 34 18 0.090 1.12 1175Trex-Onics® Low Capacitance VFD Shielded Power Cable (with Brake and Signal Pairs) is designed for superior performance. A heavy-duty tinned cop-per braid protects equipment and motor from damage caused by electrical noise and ‘stray voltage’ and provides a shield against EM and RF noise and interference, and a low impedance path to ground. The finely stranded tinned copper conductors extend conductor life in dynamic applications and are alpha-numerically marked for ease of identification. The oil resistant insulation system offers high dielectric, tensile and mechanical properties. COLOR CODECOND COLOR1, 2 & 3 Black4 Green/Yellow 1. FINELY STRANDED TINNED COPPER CONDUCTORS — Improves flexibility and extends conductor life in dynamic applications. Conductors are alpha-numerically marked for ease of identification.2. BRAKE AND SIGNAL PAIRS — Aluminum/Mylar foil shielded pairs provide 100% shielding. 3. XLPE INSULATION SYSTEM — High dielec-tric, tensile and mechanical properties. 4. FLAT BRAID DRAIN WIRE5. HEAVY-DUTY 95% COVERAGE OF TINNED COPPER BRAID — Provides a shield against EM and RF noise and interference, and a low impedance path to ground. Protects equipment and motor damage from electrical noise and “stray voltage”. Designed for superior performance in moving applications.6. SPECIALLY COMPOUNDED SECURITY YELLOW TREX-ONICS® TPE JACKET — Superior first line defense against oil, ozone, UV exposure, as well as most chemicals. Flame and heat resistant.7. FILLERS — Low friction, non-wicking fillers provide increased flexibility in dynamic applications.FEATURES & BENEFITS356214Tested to over 4,000,000 cycles in cable carrier without failure!Abrasion | Chemicals | Flexing
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.54Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable CordsPower Cables(600 Volt to 35 kV)Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesWIRE & CABLE / VFD/SERVO MOTOR CABLESTrex-Onics® Hybrid Cable & Hummel’s Hybrid M23• 600 V • Max Conductor Temp 70ºC • Cold Temp Rating -40ºC • ANSI TIA/EIA 568-B • IEC 60332-1 • Frequency Range up to 1000 MHz • IEC 61156-6 • RoHS Compliant 2002/95/EC • ISO/IEC 11801The next generation of servo motor cables is a single-cable solution combining traditional power conductors and brake pair with the data element of dedicated encoder cables. The convergence of multiple roles into a single-cable solution greatly simplifies inventory management, installation and maintenance. TPC’s Trex-Onics® Hybrid Motor Cable is built to withstand the harsh industrial environments in which many motors operate. Their abrasion resistance and long flex-life capabilities are key physical characteristics protecting the innovative electrical properties of this exciting, hybrid, single-cable solution.• Servo Motors • Robotics • Variable Frequency Drive MotorsAbrasion | Chemicals | Flexing1. FINELY-STRANDED COPPER CONDUCTORS — Improves flexibility and extends conductor life in dynamic applications, color coded for ease of identification2. FLAT BRAID DRAIN WIRE 3. FILLERS — Low friction, non-wicking fillers increase flexibility in dynamic applications 4. SPECIALLY COMPOUNDED TREX-ONICS® TPE JACKET — Superior first line defense against oil, ozone, UV exposure and most chemicals, flame and heat resistant, all-weather flexibility5. OIL-RESISTANT SOLID INSULATION SYSTEM — High dielectric, tensile, and mechanical properties, designed to provide a long flex-life and low capacitance for optimal drive performance6. HEAVY-DUTY 90% COVERAGE OF TINNED COPPER BRAID — Provides a shield against EM and RF noise and interference, low impedance path to ground, protects equipment and motor damage from electrical noise and "stray voltage", designed for superior performance in moving applications7. BRAKE PAIR — Braid shielded for maximum flex-life and signal integrity 8. BACKWARD COMPATIBILITY — Fully interchangeable with CAT6A and CAT5E shielded cablesFEATURES & BENEFITSAPPLICATIONSORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO.POWER CONDUCTORSSTRANDING AMPACITY SIGNAL PAIR ETHERNETNOMINAL O.D.WT. (LBS) PER 1000'62268 16AWG/4C 65 x 34 10 18AWG/pr. CAT7a 0.614" 23162262 12AWG/4C 165 x 34 20 18AWG/pr. CAT7a 0.684" 360VFD/Servo Motor Cables
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.55Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable Cords Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesPower Cables(600 Volt to 35 kV)VFD/Servo Motor CablesWIRE & CABLE / VFD/SERVO MOTOR CABLESAbrasion | Chemicals | FlexingTrex-Onics® Servo Motor CableAPPLICATIONS• Used with Rockwell / Allen-Bradley, Bosch Rexroth, Indramat, Kollmorgen, Siemens, Lenze and Mitsubishi Drive SystemsTrex-Onics® Servo Motor Cables are designed for superior performance. A heavy-duty tinned copper braid protects equipment and motor from damage caused by electrical noise and provides a shield against EM and RF noise and interference and a low impedance path to ground. The finely stranded tinned copper conductors extend conductor life in dynamic applications and are color coded for easy identification. The oil resistant, specially compounded Trex-Onics® TPE insulation system and jacket offers high dielectric, tensile and mechanical properties.1. FINELY STRANDED TINNED COPPER CONDUCTORS — Improves flexibility and extends conductor life in dynamic applications. Conductors are color coded for easy identification.2. BRAKE/SIGNAL PAIR — Aluminum/Mylar foil provides 100% shielding to pairs.3. OIL RESISTANT SPECIALLY COMPOUNDED INSULATION — High dielectric, tensile, mechanical properties and offers a low capacitance.4. FLAT BRAID DRAIN WIRE — Easy termination to ground.5. HEAVY-DUTY 85% COVERAGE OF TINNED COPPER BRAID — Provides a shield against EM and RF noise and interference, and a low impedance path to ground. Protects equipment and motor damage from electrical noise. Designed for superior performance in moving applications.6. SPECIALLY COMPOUNDED TREX-ONICS TPE JACKET — Superior first line defense against oil, ozone, UV exposure, many chemicals, flame resistant and all-weather flexibility. Color-RAL 2003 (Orange).FEATURES & BENEFITSORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)• UL Recognized in the U.S. & Canada • 600 V • FT-1 Flame Rating • AWM • Max Conductor Temp 80ºC • Cold Temp Rating -40ºC123546PART NO.POWER AWG/CONDSTRANDINGSUGGESTED AMPACITY (1)BRAKE/SIGNAL PAIRS AWG NO. PRSTRANDING NOM. ODLBS. WT per 1000'6002181 18/4 19 x 30 11 20/1 19 x 32 0.365 926002182 18/4 19 x 30 11 20/2 19 x 32 0.415 1126002161 16/4 26 x 30 13 20/1 19 x 32 0.390 1056002162 16/4 26 x 30 13 20/2 19 x 32 0.440 127COLOR CODECOND. COLOR COND. COLOR1 Black 4 Green-Yellow2 White Pair-1 Orange/Blue3 Red Pair-2 White-Black/Red-BlackNOTE: (1) Based on three current-carrying conductors in conduit, 80°C conductor temperature, 40°C ambient temperature per IEEE Std 835.
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.56Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable CordsPower Cables(600 Volt to 35 kV)Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesPART NO.CABLE SIZE AWG/CONDSTRANDING NO. x AWGAMPACITY1NOMINAL O.D. (IN)WT. (LBS) PER 1000'621012 10/12 105 x 30 20 0.990 689621024 10/24 105 x 30 18 1.355 1350621206 12/6 65 x 30 24 0.655 276621208 12/8 65 x 30 21 0.743 363621212 12/12 65 x 30 15 0.818 459621214 12/14 65 x 30 15 0.855 521621220 12/20 65 x 30 15 1.039 768621224 12/24 65 x 30 13 1.158 930621237 12/37 65 x 30 12 1.367 1358621250 12/50 65 x 30 10 1.523 1731621408 14/8 41 x 30 17 0.678 270621410 14/10 41 x 30 12 0.766 346WIRE & CABLE / REELING CABLESTrex-Onics® Reduced Diameter Extra Heavy-Duty Reeling CableAPPLICATIONS• Automatic Welders• Broach Machines• Cable Carrier Systems• Control Circuits• Cranes• Bolster Cable• Festoon Systems• Machine Tools• Positioning Equipment• Sensing Equipment• Remote Control of Electrical Equipment• Transfer VehiclesNOTE: (1) Ampacity based on an ambient temp of 30ºC and conductor temp of 90ºC, per NEC Table 310.15(B)(16)• UL Listed • 600 V • VW-1 Flame Rating • Max Conductor Temp 90°C • Cold Temp Rating -40ºC• Type TC-ER • FT-1 Flame Rating • AWM • Suitable for Class I, II, Division 2 Trex-Onics® Reduced Diameter Extra Heavy-Duty (EHD) Reeling Cable is a specially designed 600V reeling cable with aramid reinforced dual pass jacket. The aramid braid is rated at 1,800 lbs tensile strength for heavy-duty applications. This cable also has TPE conductor insulation for very low coefficient of friction and superior dielectrics. Ideal for reeling and cable carriers.1. BUNCH STRANDED TINNED SOFT DRAWN COPPER CONDUCTORS — Longer flex life in flexing and twisting applications, resist corrosion, easier to solder.2. TPE CONDUCTOR INSULATION — Superior dielectrics and very low coefficient of friction improves overall performance in dynamic reeling applications for longer life.3. HIGH FLEX TAPE SEPARATOR — Non woven tape applied over the conductor layers improves the lubricity between the conductors, improving overall flexibility and performance in flexing applications.4. REINFORCING ARAMID BRAID EMBEDDED IN JACKET — Reinforced with an aramid fiber braid for an additional 1,800 lbs of tensile strength for tensile reeling applications.5. HEAVY-DUTY TPE JACKET — Superior first line defense against tearing, abrasion, oil, ozone, UV exposure, as well as most chemicals. Flame and heat resistant. All weather flexibility.6. CONDUCTORS — One green or green/yellow color-coded conductor. All others are black with white alpha numeric stovepipe printing identifying the con-ductor (e.g. 1-ONE, 2-TWO, 3-THREE, etc.)FEATURES & BENEFITS52134ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO.CABLE SIZE AWG/CONDSTRANDING NO. x AWGAMPACITY1NOMINAL O.D. (IN)WT. (LBS) PER 1000'621412 14/12 41 x 30 12 0.744 333621416 14/16 41 x 30 12 0.812 420621424 14/24 41 x 30 11 1.048 675621437 14/37 41 x 30 9 1.235 959621606 16/6 65 x 34 14 0.496 140621608 16/8 65 x 34 13 0.564 185621612 16/12 65 x 34 9 0.681 256621616 16/16 65 x 34 9 0.741 319621620 16/20 65 x 34 9 0.808 389621624 16/24 65 x 34 8 0.899 467621637 16/37 65 x 34 7 1.092 724Abrasion | Chemicals | Extreme Temperatures | Flexing | TensionReeling CablesFLEX TESTED Tested to over 6,000,000 cycles in cable carrier without failure!
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.57Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable Cords Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesPower Cables(600 Volt to 35 kV)WIRE & CABLE / REELING CABLESP&R CABLENOTES: (1) Based on an ambient temperature of 30°C and conductor temperature of 90°C per NEC, Table 3.10.15(B)(16). *When installed in accordance with NEC guidelines sections, 501.140, 502.140, 503.140.Super-Trex® Multi-Conductor P&R Cable• UL Listed • RoHS Compliant • FT-1 Flame Rating • Max Conductor Temperature 90°C Dry • Max Conductor Temperature 75°C Wet • CSA • UV Resistant • Type TC – 600 V • MSHA Approved • Suitable for Class I, II, Division 2*1. BUNCH STRANDED TINNED SOFT DRAWN COPPER — Longer flex life in reeling, flexing and twisting applications. Easier to solder.2. LIVE-FLEX XLPE CONDUCTOR INSULATION — Increases flexibility and has high dielectric, tensile and mechanical properties.3. CONDUCTORS – LOWER COEFFICIENT OF FRICTION — Longer life in reeling and flexing applications. Fewer spares needed.4. NO-WICK RAYON-REINFORCED SYNTHETIC FILLER — Adds tensile strength, improves flexibility and won’t wick up liquids. Acts like a shock absorber to reduce damage from impact.5. NYLON ARMORED INNER CONDUCTORS ARE CODED WITH ALPHA NUMERIC IDENTIFICATION — Provides fast identification of conductors. Easy to read and simplifies installation.6. POLYESTER TAPE AROUND INNER COMPONENTS — Provides easy movement of the conductor bundle for longer flex life.7. NYLON REINFORCING BRAID EMBEDDED BETWEEN TWO-LAYER JACKET — Provides added strength. Improves cable resistance to impact, abrasion, twisting and pulling.8. SPECIALLY COMPOUNDED, SECURITY YELLOW, SUPER-TREX® TSE JACKET — A two layer reinforced jacket provides superior first-line defense against industrial and environmental abuse. Resists tearing, abrasion, impact, oil, ozone and most chemicals. Flame and heat resistant. Extreme all-weather flexibility.FEATURES & BENEFITS23561478ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO.CABLE SIZE AWG/CONDCONDUCTOR STRANDINGAMPACITY1JACKET THICKNESS (IN)NOMINAL O.D. (IN)WT. (LBS) PER 1000'MIN. BEND RADIUS (IN) 88820 16/6 65/34 14 0.115 0.540 210 4.3288822 16/8 65/34 12 0.115 0.605 247 4.8488823 16/10 65/34 9 0.115 0.680 287 5.4488824 16/12 65/34 9 0.135 0.695 326 5.5688825 16/16 65/34 9 0.135 0.745 372 5.9688826 16/20 65/34 9 0.135 0.805 450 6.4488827 16/24 65/34 8 0.135 0.885 497 7.0888828 16/33 65/34 7 0.155 0.980 708 7.8488829 16/36 65/34 7 0.155 1.01 722 8.0888830 16/41 65/34 6 0.155 1.07 833 8.5688811 14/7 41/30 17 0.115 0.625 276 5.0088812 14/8 41/30 17 0.115 0.660 305 5.2888813 14/10 41/30 12 0.115 0.745 365 5.9688814 14/12 41/30 12 0.135 0.760 411 6.0888815 14/16 41/30 12 0.135 0.820 499 6.5688816 14/20 41/30 12 0.135 0.890 586 7.1288817 14/24 41/30 11 0.135 0.965 680 7.7288800 12/6 65/30 24 0.115 0.640 334 5.1288802 12/8 65/30 21 0.115 0.720 402 5.7688804 12/12 65/30 15 0.135 0.830 549 6.6488806 12/20 65/30 15 0.135 0.975 822 7.8088808 12/30 65/30 13 0.155 1.155 1157 9.2488832 10/6 105/30 32 0.115 0.760 439 6.0888834 10/8 105/30 28 0.115 0.860 554 6.8888836 10/12 105/30 20 0.135 0.990 768 7.92COLOR CODED CONDUCTORSALPHA NUMERIC BLACK CONDUCTORSAbrasion | Chemicals | Flexing | Impact | Tension Reeling Cables
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.58Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable CordsPower Cables(600 Volt to 35 kV)Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesWIRE & CABLE / REELING CABLESSuper-Trex® Multi-Conductor P&R Cable (Continued)Super-Trex® Multi-Conductor P&R Cable exhibits a unique design for payout and retractile (P&R) applications featuring our Live-Flex insulation with a low coefficient of friction and a dual layered fiber reinforced jacket for added strength. No-Wick synthetic fillers provide added strength and reduced damage to impact. Security yellow TSE jacket provides superior resistance to abrasion, tearing, impact, oil and most industrial chemicals.Color code repeats after twenty-one conductors. Alpha-numeric identification is unique for all conductor counts one through thirty-six. 16 AWG COLOR CODESUPER-TREX® CHEMICAL AND SOLVENT RESISTANCEAPPLICATIONS• Remote Control of Electrical Equipment• Festoon Systems• Cranes and Hoists• Cable Carrier Systems• Cable Reels• Automatic Welders• Broach Machines• Retractable Reels• Machine Tools• Control Circuits• Positioning Equipment• Transfer VehiclesNO. OF CONDUCTORSBASE COLOR TRACERSIDE ONE: NUMERICSIDE TWO: ALPHA-NUMERIC1 BLACK — 1 ONE2 WHITE — 2 TWO3 RED — 3 THREE4 GREEN — 4 FOUR5 ORANGE — 5 FIVE6 BLUE — 6 SIX7 WHITE BLACK 7 SEVEN8 RED BLACK 8 EIGHT9 GREEN BLACK 9 NINE10 ORANGE BLACK 10 TEN11 BLUE BLACK 11 ELEVEN12 BLACK WHITE 12 TWELVE13 RED WHITE 13 THIRTEEN14 GREEN WHITE 14 FOURTEEN15 BLUE WHITE 15 FIFTEEN16 BLACK RED 16 SIXTEEN17 WHITE RED 17 SEVENTEEN18 ORANGE RED 18 EIGHTEEN19 BLUE RED 19 NINETEEN20 RED GREEN 20 TWENTY21 ORANGE GREEN 21 TWENTY-ONEAcetic Acid (60%) ....................... GAmmonium Hydroxide (60%) ....... EASTM Fuel A ...............................EASTM Fuel B .............................. GASTM No. 1 Oil ...........................EASTM No. 2 Oil ...........................EASTM No. 3 Oil ...........................EBeef Blood ..................................EBeer ............................................EBoric Acid....................................ECalcium Chloride .........................EChlorinated Salt Brine .................. EChromic Acid ............................. GCorn Oil ....................................... EDistilled Water .............................EFloor Polish .................................EFormaldehyde (40%) ...................EGasoline ..................................... GGlycerine .....................................EHydrocarbon Hydraulic Fluid .......EHydrochloric Acid (60%) ..............EHydrogen Sulfide ......................... EJP-4 (Jet Fuel) ............................ GKerosene ..................................... ESuper-Trex® Cord and Cable is jacketed with TSE, a specially com-pounded thermoset elastomer which has excellent resistance to most chemicals and solvents.Resistance to solvents and chemicals is tested by immersing cable specimens in a solution for 28 days at room temperature. Linseed Oil ..................................ELubricating Oil (3-in-1) .................EMethyl Butyl Ketone ....................PMilk .............................................EN-Butyl Alcohol ...........................EPerchloroethylene ........................ FPhosphate Ester Hydraulic (Skydrol 500B) ............................. PPhosphoric Acid (85%) ................EPotassium Citrate ........................EPotassium Hydroxide (20%) ........ERochelle Salts ..............................ESilicone Oil...................................ESodium Bicarbonate .................... ESodium Chloride ..........................ESodium Cyanide (60%) ............... GSodium Hydroxide (60%) ............ GSodium Nitrate ............................ESteel Mill Rolling Oil .....................ESulphuric Acid (10%) ...................EToluene .......................................PTurpentine .................................. GMeasurements of cable diameter are made before and after immer-sion. Resistance is rated as follows, depending upon the % of change in cable diameter:(E) Excellent – less than 10% (G) Good – 10% to 30% (F) Fair – 30% to 50% (P) Poor – More than 50%FLEX TESTED Tested to over 6,500,000 cycles in cable carrier without failure!Reeling Cables
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.59Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable Cords Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesPower Cables(600 Volt to 35 kV)ORANGE Double-pass JacketInsulationAramid Strength MemberConductorReinforcementNOTE: (1) Based on an ambient temperature of 30°C and conductor temperature of 90°C per NEC, Table 400.5(A)(2). *When installed in accordance with NEC guidelines sections, 501.140, 502.140, 503.140.Super-Trex® 4 Conductor Aramid Reinforced Orange Portable Power Reeling Cable• UL Listed • Type W • MSHA Approved • FT-5 Flame Rating • Suitable for Class I, II, III, Division 1 & 2* • CSA • 2,000 V • Max Conductor Temperature 90°C • Extra Hard Usage Super-Trex® 4 Conductor Aramid Reinforced Orange Portable Power Reeling Cable is an excellent cable for high tension reeling applications. Designed with an aramid center strength member providing up to 6,000 pounds of break strength, these cables feature an integral filled, dual layered fiber reinforced jacket for added strength and resistance to twisting and pulling. The orange TSE jacket provides excellent protection against abrasion, impact and most industrial chemicals.1. JACKETED ARAMID ROPE BRAID CENTER FILLER — Provides up to 6,000 pounds of pull strength. Exceptional support in pulling, reeling or pendant applications. Dramatically improves overall tensile strength, reducing conductor fatigue and maximizing cable life.2. TINNED CONDUCTORS — Resists corrosion. Easier to solder.3. FLEXIBLE CONCENTRIC ROPE LAY BUNCH STRANDED COPPER — Has longer life in reeling, flexing and twisting applications.4. LIVE-FLEX RIBBED EPR CONDUCTOR INSULATION RATED 90°C — Ribbed to prevent kinking and breakage due to twisting and flexing. High dielectric, tensile and mechanical properties. Resists dry rot.5. POLYPROPYLENE CORD REINFORCING BRAID EMBEDDED IN JACKET — Provides added strength. Improves cable resistance to impact, abrasion, twisting and pulling.6. SPECIALLY COMPOUNDED ORANGE SUPER-TREX® TSE DOUBLE-PASS INTEGRAL FILL JACKET — Superior first-line defense against tearing, abrasion, impact, oil, ozone and most chemicals. Flame and heat-resistant. Excellent all-weather flexibility.FEATURES & BENEFITSAPPLICATIONS• Automation Equipment• Conveyors and Cranes• Mobile Equipment• Pendant Applications• Railroad Stand-by Power• Retractable Reels• Robotic Welding• Steel Transfer Cars and Loaders• Temporary and Emergency Power24531COLOR CODECOND COLOR4Black, White, Red, GreenORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO.CABLE SIZE AWG/CONDCONDUCTOR STRANDINGAMPACITY1JACKET THICKNESS (IN)NOMINAL O.D. (IN)WT. (LBS) PER 1000'85288 4/4 259 (7 x 37) 114 0.125 1.29 122985248 2/4 259 (7 x 37) 152 0.180 1.50 1684ADD KORD-GARDS® OR GRIP-SEALS® TO COMPLETE YOUR ORDER! See Pages 135-143.Abrasion | Chemicals | Flexing | Impact | TensionWIRE & CABLE / REELING CABLESReeling Cables
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.60Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable CordsPower Cables(600 Volt to 35 kV)Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesWIRE & CABLE / CONTROL/INSTRUMENTATION CABLESAbrasion | Chemicals | Flexing | ImpactCONTROL CABLESuper-Trex® Reduced Diameter Control Cable (12 AWG)TPC’s Super-Trex® Reduced Diameter Control Cable features a high strand count and cable construction designed to provide long life in dynamic flexing applications. The security yellow TPE jacket provides excellent protection against oil, and most industrial chemicals. Available in 12 AWG and various conductor counts from 8 to 22 conductors. 20 AWG, 18 AWG and 16 AWG also available.• UL Listed • CSA • Type TC • 600 V • FT-1 Flame Rating • RoHS Compliant • Max Conductor Temperature 90°C • Suitable for Class I, II, Div. 2*1. BUNCH STRANDED TINNED SOFT DRAWN COPPER — Longer flex life in flexing and twisting applications. Easier to solder.2. CONDUCTORS ARE CODED WITH ALPHA-NUMERIC IDENTIFICATION — Provides fast identification of conductors. Easy to read and simplifies installation.3. TPE CONDUCTOR INSULATION — Oil resistant and has high dielectric, tensile and mechanical properties.4. NYLON FILLERS — Low friction, non-wicking fillers provide excellent flexibility.5. REVERSE LAY OF ALTERNATING BUNDLES — Increases flexibility and relieves bending and twisting stress.6. RUBBER BACKED FABRIC TAPE AROUND INNER COMPONENTS — Provides easy movement of the conductor bundle for longer flex life.7. SPECIALLY COMPOUNDED, SECURITY YELLOW, SUPER-TREX® TPE JACKET — Superior first-line defense against oil, ozone and UV exposure as well as most chemicals. Flame and heat resistant. Extreme all-weather flexibility.1365742FEATURES & BENEFITSNOTES: (1) Based on an ambient temperature of 30°C and conductor temperature of 90°C per NEC, Table 3.10.15(B)(16). ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO.CORD SIZE AWG/CONDCONDUCTOR STRANDINGAMPACITY1NOMINAL O.D. (IN)WT. (LBS) PER 1000'MIN. BEND RADIUS (IN)88708 12/8 65 x 30 21 0.640 306 5.1288712 12/12 65 x 30 15 0.710 410 5.6888722 12/22 65 x 30 13 0.945 750 7.56APPLICATIONS Not for Reeling or Forced Directional (Pulling) Applications.• Automatic Welders• Broach Machines• Control Circuits• Cranes• Festoon Systems• Machine Tools• Cable Carrier Systems• Sensing Equipment• Transfer Vehicles• Positioning Equipment• Remote Control of Electrical EquipmentADD SOME KORD-GARDS® OR GRIP-SEALS® TO COMPLETE YOUR ORDER! See Pages 145-153.Recommended Minimum Bend Radius for Cable Applications: The Minimum Bend Radius for Dynamic Applications is 8 times the O.D. of the cable. Minimum Bend Radius for Static Applications is 6 times the O.D. of the cable.Control Cables/ Instrumentation*When installed in accordance with NEC guidelines sections, 501.140, 502.140, 503.140.
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.61Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable Cords Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesPower Cables(600 Volt to 35 kV)WIRE & CABLE / CONTROL/INSTRUMENTATION CABLESCONTROL CABLESuper-Trex® Reduced Diameter Control Cable (16 AWG)TPC’s Super-Trex® Reduced Diameter Control Cable features a high strand count and cable construction designed to provide long life in dynamic flexing applications. The security yellow TPE jacket provides excellent protection against oil, and most industrial chemicals. Available in 16 AWG and various conductor counts from 5 to 60 conductors. 20 AWG, 18 AWG and 12 AWG also available.• UL Listed • CE • Type TC-ER – 600 V • Type WTTC – 1,000 V • Suitable for Class I, II, Div. 2*• CSA (#16/25C-60C) • FT-4 Flame Rating • RoHS Compliant • Max Conductor Temperature 90°C1. BUNCH STRANDED TINNED SOFT DRAWN COPPER — Longer flex life in flexing and twisting applications. Easier to solder.2. POLYESTER TPE CONDUCTOR INSULATION — Oil resistant and has high dielectric, tensile and mechanical properties.3. CONDUCTORS ARE CODED WITH ALPHA-NUMERIC IDENTIFICATION — Provides fast iden-tification of conductors. Easy to read and simplifies installation. RED conductors for AC applications and BLUE conductors for DC applications.4. NYLON FILLERS — Low friction, non-wicking fillers provide excellent flexibility.5. HIGH FLEX TAPE SEPARATOR AROUND INNER COMPONENTS — Provides easy movement of the conductor bundle for longer flex life.6. UNI-LAY CONSTRUCTION ALTERNATING BUNDLES — Superior performance in flexing and torsional applications. 7. SPECIALLY COMPOUNDED, SECURITY YELLOW, SUPER-TREX® TPE JACKET — Superior first-line defense against oil, ozone and UV exposure as well as most chemicals. Flame and heat resistant. Extreme all-weather flexibility.1326745FEATURES & BENEFITSNOTES: (1) Based on an ambient temperature of 30°C and conductor temperature of 90°C per NEC, Table 3.10.15(B)(16).ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO.CORD SIZE AWG/CONDCOND STRANDAMP1NOMINAL O.D. (IN)WT. (LBS) PER 1000'MIN. BEND RADIUS (IN)STD RED BLUE— 88505R 88505B 16/5 65 x 34 14 0.358 88 2.86— — 88507B 16/7 65 x 34 13 0.453 150 3.62— — 88508B 16/8 65 x 34 13 0.456 172 3.7088512 88512R 88512B 16/12 65 x 34 9 0.510 191 3.9688516 — — 16/16 65 x 34 9 0.555 239 4.40— 88519R 88519B 16/19 65 x 34 9 0.596 281 4.7688522 — — 16/22 65 x 34 8 0.650 327 5.2088525 88525R 88525B 16/25 65 x 34 8 0.700 376 5.6088531 — — 16/31 65 x 34 7 0.745 425 5.8088533 88533R 88533B 16/33 65 x 34 7 0.745 448 5.9688541 — — 16/41 65 x 34 6 0.895 608 6.96— 88547R 88547B 16/47 65 x 34 6 0.900 653 7.1288549 — — 16/49 65 x 34 6 0.925 714 7.2088560 — — 16/60 65 x 34 6 0.975 783 7.80Color Code for RED ConductorBASE COLORFIRST TRACERNUM. ID.Green Yellow –Red – 1White Red 2Red – 3Red – 4All remaining conductors will have RED base with BLACK numeric identification • The first conductor in the outside layer is always GREEN with a YELLOW tracer.• The third conductor in the outer layer is always WHITE with a RED tracer.FLEX TESTED Tested to over 10,000,000 cycles in cable carrier without failure!Abrasion | FlexingColor Code for BLUE ConductorBASE COLORFIRST TRACERNUM. ID.Green Yellow –Blue – 1White Blue 2Blue – 3Blue – 4All remaining conductors will have BLUE base with BLACK numeric identification • All other conductors are BLUE with a WHITE number.• The third conductor in the outer layer is always WHITE with a BLUE tracer.Control Cables/ Instrumentation*When installed in accordance with NEC guidelines sections, 501.140, 502.140, 503.140.
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.62Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable CordsPower Cables(600 Volt to 35 kV)Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesControl Cables/ InstrumentationWIRE & CABLE / CONTROL/INSTRUMENTATION CABLESSuper-Trex® Reduced Diameter Control Cable (16 AWG) (Continued)APPLICATIONS Not for Reeling or Forced Directional (Pulling) Applications.• Automatic Welders• Broach Machines• Control Circuits• Cranes• Festoon Systems• Machine Tools• Cable Carrier Systems• Sensing Equipment• Transfer Vehicles• Positioning Equipment• Remote Control of Electrical Equipment16 AWG REDUCED DIAMETER CONTROL CABLENO. OF COND. BASE COLOR TRACERSIDE ONE NUMERICSIDE TWO ALPHA-NUMERIC1 Black — 1 One2 White — 2 Two3 Red — 3 Three4 Green — 4 Four5 Orange — 5 Five6 Blue — 6 Six7 White Black 7 Seven8 Red Black 8 Eight9 Green Black 9 Nine10 Orange Black 10 Ten11 Blue Black 11 Eleven12 Black White 12 Twelve13 Red White 13 Thirteen14 Green White 14 Fourteen15 Blue White 15 Fifteen16 Black Red 16 Sixteen17 White Red 17 Seventeen18 Orange Red 18 Eighteen19 Blue Red 19 Nineteen20 Red Green 20 Twenty21 Orange Green 21 Twenty-OneADD KORD-GARDS® OR GRIP-SEALS® TO COMPLETE YOUR ORDER! See Pages 145-153. Recommended Minimum Bend Radius for Cable ApplicationsThe Minimum Bend Radius for Dynamic Applications is 8 times the O.D. of the cable. Minimum Bend Radius for Static Applications is 6 times the O.D. of the cable.NOTE: Color code repeats after 21 conductors. Numeric identification is unique for all conductor counts 1-60.
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.63Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable Cords Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesPower Cables(600 Volt to 35 kV)WIRE & CABLE / CONTROL/INSTRUMENTATION CABLESCONTROL CABLESuper-Trex® Reduced Diameter Control Cable (18 AWG)Super-Trex® Reduced Diameter Control Cable features a high strand count and cable construction designed to provide long life in dynamic flexing applications. The security yellow TPE jacket provides excellent protection against oil, and most industrial chemicals. Available in 18 AWG and various conductor counts from 5 to 65 conductors. 20 AWG, 16 AWG and 12 AWG also available.1. BUNCH STRANDED TINNED SOFT DRAWN COPPER — Longer flex life in flexing and twisting applications. Easier to solder.2. POLYESTER TPE CONDUCTOR INSULATION — Oil resistant and has high dielectric, tensile and mechanical properties.3. CONDUCTORS ARE CODED WITH ALPHA-NUMERIC IDENTIFICATION — Provides fast iden-tification of conductors. Easy to read and simplifies installation.4. NYLON FILLERS — Low friction, non-wicking fillers provide excellent flexibility.5. HIGH FLEX TAPE SEPARATOR AROUND INNER COMPONENTS — Provides easy movement of the conductor bundle for longer flex life.6. UNI-LAY CONSTRUCTION ALTERNATING BUNDLES — Superior performance in flexing and torsional applications. 7. SPECIALLY COMPOUNDED, SECURITY YELLOW, SUPER-TREX® TPE JACKET — Superior first-line defense against oil, ozone and UV exposure as well as most chemicals. Flame and heat resistant. Extreme all-weather flexibility.1326745FEATURES & BENEFITSADD KORD-GARDS® OR GRIP-SEALS® TO COMPLETE YOUR ORDER! See Pages 145-153.NOTES: (1) Based on an ambient temperature of 30°C and conductor temperature of 90°C per NEC, Table 3.10.15(B)(16).ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO.CORD SIZE AWG/CONDCONDUCTOR STRANDINGAMPACITY1NOMINAL O.D. (IN)WT. (LBS) PER 1000'MIN. BEND RADIUS (IN)88905 18/5 41 x 34 11 0.321 68 2.5788912 18/12 41 x 34 7 0.444 137 3.5588919 18/19 41 x 34 7 0.538 208 4.3088925 18/25 41 x 34 6 0.613 273 4.9088933 18/33 41 x 34 5 0.645 318 5.1688949 18/49 41 x 34 5 0.787 473 6.2988965 18/65 41 x 34 5 0.892 614 7.14APPLICATIONS• Automatic Welders• Broach Machines• Control Circuits• Cranes• Festoon Systems• Machine Tools• Cable Carrier Systems• Sensing Equipment• Transfer Vehicles• Positioning Equipment• Remote Control of Electrical EquipmentNot for Reeling or Forced Directional (Pulling) Applications.Chemical Resistance of Super-Trex® TPE JacketResistance to solvents and chemicals is tested by immersing cable specimens in a solution for 30 days at room temperature. Measurements of cable diameter are made before and after immersion. Resistance is rated as follows, depending upon the % of change in cable diameter:(E) Excellent – less than 10% (F) Fair – 30% to 50%(G) Good – 10% to 30% (P) Poor – More than 50%The first conductor in the outside layer is always Green with a Yellow Tracer. The third conductor in the outer layer is always White with a Black Tracer. All other conductors are Black with a white number. Color code repeats with black with unique numeric identification.Color CodeBASE COLORFIRST TRACERNUM. ID.Green Yellow –Black – 1White Black 2Black – 3REAGENT TPE PVC NEOPRENEMobile Oil DTE 24 E – –Mobile Oil DTE 26 E – –Castor Oil E – –Simesol E – –Trimsol E – –ASTM Oil 1, 2 or 3 E G GTransformer Oil G G EDiesel Fuel G P GGasoline G P GKerosene E E GFLEX TESTED Tested to over 11,000,000 cycles in cable carrier without failure!Abrasion | Flexing• UL Listed • CE • Type TC-ER – 600 V • Type WTTC – 1,000 V • Suitable for Class I, II, Div. 2*• CSA (#18/47C-65C) • FT-4 Flame Rating • RoHS Compliant • Max Conductor Temperature 90°CControl Cables/ Instrumentation*When installed in accordance with NEC guidelines sections, 501.140, 502.140, 503.140.
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.64Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable CordsPower Cables(600 Volt to 35 kV)Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesControl Cables/ InstrumentationWIRE & CABLE / CONTROL/INSTRUMENTATION CABLESCONTROL CABLESuper-Trex® Reduced Diameter Control Cable (20 AWG)Super-Trex® Reduced Diameter Control Cable features a high strand count and cable construction designed to provide long life in dynamic flexing applications. The security yellow TPE jacket provides excellent protection against oil, and most industrial chemicals. Available in 20 AWG and various conductor counts from 5 to 65 conductors. 18 AWG, 16 AWG and 12 AWG also available.• UL Recognized in the U.S. and Canada • CSA • CE • 600 V • FT-1 Flame Rating • RoHS Compliant • Max Conductor Temperature 90°C1. BUNCH STRANDED TINNED SOFT DRAWN COPPER — Longer flex life in flexing and twisting applications. Easier to solder.2. POLYESTER TPE CONDUCTOR INSULATION — Oil resistant and has high dielectric, tensile and mechanical properties.3. CONDUCTORS ARE CODED WITH ALPHA-NUMERIC IDENTIFICATION — Provides fast iden-tification of conductors. Easy to read and simplifies installation.4. NYLON FILLERS — Low friction, non-wicking fillers provide excellent flexibility.5. HIGH FLEX TAPE SEPARATOR AROUND INNER COMPONENTS — Provides easy movement of the conductor bundle for longer flex life.6. UNI-LAY CONSTRUCTION ALTERNATING BUNDLES — Superior performance in flexing and torsional applications. 7. SPECIALLY COMPOUNDED, SECURITY YELLOW, SUPER-TREX® TPE JACKET — Superior first-line defense against oil, ozone and UV exposure as well as most chemicals. Flame and heat resistant. Extreme all-weather flexibility.1326745FEATURES & BENEFITSADD KORD-GARDS® OR GRIP-SEALS® TO COMPLETE YOUR ORDER! See Pages 145-153. NOTES: (1) Maximum allowable current per conductor. Ampacities are based on an ambient temperature of 30ºC with a conductor temperature of 90ºC, not more than 3 current carrying conductors.ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO.CORD SIZE AWG/CONDCONDUCTOR STRANDINGAMPACITY1NOMINAL O.D. (IN)WT. (LBS) PER 1000'MIN. BEND RADIUS (IN)88305 20/5 26 x 34 9 0.275 52 2.2088312 20/12 26 x 34 8 0.362 94 2.9088319 20/19 26 x 34 6 0.453 148 3.6088325 20/25 26 x 34 6 0.507 175 4.0088333 20/33 26 x 34 4 0.541 226 4.3088347 20/47 26 x 34 4 0.663 335 5.3088365 20/65 26 x 34 4 0.820 515 6.60APPLICATIONS• Automatic Welders• Broach Machines• Control Circuits• Cranes• Festoon Systems• Machine Tools• Cable Carrier Systems• Sensing Equipment• Transfer Vehicles• Positioning Equipment• Remote Control of Electrical EquipmentNot for Reeling or Forced Directional (Pulling) Applications.Chemical Resistance of Super-Trex® TPE JacketResistance to solvents and chemicals is tested by immersing cable specimens in a solution for 30 days at room temperature. Measurements of cable diameter are made before and after immersion. Resistance is rated as follows, depending upon the % of change in cable diameter:(E) Excellent – less than 10% (F) Fair – 30% to 50%(G) Good – 10% to 30% (P) Poor – More than 50%The first conductor in the outside layer is always Green with a Yellow Tracer. The third conductor in the outer layer is always White with a Black Tracer. All other conductors are Black with a white number. Color code repeats with black with unique numeric identification.Color CodeBASE COLORFIRST TRACERNUM. ID.Green Yellow –Black – 1White Black 2Black – 3REAGENT TPE PVC NEOPRENEMobile Oil DTE 24 E – –Mobile Oil DTE 26 E – –Castor Oil E – –Simesol E – –Trimsol E – –ASTM Oil 1, 2 or 3 E G GTransformer Oil G G EDiesel Fuel G P GGasoline G P GKerosene E E GFLEX TESTED Tested to over 11,000,000 cycles in cable carrier without failure!Abrasion | Flexing
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.65Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable Cords Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesPower Cables(600 Volt to 35 kV)WIRE & CABLE / CONTROL/INSTRUMENTATION CABLESTrex-Onics® Overall Shielded Continuous Flex Multi-Conductor CableNOTE: (1) Ampacities are based on 30˚C ambient and 90˚C conductor temperature. These values are to be used as a guideline and may vary according to the actual cable application.Designed for industrial applications, Trex-Onics® Overall Shielded Continuous Flex Multi-Conductor Cable is constructed with TPE insulation, TPE overwrap, heavy-duty tinned copper braid and a polyurethane jacket. It shows superior resistance from abrasion, tearing, oil, ozone, UV and most chemicals. • UL Recognized in the U.S. and Canada • RoHS Compliant • MIL-STD-810G Antimicrobial• CSA • FT-1 Flame Rating • VW-1 Flame Rating• 600 V • Operating Temperature Range -40°C to 105°C ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO.CABLE AWG/CONDSTRANDING NO./AWGAMPACITY1DRAIN WIRENOMINAL O.D. (IN)INSULATION THICK (IN)WT. (LBS) PER 1000’61609 24/9 19/36 4.9 24 AWG 0.300 0.010 5161606 24/6 19/36 5.6 24 AWG 0.255 0.010 4161604 24/4 19/36 5.6 24 AWG 0.225 0.010 3261602 24/2 19/36 7.0 24 AWG 0.210 0.010 2861526 20/26 26/34 4.9 22 AWG 0.500 0.010 19661524 20/24 26/34 4.9 22 AWG 0.495 0.010 19261518 20/18 26/34 5.5 22 AWG 0.430 0.010 14861512 20/12 26/34 5.5 22 AWG 0.375 0.010 11061509 20/9 26/34 7.7 22 AWG 0.360 0.010 8961506 20/6 26/34 8.8 22 AWG 0.290 0.010 6861502 20/2 26/34 11.0 22 AWG 0.235 0.010 4061465 18/65 41/34 4.9 20 AWG 0.980 0.010 62861449 18/49 41/34 4.9 20 AWG 0.875 0.010 49661433 18/33 41/34 5.6 20 AWG 0.615 0.010 32261424 18/24 41/34 6.3 20 AWG 0.560 0.010 26561418 18/18 41/34 7.0 20 AWG 0.485 0.010 21061412 18/12 41/34 7.0 20 AWG 0.415 0.010 14561409 18/9 41/34 9.8 20 AWG 0.400 0.010 11061406 18/6 41/34 11.2 20 AWG 0.320 0.010 8861404 18/4 41/34 11.2 20 AWG 0.280 0.010 5861403 18/3 41/34 14.0 20 AWG 0.265 0.010 5461402 18/2 41/34 14.0 20 AWG 0.250 0.010 5061731 16/31 65/34 7.2 20 AWG 0.655 0.010 41261725 16/25 65/34 8.0 20 AWG 0.640 0.010 36061719 16/19 65/34 9.0 20 AWG 0.575 0.010 28661712 16/12 65/34 9.0 20 AWG 0.465 0.010 18561709 16/9 65/34 12.6 20 AWG 0.435 0.010 15861705 16/5 65/34 14.4 20 AWG 0.360 0.010 11061703 16/3 65/34 18.0 20 AWG 0.290 0.010 8561340 14/10 105/34 12.5 20 AWG 0.515 0.010 2601. BUNCH STRANDED SOFT DRAWN COPPER — Longer flex life in flexing and twisting applications.2. FINELY STRANDED TINNED COPPER CONDUCTORS — Improves flexibility and extends flex life.3. TPE INSULATION — Offers superior resis-tance to oil, solvents and chemicals. Provides high dielectric capability, mechanical strength and cut resistance.4. TPE OVER-WRAP — Acts as a flex-facilitator, allowing the conductors to slide smoothly under the braid shield in dynamic applications. Protects the conductors from abrasion, improving flex life.5. FLAT TINNED DRAIN WIRE6. ULTRA-SHIELD CONSTRUCTION, A HEAVY-DUTY TINNED COPPER BRAID — Shielding provides a minimum of 85% protection from EM and RF interference in addition to superior mechanical strength in industrial applications.7. WOVEN NYLON TAPE — Improves flexibility, allows the conductor bundle to move easily within the jacket for longer flex life.8. SECURITY YELLOW HEAVY-DUTY POLYURETHANE TPE JACKET — Provides superior first-line defense against industrial and environmental abuse. Resists tearing, abrasion, oil, ozone and most chemicals. UV resistant.12348657FEATURES & BENEFITSAbrasion | Chemicals | Extreme Temperatures | FlexingControl Cables/ Instrumentation
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.66Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable CordsPower Cables(600 Volt to 35 kV)Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesControl Cables/ InstrumentationWIRE & CABLE / CONTROL/INSTRUMENTATION CABLESTrex-Onics® Overall Shielded Continuous Flex Multi-Conductor Cable (Continued)These values are to be used as a guideline and may vary according to the actual cable application.COLOR CODENO. COLOR NO. COLOR1 Black 34. Black/White/Orange2 White 35. White/Red/Orange3 Red 36. Orange/White/Blue4 Green 37. White/Red/Blue5. Orange 38. Black/White/Green6. Blue 39. White/Black/Green7. White/Black 40. Red/White/Green8. Red/Black 41. Green/White/Blue9. Green/Black 42. Orange/Red/Green10. Orange/Black 43. Blue/Red/Green11. Blue/Black 44. Black/White/Blue12. Black/White 45. White/Black/Blue13. Red/White 46. Red/White/Blue14. Green/White 47. Green/Orange/Red15. Blue/White 48. Orange/Red/Blue16. Black/Red 49. Blue/Red/Orange17. White/Red 50. Black/Orange/Red18. Orange/Red 51. White/Black/Orange19. Blue/Red 52. Red/Orange/Black20. Red/Green 53. Green/Red/Blue21. Orange/Green 54. Orange/Black/Blue22. Black/White/Red 55. Blue/Black/Orange23. White/Black/Red 56. Black/Orange/Green24. Red/Black/White 57. White/Orange/Green25. Green/Black/White 58. Red/Orange/Green26. Orange/Black/White 59. Green/Black/Blue27. Blue/Black/White 60. Orange/Green/Blue28. Black/Red/Green 61. Blue/Green/Orange29. White/Red/Green 62. Black/Red/Blue30. Red/Black/Green 63. White/Orange/Blue31. Green/Black/Orange 64. Red/Black/Blue32. Orange/Black/Green 65. Green/Orange/Blue33. Blue/White/OrangeAPPLICATIONS• Cable Carriers• Computer Interface• Digital Remote Control• Heat, Pressure & Flow Meters• Instrumentation• Load Cell Monitors• Programmable Controllers • Proximity Switches• Programmable Limit Switches• Robotic Applications• Servo Motors• Tachometers• Telecommunications• Torque-Tool Monitoring Equipment• Variable Speed Motors ELECTRICAL SPECIFICATIONSAWGNOMINAL IMPEDANCE (OHMS / 1,000 FT)NOMINAL CAPACITANCE pF/FT (COND–COND)NOMINAL CAPACITANCE pF/FT (COND–SHIELD)2469 24 42.5 69 24 42.569 24 42.5 69 24 42.5 2053 31.5 56 53 31.5 56 53 31.5 56 53 31.5 56 53 31.5 56 53 31.5 56 1847 35 62 47 35 62 47 35 62 47 35 62 47 35 62 47 35 62 47 35 62 1637. 5 44 79.2 37.5 44 79.2 37.5 44 79.2 37.5 44 79.2 37.5 44 79.2 37.5 44 79.237.5 44 7914 35 46 80CHEMICAL RESISTANCE OF COMMON INSULATING MATERIALSCHEMICAL RUBBER SILICONEFLUOROPOLYMEROxidation ResistanceFair Excellent OutstandingOil Resistance Poor Fair-Good OutstandingUV Resistance Fair Outstanding OutstandingWater Resistance Good Good-Excellent ExcellentAcid Resistance Fair-Good Fair-Good ExcellentAlkali Resistance Fair-Good Fair-Good ExcellentGasoline Kerosene Poor Poor-Fair ExcellentBenzol Toluene Poor Poor ExcellentDegreaser Solvent Poor Poor-Good ExcellentAlcohol Resistance Good Good ExcellentFLEX TESTED Tested to over 11,000,000 cycles in cable carrier without failure!
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.67Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable Cords Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesPower Cables(600 Volt to 35 kV)WIRE & CABLE / CONTROL/INSTRUMENTATION CABLESTrex-Onics® Multi-Pair Control CableTrex-Onics® Multi-Pair Control Cable are constructed with Ultra-Shield which includes a heavy-duty combination of tinned copper braid, foil shield, and tinned drain wire. 100% shielding provides protection from EM and RF interference. The security yellow polyurethane jacket provides excellent defense against cutting, abrasion, oil and chemicals. Finely stranded conductors increases flexibilty and conductor life. 1. FINELY STRANDED TINNED COPPER CONDUCTORS — Improves flexibility and extends conductor life.2. TPE INSULATION — Offers superior resistance to oil, solvents and chemicals. Provides high dielectric capability, mechanical strength and cut resistance.3. ULTRA-SHIELD CONSTRUCTION, A HEAVY-DUTY COMBINATION OF TINNED COPPER BRAID, ALUMINUM/POLYESTER FOIL SHIELD AND TINNED DRAIN WIRE — 100% shielding pro-vides protection from EM and RF Interference. Finely stranded braid provides superior mechanical strength.4. SECURITY YELLOW HEAVY-DUTY POLYURETHANE TPE JACKET — Excellent defense against cutting, abrasion, oil and chemicals.5. CABLE BONDED DESIGN — Jacket adheres to braid to reduce conductor movement and elongation in flexing or reeling applications.1254FEATURES & BENEFITSNOTE: (1) Ampacities are based on 30˚C ambient and 90˚C conductor temperature. These values are to be used as a guideline and may vary according to the actual cable application.ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO.CONDUCTOR SIZE AWGNO. OF PAIRSCONDUCTOR STRANDINGAMPACITY1OVERALL DRAIN WIRENOMINAL O.D. (IN)WT. (LBS) PER 1000'66424 24 4 19/36 7.0 26 AWG 0.305 53 66312 20 12 19/32 8.0 22 AWG 0.600 22566309 20 9 19/32 8.0 22 AWG 0.530 17266306 20 6 19/32 11.0 22 AWG 0.450 13066303 20 3 19/32 11.0 22 AWG 0.335 7066302 20 2 19/32 13.0 22 AWG 0.335 6666212 18 12 19/30 6.0 22 AWG 0.670 29866209 18 9 19/30 7.0 22 AWG 0.610 24066206 18 6 19/30 7.0 22 AWG 0.510 17566204 18 4 19/30 9.0 22 AWG 0.420 11066203 18 3 19/30 11.0 22 AWG 0.380 9366202 18 2 19/30 14.0 22 AWG 0.380 8866101 16 1 19/29 18.0 22 AWG 0.265 5666001 14 1 19/27 25.0 22 AWG 0.300 70• UL Recognized in the U.S. and Canada • 600 V • Max Conductor Temp 105ºC • FT-1 Flame Rating• CSA • RoHS Compliant • VW-1 Flame Rating • MIL-STD-810G Antimicrobial3ADD KORD-GARDS® OR GRIP-SEALS® TO COMPLETE YOUR ORDER! See Pages 145-153.APPLICATIONS• Bar Code Readers• Computer Interfaces• Digital Remote Controls• Heat Pressure & Flow Meters• Instrumentation• Load Cell Monitors• Telecommunications• Tachometers• Pendants• Programmable Controllers• Programmable Limit Switches• Proximity Switches• Servo Motors• Torque-Tool Monitoring Equipment• Variable Speed Motors• X-Ray MonitorsAbrasion | Chemicals | FlexingFLEX TESTED Tested to over 4,000,000 cycles in cable carrier without failure!Control Cables/ Instrumentation
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.68Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable CordsPower Cables(600 Volt to 35 kV)Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesControl Cables/ InstrumentationWIRE & CABLE / CONTROL/INSTRUMENTATION CABLESTrex-Onics® Multi-Pair Control Cable (Continued)These values are to be used as a guideline and may vary according to the actual cable application.ELECTRICAL SPECIFICATIONSAWGNOMINAL IMPEDANCE (OHMS / 1,000 FT)NOMINAL CAPACITANCE pF/FT(COND–COND)NOMINAL CAPACITANCE pF/FT(COND–SHIELD)24 69 24 42.5 2053 31.5 56 53 31.5 56 53 31.5 56 53 31.5 56 53 31.5 56 1847 35 62 47 35 62 47 35 62 47 35 62 47 35 62 47 35 6216 37. 5 44 7914 35 46 80CHEMICAL RESISTANCE OF COMMON INSULATING MATERIALSCHEMICAL RUBBER SILICONEFLUOROPOLYMEROxidation Resistance Fair Excellent OutstandingOil Resistance Poor Fair-Good OutstandingUV Resistance Fair Outstanding OutstandingWater Resistance Good Good-Excellent ExcellentAcid Resistance Fair-Good Fair-Good ExcellentAlkali Resistance Fair-Good Fair-Good ExcellentGasoline Kerosene Poor Poor-Fair ExcellentBenzol Toluene Poor Poor ExcellentDegreaser Solvent Poor Poor-Good ExcellentAlcohol Resistance Good Good ExcellentCOLOR CODEPAIR NO. COLOR1 Black - Red2 Black - White3 Black - Green4 Black - Blue5 Black - Yellow6 Black - Brown7 Black - Orange8 Red - White9 Red - Green10 Red - Blue11 Red - Yellow12 Red - Brown
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.69Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable Cords Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesPower Cables(600 Volt to 35 kV)WIRE & CABLE / CONTROL/INSTRUMENTATION CABLESTrex-Onics® Individually Shielded Multi-Pair Control CableTrex-Onics® Individually Shielded Multi-Pair Control Cable is designed for industrial cable carriers, reeling, drop pendants and robotics. Individually twisted and shielded pairs have TPE insulation, TPE overcoat, overall foil shield and tinned copper braid. Shielding provides 100% protection from EM and RF interference. Heavy-duty polyurethane TPE jacket comes in TPC’s classic security yellow. Tested to over 4 million cycles without failure.1. FINELY STRANDED TINNED COPPER CONDUCTORS — Improves flexibility and extends flex life.2. TPE INSULATION ON INDIVIDUAL CONDUCTORS — Offers superior resistance to oil, solvents and chemicals. Provides high dielectric capa-bility, mechanical strength and cut resistance.3. UNIQUE COLOR CODE FOR EACH PAIR — TPEcoated pairs are color coded for ease of identifi-cation.4. INDIVIDUALLY TWISTED SHIELDED PAIRS PROTECTED WITH TPE “OVERCOAT” — Unique “overcoat” design helps maintain shield integrity on the pairs in flexing applications.5. ULTRA-SHIELD CONSTRUCTION, A HEAVY-DUTY TINNED COPPER BRAID, ALUMINUM/POLYESTER FOIL SHIELD AND TINNED DRAIN WIRE — 100% shielding provides protection from EM and RF interference. Finely stranded braid provides superior mechanical strength.6. CABLE BONDED DESIGN — Jacket adheres to braid to reduce conductor movement and elongation in flexing or reeling applications.7. SECURITY YELLOW HEAVY-DUTY POLYURETHANE TPE JACKET — Provides excellent protection against cutting, abrasion, oil and chemicals.314672FEATURES & BENEFITSNOTE: (1) Ampacities are based on 30˚C ambient and 90˚C conductor temperature. These values are to be used as a guideline and may vary according to the actual cable application.ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)5PART NO.COND AWGNO. OF PAIRSCONDUCTOR STRANDINGAMPACITY1IND. PAIRS DRAIN WIRE OVERALL DRAIN WIRENOMINAL O.D. (IN)WT. (LBS) PER 1000'68412 24 12 19/36 5 26 AWG 26 AWG 0.6 21568409 24 9 19/36 5 26 AWG 26 AWG 0.57 16068406 24 6 19/36 7 26 AWG 26 AWG 0.47 12668404 24 4 19/36 7 26 AWG 26 AWG 0.39 8668403 24 3 19/36 7 26 AWG 26 AWG 0.36 8068518 20 18 19/32 6 22 AWG 22 AWG 0.85 54068512 20 12 19/32 6 22 AWG 22 AWG 0.73 26468509 20 9 19/32 7 22 AWG 22 AWG 0.72 24768506 20 6 19/32 7 22 AWG 22 AWG 0.57 16168504 20 4 19/32 9 22 AWG 22 AWG 0.48 11868503 20 3 19/32 11 22 AWG 22 AWG 0.43 9268502 20 2 19/32 13 22 AWG 22 AWG 0.41 7468312 18 12 19/30 6 20 AWG 20 AWG 0.84 40568309 18 9 19/30 7 20 AWG 20 AWG 0.79 32068306 18 6 19/30 7 20 AWG 20 AWG 0.65 24568304 18 4 19/30 9 20 AWG 20 AWG 0.54 16368303 18 3 19/30 11 20 AWG 20 AWG 0.49 14268302 18 2 19/30 14 20 AWG 20 AWG 0.44 11068204 16 4 19/29 12 20 AWG 26 AWG 0.545 19668203 16 3 19/29 14 20 AWG 20 AWG 0.49 15868202 16 2 19/29 14 20 AWG 20 AWG 0.465 13668201 16 1 19/29 18 20 AWG 20 AWG 0.285 65Abrasion | Chemicals | Extreme Temperatures | FlexingFLEX TESTED Tested to over 4,000,000 cycles in cable carrier without failure!Control Cables/ Instrumentation• UL Recognized in the U.S. and Canada • CSA • 600 V • MIL-STD-810G Antimicrobial • RoHS Compliant • FT-1 Flame Rating • Max Conductor Temp 105ºC • Cold Temp Rating -40ºC • VW-1 Flame Rating
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.70Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable CordsPower Cables(600 Volt to 35 kV)Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesControl Cables/ InstrumentationWIRE & CABLE / CONTROL/INSTRUMENTATION CABLESTrex-Onics® Individually Shielded Multi-Pair Control Cable (Continued)ADD EMI SHIELDED GRIP-SEALS® TO COMPLETE YOUR ORDER! See Page 153. NOTE: (1) Ampacities are based on 30˚C ambient and 90˚C conductor tempera-ture. These values are to be used as a guideline and may vary according to the actual cable application.ELECTRICAL SPECIFICATIONSAPPLICATIONS• Bar Code Readers• Computer Inter-Connections• Computer Interfaces• Control Circuits• Data Transmissions• Digital Remote Controls• Heat Pressure & Flow Meters• Encoders or Resolvers• Instrumentation• Load Cell Monitors• Pendants• Programmable Limit Switches• Programmable Controllers• Proximity Switches• Servo Motors• Tachometers• Telecommunications• Torque-Tool Monitoring Equipment• Variable Speed Motors• X-Ray MonitorsAWGNOMINAL IMPEDANCE (OHMS / 1,000 FT)NOMINAL CAPACITANCE pF/FT(COND–COND)NOMINAL CAPACITANCE pF/FT(COND–SHIELD)1637. 5 44 7937. 5 44 7937. 5 44 7937. 5 44 791847 35 6247 35 6247 35 6247 35 6247 35 6247 35 622045 35 3345 35 3345 35 3345 35 3345 35 3345 35 332469 24 42.569 24 42.569 24 42.5Trex-Onics® Individually Shielded Paired CablesThis cable has been specifically designed for these types of applications:1. Cable Carrier applications2. Reeling applications3. Drop Pendant applications4. Robotic applicationsPAIR NO.COLOR CODE OVERCOAT COLOR1 Black – Red Black2 Black – White White3 Black – Green Red4 Black – Blue Green5 Black – Brown Orange6 Black – Yellow Blue7 Black – Orange Yellow8 Red – Green Brown9 Red – White Violet10 Red – Blue Gray11 Red – Yellow Pink12 Red – Brown Tan/Beige13 Red – Orange Black14 Green – Blue White15 Green – White Red16 Green – Brown Green17 Green – Orange Orange18 Green – Yellow Blue
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.71Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable Cords Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesPower Cables(600 Volt to 35 kV)WIRE & CABLE / CONTROL/INSTRUMENTATION CABLESTrex-Onics® Individually Shielded Resolver CableDesigned for use in heavy-duty industrial resolver applications, this cable has a polyurethane jacket which provides superior protection against cutting, abrasion, oil and chemicals. TPE insulated conductor pairs are shielded, plus an overall braid shield provides 100% EM and RF interference. NOTE: (1) Ampacities are based on 30˚C ambient and 90˚C conductor temperature. These values are to be used as a guideline and may vary according to the actual cable application.ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO.COND. SIZE AWG/ PAIRSCOND. STRANDINGAMPACITY1INSULATIONTHICK (IN)IND. PAIRS DRAIN WIRE OVERALL DRAIN WIREJACKET THICK (IN)NOM. DIA. (IN)WT. (LBS) PER 1000'68809 24/9 19/36 4 0.006 26 AWG 26 AWG 0.045 0.400 9768807 24/7 19/36 4 0.006 26 AWG 26 AWG 0.045 0.330 6868806 24/6 19/36 6 0.006 26 AWG 26 AWG 0.045 0.330 6468804 24/4 19/36 7 0.006 26 AWG 26 AWG 0.045 0.300 4868803 24/3 19/36 7 0.006 26 AWG 26 AWG 0.045 0.265 4268802 24/2 19/36 8 0.006 26 AWG 26 AWG 0.045 0.275 3368709 22/9 19/34 6 0.006 24 AWG 24 AWG 0.045 0.450 13868707 22/7 19/34 6 0.006 24 AWG 24 AWG 0.045 0.370 9268706 22/6 19/34 8 0.006 24 AWG 24 AWG 0.045 0.370 8668704 22/4 19/34 9 0.006 24 AWG 24 AWG 0.045 0.315 6268703 22/3 19/34 9 0.006 24 AWG 24 AWG 0.045 0.300 5268702 22/2 19/34 11 0.006 24 AWG 24 AWG 0.045 0.275 4368609 20/9 19/32 6 0.006 22 AWG 22 AWG 0.045 0.500 18968607 20/7 19/32 7 0.006 22 AWG 22 AWG 0.045 0.410 12568606 20/6 19/32 7 0.006 22 AWG 22 AWG 0.045 0.410 11768604 20/4 19/32 10 0.006 22 AWG 22 AWG 0.045 0.350 8368603 20/3 19/32 10 0.006 22 AWG 22 AWG 0.045 0.315 6668602 20/2 19/32 13 0.006 22 AWG 22 AWG 0.045 0.305 53• UL Recognized in the U.S. and Canada • 300 V • VW-1 Flame Rating• CSA • Max Conductor Temp 105ºC • FT-1 Flame Rating• RoHS Compliant • Cold Temp Rating - 40ºC • MIL-STD-810G AntimicrobialELECTRICAL SPECIFICATIONSAWGNOMINAL IMPEDANCE (OHMS / 1000FT)NOM. CAPACITANCE pF/FT (COND–COND)NOM. CAPACITANCE pF/FT (COND–SHIELD)NOM. INDUCTANCE μH/FT24 55 36.5 65.7 0.18822 40 41.2 74. 2 0.18020 35 45.5 81.4 0.1721. FINELY STRANDED TINNED COPPER CONDUCTORS — Improves flexibility and extends conductor life.2. TPE INSULATION ON INDIVIDUAL CONDUCTORS — Offers superior resistance to oil, solvents and chemicals. Provides high dielectric capa-bility, mechanical strength and cut resistance.3. DRAIN WIRE4. HEAVY-DUTY COMBINATION OF TINNED COPPER BRAID AND ALUMINUM/POLYESTER FOIL SHIELD — Shielding combination provides 100% protection from EM and RF interference. Finely stranded braid provides superior flexibility and mechanical strength.5. HEAVY-DUTY POLYURETHANE JACKET — Provides excellent protection against cutting, abrasion, oil and chemicals.12354FEATURES & BENEFITSCOLOR CODE# COLOR # COLOR1Black-Red6Black-Yellow2Black-White7Black-Orange3Black-Green8Red-Green4Black-Blue9Red-White5Black-BrownAPPLICATIONS• Resolvers• Bar Code Readers• Control Circuits• Heat, Pressure, Flow Meters• Instrumentation • Load Cell Monitors• Programmable Controllers• Programmable Limit Switches• Proximity Switches• Servo Motors• Tachometers • Variable Speed Motors• General Analog ApplicationsFLEX TESTED Tested to over 4,000,000 cycles in cable carrier without failure!Abrasion | Chemicals | Extreme Temperature | FlexingControl Cables/ Instrumentation
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.72Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable CordsPower Cables(600 Volt to 35 kV)Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesControl Cables/ InstrumentationWIRE & CABLE / CONTROL/INSTRUMENTATION CABLESTrex-Onics® High-Flex Encoder Cable Your High Performance OEM ReplacementThe next generation of servo motor and encoder cables is a single-cable solution combining power conductors with signal pairs and the data element of dedicated encoder cables. The convergence of multiple roles into a single-cable solution greatly simplifies inventory management, installation and maintenance. TPC’s Trex-Onics® High-Flex Encoder Cable is built to withstand the harsh industrial environments that many motors operate; abrasion re-sistance and long flex-life are key physical characteristics protecting the innovative electrical properties of this exciting, composite, single-cable solution.ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)• 300 V • Max Conductor Temp 90ºC • Cold Temp Rating -40ºC • AWM • VW-1 Flame Rating • UL Recognized in the U.S. & Canada • RoHS CompliantFEATURES & BENEFITSAbrasion | Chemicals | Flexing1. FINELY-STRANDED COPPER CONDUCTORS — Improves flexibility and extends conductor life in dynamic applications, color coded for ease of identification.2. FILLERS — Low friction, non-wicking fillers increase flexibility in dynamic applications.3. SPECIALLY COMPOUNDED TREX-ONICS® TPU JACKET — Superior first line defense against oil, ozone, UV exposure and most chemicals, flame and heat resistant, all-weather flexibility. 4. OIL-RESISTANT INSULATION SYSTEM — Designed to provide a long flex-life for optimal drive performance. 5. HEAVY-DUTY 85% COVERAGE OF TINNED COPPER BRAID — Provides a shield against EM and RF noise and interference. Designed for superior performance in moving applications. 6. SIGNAL PAIRS — Aluminum/polyester shielded for maximum flex-life and signal integrity. 7. DATA PAIRS — Low capacitance and alumi-num/polyester shielded for maximum flex-life and signal integrity.APPLICATIONS• Robotics • Encoders • Motion Control • Feedback Cable • EnDat, Hiperface®, SSI • Servo MotorsPART NO. COMPOSITE CABLE JACKET POWER DATA SIGNAL NOMINAL O.D. WEIGHT/1000 FT6891616/1PR OSP + 24/2PR OSP + 22/5PR OSPGreen (RAL6018) 16 AWG 24 AWG 22 AWG 0.535" 145 LBS
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.73Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable Cords Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesPower Cables(600 Volt to 35 kV)Control Cables/ InstrumentationWIRE & CABLE / CONTROL/INSTRUMENTATION CABLESTrex-Onics® High-Flex Low Capacitance Communication / Instrumentation CableDesigned for use in heavy-duty industrial digital communication and instrumentation applications, Trex-Onics® Low Capacitance Cable gives superior protection against oil, chemicals and abrasion, plus capacitance limited to 13pF/ft. 100% shielding from EMI and RF interference.12354FEATURES & BENEFITSORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)COLOR CODEPAIR NO. COLOR PAIR NO. COLOR1 Black - Red 7 Black - Orange2 Black - White 8 Red - White3 Black - Green 9 Red - Green4 Black - Blue10 Red - Blue5 Black - Yellow 11 Red - Yellow6 Black - Brown 12 Red - BrownNOTE: (1) Based on 20°C ambient, 80°C Conductor Temperature, single cable in open air.ELECTRICAL CHARACTERISTICSAPPLICATIONS• Tachometers• Computers• Control Circuits• Instrumentation• High Speed Digital/ Analog Communications• Encoders/ResolversAbrasion | Chemicals• UL Listed • EIA RS-232/422/485 • Max Conductor Temp 80°C • 13pF/ft. • RoHS Compliant• VW-1 • Type CM • Type CL2 • 300V1. FINELY STRANDED TINNED COPPER CONDUCTORS — Finely stranded copper con-ductors improve flexibility, mechanical strength, and chemical resistance.2. SOLID INSULATION ON INDIVIDUAL CONDUCTORS — Insulation on individual conduc-tors provides a low dielectric constant to maintain a low capacitance value between conductors and maximize flex-life3. HEAVY-DUTY COMBINATION OF TINNED COPPER BRAID AND ALUMINUM/POLYESTER FOIL SHIELD — Combination of tinned copper braid and aluminum/polyester foil shield provides 100% shielding protection from EM and RF interfer-ence. Finely stranded braid provides superior flexibility and mechanical strength.4. TREX-ONICS TPE JACKET — Provides excellent protection against cutting, abrasion, oil and chemicals.5. COLOR CODED PURPLE FOR BUS CABLE APPLICATIONS• Capacitance: 13.0 pF/Ft @ 1 MHz – COND - COND 24.0 pF/Ft @ 1 MHz – COND - SHLD • DC Resistance: 26.9 Ohms/1000 Ft @ 20°C Nominal • Voltage: 300 Volts • Characteristic Impedance: 120 Ohms ± 16 Ohms • Propagation Delay: 2.26 nsec/Ft (Max)PART NO.CABLE AWG/NO. PAIRSCONDUCTOR STRANDINGAMPACITY1DRAIN WIRENOMINAL O.D. (IN)WT. (LBS) PER 1000'68902 24/2 19/36 1.6 24 AWG 0.335 5868903 24/3 19/36 1.4 24 AWG 0.335 6268904 24/4 19/36 1.4 24 AWG 0.365 7268906 24/6 19/36 1.4 24 AWG 0.435 9968909 24/9 19/36 1.4 24 AWG 0.470 11868910 24/10 19/36 1.0 24 AWG 0.490 12868912 24/12 19/36 1.0 24 AWG 0.515 142
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.74Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable CordsPower Cables(600 Volt to 35 kV)Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesWIRE & CABLE / BUS CABLESAbrasion | Chemicals | FlexingTrex-Onics® Industrial Ethernet CAT7A Cable52314SPECIFICATIONSCOLOR CODEPAIR NO. COLOR1 Blue - White2 Orange - White3 Green - White4 Brown - WhiteORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO. CONDUCTOR SIZENOM. INSUL. WALL (IN)OVERALL SHIELDJACKET WALL (IN)NOMINAL O.D. (IN)WT. (LBS) PER 1000'60067 26 AWG (7 x 0.0063") 0.010 YES 0.039 0.260 5130808 RJ45 for 40G Bit Ethernet• Frequency Range: 1,000 MHz• Input Impedance: 100 Ω ± 15 Ω• DC Resistance: 44.2 Ω/1000 ft• DCR Unbalanced: 2% Max• Capacitance Unbalanced: 0.36pF/ft Max • Dielectric Strength: 500 V / Minute• Dielectric Strength to Shield: 500 V / Minute• Delay (Skew): 20 nsec/100 m Max• Velocity of Propagation: 78% Nominal• Temperature Range: - 40ºC to +70ºC• Tensile Strength (Short Term): 33.7 Lbs Max• Min. Insulation Resistance: 5 G Ω • Km• Min. Bend Radius: 2.1 InchesFLEX TESTED Tested to over 6,500,000 cycles without electrical failure!APPLICATIONS• Data Processing & Information Systems• High Bandwidth Digital Applications• High Data Rate Applications • Patch Cord / Work Area1. STRANDED BARE COPPER CONDUCTORS — Improve flexibility and offer longer flex life.2. POLYOLEFIN (PO) INSULATION SYSTEM — Provides excellent dielectric and insulation properties.3. ULTR A- S HIELD® CONFIGURATION AND ALUMINUM/POLYESTER FOIL SHIELD CONSTRUCTION — Placed around each pair reduces radiated and conducted electrical noise interference.4. BRAIDED SHIELDFEATURES & BENEFITS5. HALOGEN-FREE AND FLAME RETARDANT POLYURETHANE JACKET — Provides protection from environmental abuse and offers resistance to UV light, cutting, abrasion, oil and chemicals.6. COMBINATION OF CELLULAR INSULATION AND SHIELDED PAIRS — Provides superior electrical performance to meet CAT7A and Ethernet/IP requirements.7. BACKWARD COMPATIBILITY — Fully inter-changeable with CAT5E, CAT6 and CAT6A cables.The Trex-Onics® Industrial Ethernet CAT7A cable’s classic design starts with finely stranded conductors that provide high flexibility and a longer flex-life. The Ultra-Shield® configuration and shield construction placed around each pair reduces radiated and conducted electrical noise interference. Our jacket is a halogen-free, flame retardant material that provides protection from environmental abuse and offers resistance to cutting, abrasion, oil and chemicals. • ANSI TIA/EIA 568-B • IEC 60332-1 • Max Conductor Temp 70°C • Cold Temp Rating -40ºC • Frequency Range up to 1000 MHz • ISO/IEC 11801 • IEC 61156-6 • RoHS Compliant 2002/95/EC • Halogen-Free Flame Retardant • 600 V*• Abrasion Resistant NOTE: *Installation cable voltage rating is 300/600 V. This cable is not intended to be used for main power supply applications.Bus Cables• CAT8.1 (2000 MHz)• CAT7A (1000MHz)• Fully shielded and multi-port capable• Easy assembly - connection without special tools• Wire connection: stranded wire AWG 27/7 to 22/7• Wire connection: solid wire AWG 26/1 to 22/1• Suitable for 40GBASE-T 40 GBit Ethernet (IEEE 802.3bq), Remote Powering (PoE, PoE plus, UPoE and 4PPoE) and HDBaseT• IP20• Operating Temperature -40°C to +85°C• Cable jacket diameter from 5.5 to 10.5 mm• Zinc die-cast housing for industrial use consists of only 2 partsPART #30808, RJ45 For 40G Bit Ethernet
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.75Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable Cords Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesPower Cables(600 Volt to 35 kV)WIRE & CABLE / BUS CABLESAbrasion | Chemicals | FlexingThis Industrial Ethernet CAT6A cable is built for performance. The halogen-free and flame retardant jacket provides protection from environmental abuse and offers resistance to UV light, cutting, abrasion, oil and chemicals. Our combination of cellular insulation and shielded pairs provides superior performance to meet or exceed CAT6A and Ethernet/IP requirements.1. STRANDED BARE COPPER CONDUCTORS — Improve flexibility and offer longer flex life.2. CELLULAR POLYOLEFIN INSULATION — Provides excellent dielectric and insulation properties.3. ALUMINUM/POLYESTER FOIL SHIELD — Around each pair reduces electrical noise interference.4. DRAIN WIREFEATURES & BENEFITS5. HALOGEN-FREE AND FLAME RETARDANT POLYURETHANE JACKET — Provides protection from environmental abuse and offers resistance to UV light, cutting, abrasion, oil and chemicals.6. COMBINATION OF CELLULAR INSULATION AND SHIELDED PAIRS — Provides superior electrical performance to meet CAT6A and Ethernet/IP requirements.7. BACKWARD COMPATIBILITY — Fully inter-changeable with CAT5E, CAT6 and CAT6A cables.Trex-Onics® Industrial Ethernet CAT6A Cable52314ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)COLOR CODEPAIR NO. COLOR1 Blue - White2 Orange - White3 Green - White4 Brown - WhiteFREQ (MHz)ATTENUATION (dB/100m) PS NEXT LOSS (dB)NEXT LOSS (dB)PS ANEXT (dB)ELFEXT (dB)PS ELFEXT (dB) RL (dB)1 3.1 72.3 75.3 67.0 68.0 65.0 20.04 5.8 63.3 66.3 67.0 56.0 53.0 23.010 9.0 5 7. 3 60.3 67. 0 48.0 45.0 25.020 12.8 52.8 55.8 67.0 42.0 39.0 25.030 15.8 50.1 53.1 67.0 38.4 35.4 23.8100 29.9 42.3 45.3 62.5 28.0 25.0 21.1150 3 7.4 39.7 42.7 59.8 24.5 21.5 18.8200 43.8 37. 8 40.8 58.0 22.0 19.0 18.0250 49.7 36.3 39.3 56.5 20.0 17.0 17. 3300 55.1 35.1 3 8.1 55.3 18.5 15.5 17.3400 6 5.1 33.3 36.3 53.4 16.0 13.0 17.3500 74.0 31.8 34.8 52.0 14.0 11.0 17. 3ELECTRICAL SPECIFICATIONSPART NO. CONDUCTOR SIZENOM. INSUL. WALL (IN)OVERALL SHIELDJACKET WALL (IN)NOMINAL O.D. (IN)WT. (LBS) PER 1000'60062 26 AWG (7 x 0.0063") 0.010 NO 0.039 0.275 29SPECIFICATIONSAPPLICATIONS• Voltage Rating: 300 Volts • Frequency Range: 500 MHz• Input Impedance: 100 Ω ± 15 Ω• DC Resistance: 44.2 Ω/1000 ft• DCR Unbalanced: 2% Max• Capacitance Unbalanced: 0.36Pf/ft Max• Delay (Skew): 30 nsec/100 m Max• Velocity of Propagation: 78% Nominal• Temperature Range: - 30ºC to +65ºC• Tensile Strength (Short Term): 22 Lbs MaxFLEX TESTED Tested to over 6,000,000 cycles without electrical failure!• Data Processing & Information Systems• High Bandwidth Digital Applications• High Data Rate Applications• IEC 60332-1 • ISO/IEC 11801 • 300 V • Max Conductor Temp 65ºC • Cold Temp Rating -30ºC• IEC 61156-6 • RoHS Compliant • Halogen-Free Flame Retardant • Frequency Range up to 500 MHzBus Cables
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.76Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable CordsPower Cables(600 Volt to 35 kV)Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesBus CablesWIRE & CABLE / BUS CABLESORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO.CONDUCTOR SIZESHIELDEDPAIRSOVERALL SHIELDNOMINAL O.D. (IN)WT. (LBS) PER 1000'60066 22 AWG (7 x 30) YES YES 0.37 7830805 RJ45 Connector for Large Diameter CablesAbrasion | Chemicals | FlexingTrex-Onics® Industrial Ethernet Shielded Horizontal CAT6 CableFEATURES & BENEFITS52314Trex-Onics® Shielded Horizontal CAT6 cable’s classic design starts with finely stranded conductors that provide high flexibility and a longer flex-life. The Ultra-Shield® configuration with its foil shield construction placed around each pair reduces radiated and conducted electrical noise interference. Our jacket is a halogen-free, flame retardant material that provides protection from environmental abuse and offers resistance to cutting, abrasion, oil and chemicals. • UV Resistant • TIA/EIA-568-C-2 • Max Conductor Temp 80°C • Frequency Range up to 250 MHz • Cold Temp Rating -30ºC• FT-1 Flame Rating • ANSI TIA/EIA 568-B • RoHS Compliant 2002/95/EC • Halogen-Free Flame Retardant • IEEE 802.3bt1. STRANDED BARE COPPER CONDUCTORS — Improve flexibility and offer longer flex-life.2. POLYOLEFIN (PO) INSULATION SYSTEM — Provides excellent dielectric and insulation properties.3. ULTR A- S HIELD® CONFIGURATION BRAID AND ALUMINUM/POLYESTER FOIL SHIELD CONSTRUCTION — Placed around each pair reduces radiated and conducted electrical noise interference.4. BRAIDED SHIELD WITH DRAIN WIRE5. HALOGEN-FREE AND FLAME RETARDANT POLYURETHANE JACKET — Provides protection from environmental abuse and offers resistance to UV light, cutting, abrasion, oil and chemicals.6. COMBINATION OF CELLULAR INSULATION AND SHIELDED PAIRS — Provides superior electrical performance to meet CAT6 and Ethernet/IP requirements.7. BACKWARD COMPATIBILITY — Fully inter-changeable with CAT5e cables.SPECIFICATIONS• Frequency Range: 250 MHz• Input Impedance: 100 Ω ± 15 Ω• DC Resistance: 15.9 Ω/1000 ft• DCR Unbalanced: 2% Max• Capacitance: 14.6pF/ft Max • Delay (Skew): 20 nsec/100 m Max• Velocity of Propagation: 78% Nominal• Temperature Range: - 30ºC to +80ºC• Min. Insulation Resistance: 4 G Ω • Km• Min. Bend Radius: 3 Inches• Fully shielded and multi-port capable• Easy assembly - connection without special tools• Wire connection: stranded wire AWG 27/7 to 22/7• Wire connection: solid wire AWG 26/1 to 22/1• Suitable for 10 GBit Ethernet (IEEE 802.3an), Remote Powering (PoE, PoE plus and UPoE) and HDBaseT• IP20• Cable jacket diameter from 5.5 to 10.5 mm• Zinc die-cast housing for industrial use consists of only 2 parts• ReconnectableCOLOR CODEPAIR NO. COLOR1Blue - White / White - Blue2Orange - White / White - Orange3Green - White / White - Green4Brown - White / White - BrownAPPLICATIONS• Data Processing & Information Systems• High Bandwidth Digital Applications• High Data Rate Applications• High-Power PoEFLEX TESTED Tested to over 6,500,000 cycles without electrical failure! NOTE: *Installation cable voltage rating is 300/600 V. This cable is not intended to be used for main power supply applications.PART #30805, RJ45 Designed for Large Diameter Ethernet Cables
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.77Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable Cords Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesPower Cables(600 Volt to 35 kV)WIRE & CABLE / BUS CABLES3Chem-Gard® 200°C CAT6 Industrial Ethernet Horizontal Cable1. FINELY STRANDED SILVER ALLOY CONDUCTORS — Improved high temperature flexibility and offers longer flex life and unique conductor lay length. 2. CENTER SPLINE — Keeps conductors separated and in their proper lay.3. UNIQUE JACKET DESIGN — Provides a Chem-Gard® jacket to protect conductors from impact, and keep the lay lengths intact to provide protection from environmental abuse and defense against cutting, abrasion, extreme temperatures, oil and chemicals. Contains an aramid rip cord for ease of stripping. FEATURES & BENEFITS4. CHEM-GARD® — Eliminates the need for compounds or lubricants when pulling through conduit and the tough jacket will also withstand abrasion and cutting.5. PART NO. 60063 SHIELDED CAT6 INDUSTRIAL ETHERNET CABLE — Silver-plated copper braid shield with 95% coverage that reduces radiated and conducted electrical noise and interference.12This rugged Industrial Ethernet CAT6 cable is built for performance in the harshest of environments. Chem-Gard®’s unique physical properties offer resistance to UV light, cutting, abrasion, oil, chemicals and extreme temperatures. TPC Wire & Cable’s Chem-Gard® CAT6 cable provides superior performance to meet or exceed CAT6 and Ethernet/IP requirements.• TIA/EIA 568-B-2 CAT6 • 300 V • Max Conductor Temp 200°C • Cold Temp Rating -60ºC • Finely Stranded Silver-Plated Copper ELECTRICALSAPPLICATIONS• Data Processing & Information Systems• High Bandwidth Digital Applications• High Data Rate Applications• 14.5pF/ft Capacitance Conductor to Conductor• 100 Ohms Impedance• Velocity of PropagationTIA/EIA 568-B-2 REQUIREMENTSORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)CHEMICAL RESISTANCEFREQUENCY (MHZ) ATTINUATION (DB/100') SPL MIN (db) NEXT MIN (db)10 2.4 25.0 59.3100 8.0 20.1 44.3250 12.2 17.3 38.3PART NO. CONDUCTOR SIZE STRANDING OVERALL SHIELD NOMINAL O.D. WT. (LBS) PER 1000'60064 24 AWG19 x 36NO 0.2553860063 24 AWG 19 x 36 YES 0.330 55CHEMICAL FLUOROPOLYMER ETFE FEPOxidation Resistance Excellent Excellent ExcellentOil Excellent Excellent ExcellentUV Rays Excellent Excellent ExcellentWater Excellent Excellent ExcellentAcid Excellent Excellent ExcellentAlkali Excellent Excellent ExcellentGasoline/Kerosene Excellent Excellent ExcellentBenzol Toluene Excellent Excellent ExcellentDegreaser Solvent Excellent Excellent ExcellentAlcohol Excellent Excellent Excellent4 PAIR COLOR CODENO. COLOR1 Blue & White2 Orange & White3 Green & White4 Brown & WhiteAbrasion | Chemicals | Extreme Temperatures | Flexing | Impact | TensionBus Cables
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.78Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable CordsPower Cables(600 Volt to 35 kV)Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom Cables3Trex-Onics® High-Flex PROFINETThis UL Listed, PROFINET Type B & C, Industrial Ethernet cable is suitable for use in bus systems where a more robust cable is required and is designed specifically for industrial applications where continuous flexing or motion control exists.• UL Listed • Max Conductor Temp 80ºC • Sunlight Resistant • ANSI/TIA-568-C.2 / IEC 61156-5 • cUL • Cold Temp Rating -40ºC • Oil Resistant • Suitable for use in Class I / Div. 2, Class II / Div. 2, Class III / Div. 1 and 2 • Typle PLTC • 600 V* ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)WIRE & CABLE / BUS CABLESAbrasion | Chemicals | FlexingFEATURES & BENEFITSFEATURES & BENEFITSAPPLICATIONSAPPLICATIONS1. STRANDED TINNED COPPER CONDUCTORS – Provides longer flex life and improves cable flexibility.2. INSULATION – High density compounds are used for the conductor insulation to provide excellent dielectric properties that meet CAT5E requirements at 100m.3. ULTRA-SHIELD CONSTRUCTION, A HEAVY-DUTY TINNED COPPER BRAID, ALUMINUM/POLYESTER FOIL SHIELD – 100% shielding provides protection from EM and RF interference. Finely stranded braid provides superior mechanical strength.4. JACKET – TPE jacketing compound provides protection from environmental abuse, with excellent defense against cutting, abrasion, oil and chemicals.Industry-standard integration such as TCP/IP, AS-Interface, PROFIBUS and Industrial Ethernet. Field devices and controllers, intelligent devices, motor drives, automation and motion control and Industrial local area networks*NOTE: Installation cable voltage is 300V-PLTC, 300V-ITC, or 600V-AWM 2463PART NO.CABLE AWGAWG STRANDINGNO. OF PAIRSFOIL SHIELDBRAID SHIELDBEND RADIUSFINISHED O.D. (IN)WEIGHT (LBS)PER 1000 FT60061 22 AWG 19 x 0.0058 2 YES YES 8 x O.D. 0.31 46Bus Cables124Trex-Onics® Field Installable D-Coded Micro Connectors• UL Recognized • cUL • IP67 • 250VThe M-12 D-Coded Micro field installable connector is designed to provide a reliable, easy to install Ethernet connection with ingress protection.• 4-POLE M12 CONNECTOR – Suitable for Industrial Ethernet (2-pair Cat5e cable)Industry-standard integration for TCP/IP and Industrial Ethernet. Field devices and controllers, intelligent devices, motor drives, automation and motion control and industrial local area networks.PART NO. PLUG CABLE O.D. PART NO. PLUG CABLE O.D.3340122 MALE STRAIGHT 0.157" - 0.315" 3340122R MALE 90 DEGREE 0.157" - 0.315"3340123 FEMALE STRAIGHT 0.157" - 0.315" 3340123R FEMALE 90 DEGREE 0.157" - 0.315"
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.79Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable Cords Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesPower Cables(600 Volt to 35 kV)Bus CablesWIRE & CABLE / BUS CABLESTrex-Onics® 4 Pin M12 D-Coded Micro Ethernet Cord Sets with Profinet 2-Pair Shielded Cable• 300V • Operating Temperature: 80°C • IP67ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO. DESCRIPTION METERS FEETEC2M5E2SM001 4 Pin M12 D-Coded Micro Male/Female w/ Profinet Cable 1 3.27EC2M5E2SM003 4 Pin M12 D-Coded Micro Male/Female w/ Profinet Cable 3 9.84EC2M5E2SM006 4 Pin M12 D-Coded Micro Male/Female w/ Profinet Cable 6 19.67EC2M5E2SM010 4 Pin M12 D-Coded Micro Male/Female w/ Profinet Cable 10 32.80EC2M5E2SM015 4 Pin M12 D-Coded Micro Male/Female w/ Profinet Cable 15 49.21PART NO. DESCRIPTION METERS FEETEC2P5E2SM001 4 Pin M12 D-Coded Micro Male/Male w/ Profinet Cable 1 3.27EC2P5E2SM003 4 Pin M12 D-Coded Micro Male/Male w/ Profinet Cable 3 9.84EC2P5E2SM006 4 Pin M12 D-Coded Micro Male/Male w/ Profinet Cable 6 19.67EC2P5E2SM010 4 Pin M12 D-Coded Micro Male/Male w/ Profinet Cable 10 32.80EC2P5E2SM015 4 Pin M12 D-Coded Micro Male/Male w/ Profinet Cable 15 49.211. CORD SETS MADE WITH W/ TREX-ONICS® HIGH-FLEX 2-PAIR SHIELDED PROFINET CABLE NO. 60061 — Designed specifically for industrial applications where continuous flexing or motion control exists.2. CONNECTOR CONSTRUCTED OF COPPER ALLOY CONTACTS WITH GOLD OVER NICKEL PLATING, CONNECTOR INTERFACE SEALING O-RING, TPU OVERMOLD MATERIAL AND NICKEL PLATED BRASS COUPLING NUT — Ensures electrical integrity with chemical and abrasion resis-tance.3. PROFINET CABLE 22AWG 2-PAIR CABLE WITH ALUMINUM/POLYESTER FOIL SHIELD AND HEAVY DUTY TINNED COPPER BRAID — 100% shielded provide protection from EM and RF interface.4. COMPLETELY MOLDED DESIGN — Provides long life and superior strength.FEATURES & BENEFITSAbrasion | Chemicals | FlexingEthernet networking is a growing solution for industry applications, and TPC offers you a complete solution for your Ethernet cable and connector needs. Our Ethernet cables are engineered to withstand abrasion, high-flex, high-heat, and chemical environments. The connectorized assemblies are designed with more than a dozen different head configurations and built to your specific needs.
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.80Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable CordsPower Cables(600 Volt to 35 kV)Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesBus CablesWIRE & CABLE / BUS CABLESRJ45 and 8 Pin M12 DC Micro Ethernet Cord Sets with CAT7A 4 Pair Shielded Cable• Operating Temperature: 70°C • 8 Pin M12 DC Micro 300V • RJ45 Voltage 30 VAC/32 VDC at 1.5 ampsORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO. DESCRIPTION METERS FEETEC2G7AM001 8 Pin M12 DC Micro Male/Female w/ CAT7A Cable 1 3.27EC2G7AM003 8 Pin M12 DC Micro Male/Female w/ CAT7A Cable 3 9.84EC2G7AM006 8 Pin M12 DC Micro Male/Female w/ CAT7A Cable 6 19.67EC2G7AM010 8 Pin M12 DC Micro Male/Female w/ CAT7A Cable 10 32.80EC2G7AM015 8 Pin M12 DC Micro Male/Female w/ CAT7A Cable 15 49.21PART NO. DESCRIPTION METERS FEETEC2D7AM001 RJ45/RJ45 w/ CAT7A Cable 1 3.27EC2D7AM003 RJ45/RJ45 w/ CAT7A Cable 3 9.84EC2D7AM006 RJ45/RJ45 w/ CAT7A Cable 6 19.67EC2D7AM010 RJ45/RJ45 w/ CAT7A Cable 10 32.80EC2D7AM015 RJ45/RJ45 w/ CAT7A Cable 15 49.211. CORD SETS MADE WITH W/ TREX-ONICS® INDUSTRIAL ETHERNET CAT7A CABLE NO. 60067 — Designed with finely stranded conductors that provide high flexibility and longer flex-life. Cable jacket provides protection from environmental abuse and offers resistance to UV light, cutting, abrasion, oil and chemicals.2. CAT7A ETHERNET 26AWG 4-PAIR CABLE WITH ULTRA-SHIELD CONFIGURATION AND SHIELD CONSTRUCTION AROUND EACH PAIR — Reduces radiated and conducted electrical noise interference.3. 8 PIN M12 DC MICRO CONNECTORS CONSTRUCTED OF COPPER ALLOY CONTACTS WITH GOLD OVER NICKEL PLATING, CONNECTOR INTERFACE SEALING O-RING, TPU OVERMOLD MATERIAL AND NICKEL PLATED BRASS COUPLING NUT — Ensures electrical integrity with chemical and abrasion resistance.4. RJ45 SHIELDED CONNECTOR FEATURES INTEGRAL C CRIMP — For increased shield effectiveness, added cable stress relief and strength for high speed applications. Contact material is Phosphor Bronze with gold plating, polycarbonate insert with black PVC boot. Tested for 1,000 minimum insertion / extraction life.FEATURES & BENEFITSAbrasion | Chemicals | FlexingEthernet networking is a growing solution for industry applications, and TPC offers you a complete solution for your Ethernet cable and connector needs. Our Ethernet cables are engineered to withstand abrasion, high-flex, high-heat, and chemical environments. The connectorized assemblies are designed with more than a dozen different head configurations and built to your specific needs. We are now offering in-stock options that are ready to be packed and shipped directly to you eliminating lengthy lead times.
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.81Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable Cords Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesPower Cables(600 Volt to 35 kV)WIRE & CABLE / BUS CABLES1 2 3 4 5 6 7TYPE STYLE ENDS CONNECTOR CONFIGURATION CABLE UOM LENGTHE C 2 E 7A M 005 Build Your Own Ethernet Cable AssembliesHead Configurations:A = RJ45LL = 4 Pin 90 Degree Male M12 D-Coded MicroB = 8 Pin Female M12 DC MicroM = 4 Pin Male M12 D-Coded Micro to 4 Pin Female M12 D-Coded MicroBB = 8 Pin 90 Degree Female M12 DC MicroN = 4 Pin Female M12 D-Coded Micro to 4 Pin Female M12 D-Coded MicroC = 8 Pin Male M12 DC MicroP = 4 Pin Male M12 D-Coded Micro to 4 Pin Male M12 D-Coded MicroCC = 8 Pin 90 Degree Male M12 DC MicroQ = RJ45 to 4 Pin Female M12 D-Coded MicroD = RJ45 to RJ45R = RJ45 to 4 Pin Male M12 D-Coded MicroE = RJ45 to 8 Pin Female M12 DC MicroS = 8 Pin 90 Degree Male M12 DC Micro to 8 Pin 90 Degree Female M12 DC MicroF = RJ45 to 8 Pin Male M12 DC MicroT = 8 Pin 90 Degree Male M12 DC Micro to 8 Pin 90 Degree Male M12 DC MicroG = 8 Pin Male M12 DC Micro to 8 Pin Female M12 DC MicroU = 8 Pin 90 Degree Female M12 DC Micro to RJ45H = 8 Pin Male M12 DC Micro to 8 Pin Male M12 DC MicroV = 8 Pin 90 Degree Male M12 DC Micro to RJ45J = 8 Pin Female M12 DC Micro to 8 Pin Female M12 DC MicroW = 4 Pin 90 Degree Male M12 D-Coded Micro to 4 Pin 90 Degree Female M12 D-Coded MicroK = 4 Pin Female M12 D-Coded MicroX = 4 Pin 90 Degree Male M12 D-Coded Micro to 4 Pin 90 Degree Male M12 D-Coded MicroKK = 4 Pin 90 Degree Female M12 D-Coded MicroY = 4 Pin 90 Degree Female M12 D-Coded Micro to RJ45L = 4 Pin Male M12 D-Coded MicroZ = 4 Pin 90 Degree Male M12 D-Coded Micro to RJ45Ethernet Cable Type: 6H = CAT6 4-Pair Shielded Horizontal Cable #600666C = 200ºCCAT6 4-Pair Horizontal Cable #600646CS = 200°C CAT6 4-Pair Shielded Horizontal Cable #600636A = CAT6A 4-Pair Patch Cable #600627A = CAT7A 4-Pair Shielded Patch Cable #600675E2S = PROFINET Ind. Ethernet 2-Pair Shielded Cable #60061E = EthernetC = Cord SetR = Receptacle1 = Single End (or Receptacle)2 = Double EndUnit of Measure: M = MetersF = FeetA = InchesEnter a three digit code in the box above. Example: 5 = “005”50 = “050”500 = “500”The chart below lists components with which to “build” the exact assembly needed. Begin at left with the first column. Write an “E” for Ethernet in the box below for column one. From the next column, identify the Style. Continue to write the appropriate letter or number in the box for each column. Once you’ve selected components from all remaining columns, you have successfully built your own Ethernet cord assembly part number. *D-CODED MICRO PINOUTD-Coded M12PROFINET / Ind. EthernetRJ451 TX+ 12 RX+ 33 TX– 24 RX– 6M12 DC MICRO PINOUTM12 DC Micro CAT6A /CAT7A RJ456 White/Orange 14 Orange 25 White/Green 37 Blue 41 White/Blue 58 Green 62 White/Brown 73 Brown 8FemaleFemaleFace ViewsFace ViewsMaleMaleRJ45RJ45*For Cross-Over Pinout, contact our Engineered Products Department.In the sample part number above, EC2E7AM005 is an Ethernet double ended cord set with RJ45 connector to 8 Pin Female M12 DC Micro, using blue Trex-Onics® Industrial Ethernet CAT7A Cable (#60067) and is 5 meters long. Bus CablesRJ45 and 8 Pin M12 DC Micro Ethernet Cord Sets with CAT7A 4 Pair Shielded Cable
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.82Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable CordsPower Cables(600 Volt to 35 kV)Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesBus CablesWIRE & CABLE / BUS CABLESTrex-Onics® ControlNet RG-6U Quad-Shield Coaxial CableControlNet RG-6U Quad-Shield coaxial cable is designed for use in heavy-duty industrial ControlNet applications that demand flexibility and abrasion resistance or resistances to oils and chemicals. The Quad-Shield provides protection against RF and EMI noise.• UL Recognized in the U.S. and Canada • FT-2 Flame Rating • ODVA Conformity • RoHS Compliant • Max Conductor Temp 80ºC • Cold Temp Rating -40ºC1. FINELY STRANDED BARE COPPER CONDUCTORS — Improve flexibility and offers maximum conductivity. 2. FOAM INSULATION — Conductors are insulat-ed with a foamed HDPE to provide a low dielectric constant and maintain low cable capacitance.FEATURES & BENEFITSSPECIFICATIONS3. QUAD-SHIELD — Provides excellent protection against RF and EMI noise. Uses RG-6 style connectors.4. HEAVY-DUTY POLYURETHANE JACKET — Provides excellent protection against cutting, abrasion, oil and chemicals extending cable life.APPLICATIONS• Human Machine Interfaces• PC Based Controllers• Video Monitors• PLC’s• Closed Circuit Systems• Satellite Systems• Temperature Range: -40ºC to +80ºC • Voltage: 30 Volts• Velocity of Propagation: 79% Nominal• Impedance: 75 ± 5 Ohms• Capacitance: 17 pF/ft Nominal3ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO.CONDUCTOR SIZECONDUCTOR STRANDINGNOM. INSUL. THICKNESS (IN)NOM. JACKET THICKNESS (IN)NOMINAL DIAMETER (IN)WT. (LBS) PER 1000'60090 20 AWG 105/40 0.182 0.027 0.300 29.5FLEX TESTED Tested to over 1,000,000 cycles without electrical failure!124Abrasion | Chemicals | Extreme Temperatures | Flexing
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.83Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable Cords Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesPower Cables(600 Volt to 35 kV)WIRE & CABLE / BUS CABLESTrex-Onics® Profibus DP Type A Festoon/Trailing Cable1. FINELY STRANDED TINNED COPPER CONDUCTORS — Finely stranded tinned copper conductors resist corrosion, improves flexibility and helps reduce conductor fatigue and breakage in flex-ing applications.2. SOLID INSULATION — Conductors are insulat-ed with solid High-Density Polyethylene (HDPE). Solid HDPE insulation provides a low dielectric constant, excellent electrical characteristics and improved sig-nal integrity.FEATURES & BENEFITS3. HEAVY-DUTY COMBINATION OF TINNED COPPER BRAID AND ALUMINUM/POLYESTER FOIL SHIELD — Combination of tinned copper braid and aluminum/polyester foil shield provides 100% shielding protection from EM and RF interfer-ence. The finely stranded braid provides superior flexibility and mechanical strength.4. HEAVY-DUTY POLYURETHANE JACKET — Provides excellent protection against cutting, abrasion, oil and chemicals, extending the overall cable life. Color coded purple for bus cable applications.2314Trex-Onics® PROFIBUS Cable is designed for industrial festoon applications where flexibility, oil and chemical resistance, and protection against cuts and abrasion are required. A heavy-duty polyurethane jacket extends overall cable life. -40°C to +80°C, 30 Volts• UL Recognized in the U.S. and Canada • RoHS Compliant • Max Conductor Temp 80°C • Cold Temp Rating -40ºC • 30 VORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO.CONDUCTOR SIZECONDUCTOR STRANDINGNOMINAL DIAMETER (IN)WEIGHT (LBS) / 1000 FT60092 22 AWG 19/34 0.32746SPECIFICATIONS• Temperature Range: -40ºC to +80ºC • Voltage: 30 Volts• Velocity of Propagation: 78% Nominal• Impedance: 122.1 Ohms Differential; 78.8 Ohms Single-Ended• Capacitance: 10.7 pF/ft Mutual; 16.5 pF/ft Single-EndedFLEX TESTED Tested to over 1,000,000 cycles without electrical failure!ATTENUATIONFREQUENCY (MHz) dB/100 Feet (NOMINAL)4 0.9516 1.92100 4.94300 8.87500 11.73ELECTRICAL SPECIFICATIONSAPPLICATIONS• Process Automation Systems • Crane Festoon SystemsAbrasion | Chemicals | Extreme Temperatures | FlexingBus Cables
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.84Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable CordsPower Cables(600 Volt to 35 kV)Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesBus CablesWIRE & CABLE / BUS CABLESDeviceNet™ DeviceNet is a standardized open communication network for the inter-connection of field devices such as sensors, switches and actuators. The basic technology of the physical layer of DeviceNet™ is based on the CANbus. CAN is an acronym for “Controller Area Network” which is a communication system in compliance with the international standard ISO 11 898. As a bus arbitration method a CSMA/NBA (Carrier Sense Multiple Access/Non-Destructive Bit Arbitration) scheme is used which allows com-munication on the network. The Controller Area Network communication system allows the transmission of data messages of up to 8 bytes in length. For the physical signal transmission on the bus line a differential voltage signal is used which is similar to the RS-485 standard, which offers the best interference immunity.The DeviceNet™ specification supports a variety of different network services for support of up to 64 addressable bus nodes. TPC Wire & Ca-ble supplies a full line of DeviceNet™ Cable, Connectors and Accessories specifically designed for industrial applications. In addition to being UL and CSA rated, these products have been tested to meet all electrical requirements of the ODVA (Open DeviceNet Vendor Association). The design of our Flex-Net line of products was based on the proven performance of our Trex-Onics® line of Electronic Cable, offering superior cut-through, abrasion and chemical resistance.DeviceNet Passive “T”n TPC Part No. 60100 - Mini Configurationn TPC Part No. 60101 - Mini/Mini/Micro ConfigurationThick or Trunk Cablen TPC Part No.60001/60008 - Available with Molded Connectorsn Male: TPC Part No. 60110n Female: TPC Part No. 60120 - Mini ConfigurationLine TerminatorThin or Drop Cablen TPC Part No. 60007 - Available with Molded Connectors - Mini or Micro at Device
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.85Chemical & Temp. Resistant CablesThermocoupleExtension WiresPortable Cords Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh TemperatureCablesIgniter CablesEngineeredCustom CablesPower Cables(600 Volt to 35 kV)WIRE & CABLE / BUS CABLES®
FLEX - NET T HICKCABL ETrex-Onics®DeviceNet™Flex-Net “Thick” CableFlex-Net Cable is designed to meet the electrical requirements identified by the Open DeviceNet Association (ODVA). The heavy-duty Ultra-Shieldconstruction is a combination of two shielding technologies that provides both mechanical strength and 100% shielding protection from EMI and RFinterference. The heavy-duty jacket provides excellent defense against cutting, abrasion, oil and chemicals, and is also flame and heat resistance.Flex-Net Cable meets the performance requirements as specified by ODVA with a capacitance between conductors – 12 pF/foot at 1 MHz (nominal),capacitance between one conductor and other conductor connected to shield is 24 pF/foot (nominal), impedance of 120 Ohms +/- 10% at 1 MHz, andpropagation delay of 1.36 nSec/foot (maximum). Flex-Net Cable is available as a “Thick or Trunk Cable” high performance design.• UL Recognized in the U.S. and Canada • Type PLTC • ODVA Conformity • Max Conductor Temp 80°C• FT-4 Flame Rating • 300 V • RoHS Compliant1. FINE STRANDED COPPER CONDUCTORS —Improves flex life in abusive applications.2. 18 AWG DRAIN WIRE3. TINNED COPPER CONDUCTORS — Resists corrosion. Easier to solder.4. ULTRA-SHIELD CONSTRUCTION, A HEAVY-DUTY COMBINATION OF TINNED COPPERSHIELD AND AN ALUMINUM/POLYESTER FOILSHIELD — 100% shielding provides protection from EM and RF interference.Finely stranded spiral braid provides superior mechanical strength.FEATURES & BENEFITS5. HEAVY-DUTY GRAY TREX-ONICS®TPEJACKET — Excellent defense against cutting, abra-sion, oil and chemicals.6. ELECTRONICALLY TESTED — Meets the performance requirements as specified by ODVA™.7. COMMON AXIS DESIGN — Equal stresses are placed on all conductors. Provides superior per-formance in Torsional and Bending applications.23541ELECTRICAL SPECIFICATIONS• The electrical requirement of the DeviceNet Cable shall be in accordance with those identified by the ODVA (Open DeviceNet Association).• Capacitance between Conductors – 12 pF/ft. at 1 MHz (nominal).• Impedance - 120 Ohms +/- 10% (at 1 MHz).• Capacitance between one conductor and other conductor connected to shield – 24 pF/ft. at 1 MHz (nominal).• Propagation Delay – 1.36 nSec/ft. (maximum).ODVA™is a trademark of the Open DeviceNet Vendors Association, Inc. — 15 AWG Power Pair — 18 AWG Communication PairORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO. NOMINAL O.D. (IN) W T. (LBS) PER 1000'60001 0.475 100 ADD AN EMI SHIELDED GRIP-SEAL®TO COMPLETE YOUR ORDER! See page 153. COLOR CODEPOWER PAIR DATA PAIRRed & Black Blue & WhiteAbrasion | ChemicalsBus Cables
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.86Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable CordsPower Cables(600 Volt to 35 kV)Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesBus CablesWIRE & CABLE / BUS CABLESTrex-Onics® DeviceNet™ Flex-Net “Thick” High Performance CableFlex-Net Cable is designed to meet the electrical requirements identified by the Open DeviceNet Association (ODVA). The heavy-duty Ultra-Shield construction is a combination of two shielding technologies that provides both mechanical strength and 100% shielding protection from EMI and RF interference. The heavy-duty jacket provides excellent defense against cutting, abrasion, oil and chemicals, and is also flame and heat resistance. Flex-Net Cable meets the performance requirements as specified by ODVA with a capacitance between conductors – 12 pF/foot at 1 MHz (nominal), capacitance between one conductor and other conductor connected to shield is 24 pF/foot (nominal), impedance of 120 Ohms +/- 10% at 1 MHz, and propagation delay of 1.36 nSec/foot (maximum). Flex-Net Cable is available as a “Thick or Trunk Cable” high performance design.• UL Recognized in the U.S. and Canada • Type PLTC • ODVA Conformity • Max Conductor Temp 80°C • FT-4 Flame Rating • 300 V • RoHS Compliant 1. FINE STRANDED COPPER CONDUCTORS — Improves flex life in abusive applications.2. TINNED COPPER CONDUCTORS — Resists corrosion. Easier to solder.3. DRAIN WIRE — Drain wire with each pair to pro-tect against interference.4. ULTRA-SHIELD CONSTRUCTION, A HEAVY-DUTY COMBINATION OF TINNED COPPER SHIELD AND AN ALUMINUM/POLYESTER FOIL SHIELD — 100% shielding provides protection from EM and RF interference. Finely stranded spiral braid provides superior mechanical strength.FEATURES & BENEFITS5. FLUOROPOLYMER TAPE WRAP — Allows the braid and conductors to move more freely within the jacket. Improves performance in high flex torsional applications.6. WOVEN NYLON TAPE — Improves flexibility allowing conductor bundle to move easily within the jacket. Protects inner conductor bundle from spiral braid.7. HEAVY-DUTY GRAY TREX-ONICS® TPE JACKET — Excellent defense against cutting, abra-sion, oil and chemicals.8. ELECTRONICALLY TESTED — Meets the performance requirements as specified by ODVA™.2356741ELECTRICAL SPECIFICATIONS• The electrical requirement of the DeviceNet Cable shall be in accordance with those identified by the ODVA (Open DeviceNet Association).• Capacitance between Conductors – 12 pF/ft. at 1 MHz (nominal).• Impedance – 120 Ohms +/- 10% (at 1 MHz).• Capacitance between one conductor and other conductor connected to shield – 24 pF/ft. at 1 MHz (nominal).• Propagation Delay – 1.36 nSec/ft. (maximum).ODVA™ is a trademark of the Open DeviceNet Vendors Association, Inc. — 14 AWG Power Pair — 18 AWG Communication PairORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO. NOMINAL O.D. (IN) W T. (LBS) PER 1000'60008 0.540 100COLOR CODEPOWER PAIR DATA PAIRRed & Black Blue & WhiteADD AN EMI SHIELDED GRIP-SEAL® TO COMPLETE YOUR ORDER! See Page 153. Abrasion | Chemicals | Flexing
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.87Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable Cords Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesPower Cables(600 Volt to 35 kV)WIRE & CABLE / BUS CABLESTrex-Onics® DeviceNet™ Flex-Net “Thin” High Performance CableFlex-Net Cable is designed to meet the electrical requirements identified by the Open DeviceNet Association (ODVA) for the “Thin Cable”. The heavy-duty Ultra-Shield construction is a combination of two shielding technologies that provides both mechanical strength and 100% shielding protection from EMI and RF interference. The heavy-duty jacket provides excellent defense against cutting, abrasion, oil and chemicals, and is also flame and heat resistance. Flex-Net Cable meets the performance requirements as specified by ODVA with a capacitance between conductors – 12 pF/foot at 1 MHz (nominal), capacitance between one conductor and other conductor connected to shield is 24 pF/foot (nominal), impedance of 120 Ohms +/- 10% at 1 MHz, and propagation delay of 1.36 nSec/foot (maximum). Flex-Net Cable is available as a “Thin or Drop Cable” high performance design.• UL Recognized in the U.S and Canada • ODVA Conformity • FT-4 Flame Rating • Max Conductor Temp 80°C • CE • 300 V • RoHS Compliant1. FINE STRANDED COPPER CONDUCTORS — Improves flex life in abusive applications.2. TINNED COPPER CONDUCTORS — Resists corrosion. Easier to solder.3. DRAIN WIRE — Drain wire with each pair to pro-tect against interference.4. ULTRA-SHIELD CONSTRUCTION, A HEAVY-DUTY COMBINATION OF TINNED COPPER SHIELD AND AN ALUMINUM/POLYESTER FOIL SHIELD — 100% shielding provides protection from EM and RF interference. Finely stranded spiral braid provides superior mechanical strength.FEATURES & BENEFITS5. FLUOROPOLYMER TAPE WRAP — Allows the braid and conductors to move more freely within the jacket. Improves performance in high flex torsional applications.6. WOVEN NYLON TAPE — Improves flexibility allowing conductor bundle to move easily within the jacket. Protects inner conductor bundle from spiral braid.7. HEAVY-DUTY GRAY TREX-ONICS® TPE JACKET — Excellent defense against cutting, abra-sion, oil and chemicals.8. ELECTRONICALLY TESTED — Meets the performance requirements as specified by ODVA™.2356741ELECTRICAL SPECIFICATIONS• The electrical requirement of the DeviceNet Cable shall be in accordance with those identified by the ODVA (Open DeviceNet Association) for the Thin Cable.• Capacitance between Conductors – 12 pF/ft. at 1 MHz (nominal).• Impedance – 120 Ohms +/- 12 Ohms.• Capacitance between one conductor and other conductor connected to shield – 24 pF/ft. at 1 MHz (nominal).• Propagation Delay – 1.36 nSec/ft. (maximum).ODVA™ is a trademark of the Open DeviceNet Vendors Association, Inc. — 22 AWG Power Pair — 24 AWG Communication PairORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO. NOMINAL O.D. (IN) W T. (LBS) PER 1000'60007 0.340 55 FLEX TESTED Tested to over 4,000,000 cycles without electrical failure!ADD AN EMI SHIELDED GRIP-SEAL® TO COMPLETE YOUR ORDER! See page 153. COLOR CODEPOWER PAIR DATA PAIRRed & Black Blue & WhiteAbrasion | Chemicals | FlexingBus Cables
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.88Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable CordsPower Cables(600 Volt to 35 kV)Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesBus CablesWIRE & CABLE / BUS CABLESTrex-Onics® DeviceNet™ Flex-Net Cable Micro AssembliesFlex-Net Cable Micro Assemblies take all the advantages of our Flex-Net Cable (a heavy-duty jacket and Ultra-Shield construction) and add a molded micro head which is permanently bonded to the cable providing a superior water and chemical resistant seal. Our micros have contact pins that are gold plating over nickel to ensure electronic and electrical integrity over repeated insertions and extractions.1. HEAVY-DUTY GRAY TREX-ONICS® JACKET — Excellent defense against cutting, abrasion, oil and chemicals. High flex cable designed to withstand harsh industrial applications.2. HEAVY-DUTY COMBINATION OF TINNED COPPER SHIELD AND AN ALUMINUM/MYLAR SHIELD — 100% shielding provides protection from EM and RF interference. Finely stranded braid provides superior mechanical strength.This product is intended for use in the DeviceNet™ Bus System in applications requiring “Micro” style Male, Female or Male/Female connectors. Applications for this product are industrial in nature and will be connected to devices such as proximity, photo electric and limit switches. This cable may be used in harsh industrial environments where oils, coolants, water, chemicals or grease are present.3. POLYURETHANE MOLDED PLUG BODY — Permanently bonded to cable providing a superior water and chemical resistant seal.4. CONTACT PINS AND SLEEVES — Gold plating over nickel insures electronic and electrical integrity over repeated insertions and extractions.FEATURES & BENEFITSROLE OF PRODUCT1 243• RoHS Compliant • ODVA ConformityCOLOR CODEPOWER PAIR DATA PAIRRed & Black Blue & WhiteELECTRICAL SPECIFICATIONS• The electrical requirement of the DeviceNet™ Cable shall be in accordance with those identified by the ODVA (Open DeviceNet™ Association) for the Thin Cable.• Capacitance between Conductors – 12 pF/ft. at 1 MHz (nominal).• Impedance – 120 Ohms +/- 12 Ohms.• Capacitance between one conductor and other conductor connected to shield – 24 pF/ft. at 1MHz (nominal).• Propagation Delay – 1.36 nSec/ft. (maximum).Abrasion | Chemicals | Flexing
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.89Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable Cords Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesPower Cables(600 Volt to 35 kV)WIRE & CABLE / BUS CABLESTrex-Onics® DeviceNet™ Flex-Net Cable Micro Assemblies (Continued)M12 x 1.0 Thread1.83"132.57"31245.57"AC DCTrex-Onics® Flex-Net Cable Assemblies are designed and manufactured in accordance with your length requirements. Please contact our Engineered Products Department to review your specific needs. STRAIGHT MALE PLUG STRAIGHT FEMALE PLUGM12 x 1.0 Thread1.83"12435.57"AC DC.57"1235 POLE1. Drain 2. Red (V+) 3. Black (V-) 4. White (Can-H) 5. Blue (Can-L)M12 x 1.0 Thread1.83"132.57"31245.57"AC DCKeywayM12 x 1.0Thread1.25"1.26"1Keyway243.57"AC DC.57"12390º MALE PLUG 90º FEMALE PLUGFACE VIEW OF FEMALE PLUG123243M12 x 1.0 Thread1.83"132.57"31245.57"AC DCM12 x 1.0 Thread1.83"132.57"31245.57"AC DCKeywayM12 x 1.0 Thread1.83"132.57"31245.57"AC DCKeywayKeyway1.83"1.83"1.26"1.25"M12 x 1.0 ThreadM12 x 1.0 Thread1.07"1.26"AC DC51423Keyway2413.57"M12 x 1.0Thread1.26"1.07"M12 x 1.0 ThreadM12 x 1.0 Thread111122335555324440.57"0.57"0.57"0.57"ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PRODUCT SPECIFICATIONSMICRO STRAIGHT DEVICENET™ CONNECTOR CORD SETS – THINPART NO. M FT DESCRIPTIONCT15A43M001 1.0 3.3 MaleCT15A43M002 2.0 6.6 MaleCT15A43M003 3.0 9.8 MaleCT15A43M004 4.0 13.1 MaleCT15A43M006 6.0 19.7 MaleCT15A43M012 12.0 39.3 MaleCT15A43M018 18.0 59.0 MaleCT15A43M024 24.0 78.7 MaleCT15A43M030 30.0 98.4 MaleCT15C43M001 1.0 3.3 FemaleCT15C43M002 2.0 6.6 FemaleCT15C43M003 3.0 9.8 FemaleCT15C43M004 4.0 13.1 FemaleCT15C43M006 6.0 19.7 FemaleCT15C43M012 12.0 39.3 FemaleCT15C43M018 18.0 59.0 FemaleCT15C43M024 24.0 78.7 FemaleCT15C43M030 30.0 98.4 FemaleCT25E43M001 1.0 3.3 Male/FemaleCT25E43M002 2.0 6.6 Male/FemaleCT25E43M003 3.0 9.8 Male/FemaleCT25E43M004 4.0 13.1 Male/FemaleCT25E43M006 6.0 19.7 Male/FemaleCT25E43M012 12.0 39.3 Male/FemaleCT25E43M018 18.0 59.0 Male/FemaleCT25E43M024 24.0 78.7 Male/FemaleCT25E43M030 30.0 98.4 Male/FemaleMICRO 90°/STRAIGHT DEVICENET™ CONNECTOR CORD SETS – THINPART NO. M FT DESCRIPTIONCT25G43M001 1.0 3.3 Male 90°/FemaleCT25G43M002 2.0 6.6 Male 90°/FemaleCT25G43M003 3.0 9.8 Male 90°/FemaleCT25G43M004 4.0 13.1 Male 90°/FemaleCT25G43M006 6.0 19.7 Male 90°/FemaleCT25G43M012 12.0 39.3 Male 90°/FemaleCT25G43M018 18.0 59.0 Male 90°/FemaleCT25G43M024 24.0 78.7 Male 90°/FemaleCT25G43M030 30.0 98.4 Male 90°/FemaleCT25F43M001 1.0 3.3 Male/Female 90° CT25F43M002 2.0 6.6 Male/Female 90°CT25F43M003 3.0 9.8 Male/Female 90°CT25F43M004 4.0 13.1 Male/Female 90°CT25F43M006 6.0 19.7 Male/Female 90°CT25F43M012 12.0 39.3 Male/Female 90°CT25F43M018 18.0 59.0 Male/Female 90°CT25F43M024 24.0 78.7 Male/Female 90°CT25F43M030 30.0 98.4 Male/Female 90°CT25H43M001 1.0 3.3 Male 90°/Female 90°CT25H43M002 2.0 6.6 Male 90°/Female 90°CT25H43M003 3.0 9.8 Male 90°/Female 90°CT25H43M004 4.0 13.1 Male 90°/Female 90°CT25H43M006 6.0 19.7 Male 90°/Female 90°CT25H43M012 12.0 39.3 Male 90°/Female 90°CT25H43M018 18.0 59.0 Male 90°/Female 90°CT25H43M024 24.0 78.7 Male 90°/Female 90°CT25H43M030 30.0 98.4 Male 90°/Female 90°Bus Cables
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.90Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable CordsPower Cables(600 Volt to 35 kV)Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesBus CablesWIRE & CABLE / BUS CABLESTrex-Onics® DeviceNet™ Flex-Net Cable Mini AssembliesFlex-Net Cable Mini Assemblies take all the advantages of our Flex-Net Cable (a heavy-duty jacket and Ultra-Shield construction) and add a mold-ed mini head which is permanently bonded to the cable providing a superior water and chemical resistant seal. Our micros have contact pins that are gold plating over nickel to ensure electronic and electrical integrity over repeated insertions and extractions.1. HEAVY-DUTY GRAY TREX-ONICS® JACKET — Excellent defense against cutting, abrasion, oil and chemicals.2. ULTRA-SHIELD CONSTRUCTION, A HEAVY-DUTY COMBINATION OF COPPER BRAID AND AN ALUMINUM/MYLAR SHIELD — 100% shielding provides protection from EM and RF interference. Finely stranded braid provides superior mechanical strength.3. POLYURETHANE MOLDED PLUG BODY — Permanently bonded to cable providing a superior water and chemical resistant seal.4. EXTRA LONG GROUNDING PIN — Ensures first-in, last-out contact for safety.• The electrical requirement of the DeviceNet Cable shall be in accordance with those identified by the ODVA (Open DeviceNet Association) for the Thin Cable.• Capacitance between Conductors – 12 pF/ft. at 1 MHz (nominal).• Impedance – 120 Ohms +/- 12 Ohms.This product is intended for use in the DeviceNet™ Bus System in applications requiring “Mini” style Male, Female or Male/Female connectors. Applications for this product are industrial in nature and will be connected to devices such as proximity, photo electric and limit switches. This cable may be exposed to oils, coolants, water, chemicals and grease. Temperature exposures for the assemblies are not to exceed 80˚C (176˚F) and not below -25˚C (-13˚F).• Thin cable torsional performance exceeded 1,000,000 cycles with a bend radius of 10x.5. UNIQUE STAINLESS STEEL REINFORCED FEMALE PIN DESIGN — Prevents pin deformation resulting in loss of signal and electrical continuity. Superior performance in high vibration and continuous motion environments. Probe proof.6. CONTACT PINS AND SLEEVES — Gold plating over nickel insures electronic and electrical integrity over repeated insertions and extractions.7. FLEX-NET THIN CABLE — For flexing and torsional applications. Meets ODVA™ electrical performance requirements.8. COMMON AXIS DESIGN• Capacitance between one conductor and other conductor connected to shield – 24 pF/ft. at 1 MHz (nominal).• Propagation Delay – 1.36 nSec/ft. (maximum).FEATURES & BENEFITSELECTRONIC SPECIFICATIONSROLE OF PRODUCTPHYSICAL TESTING SPECIFICATIONS1 243• RoHS Compliant • ODVA ConformityAbrasion | Chemicals | Flexing
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.91Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable Cords Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesPower Cables(600 Volt to 35 kV)WIRE & CABLE / BUS CABLESTrex-Onics® DeviceNet™ Flex-Net Cable Mini Assemblies (Continued)2.520Coupling Ring 7/8-16 UN 2A thread2.383Coupling Ring 7/8-16 UN 2A threadTrex-Onics® Flex-Net Cable Assemblies are designed and manufactured in accordance with your length requirements. Please contact our Engineered Products Department to review your specific needs. ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PRODUCT SPECIFICATIONSMINI DEVICENET™ CONNECTOR CORD SETS – THICKSTANDARD PRODUCT(#60001)HIGH PERFORMANCE PRODUCT(Thick Cable #60008)M FT DESCRIPTION60933 CP25E44M001 1.0 3.3 Male/Female60936 CP25E44M002 2.0 6.6 Male/Female60939 CP25E44M003 3.0 9.8 Male/Female60932 CP25E44M004 4.0 13.1 Male/Female60930 CP25E44M006 6.0 19.7 Male/Female60934 CP25E44M012 12.0 39.3 Male/Female60937 CP25E44M018 18.0 59.0 Male/Female60938 CP25E44M024 24.0 78.7 Male/Female60931 CP25E44M030 30.0 98.4 Male/Female60503 CP15A44M001 1.0 3.3 Male60506 CP15A44M002 2.0 6.6 Male60509 CP15A44M003 3.0 9.8 Male60512 CP15A44M004 4.0 13.1 Male60520 CP15A44M006 6.0 19.7 Male60540 CP15A44M012 12.0 39.3 Male60550 CP15A44M015 15.0 49.2 Male60560 CP15A44M018 18.0 59.0 Male60580 CP15A44M024 24.0 78.7 Male60510 CP15A44M030 30.0 98.4 Male60303 CP15C44M001 1.0 3.3 Female60306 CP15C44M002 2.0 6.6 Female60309 CP15C44M003 3.0 9.8 Female60312 CP15C44M004 4.0 13.1 Female60320 CP15C44M006 6.0 19.7 Female60340 CP15C44M012 12.0 39.3 Female60350 CP15C44M018 18.0 59.0 Female60360 CP15C44M024 24.0 78.7 Female60310 CP15C44M030 30.0 98.4 FemaleMINI DEVICENET™ CONNECTOR CORD SETS – THINHIGH PERFORMANCE PRODUCT (Thin Cable #60007)M FT DESCRIPTIONCP25E43M001 1.0 3.3 Male/FemaleCP25E43M002 2.0 6.6 Male/FemaleCP25E43M003 3.0 9.8 Male/FemaleCP25E43M004 4.0 13.1 Male/FemaleCP25E43M006 6.0 19.7 Male/FemaleCP25E43M012 12.0 39.4 Male/FemaleCP25E43M015 15.0 50.0 Male/FemaleCP25E43M018 18.0 59.0 Male/FemaleCP25E43M024 24.0 78.7 Male/FemaleCP25E43M030 30.0 98.4 Male/FemaleCP15A43M001 1.0 3.3 MaleCP15A43M002 2.0 6.6 MaleCP15A43M003 3.0 9.8 MaleCP15A43M004 4.0 13.1 MaleCP15A43M006 6.0 19.7 MaleCP15A43M012 12.0 39.4 MaleCP15A43M015 15.0 49.2 MaleCP15A43M018 18.0 59.0 MaleCP15A43M024 24.0 78.7 MaleCP15A43M030 30.0 98.4 MaleCP15C43M001 1.0 3.3 FemaleCP15C43M002 2.0 6.6 FemaleCP15C43M003 3.0 9.8 FemaleCP15C43M004 4.0 13.1 FemaleCP15C43M006 6.0 19.7 FemaleCP15C43M012 12.0 39.4 FemaleCP15C43M015 15.0 49.2 FemaleCP15C43M018 18.0 59.0 FemaleCP15C43M024 24.0 78.7 FemaleCP15C43M030 30.0 98.4 FemaleSTRAIGHT MALE PLUG STRAIGHT FEMALE PLUG5 POLE1. Drain2. Red (V+)3. Black (V-)4. White (Can-H)5. Blue (Can-L)FACE VIEW OF FEMALE MINIBus Cables
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.92Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable CordsPower Cables(600 Volt to 35 kV)Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesBus CablesWIRE & CABLE / BUS CABLESBuild Your Own DeviceNet™ Flex-Net Cable Assemblies1 2 3 4 5 6 7 8 9TYPE SIZE ENDS POLESHEAD CONFIGURATIONCABLE UOM LENGTH COUPLINGC P 1 5 E 43 M 005C = Cord SetR = ReceptacleP = DeviceNet MiniT=DeviceNetMicro1 = Single End2 = Double EndA = Male StraightC = Female StraightE = Male Straight / Female Straight90° Plugs can only be made with Cable #60007B = Male 90°D = Female 90°F = Male Straight to Female 90°G = Male 90° to Female StraightH = Male 90° to Female 90°43 = DeviceNet THIN #60007High Performance Cable44 = DeviceNet THICK #60008High Performance CableNote: Micros are made with DeviceNet THIN Cable #60007Blank = RegularS = StainlessSteelUnit of Measure:M = MetersF = FeetA = InchesEnter a three digit code in the box above. EXAMPLE: 5 = 00550 = 050500 = 500
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.93Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable Cords Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesPower Cables(600 Volt to 35 kV)12345123451 2 3 4 5MALEFEMALEFEMALE354123541231254Bus CablesWIRE & CABLE / BUS CABLES12345123451 2 3 4 5MALEFEMALEFEMALE35412354123125412345123451 2 3 4 5MALEFEMALEFEMALE354123541231254FEM MINIMALE MINI1.00” 25.4 mmFEM MINIMALE MINIFEM MINI1.00” 25.4 mm1.00” 25.4 mm3.37” 85.72 mm2.43” 61.91 mm12345123451 2 3 4 5MALEFEMALEFEMALE354123541231254FEMALE MINIFEMALE MINIFEMALE MINIFEMALE MICROMALE MINIMALE MINI123123423145413213241324132541324132ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)DeviceNet™ Passive “T” Mini DeviceNet™ Passive “T” Mini to MicroPART NO. DESCRIPTION60100 DeviceNet™ Passive “T” – Mini60101 DeviceNet™ Passive “T” Micro Type – Mini to MicroTrex-Onics® DeviceNet™ Quick-Connex™ Wiring System AccessoriesWiring Scheme Wiring Scheme• ODVA Conformity • RoHS Compliant DeviceNet™ compatible accessories meet all electrical requirements of the ODVA and are designed to simplify the addition of a sensor to an existing system. TPC Quick-Connex™ Accessories are a molded design making them inherently oil and shock resistant. Available in both Min and Mini-Micro configurations.DeviceNet™ Compatible “T”.Meets all electrical requirements of Open DeviceNet™ Vendor Association (ODVA™).Oil and shock resistant.All molded construction.Designed to simplify the addition of a sensor to an existing system.DeviceNet™ Compatible “T”.Meets all electrical requirements of Open DeviceNet™ Vendor Association (ODVA™).Oil and shock resistant.All molded construction.Designed to simplify the addition of a sensor to an existing system.
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.94Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable CordsPower Cables(600 Volt to 35 kV)Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesWIRE & CABLE / BUS CABLESORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)DeviceNet™ “Y” DeviceNet™ Line TerminatorsPART NO. DESCRIPTION60200 DeviceNet™ Passive “Y” – Mini60110 DeviceNet™ Male Terminator60120 DeviceNet™ Female TerminatorTrex-Onics® DeviceNet™ Quick-Connex™ Wiring System Accessories (Continued)• ODVA Conformity • RoHS Compliant DeviceNet™ compatible accessories meet all electrical requirements of the ODVA and are designed to simplify the addition of a sensor to an existing system. TPC Quick-Connex™ Accessories are a molded design making them inherently oil and shock resistant. Available in both Min and Mini-Micro configurations.DeviceNet™ Compatible “Y”.Meets all electrical requirements of Open DeviceNet™ Vendor Association (ODVA™).Oil and shock resistant. All molded construction.Designed to simplify the addition of a sensor to an existing system.DeviceNet™ Compatible. Meets all electrical requirements of Open DeviceNet™ Vendor Association (ODVA™).Oil and shock resistant. All molded construction.Designed to be used with Quick-Connex™ DeviceNet™ assemblies at a termination plug. 15234RESISTORFACE VIEW2.141”1.500”54321WIRE VIEWGROUND CONTACTCOUPLING RINGTHREAD 7/8”-16 UN 2AMALE TERMINATORCOUPLING RING THREAD 7/8”-16 UN 2A15234RESISTORFACE VIEW2.141”1.500”54321WIRE VIEWGROUND CONTACTCOUPLING RINGTHREAD 7/8”-16 UN 2AMALE TERMINATORGROUND CONTACTWIRE VIEWFACE VIEWRESISTERBus Cables
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.95Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable Cords Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesPower Cables(600 Volt to 35 kV)Bus CablesWIRE & CABLE / BUS CABLESTrex-Onics® Flex-Net Receptacles for DeviceNet™ Applications• RoHS Compliant Flex-Net Receptacles for DeviceNet™ are designed to mate with DeviceNet™ compatible plug connectors and accessories. Available as male or female in both Mini and Micro sizes.1 Drain2 Red (V+)3 Black (V-)4 White (Can-H)5 Blue (Can-L)7/8"-16 UN7/8"-16 UN1/2"-14 NPT1/2"-14 NPTM12 x 11/4"-18 NPTInternal Threads M12 x 11/4"-18 NPT1 Drain2 Red (V+)3 Black (V-)4 White (Can-H)5 Blue (Can-L)123123423145413213241324132541324132ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO. DESCRIPTION FEET METERSRP15A43F004 Male Receptacle — Mini 4.0 1.22RP15C43F004 Female Receptacle — Mini 4.0 1.22RT15R43F004 Male Receptacle — Micro 4.0 1.22RT15T43F004 Female Receptacle — Micro 4.0 1.225 POLE MINI RECEPTACLESMini MaleMini FemaleFace View of Female Mini Receptacle5 POLE MICRO RECEPTACLESMicro MaleMicro FemaleFace View of Female Micro Receptacle
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.96Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable CordsPower Cables(600 Volt to 35 kV)Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesFlat Festoon CablesWIRE & CABLE / FLAT FESTOON CABLESTrex-Onics® Flat Festoon CableNOTE: (1) Based on an ambient temperature of 30°C and conductor temperature of 90°C per NEC, Table 3.10.15(B)(16).ADD SPECIALLY DESIGNED GRIP-SEALS® FOR FLAT FESTOON CABLE TO COMPLETE YOUR ORDER! The Trex-Onics® Flat Festoon Cable’s polyurethane TPE jacket offers defense against cutting, abrasion, oil and chemicals; and finely stranded tinned conductors ensure a high degree of flexibility and an extended flex life. The flat design of the cable allows it to lay flat in a crane or hoist application and avoid problems that may arise when using other types of cable. TPC also provides specially designed Grip-Seals® for flat festoon cable.• 600 V • RoHS Compliant • Max Conductor Temp 105°C • Cold Temp Rating -40ºC • MIL-STD-810G Antimicrobial1. TINNED CONDUCTORS — Resists corrosion. Easier to solder.2. FINELY STRANDED TINNED CONDUCTORS — Improves flexibility and extends conductor life.3. FLUOROPOLYMER INSULATION — Offers superior resistance to oil, solvents and chemicals. Provides high dielectric capability, mechanical strength and cut resistance.4. CUT GROOVES — Easier to strip and terminate.5. SECURITY YELLOW HEAVY-DUTY TREX-ONICS® POLYURETHANE TPE JACKET — Excellent defense against cutting, abrasion, oil and chemicals. 6. UNIQUE CONSTRUCTION — Provides for a very durable long life flat cable.15234FEATURES & BENEFITSORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO.CORD SIZE AWG/CONDCONDUCTOR STRANDINGINSULATION THICK. (IN)AMPACITY1DIMENSIONAL DATACOLOR CODEWT. (LBS) PER 1000'61114 16/4 65/34 0.015" 18 0.19" x 0.485" Black, Red, Blue, Orange 9461118 16/8 65/34 0.015" 12 0.19" x 0.87" Black, Red, Blue, Orange, Yellow, Brown, Red/Black, Blue/Black13061112 16/12 65/34 0.015" 9 0.19" x 1.255"Black, Red, Blue, Orange, Yellow, Brown, Red/Black, Blue/Black, Orange/Black, Yellow/Black, Brown/Black, Black/Red19861148 14/8 105/34 0.015" 17 0.204" x 0.982"Black, Red, Blue, Orange, Yellow, Brown, Red/Black, Blue/Black20661142 14/12 105/34 0.015" 12 0.204" x 1.423"Black, Red, Blue, Orange, Yellow, Brown, Red/Black, Blue/Black, Orange/Black, Yellow/Black, Brown/Black, Black/Red28761124 12/4 65/30 0.015" 30 0.22" x 0.60" Black, Red, Blue, Orange 11261104 10/4 105/30 0.018" 40 0.246" x 0.709" Black, Red, Blue, Orange 21061164 6/4 266/30 0.022" 75 0.350" x 1.13" Black, Red, Blue, Orange 462Abrasion | Chemicals | FlexingFlat Festoon CablesFlat Festoon Cables
Visit:www.youtube.com/TPCWireandCableVisit:www.youtube.com/TPCWireandCableLearning Made EasyFollow our YouTube channel to catch the latest product demos and learn more about TPC.Can’t find what you need? Contact us today and let us know what you’re looking for!Videos Include:Product DemosAbout UsCable Flexing ComparisonsProduct Family SpotlightsNorth Coast 99 SpotlightEnvironment Product SurvivalAnd Much More!Available in several different languages
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.98Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable CordsPower Cables(600 Volt to 35 kV)Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesWIRE & CABLE / RETRACTILE COIL CABLESTrex-Onics® Sootblower Cable• 600 Volt • Max Conductor Temp 105°C • IP67 Rated • IP68 RatedFEATURES & BENEFITSAbrasion | Extreme TemperaturesTrex-Onics® Sootblower Cable is designed to survive the harsh industrial environments where boilers and furnaces are found. Our cable is uniquely designed to be light weight, abrasion, heat and moisture resistant; ideal properties for the long retractable soot blower application.1. MOLDED PLUGS — Designed for ease of installation. These plugs offer a secure connection and protection against the environment.2. LIGHT, DURABLE MATERIAL CREATES A SMALLER, TIGHTER COIL — 30% lighter than the competition. During installation, there is no need to align the coils resulting in less hassle and less downtime.3. ULTRA-SMOOTH TPE JACKET DESIGN — Provides a high degree of abrasion resistance.4. DESIGNED FOR LONG TERM COIL RETENTION — The light weight material (30% lighter than the competition) and compact design makes it easier to manage during installation.5. ABRASION RESISTANCE — Ultra-Smooth jacket gently slides along the sootblower guide wire.6. HEAT RESISTANCE — 105°C insulation and jacket material.7. MOISTURE RESISTANCE — Molded assembly and cable construction resists moisture.8. OPTIONAL – Available with 2 ft. leads on both ends.1342Better inventory control and spend. OEM coil cords are often sold in "left hand or right hand" versions. The Trex-Onics® Sootblower Cable fits either orientation, so only one part number needs to be managed.ADDED BENEFITAPPLICATIONSORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)• Utility Power Boilers• Recovery Boilers• Package Boilers• Kraft Recovery Boiler• Culinary Steam Boilers• Fluidized Bed Refinery• Petrochemical• Incinerators• Waste Heat• Heat Recovery Steam Generator (HRSG)• Flue Gas Desulfurization (FGD)NOTES: (1) NEC Table 310.15(B)(16); Ambient Temperature 30°C; not more than 3 current carrying conductors.PART NO.CORD SIZE AWG/COND.AMPACITY1NOMINAL O.D. (IN)RETRACTED TO EXTENDED COIL LENGTH (FT)STANDARD EXTENDED LEADS604416 Custom 14/4 20 0.365 2 to 16604425 604425-24 14/4 20 0.365 2 to 25604445 604445-24 14/4 20 0.365 3 to 45604456 604456-24 14/4 20 0.365 4.5 to 56Retractile CoilCables
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.99Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable Cords Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesPower Cables(600 Volt to 35 kV)WIRE & CABLE / RETRACTILE COIL CABLESNOTE: (1) Based on a conductor temperature of 90ºC, ambient temperature of 30ºC, not more than three current carrying conductors, NEC Table 310.15(B)(16). Adjustments for more than three current carrying conductors per NEC Table 310.15(B)(3)(a).Trex-Onics® High-Flex Ultra-Coil Retractiles• UL Recognized in the U.S. & Canada • CE • RoHS Compliant • 600 V • Max Conductor Temp 90ºC • Cold Temp Rating -40ºC • Sunlight Resistant • Oil Resistant • MIL-STD-810G Antimicrobial1. TINNED CONDUCTORS — Resists corrosion. Easier to solder.2. OIL AND FLUID RESISTANT INSULATION — Offers superior resistance to oil, solvents and chemicals. Provides high dielectric capability, mechanical strength and cut resistance.3. SECURITY YELLOW HEAVY-DUTY POLYURETHANE TPE JACKET — Excellent defense against cutting, abrasion, oil and chemicals. Designed for long term coil retention.4. 12" OR 24" PIGTAIL LEADS ON BOTH ENDS — Provides for easy termination without disrupting coil integ-rity. Pigtails are in addition to the coil length description.5. UNIQUE CONSTRUCTION — Provides for a very durable but light weight retractile design. Superior coil retention and “snappiness”.6. PERFORMANCE DESIGNED — For continuous cycle applications.7. QUICK-CONNEX™ COMPATIBLE DESIGN — Uniquely designed to allow TPC Molded Micro or Mini Quick-Connex™ in either 3 or 4 conductor configurations.FEATURES & BENEFITS1243ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO.COND SIZE AWG/CONDCONDUCTOR STRANDINGAMPACITY1COIL LENGTH (FT)LEAD LENGTH (IN)NOM. O.D. (IN)COIL I.D. (IN)COIL O.D. (IN)60831 18/3 41X34 14 1-5 12 0.250 0.625 1.260832 18/3 41X34 14 2-10 24 0.250 0.625 1.260833 18/3 41X34 14 3-15 24 0.250 0.625 1.260834 18/3 41X34 14 4-20 24 0.250 0.625 1.260841 18/4 41X34 14 1-5 12 0.267 0.625 1.360842 18/4 41X34 14 2-10 24 0.267 0.625 1.360843 18/4 41X34 14 3-15 24 0.267 0.625 1.360844 18/4 41X34 14 4-20 24 0.267 0.625 1.360871 18/12 41X34 7 1-5 12 0.387 0.75 1.660872 18/12 41X34 7 2-10 24 0.387 0.75 1.660873 18/12 41X34 7 3-15 24 0.387 0.75 1.660874 18/12 41X34 7 4-20 24 0.387 0.75 1.660631 16/3 65X34 18 1-5 12 0.275 0.625 1.360632 16/3 65X34 18 2-10 24 0.275 0.625 1.360633 16/3 65X34 18 3-15 24 0.275 0.625 1.360634 16/3 65X34 18 4-20 24 0.275 0.625 1.360641 16/4 65X34 18 1-5 12 0.296 0.625 1.460642 16/4 65X34 18 2-10 24 0.296 0.625 1.460643 16/4 65X34 18 3-15 24 0.296 0.625 1.460644 16/4 65X34 18 4-20 24 0.296 0.625 1.460681 16/8 65X34 11 1-5 12 0.402 0.75 1.7560682 16/8 65X34 11 2-10 24 0.402 0.75 1.7560683 16/8 65X34 11 3-15 24 0.402 0.75 1.7560684 16/8 65X34 11 4-20 24 0.402 0.75 1.7560441 14/4 105X34 25 1-5 12 0.344 0.625 1.5560442 14/4 105X34 25 2-10 24 0.344 0.625 1.5560443 14/4 105X34 25 3-15 24 0.344 0.625 1.5560444 14/4 105X34 25 4-20 24 0.344 0.625 1.5560241 12/4 168X34 30 1-5 12 0.417 0.75 1.860242 12/4 168X34 30 2-10 24 0.417 0.75 1.860243 12/4 168X34 30 3-15 24 0.417 0.75 1.860244 12/4 168X34 30 4-20 24 0.417 0.75 1.8Abrasion | Chemicals | Flexing Retractile CoilCables
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.100Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable CordsPower Cables(600 Volt to 35 kV)Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesRetractile CoilCablesRetractile CoilCablesWIRE & CABLE / RETRACTILE COIL CABLESADD A TREX-ONICS® QUICK-CONNEX™ TO COMPLETE YOUR ORDER! Trex-Onics® Style 20279 AWM 80C 30V®CODINGEXCELLENT — Little or no change in constant exposure — application is recommended.GOOD — Only slight loss in properties on constant exposure — application is recommended.FAIR — Some swelling could occur in constantexposure but recommended for infrequent contact.VARIABLE — In constant exposure not recommended. Infrequent contact recommended.NR — Not recommended, product could deteriorate in moderate exposure.ACIDSAcetic, 5% ..................................................................... GoodFormic, 20% ...............................................................VariableHydrochloric, 10% ............................................................ FairOlcic........................................................................ Fair-GoodSulfuric, 20% .................................................................... Fair ALCOHOLS Ethanol ........................................................................VariableIsopropanol ...............................................................Fair-PoorIsopropanol, 50% .....................................................Fair-PoorMethanol .....................................................................VariableALKALI Sodium Hydroxide, 20% ................................................... Fair ORGANICSAcetone ...........................................................................PoorASTM Fuel A .................................................................. GoodASTM Fuel B ..................................................................... FairASTM Fuel C ........................................................ Fair-VariableASTM Fuel #1 ................................................................ GoodASTM Fuel #2 ................................................................ GoodASTM Fuel #3 ......................................................... Good-FairBenzene ......................................................................VariableBrake Fluid Type A ......................................................VariableBrake Fluid (H.D.) .................................................... Fair-GoodButane ........................................................................... GoodCarbon Tetrachloride ..................................................VariableCyclohexanone .................................................................. NRDimenthyl Formamid .......................................................... NRDimethyl Sulfoxide ............................................................. NRI, 4-Dioxane ....................................................................... NRDioctyl Phthalate ............................................................... FairEthyl Ether............................................................... Fair-GoodORGANICS (continued)Ethylene Glycol .............................................................. GoodEthylene Glycol 50% Water ........................................... GoodGasoline, 100 Octane ....................................................... FairHexaneFair-GoodKerosene ....................................................................... GoodMethylene Chloride .....................................................VariableMethyl Ethyl Keytone ..................................................VariableN-Methyl-2-Pyrrolidene ..................................................... NROil, Texas Crude ..................................................... Fair-GoodOil, Detergent 20W ........................................................ GoodOil, Non-Detergent 20W ................................................ GoodOil, Skydrol Type B ............................................................ NROil, Skydrol Type 500A ........................................Fair-VariableOil, Skydrol Type 500B ........................................Fair-VariableOil, Transmission Type A ............................................... GoodPerchlorethylene .........................................................VariablePyridine .............................................................................. NRTertrahydrofuran ................................................................ NRToluene .......................................................................VariableTrichlorothylene...........................................................VariableTurpentine ...................................................................... Good MISCELLANEOUSChlorox (5%) .................................................................. GoodCalcium Chloride Saturated Solution............................. GoodFREON-113 .................................................................VariableFREON-11B .................................................................VariableFREON-112 .................................................................... GoodHydrogen Disulfide (5%) ...........................................ExcellentSodium Chloride Saturated Solution ............................. GoodSynthetic Perspiration .................................................... GoodTide (1%) ........................................................................ GoodWater ............................................................................. GoodTrex-Onics® High-Flex Ultra-Coil Retractiles (Continued)Trex-Onics® High-Flex Ultra Coil Retractiles exhibit a unique design that provides a very durable yet lightweight retractile cable while preserving superior coil retention and “snappiness”. A heavy-duty yellow polyurethane TPE jacket protects against cutting, abrasion, oil and chemicals. Available as Mini or Micro cordsets.CHEMICAL RESISTANCE OF COMMON INSULATING MATERIALSTREX-ONICS® JACKET CHEMICAL RESISTANCECHEMICAL RUBBER SILICONE FLUOROPOLYMEROXIDATION RESISTANCE FAIR EXCELLENT OUTSTANDINGOIL RESISTANCE POOR FAIR-GOOD OUTSTANDINGUV RESISTANCE FAIR OUTSTANDING OUTSTANDINGWATER RESISTANCE GOOD GOOD-EXCELLENT EXCELLENTACID RESISTANCE FAIR-GOOD FAIR-GOOD EXCELLENTALKALI RESISTANCE FAIR-GOOD FAIR-GOOD EXCELLENTGASOLINE KEROSENE POOR POOR-FAIR EXCELLENTBENZOL TOLUENE POOR POOR EXCELLENTDEGREASER SOLVENT POOR POOR-GOOD EXCELLENTALCOHOL RESISTANCE GOOD GOOD EXCELLENTCOLOR CODEPAIR NO. COLOR1 Black2. White3. Green4. Red5. Orange6. Yellow7. Blue8. Brown9. Violet10. Gray11. White/Black12 White/RedAPPLICATIONS• Fork Lifts• Overhead Doors• Portable Tools• Packaging Equipment• Portable Conveyors• Presses• Robots• Slide Tables
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.101Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable Cords Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesPower Cables(600 Volt to 35 kV)Retractile CoilCablesWIRE & CABLE / RETRACTILE COIL CABLES16 & 18 AWG Mini & Micro Retractile Quick-Connex™• RoHS Compliant • 16 AWG Mini – 600 V • 18 AWG AC/DC Micro – 300 V • Operating Temp. Range -40ºC to 90°C • Male/Female ConfigurationsCord sets made with Trex-Onics® High-Flex Ultra-Coil Retractiles offers defense against tearing, abrasion, impact, oil, ozone and most chemi-cals. There is a 5X multiple between a retracted and extended coil, so a 1 foot retracted coil will extend out 5 feet and a 3 foot retracted coil will extend out 15 feet. Built to last, the all polyurethane head design includes solid brass contacts that are nickel coated and gold plated for high/low voltage and low-level signal applications.and a hard coated MIL spec anodized aluminum knurled coupling nut for quick and secure assembly. 1. ALL POLYURETHANE HEAD DESIGN — Chemical, abrasion and impact resistant construction, designed to protect the pins and sleeves from damage. 2. PLUG SETS MADE WITH TREX-ONICS® HIGH FLEX ULTRA-COIL RETRACTILES — Superior first line defense against tearing, abra-sion, impact, oil ozone and most chemicals. Extreme all weather flexibility.3. HARD COATED MIL SPEC ANODIZED ALUMINUM KNURLED COUPLING NUT — Resists corrosion. Provides quick and secure assembly.4. SOLID BRASS CONTACTS ARE NICKEL COATED AND GOLD PLATED — Provides long life, resists corrosion, easy positive engage-ment. Excellent for high/low voltage and low level signal applications.5. EXTRA LONG GROUND PIN — Ensures first-in, last-out contact for safety in AC applications.6. PIN ORIENTATIONS ARE DESIGNED TO MEET MINI AND MICRO FEATURES & BENEFITSNOTE: (1) Ampacities are based on 30˚C ambient and 90˚C conductor temperature. These values are to be used as a guideline and may vary according to the actual cable application.ADD TREX-ONICS® HIGH-FLEX ULTRA COIL RETRACTILES TO COMPLETE YOUR ORDER! See Page 99. PART NO.CORD SIZE AWG/CONDDESCRIPTION AMPACITY1COIL LENGTH RETRACTED (FT)COIL LENGTH EXTENDED (FT)PIGTAIL LENGTH (IN)60601 16/3 3 Pole Mini Male/Female 13 1 5 1260603 16/3 3 Pole Mini Male/Female 13 3 15 1260621 16/4 4 Pole Mini Male/Female 10 1 5 1260623 16/4 4 Pole Mini Male/Female 10 3 15 1260891 18/12 12 Pole Mini Male/Female 6 1 5 1260893 18/12 12 Pole Mini Male/Female 6 3 15 1260801 18/3 3 Pole AC Micro Male/Female 4 1 5 1260803 18/3 3 Pole AC Micro Male/Female 4 3 15 1260821 18/4 4 Pole AC Micro Male/Female 4 1 5 1260823 18/4 4 Pole AC Micro Male/Female 4 3 15 1260811 18/3 3 Pole DC Micro Male/Female 4 1 5 1260813 18/3 3 Pole DC Micro Male/Female 4 3 15 1260851 18/4 4 Pole DC Micro Male/Female 4 1 5 1260853 18/4 4 Pole DC Micro Male/Female 4 3 15 12ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)APPLICATIONS• Pendants• Portable Tools• Packaging Equipment• Scissor Lifts• RobotsMICROTrex-Onics® Style 20279 AWM 80C 30V®MINI1324Abrasion | Chemicals | Flexing
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.102Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable CordsPower Cables(600 Volt to 35 kV)Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesWIRE & CABLE / CHEMICAL & TEMPERATURE RESISTANT CABLESADD CHEM-GARD® QUICK-CONNEX™ TO COMPLETE YOUR ORDER! Find out more at www.tpcwire.com or call 800-521-7935.Chem-Gard® 200 Individually Shielded Multi-Pair Control / Resolver CableThe Chem-Gard® 200 Resolver cable offers individually shielded pairs with overall shielding to conductors rated at 200°C (392°F) and as low as -60°C (-76°F). Add excellent chemical and abrasion resistance and high heat resistance to this flexible cable and the protection of your signal can be extended through many harsh environments. Chem-Gard® Micro Quick-Connex™ are also available if a complete assembly is needed.• UL Recognized • CSA • 600 V • FT-1 Flame Rating • VW-1 Flame Rating • RoHS Compliant • Max Conductor Temp 200°C • Cold Temp Rating -60ºC1. FINELY STRANDED NICKEL-PLATED COPPER CONDUCTORS — For improved flexibility in dynamic applications and protection from corrosion and oxidation in chemical and high temperature environments.2. FLUOROPOLYMER INSULATION ON INDIVIDUAL CONDUCTORS — Offers superior resistance to oils, solvents and chemicals. Provides high dielectric capability, mechanical strength and cut resistance.FEATURES & BENEFITS3. HEAVY-DUTY COMBINATION OF NICKEL-PLATED COPPER BRAID AND ALUMINUM/MYLAR FOIL SHIELD — The combination of nickel- copper braid and aluminum/foil shield provides 100% shielding protection from EM and RF interference. Finely stranded braid is ideal for flexing applications.4. FLUOROPOLYMER JACKET — Ideal for envi-ronments with harsh chemicals including oils, acids and solvents. Excellent protection against cutting and abrasion. Excellent performance in temperatures up to 200°C and down to -60°C.214ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO.COND SIZE (AWG/# PAIRS)STRANDING (STRANDS/AWG)NOMINAL O.D. (IN)AMPACITY1WT. (LBS) PER 1000'CAPACITANCE COND-COND (pF/ft)CAPACITANCE COND-SHLD (pF/ft)INDUCTANCE (mHh/ft)45502 18/2 PR 19/30 0.292 19 85 32.5 58.5 0.1645503 18/3 PR 19/30 0.325 16 98 32.5 58.5 0.1645504 18/4 PR 19/30 0.360 16 116 32.5 58.5 0.1645506 18/6 PR 19/30 0.460 16 201 32.5 58.5 0.1645507 18/7 PR 19/30 0.460 16 209 32.5 58.5 0.1645509 18/9 PR 19/30 0.535 12 295 32.5 58.5 0.1645602 20/2 PR 19/32 0.262 13 65 28.8 51.8 0.1745603 20/3 PR 19/32 0.290 11 75 28.8 51.8 0.1745604 20/4 PR 19/32 0.330 11 96 28.8 51.8 0.1745606 20/6 PR 19/32 0.380 11 136 28.8 51.8 0.1745607 20/7 PR 19/32 0.380 11 140 28.8 51.8 0.1745609 20/9 PR 19/32 0.480 8 230 28.8 51.8 0.1745702 22/2 PR 19/34 0.225 10 52 25.3 45.5 0.1745703 22/3 PR 19/34 0.270 9 60 25.3 45.5 0.1745704 22/4 PR 19/34 0.300 9 76 25.3 45.5 0.1745706 22/6 PR 19/34 0.340 9 108 25.3 45.5 0.1745707 22/7 PR 19/34 0.340 9 110 25.3 45.5 0.1745709 22/9 PR 19/34 0.430 6 145 25.3 45.5 0.1745802 24/2 PR 19/36 0.215 8 42 22.4 40.3 0.1945803 24/3 PR 19/36 0.250 7 52 22.4 40.3 0.1945804 24/4 PR 19/36 0.275 7 62 22.4 40.3 0.1945806 24/6 PR 19/36 0.326 7 85 22.4 40.3 0.1945807 24/7 PR 19/36 0.326 7 123 22.4 40.3 0.1945809 24/9 PR 19/36 0.379 5 150 22.4 40.3 0.193NOTE: (1) Ampacities are based on not more than three current carrying conductors, 40°C (104°F) ambient temperature, 200°C (392°F) conductor temperature.Abrasion | Chemicals | Extreme Temperatures | Flexing CONDUCTOR COLOR CODENO. COLOR NO. COLOR NO. COLOR NO. COLOR NO. COLOR1 Black & Red 5 Black & Brown 9 Red & Green 13 Red & Orange 17 Green & Yellow2 Black & White 6 Black & Yellow 10 Red & Blue 14 Green & White 18Green & Orange3 Black & Green 7 Black & Orange 11 Red & Brown 15 Green & Blue 19 White & Blue4 Black & Blue 8 Red & White 12 Red & Yellow 16 Green & Brown 20 White & BrownChemical & Temp. Resistant Cables
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.103Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable Cords Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesPower Cables(600 Volt to 35 kV)WIRE & CABLE / CHEMICAL & TEMPERATURE RESISTANT CABLESChem-Gard® 200 TC Rated CableChem-Gard® 200 TC Rated cable provides excellent resistance to chemicals, abrasion and high heat. This flexible cable has a wide temperature range from -60˚C (-76˚F) to 200˚C (392˚F) and is Tray Cable rated for use in cable trays and raceways.• UL Listed • CSA • Max Conductor Temp 200°C • Cold Temp Rating -60ºC • 600V • Suitable for class I, II, III, Division 2FEATURES & BENEFITSAPPLICATIONS312ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)Abrasion | Chemicals | Extreme Temperatures1. FINELY STRANDED NICKEL-PLATED COPPER CONDUCTORS — For improved flexibility in dynamic applications plus protection from corrosion and oxidation in chemical and high-temperature environments.2. FLUOROPOLYMER CONDUCTOR INSULATION — Extremely chemical resistant and mechanically durable for additional protection against cutting, abrasion and chemicals, plus conductors slide easily within jacket for maximum flex life.3. FLOUROPOLYMER JACKET — Ideal for harsh environments, excellent defense against cutting and abrasion, resistant to oils, acids, solvents and chemicals, and designed for continuous temperature applications up to 200°C (392°F).4. OPTIONAL ULTRA-SHIELD CONSTRUCTION — 90% coverage heavy-duty nickel-plated copper braid shielding provides protection from EM and RF interference plus superior mechanical strength in abusive environments.• Cable carrier systems in multiple market segments including Food & Beverage, Steel Plants, Metal Fabricating, Utility, and Wood, Pulp & PaperCONDUCTOR COLOR TRACER1 Black –2 White –3 Red –4 Green –5 Orange –6 Blue –CONDUCTOR COLOR TRACER7 White Black8 Red Black9 Green Black10 Orange Black11 Blue Black12 Black WhiteCONDUCTOR COLOR CODE (PER ICEA CONTROL CABLE COLOR CODE E1)SHIELDED MULTI-CONDUCTORPART NO.AWG / CORD SIZESTRANDING(STRANDS/AWG)NOMINAL O.D. (IN)AMPACITY1WT. (LBS)PER 1,000'PART NO.AWG / CORD SIZESTRANDING(STRANDS/AWG)NOMINAL O.D. (IN)AMPACITY1WT. (LBS)PER 1,000'42060TC 18/4 7/26 0.325 21 105.4 42062TC 14/4 105/34 0.395 40 163.042068TC 18/8 7/26 0.400 15 153.6 42070TC 14/8 105/34 0.495 28 257.242064TC 18/12 7/26 0.475 10 198.2 42071TC 14/12 105/34 0.620 20 375.642061TC 16/4 7/24 0.355 29 127.2 42063TC 12/4 65/30 0.440 55 209.842069TC 16/8 7/24 0.440 20 192.8 42072TC 12/8 65/30 0.590 39 368.742065TC 16/12 7/24 0.555 14 279.3 42075TC 10/4 105/30 .500 74 274— — — — — — 42077TC 10/7 105/30 .680 59 447UNSHIELDED MULTI-CONDUCTORPART NO.AWG / CORD SIZESTRANDING(STRANDS/AWG)NOMINAL O.D. (IN)AMPACITY1WT. (LBS)PER 1,000'PART NO.AWG / CORD SIZESTRANDING(STRANDS/AWG)NOMINAL O.D. (IN)AMPACITY1WT. (LBS)PER 1,000'42803TC 18/3 7/26 0.283 21 65 42403TC 14/3 105/34 0.341 40 10542804TC 18/4 7/26 0.304 21 80 42404TC 14/4 105/34 0.369 40 13542808TC 18/8 7/26 0.381 15 132 42408TC 14/8 105/34 0.470 28 25142812TC 18/12 7/26 0.453 10 179 42412TC 14/12 105/34 0.595 20 36642603TC 16/3 7/24 0.309 29 82 42203TC 12/3 65/30 0.384 55 14342604TC 16/4 7/24 0.333 29 100 42204TC 12/4 65/30 0.410 55 17142608TC 16/8 7/24 0.420 20 168 42208TC 12/8 65/30 0.560 39 0.35242612TC 16/12 7/24 0.503 14 260421004TC10/4 105/30 .470 74 243Note: (1) Ampacity based on ambient temperature of 40°C and conductor temperature of 200°C per IEEE Standard Power Cable Ampacity Table.Chemical & Temp. Resistant Cables
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.104Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable CordsPower Cables(600 Volt to 35 kV)Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesChemical & Temp. Resistant CablesChemical & Temp. Resistant CablesWIRE & CABLE / CHEMICAL & TEMPERATURE RESISTANT CABLESADD CHEM-GARD® QUICK-CONNEX™ TO COMPLETE YOUR ORDER! Find out more at www.tpcwire.com or call 800-521-7935.Chem-Gard® 200 CableChem-Gard® 200 Cable has excellent resistance to chemicals, abrasion and high heat. This flexible cable has been rated at conductor temperatures as high as 200°C (392°F) and as low as -60°C (-76°F). Chem-Gard® cable is roughly forty percent smaller in diameter than SOOW cable allowing it to be used in areas with restricted space and in conduit. Chem-Gard® 200 is available in many configurations of shielded and unshielded options as well as single or multi-conductors.• UL Recognized • CSA • 600 V • FT-1 Flame Rating • VW-1 Flame Rating • RoHS Compliant • Max Conductor Temp 200°C • Cold Temp Rating -60ºC11. FINELY STRANDED NICKEL-PLATED COPPER CONDUCTORS — For improved flexibility in dynamic applications and protection from corrosion and oxidation in chemical and high temperature environments.2. FLUOROPOLYMER CONDUCTOR INSULATION — Extremely chemical resistant and mechanically durable for additional protection against cutting, abrasion and chemicals. Conductors slide easily within jacket for maximum flex life.3. HIGH TEMPERATURE FLUOROPOLYMER FILLERS — Will not wick up contaminants into cable. Allows conductors to move freely within jacket for improved flexibility in dynamic applications.FEATURES & BENEFITS4. FLUOROPOLYMER JACKET — Ideal for harsh chemical environments. Excellent defense against cutting and abrasion. Resistant to oils, acids, solvents and chemicals. Designed for continuous temperature environments up to 200°C (392°F).5. OPTIONAL ULTRA-SHIELD CONSTRUCTION— 90% coverage heavy-duty nickel-plated copper braid shielding provides protection from EM and RF inter-ference in addition to superior mechanical strength in abusive environments.6. SMALL DIAMETER — Fluoropolymer offers excellent electrical properties and the product is much smaller than most cables of the same AWG size and conductor count. This allows the product to be used in areas with restricted space.324NOTE: Ampacities are based on ambient temperature of 40ºC and conductor temperature of 200ºC with one ground per IEEE Standard Power Cable Ampacity Table.ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)UNSHIELDED MULTI-CONDUCTOR (Additional Configurations Available)PART NO. CONFIGURATION (AWG/COND) STRANDING (STRANDS/AWG) NOMINAL O.D. (IN) AMPACITY1WT. (LBS) PER 1000'42804 18/4 41/34 0.200 21 42 42805 18/5 41/34 0.230 17 5542808 18/8 41/34 0.262 15 7542812 18/12 41/34 0.305 10 10542604 16/4 65/34 0.230 29 59 42608 16/8 65/34 0.325 20 11242612 16/12 65/34 0.370 14 15242404 14/4 105/34 0.270 40 86.542408 14/8 105/34 0.376 28 16842412 14/12 105/34 0.425 20 21042204 12/4 65/30 0.345 55 133.542208 12/8 65/30 0.465 39 240421004 10/4 105/30 0.400 74 182APPLICATIONS• Conveyors• Pumps• Motor Operated Valves• Emergency Isolation Valves• Kiln Fans• FurnacesAbrasion | Chemicals | Extreme Temperatures | Flexing CONDUCTOR COLOR CODENO. COLOR NO. COLOR1 BLACK 7 WHITE/BLACK2 WHITE 8 RED/BLACK3 RED 9 GREEN/BLACK4 GREEN 10 ORANGE/BLACK5 ORANGE 11 BLUE/BLACK6 BLUE 12 BLACK/WHITE
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.105Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable Cords Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesPower Cables(600 Volt to 35 kV)WIRE & CABLE / CHEMICAL & TEMPERATURE RESISTANT CABLES42884 18 GREEN 41/34 0.068 27 6.842885 18 BROWN 41/34 0.068 27 6.842886 18 ORANGE 41/34 0.068 27 6.842887 18 YELLOW 41/34 0.068 27 6.842888 18 BLUE 41/34 0.068 27 6.842661 16 BLACK 65/34 0.078 37 10.442662 16 WHITE 65/34 0.078 37 10.442663 16 RED 65/34 0.078 37 10.442664 16 GREEN 65/34 0.078 37 10.442665 16 BROWN 65/34 0.078 37 10.442666 16 ORANGE 65/34 0.078 37 10.442667 16 YELLOW 65/34 0.078 37 10.442668 16 BLUE 65/34 0.078 37 10.442441 14 BLACK 105/34 0.094 51 15.542442 14 WHITE 105/34 0.094 51 15.542443 14 RED 105/34 0.094 51 15.542444 14 GREEN 105/34 0.094 51 15.542445 14 BROWN 105/34 0.094 51 15.542446 14 ORANGE 105/34 0.094 51 15.542447 14 YELLOW 105/34 0.094 51 15.542448 14 BLUE 105/34 0.094 51 15.542221 12 BLACK 65/30 0.124 66 24.642222 12 WHITE 65/30 0.124 66 24.642223 12 RED 65/30 0.124 66 24.642224 12 GREEN 65/30 0.124 66 24.642225 12 BROWN 65/30 0.124 66 24.6 UNSHIELDED SINGLE CONDUCTOR (Additional Configurations Available) PART NO. CONFIGURATION (AWG/COND) STRANDING (STRANDS/AWG) NOMINAL O.D. (IN) AMPACITY2WT. (LBS) PER 1000'42901 1 BLACK 817/30 0.437 362 34042902 2 BLACK 665/30 0.401 305 27742904 4 BLACK 133/25 0.305 226 17042906 6 BLACK 133/27 0.252 167 11142906YLW 6 YELLOW 133/27 0.252 167 11142906RED 6 RED 133/27 0.252 167 11142906WHT 6 WHITE 133/27 0.252 167 11142906ORG 6 ORANGE 133/27 0.252 167 11142906GRN 6 GREEN 133/27 0.252 167 11142906BRN 6 BROWN 133/27 0.252 167 11142906BLU 6 BLUE 133/27 0.252 167 11142908 8 BLACK 133/29 0.211 125 7342908YLW 8 YELLOW 133/29 0.211 125 7342908RED 8 RED 133/29 0.211 125 7342908ORG 8 ORANGE 133/29 0.211 125 7342908GRN 8 GREEN 133/29 0.211 125 7342908BRN 8 BROWN 133/29 0.211 125 7342908BLU 8 BLUE 133/29 0.211 125 7342881 18 BLACK 41/34 0.068 27 6.842882 18 WHITE 41/34 0.068 27 6.842883 18 RED 41/34 0.068 27 6.8— Continued On Next PageNOTE: (1) Ampacities are based on not more than three current carrying conductors, 40°C (104°F) ambient temperature, 200°C (392°F) conductor temperature. (2) Ampacities are based on a single conductor in free air, 40°C (104°F) ambient temperature, 200°C (392°F) conductor temperature.Chemical & Temp. Resistant Cables
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.106Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable CordsPower Cables(600 Volt to 35 kV)Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesChemical & Temp. Resistant CablesWIRE & CABLE / CHEMICAL & TEMPERATURE RESISTANT CABLESNOTE: (1) Ampacities are based on not more than three current carrying conductors, 40°C (104°F) ambient temperature, 200°C (392°F) conductor temperature.SHIELDED MULTI-CONDUCTOR (Additional Configurations Available)PART NO. CONFIGURATION (AWG/COND.) STRANDING (STRANDS/AWG) NOMINAL O.D. (IN) AMPACITY1WT. (LBS) PER 1000'42066 18/3 41/34 0.208 21 4642060 18/4 41/34 0.220 21 56420608 18/8 41/34 0.298 15 11242064 18/12 41/34 0.345 10 123420612 16/2 65/30 0.215 29 35420613 16/3 65/30 0.232 29 46 42061 16/4 65/34 0.245 29 77 420618 16/8 65/34 0.352 20 11742065 16/12 65/34 0.385 14 17642062 14/4 105/34 0.290 40 10442070 14/8 105/34 0.400 28 19342063 12/4 65/30 0.370 55 15442072 12/8 65/30 0.485 39 27042075 10/4 105/30 0.425 74 206UNSHIELDED SINGLE CONDUCTOR (Additional Configurations Available) PART NO. CONFIGURATION (AWG/COND) STRANDING (STRANDS/AWG) NOMINAL O.D. (IN) AMPACITY2WT. (LBS) PER 1000'42226 12 ORANGE 65/30 0.124 66 24.642227 12 YELLOW 65/30 0.124 66 24.642228 12 BLUE 65/30 0.124 66 24.642229 12 PURPLE 65/30 0.124 66 24.642230 12 PINK 65/30 0.124 66 24.642231 12 GRAY 65/30 0.124 66 24.642301 10 BLACK 105/30 0.134 89 38.542302 10 WHITE 105/30 0.134 89 38.542303 10 RED 105/30 0.134 89 38.542304 10 GREEN 105/30 0.134 89 38.542305 10 BROWN 105/30 0.134 89 38.542306 10 ORANGE 105/30 0.134 89 38.542307 10 YELLOW 105/30 0.134 89 38.542308 10 BLUE 105/30 0.134 89 38.5— Continued From Previous PageChem-Gard® 200 Cable (Continued)CHEM-GARD® CHEMICAL RESISTANCE (CHART 1)CHEMICAL FLOUROPOLYMER ETFE FEPOxidation Resistance Excellent Excellent ExcellentOil Excellent Excellent ExcellentUV Rays Excellent Excellent ExcellentWater Excellent Excellent ExcellentAcid Excellent Excellent ExcellentAlkali Excellent Excellent ExcellentGasoline/Kerosene Excellent Excellent ExcellentBenzol Toluene Excellent Excellent ExcellentDegreaser Solvent Excellent Excellent ExcellentAlcohol Excellent Excellent ExcellentNOTE: (1) Ampacities are based on not more than three current carrying conductors, 40°C (104°F) ambient temperature, 200°C (392°F) conductor temperature. (2) Ampacities are based on a single conductor in free air, 40°C (104°F) ambient temperature, 200°C (392°F) conductor temperature.
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.107Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable Cords Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesPower Cables(600 Volt to 35 kV)WIRE & CABLE / CHEMICAL & TEMPERATURE RESISTANT CABLESChem-Gard® 150 Cable with Defender® TechnologyTPC CAN PROVIDE CUSTOM CONFIGURATIONS. PRODUCT DISCLAIMER: Antimicrobial properties are built in to inhibit the growth of bacteria that may affect this product. The additives can not leach out of this product. The antimicrobial properties do not protect users or others against bacteria, viruses, germs or other disease organisms. Always clean and wash this product. NOTE: (1) Ampacities are based on conductors in free air, 40°C (104°F) ambient, 150°C (302°F) conductor temperature.1. FINELY STRANDED TINNED CONDUCTORS— Provides greater flex life in dynamic conditions and protects from corrosion and oxidation in chemical and high temperature environments.2. HAS A LOW COEFFICIENT OF FRICTION — Provides superior resistance to cutting and abrasion.3. SMALLER DIAMETER — Easily fits through conduit or around tight spaces.FEATURES & BENEFITS4. BRIGHT GREEN JACKET COLOR — Allows for easy visual inspection.5. PROPRIETARY JACKET — Provides excellent resistance to harsh chemicals including oils, acids and solvents. DEFENDER® jacket also equips the jacket with long term broad-spectrum protection from bacte-ria, mold and fungus reducing cable change outs.1534Chem-Gard® 150 Cable with Defender® Technology eliminates greater than 99% of bacteria, fungus and mold growth on the cable jacket. Silver ion based addtiives provide built-in long lasting protection for the life of the cable. Key characteristics include superior chemical resistance, 600 Volt, -60°C to +150°C, VW-1, FT-1. This cable provides a real solution for customers looking to keep the highest standards in cleanliness.• UL Recognized • 600 V • FT-1 Flame Rating • Max Conductor Temp 150°C • Cold Temp Rating -60ºC• CSA • RoHS Compliant • VW-1 Flame Rating • Superior Chemical Resistance • AntimicrobialORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)UNSHIELDEDPART NO.CONFIGURATION(AWG/COND)STRANDING (STRANDS/AWG)NOMINAL O.D. (IN) AMPACITY1WT. (LBS) PER 1000'52128 12/4 65/30 0.335 48 13352124 14/4 105/34 0.270 37 8652127 14/8 105/34 0.354 24 16552125 14/12 105/34 0.383 23 21052126 16/4 65/34 0.225 21 5952129 16/8 65/34 0.295 18 115SHIELDEDPART NO.CONFIGURATION(AWG/COND)STRANDING (STRANDS/AWG)NOMINAL O.D. (IN) AMPACITY1WT. (LBS) PER 1000'52118 12/4 65/30 0.370 48 15452117 14/4 105/34 0.290 37 10452116 16/4 65/34 0.245 21 7752115 18/4 41/34 0.220 16 5652119 18/12 41/34 0.345 10 123ADD STAINLESS STEEL GRIP-SEALS® TO COMPLETE YOUR ORDER! See page 145. Abrasion | Chemicals | Extreme TemperaturesChemical & Temp. Resistant Cables
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.108Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable CordsPower Cables(600 Volt to 35 kV)Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesChemical & Temp. Resistant CablesWIRE & CABLE / CHEMICAL & TEMPERATURE RESISTANT CABLESChem-Gard® 150 Cable with Defender® Technology (Continued)TESTING METHODSAPPLICATIONSEliminates Greater than 99% of Bacteria, Fungus and MoldTPC designs and supplies high quality, high performance cord, cable and accessories that increase uptime and solve difficult problems in harsh industrial environments. DEFENDER® antimicrobial cable is the first product in this antimicrobial line to provide a solution to bacteria, fungus and mold growth on the cable jacket. A silver ion based antimicrobial additive provides built in lasting protection for the life of the cable while effectively eliminating greater than 99% of gram-negative and gram-positive bacteria, fungus and mold within 24 hours.The presence of heat, moisture and organic materials in food processing plants create an ideal environment for bacteria, fungus and mold to grow on equipment. Stringent cleaning requirements are daily rituals in the food and beverage industry. DEFENDER® antimicrobial cable adds another level of protection with its built in antimicrobial jacket. If a cable fails a visual inspection, the down time can cost a facility thousands of dollars in lost production. DEFENDER® antimicrobial cable will increase the cable life in this harsh industrial environment while inhibiting bacteria, fungus and mold growth on the cable jacket. E. COLI GROWTH No Antimicrobial AdditiveE. COLI NO GROWTHWith Antimicrobial AdditiveSTAPH GROWTHNo Antimicrobial AdditiveSTAPH NO GROWTHWith Antimicrobial Additive• Wash Down Areas• Automated Packaging/Bagging Equipment• Electronic Control Systems• Cable Carriers • Power Supply for Fans, Pumps, Motors, Hand Tools• Conveyor Systems• Coolers, Freezers, Ovens, Fryers• Pasta Drying Machinery• Canning and Bottling Process Lines• Any application where fungus, bacteria or mold growth need to be controlledHighly effective DEFENDER® Antimicrobial Cable efficacy has been confirmed by independent lab test results. Photos below show the amount of E. Coli and Staph bacteria cultivated for 14 days after 24 hours of exposure to the DEFENDER® antimicrobial cable jacket versus a cable jacket without antimicrobial agents. The photos have not been altered in any way.
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.109Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable Cords Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesPower Cables(600 Volt to 35 kV)WIRE & CABLE / CHEMICAL & TEMPERATURE RESISTANT CABLESChem-Gard® 150 CableChem-Gard® 150 Cable has excellent resistance to chemicals, abrasion and high heat. This flexible cable has been rated at conductor temperatures as high as 150°C (302°F) and as low as -60°C (-76°F). Chem-Gard® cable is roughly forty percent smaller in diameter than SOOW cable allowing it to be used in areas with restricted space and in conduit. Chem-Gard® 150 is available in many configurations of shielded and unshielded options as well as single or multi-conductors.• UL Recognized • CSA • 600 V • FT-1 Flame Rating • VW-1 Flame Rating • RoHS Compliant • Max Conductor Temp 150°C • Cold Temp Rating -60ºC1. FINELY STRANDED TINNED-PLATED COPPER CONDUCTORS — For improved flexibility in dynamic applications and protection from corrosion and oxidation in chemical and high temperature environments.2. FLUOROPOLYMER CONDUCTOR INSULATION — Extremely chemical resistant and mechanically durable for additional protection against cutting, abrasion and chemicals. Conductors slide easily within jacket for maximum flex life.3. HIGH TEMPERATURE FLUOROPOLYMER FILLERS — Will not wick up contaminants into cable. Allows conductors to move freely within jacket for improved flexibility in dynamic applications.4. FLUOROPOLYMER JACKET — Ideal for harsh chemical environments. Excellent defense against cutting and abrasion. Resistant to oils, acids, solvents and chemicals. Designed for continuous temperature environments up to 150°C (302°F).5. OPTIONAL ULTRA-SHIELD CONSTRUCTION — 90% coverage heavy-duty nickel-plated copper braid shielding provides protection from EM and RF inter-ference in addition to superior mechanical strength in abusive environments.6. SMALL DIAMETER — Fluoropolymer offers excellent electrical properties and the product is much smaller than most cables of the same AWG size and conductor count. This allows the product to be used in areas that require a tighter bend radius.1324FEATURES & BENEFITSNOTE: (1) Ampacities are based on not more than three current carrying conductors, 40°C (104°F) ambient temperature, 150°C (302°F) conductor temperature. (2) Ampacities are based on a single conductor in free air, 40°C (104°F) ambient temperature, 150°C (302°F) conductor temperature.ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)UNSHIELDED MULTI-CONDUCTOR (Additional Configurations Available)PART NO. CONFIGURATION (AWG/COND) STRANDING (STRANDS/AWG) NOMINAL O.D. (IN) AMPACITY1WT. (LBS) PER 1000'42124 14/4 105/34 0.270 34 8642128 12/4 65/30 0.335 43 133 UNSHIELDED SINGLE CONDUCTOR (Additional Configurations Available) PART NO. CONFIGURATION (AWG/COND) STRANDING (STRANDS/AWG) NOMINAL O.D. (IN) AMPACITY2WT. (LBS) PER 1000'42161 18 BLACK 41/34 0.066 20 6.842162 18 WHITE 41/34 0.066 20 6.842163 18 RED 41/34 0.066 24 6.842164 18 GREEN 41/34 0.066 24 6.8— Continued On Next PageAPPLICATIONS• Conveyors• Pumps• Motor Operated Valves• Emergency Isolation Valves• Kiln Fans• FurnacesAbrasion | Chemicals | Extreme Temperatures | FlexingCONDUCTOR COLOR CODE: Please refer to the chart on page 100.Chemical & Temp. Resistant Cables
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.110Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable CordsPower Cables(600 Volt to 35 kV)Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesChemical & Temp. Resistant CablesWIRE & CABLE / CHEMICAL & TEMPERATURE RESISTANT CABLESNOTE: (1) Ampacities are based on not more than three current carrying conductors, 40°C (104°F) ambient temperature, 150°C (302°F) conductor temperature. (2) Ampacities are based on a single conductor in free air, 40°C (104°F) ambient temperature, 150°C (302°F) conductor temperature.SHIELDED MULTI-CONDUCTOR (Additional Configurations Available)PART NO. CONFIGURATION (AWG/COND.) STRANDING (STRANDS/AWG) NOMINAL O.D. (IN) AMPACITY1WT. (LBS) PER 1000'42116 16/4 65/34 0.245 21 77 42120 16/12 65/34 0.385 11 176 UNSHIELDED SINGLE CONDUCTOR (Additional Configurations Available) PART NO. CONFIGURATION (AWG/COND) STRANDING (STRANDS/AWG) NOMINAL O.D. (IN) AMPACITY2WT. (LBS) PER 1000'42166 18 ORANGE 41/34 0.066 24 6.842167 18 YELLOW 41/34 0.066 24 6.842168 18 BLUE 41/34 0.066 24 6.842152 16 WHITE 65/34 0.076 32 10.442153 16 RED 65/34 0.076 32 10.442154 16 GREEN 65/34 0.076 32 10.442155 16 BROWN 65/34 0.076 32 10.442156 16 ORANGE 65/34 0.076 32 10.442157 16 YELLOW 65/34 0.076 32 10.442141 14 BLACK 105/34 0.092 46 15.542143 14 RED 105/34 0.092 46 15.542145 14 BROWN 105/34 0.092 46 15.542146 14 ORANGE 105/34 0.092 46 15.542147 14 YELLOW 105/34 0.092 46 15.542148 14 BLUE 105/34 0.092 46 15.542131 12 BLACK 65/30 0.124 60 24.642132 12 WHITE 65/30 0.124 60 24.642133 12 RED 65/30 0.124 60 24.642134 12 GREEN 65/30 0.124 60 24.642135 12 BROWN 65/30 0.124 60 24.642136 12 ORANGE 65/30 0.124 60 24.642137 12 YELLOW 65/30 0.124 60 24.642138 12 BLUE 65/30 0.124 60 24.642103 10 RED 105/30 0.142 80 38.542106 10 ORANGE 105/30 0.142 80 38.542108 10 BLUE 105/30 0.142 80 38.5— Continued From Previous Page
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.111Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable Cords Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesPower Cables(600 Volt to 35 kV)WIRE & CABLE / CHEMICAL & TEMPERATURE RESISTANT CABLESChem-Gard® DC Micro Quick-Connex™Cordsets are made using our 18 AWG Chem-Gard® 200°C Cable providing superior resistance to chemicals, abrasion and high heat. The 200°C temperature rating provides added protection along the cable run in harsh industrial conditions. The Chem-Gard® 200°C cable is fully bonded to polyurethane head using a unique process that provides an IP68 seal. • 300 V • IP68 Rated • RoHS Compliant • Max Conductor Temperature 90ºCFEATURES & BENEFITSAPPLICATIONSORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)1. CORD SETS MADE WITH CHEM-GARD® 200°C CABLE – Unique fluoropolymer cable design provides superior resistance to chemicals, abrasion and high heat. The 200°C temperature rating provides added protection along the cable run in harsh industrial conditions. 2. FULLY BONDED DESIGN – The fluoropolymer cable is fully bonded to the polyurethane head using a unique process providing an IP68 seal against moisture.3. SPECIALLY COMPOUNDED NYLON INSERTS – Compatible with all industry standards for DC applications.4. SOLID BRASS CONTACT PINS ARE NICKEL COATED AND GOLD PLATED – Provides long life, resists corrosion, easy positive engagement. Ensures electrical integrity in DC applications.• Conveyors• Pumps• Motor Operated Valves• Emergency Isolation Valves• Kiln Fans• FurnacesCHEMICAL RESISTANCECHEMICAL ETFE/FEPAcid ExcellentAlcohol ExcellentAlkali ExcellentBenzol Toluene ExcellentDegreaser Solvent ExcellentGasoline/Kerosene ExcellentMEK ExcellentOil ExcellentOxidation ExcellentUV Rays ExcellentWater ExcellentPART NO. DESCRIPTION FEET METERSCF14C75M001 4 Pole Straight F 3.28 1CF14C75M002 4 Pole Straight F 6.56 2CF14C75M004 4 Pole Straight F 13.12 4CF14C75M006 4 Pole Straight F 19.68 6CF14D75M001 4 Pole 90º F 3.28 1CF14D75M002 4 Pole 90º F 6.56 2CF14D75M004 4 Pole 90º F 13.12 4CF14D75M006 4 Pole 90º F 19.68 6CF24G75M001 4 Pole M 90º Straight 3.28 1CF24G75M002 4 Pole M 90º Straight 6.56 2CF24G75M004 4 Pole M 90º Straight 13.12 4CF24E75A020 4 Pole M / F 1.64 0.5CF24E75M001 4 Pole M / F 3.28 1CF24E75M002 4 Pole M / F 6.56 2CF24E75M003 4 Pole M / F 9.84 3CF24E75M004 4 Pole M / F 13.12 4CF24E75M005 4 Pole M / F 16.40 5CF24E75M006 4 Pole M / F 19.68 6CF24F75A020 4 Pole M Straight / 90º F 1.64 0.5CF24F75M001 4 Pole M Straight / 90º F 3.28 1CF24F75M002 4 Pole M Straight / 90º F 6.56 2CF24F75M003 4 Pole M Straight / 90º F 9.84 3CF24F75M004 4 Pole M Straight / 90º F 13.12 4CF24F75M006 4 Pole M Straight / 90º F 19.68 6Abrasion | Chemicals | Flexing4 POLE1. Brown 2. White 3. Blue 4. Black 5. Not UsedChemical & Temp. Resistant Cables
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.112Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable CordsPower Cables(600 Volt to 35 kV)Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesChemical & Temp. Resistant CablesWIRE & CABLE / CHEMICAL & TEMPERATURE RESISTANT CABLESBuild Your Own Chem-Gard® DC Micro Quick-Connex™1 2 3 4 5 6 7 8 9TYPE STYLE ENDS POLESHEAD CONFIGURATIONCABLE UOM LENGTH COUPLINGC F 2 4 E 75 M 002C = DINR = ReceptacleF = DC Micro1 = Single End (or Receptacle)2 = Double EndNumber of poles = 4 A = Male StraightB = Male 90ºC = Female StraightD = Female 90ºE = Male Straight to Female StraightF = Male Straight to Female 90ºG = Male 90º to Female StraightH = Male 90º to Female 90ºMust Be Two Digits75 = Chem-Gard® 18/4#42804DCBlank = RegularS = StainlessSteelP = PlasticIn the sample part number above, CF24E75M002, is a micro cord set, double ended, 4 pole, male straight to female straight, using 18/4 Thermo-Trex® Chem-Gard® cable, and is 2 meters long.Unit of Measure:M = MetersF = FeetA = InchesEnter a three digit code in the box above. EXAMPLE: 5 = “005”50 = “050”500 = “500”
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.113Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable Cords Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesPower Cables(600 Volt to 35 kV)WIRE & CABLE / CHEMICAL & TEMPERATURE RESISTANT CABLESChem-Gard® Extreme Duty Stainless Steel M12 DC Micro Quick-Connex™• 250 V • Operating Temperature Range -25ºC to 85ºC (Terminal) • Max Conductor Temperature 85ºC • IP67 Rated• 4 Amp • Abrasion Resistant • Chemical Resistant • Cold Temp Rating -40ºCAbrasion | Chemicals | FlexingChem-Gard® Extreme Duty Quick-Connex™ have been shown to last 8 to 10 times longer than typical connector assemblies in real world applications. The M12 DC Micro Quick-Connex™ has a temperature rating of 85°C and -25°C. For those cable runs through hot oil, grease, harsh chemicals, or extreme temperatures, our Chem-Gard® cable provides excellent resistance to chemicals, abrasion and high heat, while providing protection up to 200°C and -60°C. The combination of full Stainless Steel M12 Connector bodies and Chem-Gard® cable make this one tough connector assembly. FEATURES & BENEFITSAPPLICATIONSORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)• Conveyors• Pumps• Motor Operated Valves• Kiln Fans• FurnacesCONNECTOR ASSEMBLIESPART NO. DESCRIPTION FEETMETERSCW14A75M001S 4P Male Plug 3.27 1CW14A75M002S 4P Male Plug 6.56 2CW14A75M004S 4P Male Plug 13.08 4CW14A75M006S 4P Male Plug 19.67 6CW14A75M010S 4P Male Plug 31.80 10CW14C75M001S 4P Female Plug 3.27 1CW14C75M002S 4P Female Plug 6.56 2CW14C75M004S 4P Female Plug 13.08 4CW14C75M006S 4P Female Plug 19.67 6CW14C75M010S 4P Female Plug 31.80 10CW24E75M001S 4P Male to Female Ext. Set 3.27 1CW24E75M002S 4P Male to Female Ext. Set 6.56 2CW24E75M004S 4P Male to Female Ext. Set 13.08 4CW24E75M006S 4P Male to Female Ext. Set 19.67 6CW24E75M010S 4P Male to Female Ext. Set 31.80 10STAINLESS STEEL FIELD INSTALLABLE CONNECTORS – DC M12 MICROPART NO. DESCRIPTION30400SS Female – for 0.120" to 0.215" O.D. Cable30700SS Male – for 0.120” to 0.215” O.D. CableCLOSURE CAPS – STAINLESS STEELPART NO. DESCRIPTION64801S Closure Cap for Male Plug – with 6" Chain64802S Closure Cap for Female Plug – with 6" ChainRECEPTACLES – STAINLESS STEELPART NO. DESCRIPTIONRF14T75F004S Female Panel Mt. Recept. w/ Chem-Gard® 4 ft LeadsRF14R75F001S Male Panel Mt. Recept. w/ Chem-Gard® 1 ft LeadsRF14S75F001S Male Switch Mt. Recept. w/ Chem-Gard® 1 ft LeadsCHEM-GARD® 200 DC CABLEPART NO. DESCRIPTION42804DC Chem-Gard® 200ºC Cable 18 AWG/4c Unshielded1. CORD SETS MADE WITH CHEM-GARD® 200ºC CABLE – Unique fluoropolymer cable design provides superior resistance to chemicals, abrasion and high heat. The 200ºC temperature rating provides added protection along the cable run in harsh industrial environments. 2. FULLY BONDED DESIGN – The fluoropoly-mer cable is fully bonded to the stainless steel head using a unique process, providing an IP69K seal against high pressure liquids.3. SPECIALLY COMPOUNDED NYLON IN-SERTS – Compatible with all industry standards for DC applications4. SOLID BRASS CONTACT PINS ARE NICKEL COATED AND GOLD PLATED – Provides long life, resists corrosion, easy positive engagement. Ensures electrical integrity in DC applications.SPECIFICATIONSM12 Internal ThreadFEMALE MALEM12 External ThreadChemical & Temp. Resistant Cables
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.114Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable CordsPower Cables(600 Volt to 35 kV)Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesChemical & Temp. Resistant CablesWIRE & CABLE / CHEMICAL & TEMPERATURE RESISTANT CABLES1 2 3 4 5 6 7 8 9TYPE STYLE ENDS POLESHEAD CONFIGURATIONCABLE UOM LENGTH COUPLINGC W 2 4 E 75 F 005 SC = CordsetR = ReceptacleW = FieldInstallableStainlessSteel DC Micro1 = Single End2 = Double EndNumber of poles = 4A = Male StraightC = Female StraightE = Male Straight to Female StraightMust Be Two Digits75 = Chem-Gard® 18/4 Unshielded 200ºC #42804DCS = StainlessSteelIn the sample part number above, CW24E75F005S, is a micro cord set, field installable stainless steel DC micro, double ended, 4 pole, male straight to female straight, Chem-Gard® Unshielded cable, and is 5 feet long.Unit of Measure:M = MetersF = FeetA = InchesEnter a three digit code in the box above. EXAMPLE: 5 = “005”50 = “050”500 = “500”Build Your Own Chem-Gard® Extreme Duty Stainless Steel M12 DC Micro Quick-Connex™
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.115Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable Cords Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesPower Cables(600 Volt to 35 kV)High Temperature CablesWIRE & CABLE / HIGH TEMPERATURE CABLESThermo-Trex® 2800 CableChoosing the right product for high-heat environments reduces unnecessary replacements and avoids downtime. Use the chart on page 10 to make the best choice for your high temperature environment. If you have any questions, please contact your sales representative or call us at 800-521-7935.Thermo-Trex® is the source for a high temperature resistant cable available in many configurations that offers gauge sizes for power or control applications. Flexibility is achieved by using finely stranded, nickel-plated copper conductors and a specially woven glass-braid jacket impregnated with abrasion resistant finishing compounds. High heat resistance allows the Thermo-Trex® 2800 to withstand continuous temperatures up to 1,000°F.• Max Conductor Temp 537ºC (1000ºF) • 600 V • Cold Temperature Rating -65ºC • RoHS Compliant1. 27% NICKEL-PLATED COPPER, #30 AWG STRANDING — Increases flexibility, provides longer cable life. 2. FLUOROPOLYMER COLOR SATURATED INSULATION — Easier to identify. Reduced chance of miswiring. Maintain their color for ease of identifica-tion up to 450ºC.3. SPECIAL FLUOROPOLYMER/MICA/GLASS MULTIPLE-LAYERED CONSTRUCTION — Highly resistant to heat, chemicals and corrosives. Long-term durability in the harshest industrial environments.4. HEAT-SEALED FLUOROPOLYMER VAPOR BARRIER 5. SPECIALLY WOVEN GLASS-BRAID JACKET, IMPREGNATED WITH HIGH-HEAT FINISHING COMPOUNDS — Provides first-line defense against abrasion and high heat.6. AVAILABLE IN SINGLE AND MULTIPLE CONDUCTOR CONFIGURATIONS — The right product for the job.52143FEATURES & BENEFITSCONDUCTOR COLOR CODE1 Red2 White3 Blue4 GreenNOTE: Ampacity based on 40ºC ambient, 450ºC conductor temperature with one ground per the IEEE Standard Power Cable Ampacity Tables.ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO.CONDUCTOR SIZE (AWG)CONDUCTOR STRANDINGAMPACITY1NOMINAL O.D. (IN)WT. (LBS) PER 1000’41213 16/3 26/30 31 0.332 9341214 16/4 26/30 31 0.366 10741215 12/4 65/30 55 0.448 16641204 14 41/30 51 0.19 0 3041205 12 65/30 68 0.208 4241206 10 105/30 94 0.254 63APPLICATIONS• Conveyors• Pumps• Furnaces• Motor Operated Valves• Emergency Isolation Valves• Kiln Fans• Flare Stacks• Control Panels• Crane HoistExtreme Temperatures | FlexingHigh Temperature Cables
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.116Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable CordsPower Cables(600 Volt to 35 kV)Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesHigh Temperature CablesHigh Temperature Cables3. SPECIALLY WOVEN GLASS-BRAID JACKET, IMPREGNATED WITH HIGH-HEAT FINISHING COMPOUNDS — Provides first-line defense against abrasion and high heat.WIRE & CABLE / HIGH TEMPERATURE CABLESThermo-Trex® 2000 CableNOTE: Ampacity based on 40ºC ambient, 450ºC conductor temperature with one ground per the IEEE Standard Power Cable Ampacity Tables.Thermo-Trex® is the source for a high temperature resistant cable available in many configurations that offers gauge sizes for power or control applications. Flexibility is achieved by using finely stranded, nickel-plated copper conductors and a specially woven glass-braid jacket impregnated with abrasion resistant finishing compounds. High heat resistance allows the Thermo-Trex® 2000 to withstand continuous temperatures up to 850 ° F.• UL Recognized • Max Conductor Temp 454ºC (850ºF) • 600 V • RoHS Compliant • Cold Temperature Rating -65ºC1. 27% NICKEL-PLATED COPPER STRANDING — Long life in high-heat, improved signal quality. Increases flexibility, provides longer cable life. 2. SPECIAL MICA/GLASS MULTIPLE-LAYERED INSULATION — Provides long-term durability in the harshest industrial environments. Highly resistant to heat.213FEATURES & BENEFITSORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO.CONDUCTOR SIZE (AWG)CONDUCTOR STRANDINGAMPACITY1NOMINAL O.D. (IN)WT. (LBS) PER 1000’41103 22 7/30 15 0.095 4.6241106 20 10/30 19 0.10 5 7. 5241109 18 16/30 27 0.115 9.7741112 16 26/30 37 0.125 11.8741115 14 41/30 51 0.140 17.1241118 12 65/30 68 0.160 3041121 10 105/30 94 0.210 41.5841124 8 133/29 130 0.265 69.3041127 6 133/27 177 0.310 102.9041134 16/4 19/0.0117 31 0.317 7741139 12/4 37/0.0133 55 0.388 142APPLICATIONS• Conveyors• Pumps• Furnaces• Motor Operated Valves• Emergency Isolation Valves• Kiln Fans• Flare Stacks• Control Panels• Crane HoistCONDUCTOR IDENTIFICATIONStove Pipe Printing: 1 – One, 2 – Two, 3 – ThreeChoosing the right product for high-heat environments reduces unnecessary replacements and avoids downtime. Use the chart on page 10 to make the best choice for your high temperature environment. If you have any questions, please contact your sales representative or call us at 800-521-7935.Extreme Temperatures | Flexing
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.117Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable Cords Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesPower Cables(600 Volt to 35 kV)High Temperature CablesWIRE & CABLE / HIGH TEMPERATURE CABLESThermo-Trex® 850 CableThermo-Trex® is the source for a high temperature resistant cable available in many configurations that offers gauge sizes for power or control applications. Flexibility is achieved by using finely stranded, nickel-plated copper conductors and a specially woven glass-braid jacket impreg-nated with abrasion resistant finishing compounds. High heat resistance allows the Thermo-Trex® 850 to withstand continuous temperatures up to 500°F.• Max Conductor Temp 250ºC (482ºF) • UL Recognized • CSA • 600 V • RoHS Compliant • Cold Temperature Rating -65ºC 1. 2% NICKEL-PLATED COPPER, #30 AWG FLEXIBLE STRANDING — Increased flexibility, improved signal quality.2. FLUOROPOLYMER VAPOR BARRIER INSULATION — Provides high resistance to chemicals and corrosives.3. CERAMIC WRAP — Acts as a heat barrier to protect the insulation and provide optimum perfor-mance.4. SPECIALLY WOVEN GLASS-BRAID JACKET, IMPREGNATED WITH FLUOROPOLYMER FINISHING COMPOUNDS — Provides first-line defense against abrasion and high heat.2134FEATURES & BENEFITSNOTE: (1) Ampacity is based on 40ºC ambient 250ºC conductor temperature per the IEEE Standard Power Cable Ampacity Table.ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO.CONDUCTOR SIZE (AWG)CONDUCTOR STRANDINGAMPACITY1NOMINAL O.D. (IN)WT. (LBS) PER 1000’41062 18 16/30 30 0.110 1341065 16 26/30 40 0.120 1841068 14 41/30 55 0.14 0 2441071 12 65/30 72 0.16 0 3441074 10 105/30 97 0.18 5 5141084 16/4 26/30 31 0.332 8441087 16/12 26/30 10 0.566 22441089 12/4 65/30 60 0.423 158APPLICATIONSCONDUCTOR IDENTIFICATION• Conveyors• Pumps• Furnaces• Motor Operated Valves• Emergency Isolation Valves• Kiln Fans• Flare Stacks• Control Panels• Crane HoistStove Pipe Printing: 1 – One, 2 – Two, 3 – ThreeChoosing the right product for high-heat environments reduces unnecessary replacements and avoids downtime. Use the chart on page 10 to make the best choice for your high temperature environment. If you have any questions, please contact your sales representative or call us at 800-521-7935.Extreme Temperatures | FlexingHigh Temperature Cables
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.118Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable CordsPower Cables(600 Volt to 35 kV)Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesHigh Temperature CablesWIRE & CABLE / HIGH TEMPERATURE CABLESThermo-Trex® VFD Power Cable - 3 Conductors with 3 Symmetrical GroundsDesigned specifically for the harsh electrical environment of typical variable frequency drive systems, Thermo-Trex® VFD cable features three conductors with three symmetrical grounds, a braided shield, a temperature resistant jacket that provides excellent protection against heat and mechanical abuse in both fixed and motion applications in high heat environments. The cable is constructed to withstand corona voltages up to 2,000 volts. Symmetrical ground wires are used to reduce the effect of common-mode-voltage noise and the reduction of stray currents. Ideal for high heat VFD applications where longer lasting cable is desired.• UL Recognized • CSA • Max Conductor Temperature 200°C • 600V • Corona Resistant to 2,000V1. FINELY STRANDED NICKEL PLATED COPPER CONDUCTORS — Improves flexibility and extends conductor life in dynamic applications while meeting high heat resistance. 2. CONDUCTOR INSULATION — Silicone rubber insulation covered by color-coded braided fiberglass yarn impregnated with a saturant to minimize fraying.3. THREE SYMMETRICAL GROUNDS — Silicone rubber insulation covered by braided fiberglass. The three core power conductors shall be twisted together with a left-hand lay along with the three ground conductors placed in the interstices of the power conductors with a spiral-wrapped skived PTFE tape cabled as to create a smooth round bundle.4. ULTRA-SHIELD CONSTRUCTION — Nickel plated copper wire 34AWG shield to provide 90% coverage with a flat drain wire and spiral-wrapped skived PTFE tape5. THERMO-TREX® HEAT RESISTANT JACKET — Braided fiberglass jacket offers superior protection against heat, abrasion and mechanical abuse.FEATURES & BENEFITSCONDUCTOR COLOR CODEPower ConductorsBlack, Red, WhiteGround ConductorsGreenORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO.POWER CONDUCTOR SIZE (AWG)POWER CONDUCTOR STRANDINGGROUND CONDUCTOR SIZE (AWG)GROUND CONDUCTOR STRANDINGDRAIN WIRE & STRANDINGAMPACITY1NOMINAL O.D. (IN)WT. (LBS) PER 1000’ FT4128014 AWG - 3 Conductor41/30 3x18 AWG 19/30 18AWG x 19/30 40 .495 1784128112 AWG - 3 Conductor65/30 3x16 AWG 26/30 16AWG x 26/30 55 .540 2254128210 AWG - 3 Conductor105/30 3x14 AWG 41/30 14AWG x 41/30 74 .630 316412838 AWG - 3 Conductor133/29 3x12 AWG 65/30 12AWG x 65/30 102 .805 506APPLICATIONSExtreme Temperatures | FlexingDo you have failures of your VFD cable due to heat exposure?The most common method of controlling VFD motors is the use of Pulse Width Modulation (PWM), a method where the frequency or pulse width of the drive signal is controlled to vary the motor speed. The issues associated with VFD systems are high switching speeds (10 KHz and higher) which generate electrical noise, corona discharge and “stray voltages”. The generation of electrical noise, corona and “stray voltages” are potentially damaging to the motor and equipment if a non VFD or “drive rated” cable is installed. TPC High Temperature VFD cable for dynamic high heat industrial applications reduces the effects of electrical noise and corona discharge, while providing a low impedance path to ground to eliminate the potential damage caused by “stray voltages”.12345
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.119Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable Cords Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesPower Cables(600 Volt to 35 kV)High Temperature Cables35WIRE & CABLE / HIGH TEMPERATURE CABLESThermo-Trex® Soaking Pit CableThermo-Trex® Soaking Pit Cable is constructed for use in high temperature applications as a multi-conductor power cable. Especially suited to environments with hot material contact, molten splash and mechanical abuse. Widely used in steel plants for slag and teeming ladle car cables and overhead crane cable. Engineered to provide long service life under extreme heat and flexing applications in harsh, abrasive environments.• Max Conductor Temp 200ºC (392ºF) • 600 Volt • Stainless Steel BraidFEATURES & BENEFITSORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)Abrasion | Extreme Temperatures | Flexing | Impact | Tension1. CONDUCTORS – Tinned copper for improved flexibility. 2. INSULATION – Heat and moisture resistant silicone rubber 3. FIBERGLASS BRAID OVER EACH CONDUCTOR – Provides abrasion and heat resistance and conductor identification.4. NON-FLAMMABLE FIBERGLASS WRAP TAPE – Improves performance in flexing and overhead applications and provides an additional layer of moisture and thermal resistance in extreme temperatures, extending cable life.5. INNER BRAID JACKET OF ARAMID K-FIBERS – Provides moisture, flame, heat and abrasion resistance.6. BRAIDED STAINLESS STEEL OUTER JACKET – 95% coverage for the best protection against abrasion and mechanical abuse.APPLICATIONSICEA METHOD 1, TABLE E-1COND. # BASE COLOR TRACER1 Black —2 White —3 Red —4 Green —5 Orange —6 Blue —7 White Black8 Red Black9 Green Black10 Orange Black11 Blue Black12 Black White• Steel Processing / Steel Mills• Slag cars• Teeming Ladel Cars• Cranes• Soaking Pits• Transfer Cars• Mud Guns• Scrap Charging Machines• Glass Plants• Aluminum MillsPART NO.COND. SIZE (AWG)CONDUCTOR STRANDINGSILICONE THICKNESSARAMID BRAIDTHICKNESSSTAINLESS STEEL BRAID THICKNESSAMPACITYNOMINAL O.D.WEIGHT (LBS)/1000 FT41175 6/4 0.0157" x 129 strands .051" .059" .044" 110 .984 73641178 4/2 0.0157" x 175 strands .055" .078" .044" 125 .905 52941180 4/4 0.0157" x 175 strands .055" .078" .044" 125 1.02 850Note: Ampacity based on ambient temperature of 40ºC and conductor temperature of 200ºC per NEC. Table 3.10.15(B)(18).1264
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.120Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable CordsPower Cables(600 Volt to 35 kV)Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesHigh Temperature CablesWIRE & CABLE / HIGH TEMPERATURE CABLESThermo-Trex® 500-K Multi-Conductor CableNOTE: (1) Based on an ambient temperature of 40°C and conductor temperature of 200°C per NEC, Table 3.10.15(B)(18).Thermo-Trex® is the source for a high temperature resistant cable available in many configurations that offers gauge sizes for power or control applications. Flexibility is achieved by using finely stranded, tinned copper conductors and a specially woven aramid-braid jacket impregnated with heat and moisture resistant finishing compounds. High heat resistance allows the Thermo-Trex® 500-K to withstand continuous temperatures up to 392°F. The aramid fiber braid jacket adds tensile strength and added protection against abrasion.• 600 V • RoHS Compliant • Max Conductor Temp 200ºC (392ºF)1. CONDUCTORS — Flexible tinned copper strands for improved flexibility.2. INSULATION — Silicone rubber with a fiberglass braid provides resistance to heat, moisture and chemicals3. TFE WRAP — Improves performance in flexing applications and provides an additional thermal barrier to extend product life in extreme temperature environments.4. JACKET — Heat and moisture resistant Aramid fiber braid jacket provides added protection against abrasion. 5. STAINLESS STEEL OVERBRAID — Optional2134FEATURES & BENEFITSORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO.CONDUCTOR SIZE (AWG)CONDUCTOR STRANDINGSILICONE THICKNESS (IN)ARAMID BRAID THICKNESS (IN)AMPACITY1NOMINAL O.D. (IN)WT. (LBS) PER 1000'44027 14/2 7/22 0.045 0.030 36 0.413 5544028 14/3 7/22 0.045 0.030 36 0.43 7544029 14/4 7/22 0.045 0.030 36 0.474 10044030 14/5 7/22 0.045 0.030 29 0.528 12544031 14/7 7/22 0.045 0.030 29 0.625 17044032 14/9 7/22 0.045 0.030 25 0.729 21044033 14/12 7/22 0.045 0.030 18 0.814 28044034 12/2 19/25 0.045 0.030 45 0.438 7544035 12/3 19/25 0.045 0.030 45 0.468 11044036 12/4 19/25 0.045 0.030 45 0.516 14544037 12/5 19/25 0.045 0.030 36 0.619 17544038 12/7 19/25 0.045 0.030 36 0.661 24044039 12/9 19/25 0.045 0.030 32 0.792 30044040 12/12 19/25 0.045 0.030 23 0.886 41044041 10/2 19/23 0.045 0.045 60 0.485 12544042 10/3 19/23 0.045 0.045 60 0.518 18044043 10/4 19/23 0.045 0.045 60 0.615 23544044 10/5 19/23 0.045 0.045 48 0.673 30044045 10/7 19/23 0.045 0.045 48 0.734 38544046 10/9 19/23 0.045 0.045 42 0.876 50044047 10/12 19/23 0.045 0.045 30 0.982 665APPLICATIONS• Conveyors• Pumps• Furnaces• Motor Operated Valves• Emergency Isolation Valves• Kiln Fans• Flare Stacks• Control Panels• Crane HoistCONDUCTOR COLOR CODECOND COLOR TRACER COND COLOR TRACER1 Black - 7 White Black2 White - 8 Red Black3 Red - 9 Green Black4 Green - 10 Orange Black5 Orange - 11 Blue Black6 Blue - 12 Black WhiteChoosing the right product for high-heat environments reduces unnecessary replacements and avoids downtime. Use the chart on page 15 to make the best choice for your high temperature environment. If you have any questions, please call us at 800-521-7935.Abrasion | Extreme Temperatures | Flexing | Tension
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.121Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable Cords Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesPower Cables(600 Volt to 35 kV)High Temperature CablesWIRE & CABLE / HIGH TEMPERATURE CABLESThermo-Trex® 500-K Single Conductor CableNOTE: (1) Based on single conductor in free air, 200ºC conductor temperature, 40ºC ambient temperature per IEEE STD 835.Thermo-Trex® is the source for a high temperature resistant cable available in many configurations that offers gauge sizes for power or control applications. Flexibility is achieved by using finely stranded, tinned copper conductors and a specially woven aramid-braid jacket impregnated with heat and moisture resistant finishing compounds. High heat resistance allows the Thermo-Trex® 500-K to withstand continuous temperatures up to 392°F. The aramid fiber braid jacket adds tensile strength and added protection against abrasion.• UL Recognized • 600 V • RoHS Compliant • Max Conductor Temp 200ºC (392ºF)1. CONDUCTORS — Flexible tinned copper strands for improved flexibility.2. INSULATION — Silicone rubber provides resistance to heat, moisture and chemicals.3. TFE WRAP — Improves performance in flexing applications and provides an additional thermal barrier to extend product life in extreme temperature environments.4. JACKET — Heat and moisture resistant Aramid fiber braid jacket provides added protection against abrasion. 5. STAINLESS STEEL OVERBRAID — Optional2134FEATURES & BENEFITSORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO.CONDUCTOR SIZE (AWG)CONDUCTOR STRANDINGSILICONE THICKNESS (IN)ARAMID BRAID THICKNESS (IN)AMPACITY1NOMINAL O.D. (IN)WT. (LBS) PER 1000'44002 16 7/24 0.045 0.025 37 0.200 2444003 14 7/22 0.045 0.025 51 0.220 3044004 12 19/25 0.045 0.025 66 0.240 4044005 10 19/23 0.045 0.025 90 0.270 5044006 8 54/25 0.060 0.040 125 0.375 9044007 6 84/25 0.060 0.040 167 0.415 12544008 4 133/25 0.060 0.040 226 0.475 18544009 2 133/23 0.060 0.040 305 0.540 27044010 1 259/25 0.080 0.040 362 0.625 36044011 1/0 259/24 0.080 0.040 422 0.670 43544012 2/0 259/23 0.080 0.040 492 0.725 53044013 3/0 259/22 0.080 0.040 574 0.785 65044014 4/0 259/21 0.080 0.040 671 0.850 81044015 250 427/22 0.10 0 0.040 756 0.945 96044016 350 427/21 0.10 0 0.040 947 1.06 131044017 500 427/19 0.100 0.040 1202 1.215 1830APPLICATIONS• Conveyors• Pumps• Furnaces• Motor Operated Valves• Emergency Isolation Valves• Kiln Fans• Flare Stacks• Control Panels• Crane HoistChoosing the right product for high-heat environments reduces unnecessary replacements and avoids downtime. Use the chart on page 15 to make the best choice for your high temperature environment. If you have any questions, please contact your sales representative or call us at 800-521-7935.Abrasion | Extreme Temperatures | Flexing | Tension
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.122Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable CordsPower Cables(600 Volt to 35 kV)Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesHigh Temperature CablesWIRE & CABLE / HIGH TEMPERATURE CABLESAbrasion | Extreme Temperatures | Flexing | TensionThermo-Trex® 200-HD Multi-Conductor Cable• 600 V • RoHS Compliant • Max Conductor Temp 200ºC (392ºF) • Cold Temp Rating - 60ºCThermo-Trex® 200-HD Multi-Conductor Cable is a high temperature cable available in numerous configurations, offering gauge sizes for power or control applications. Flexibility is achieved by using finely-stranded tinned copper conductors with a woven, braided, heat-resistant jacket coated with a moisture-resistant finish for tensile strength and protection against abrasion. Thermo-Trex® 200-HD Multi-Conductor cable can withstand continuous temperatures up to 200°C. 1. CONDUCTORS — Tinned copper strands for improved flexibility.2. INSULATION — Silicone rubber with a fiberglass braid for resistance to heat, moisture and chemicals. 3. TFE WRAP — Improves performance in flexing applications and provides an additional thermal barrier to extend product life in extreme temperature environments. 4. JACKET — Heat and moisture-resistant PET industrial yarn saturated with a moisture-resistant finish provide added abrasion resistance.5. STAINLESS STEEL OVERBRAID — Optional feature to further protect the cable and increase longevity.FEATURES & BENEFITSAPPLICATIONSORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)• Conveyors• Pumps• Furnaces • Motor Operated Valves• Emergency Isolation Valves• Kiln Fans• Flare Stacks• Control Panels• Crane HoistPART NO.CONDUCTOR SIZE (AWG)CONDUCTOR STRANDINGSILICONE THICKNESS (IN)JACKET BRAID THICKNESS (IN)AMPACITY 1NOMINAL O.D. (IN)WT. (LBS)PER 1000'44053 16/4 7/19 *0.030 *0.010 29* 0.348 9044054 16/7 7/19 0.030 0.010 15* 0.428 13244055 14/2 7/22 0.045 0.010 36 0.383 7144056 14/3 7/22 0.045 0.010 36 0.410 9744057 14/4 7/22 0.045 0.010 36 0.454 12644059 14/7 7/22 0.045 0.010 29 0.563 23144060 14/9 7/22 0.045 0.010 25 0.681 28944061 14/12 7/22 0.045 0.010 18 0.768 37744063 12/3 19/25 0.045 0.010 45 0.448 12844064 12/4 19/25 0.045 0.010 45 0.496 16744066 12/7 19/25 0.045 0.010 36 0.615 29744067 12/9 19/25 0.045 0.010 32 0.746 38144068 12/12 19/25 0.045 0.010 23 0.840 49944070 10/3 19/23 0.045 0.010 60 0.498 17544071 10/4 19/23 0.045 0.010 60 0.554 24944073 10/7 19/23 0.045 0.010 48 0.686 40944075 10/12 19/23 0.045 0.010 30 0.940 68744078 8/4 61/.0167 0.060 0.010 83 0.721 40144081 6/4 84/.0177 0.060 0.010 110 0.887 57944084 4/4 133/.0169 0.060 0.010 125 0.969 76244087 2/4 259/.0160 0.060 0.010 171 1.116 1,104Note: (1) Based on an ambient temperature of 40°C and conductor temperature of 200°C per NEC, Table 3.10.15(B)(18)*Ampacity based on ambient temperature of 40°C and conductor temperature of 200°C per IEEE Standard Power Cable Ampacity TableCONDUCTOR COLOR CODE (ICEA METHOD 1)COND COLOR TRACER COND COLOR TRACER1 Black - 7 White Black2 White - 8 Red Black3 Red - 9 Green Black4 Green - 10 Orange Black5 Orange - 11 Blue Black6 Blue - 12 Black White2134
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.123Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable Cords Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesPower Cables(600 Volt to 35 kV)High Temperature CablesWIRE & CABLE / HIGH TEMPERATURE CABLESAbrasion | Extreme Temperatures | FlexingThermo-Trex® 200-HD Single Conductor CableFEATURES & BENEFITSAPPLICATIONSORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)2131. FLEXIBLE, TINNED COPPER STRANDING — Increased flexibility for easier installation.2. SILICONE RUBBER INSULATION — Provides resistance to heat, moisture and chemicals.3. WOVEN HIGH DENSITY FABRIC JACKET — Superior abrasion and cut-through resistance.4. STAINLESS STEEL OVERBRAID — OptionalThermo-Trex® 200-HD is the superior replacement for standard silicone rubber motor lead (SRML) cable. Our new and improved cable is specially designed to meet the demand for a heat resistant, flexible cable that offers better cut-through and abrasion resistance than traditional SRML products. Flexibility is achieved by using finely stranded, tinned copper conductors and a specially woven high-density fabric jacket impregnated with moisture resistant finishing compounds. High heat resistance allows the Thermo-Trex® 200-HD to withstand continuous temperatures up to 392°F (200°C). The high-density fabric jacket adds protection against cut-through and abrasion. • UL Recognized • CSA • Max Conductor Temp 200°C (392°F) • Cold Temp Rating -60ºC • 600 V • VW-1 Flame Rating • Zero Halogen• Conveyors • Generators • Crane Hoists• Pumps • Kiln Fans • Replacement for Std. SRML• Furnaces • Control Panels • Motor Operated ValvesNOTE: (1) Based on single conductor in free air, 200°C conductor temperature, 40°C ambient temperature per IEEE STD 835.PART NO.AWG SIZECONDUCTOR STRANDINGAMPACITY1NOMINAL O.D. (IN)WT. (LBS) PER 1000'BLACK WHITE RED441018BLK 441018WHT 441018RED 18 7/26 27 0.14 13441016BLK 441016WHT 441016RED 16 7/24 37 0.15 16441014BLK 441014WHT 441014RED 14 7/22 51 0.16 2 21441012BLK 441012WHT 441012RED 12 19/25 66 0.182 31441010BLK 441010WHT 441010RED 10 19/23 90 0.238 52441008BLK 441008WHT 441008RED 8 54/25 125 0.294 85441006BLK 441006WHT 441006RED 6 84/25 167 0.365 125441004BLK 441004WHT 441004RED 4 133/25 226 0.399 168441002BLK 441002WHT 441002RED 2 133/23 305 0.474 267441001BLK 441001WHT 441001RED 1 259/25 362 0.537 32144110 0BLK 441100WHT 441100 RED 1/0 259/24 422 0.592 403441200BLK 441200WHT 441200RED 2/0 259/23 492 0.638 493441300BLK 441300WHT 441300RED 3/0 259/22 574 0.687 605441400BLK 441400WHT 441400RED 4/0 259/21 671 0.747 74 5441250BLK 441250WHT 441250RED 250 427/22 756 0.834 948441350BLK 441350WHT 441350RED 350 427/21 947 0.944 1273441500BLK 441500WHT 441500RED 500 427/19 1202 1.074 1722
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.124Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable CordsPower Cables(600 Volt to 35 kV)Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesHigh Temperature CablesWIRE & CABLE / HIGH TEMPERATURE CABLESThermo-Trex® 600-Plus Silicone CableThermo-Trex 600-Plus cable is designed with a Silicone jacket and FEP insulation and rated at a maximum conductor temperature of 200°C / 392°F. It is intended for use in industrial applications where exposures to high temperatures and where oils, coolants, water and grease are prevalent. • Conveyors• Pumps• Furnaces• Motor Operated Valves• Fans• Lighting• Fryers• UL Recognized • CSA Pending • Max Conductor Temperature 200°C • Cold Temperature Rating -40°C • 600V • FT-2 Flame Rating1. FINELY STRANDED NICKEL PLATED COPPER CONDUCTORS — Offers improved flexibility in dynamic applications and protection from corrosion and oxidation in chemical and high temperature environments. 2. FLUOROPOLYMER INSULATION — Extremely chemical resistant and mechanically durable for additional protection against cutting and abrasion. Conductors slide easily within insulation for maximum flex life.3. TEAR RESISTANT SILICONE JACKET — Provides excellent protection against abrasion, mechanical abuse and resistance to moisture, oils and basic industrial fluids. Resistant to high temperatures and remains flexible down to -40°C.FEATURES & BENEFITSORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO.CONDUCTOR SIZE (AWG)STRANDING AMPACITY1NOMINAL O.D. (IN)WT. (LBS) PER 1000’ FT41683 18/3 41/34 21 .256 4441684 18/4 41/34 21 .275 5341685 18/5 41/34 16 .297 62APPLICATIONSHigh Heat | Chemicals123COMPLEMENTARY PRODUCTS: High Heat M12 DC Micro Quick-Connex™CONDUCTOR COLOR CODE18/3 18/4 18/51 Brown Brown Brown2 Blue White White3 Black Blue Blue4 Black Black5 GrayNOTES: (1) Ampacity based on 200°C maximum conductor temperature and 40° ambient temperature per IEEE Standard Power Cable Ampacity Table
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.125Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable Cords Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesPower Cables(600 Volt to 35 kV)High Temperature CablesWIRE & CABLE / HIGH TEMPERATURE CABLESHigh Temperature M12 DC Micro Quick-Connex™ with Thermo-Trex 600-Plus High Temperature Silicone CableQuick-Connex™ make replacement of electrical and electronic control devices quick and easy. Plug sets are made with Thermo-Trex® 600-Plus High Temperature 200°C Silicone Cable, offering excellent resistance to moisture, oils, lubricants and industrial chemicals. The fine stranding provides all-weather flexibility in dynamic applications and longer conductor life.The molded and keyed high temperature cord set provides rapid and secure connect and disconnect and ensures a water, oil and dust tight seal.• Max Conductor Temperature 200°C for both the connector and the cable • Straight and 90 degree configurations • Max Conductor Temperature 200°C • Cold Temperature Rating -40°C • 600VCABLE INFORMATION - THERMO-TREX™ 600-PLUSFEATURES & BENEFITSHigh Heat | Chemicals21341. PLUG SETS ARE MADE WITH THERMO-TREX 600-PLUS SILICONE CABLE — Rated 200°C for high heat resistance, this cable also has superior resistance to oils, lubricants and common industrial chemicals. Extreme all-weather flexibility.2. PLUG BODY IS SPECIALLY COMPOUNDED HIGH HEAT RESISTANT ELASTOMER — Provides long life and 200°C heat resistance and protection against oils and lubricants.3. COPPER ALLOY CONTACT PINS ARE NICKEL COATED AND GOLD PLATED — Provide long life, resists corrosion with easy positive engagement, ensuring electrical integrity.4. STAINLESS STEEL COUPLING NUT — Resists corrosion and ensures a quick, secure connection in the toughest environments and high vibration applications.APPLICATIONS• Instrumentation & Control• I/O Devices• Load Cell Monitors• Robotic machinery• Heat Pressure and Flow Meters• Limit & Proximity Switches• Sensors & Relays• Valves & Meters• Monitors• LightingCONDUCTOR COLOR CODEConductor No.18AWG / 3CNo. 4168318AWG / 4CNo. 4168418AWG / 5CNo. 416851 Brown Brown Brown2 Blue White White3 Black Blue Blue4 Black Black5 GrayPART NO.CONDUCTOR SIZE (AWG)CONDUCTOR STRANDINGAMPACITY1NOMINAL O.D. (IN)WT. (LBS) PER 1000’ FT41683 18/3 41/34 21 .256 4441684 18/4 41/34 21 .275 5341685 18/5 41/34 16 .297 62NOTES: (1) Ampacity based on 200°C maximum conductor temperature and 40° ambient temperature per IEEE Standard Power Cable Ampacity Table
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.126Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable CordsPower Cables(600 Volt to 35 kV)Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesHigh Temperature CablesBuild Your Own High Temperature M12 DC Micro Quick-Connex™ with Ther-mo-Trex 600-Plus High Temperature Silicone CableThe chart below lists components with which to “build” the exact assembly needed. Begin at left with the first column. Write a “C” for cord set or a “R” for receptacle in the box at the top of the column. From the next column, identify the style. Write the appropriate letter in the box at the top of the column. Select components from all remaining columns, writing the desired letters or numbers chosen in the box at the top of each column.1 2 3 4 5 6 7 8TYPE STYLE ENDS POLES HEAD CONFIG. CABLE UOMLENGTHC K 2 5 E 95 M 005C = Cord SetR = ReceptacleK = High Temp M12 DC MicroNumber of Poles: 3, 4 or 51 = Single End (or Receptacle)2 = Double EndA = Male StraightB = Male 90°C = Female StraightD = Female 90°E = Male Straight to Female StraightF = Male Straight to Female 90° G = Male 90° to Female Straight H = Male 90° to Female 90°Q = Female Panel Mount Receptacle93 = 18/3 (DC) #4168394 = 18/4 (DC) #4168495 = 18/5 (DC) #41685Unit of Measure:M = MetersF = FeetA = InchesEnter a three digit code in the box above. EXAMPLE: 5 = “005”50 = “050”500 = “500”WIRE & CABLE / HIGH TEMPERATURE CABLESHigh Heat | ChemicalsStainless Steel Coupling Nut is Standard
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.127Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable Cords Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesPower Cables(600 Volt to 35 kV)High Temperature CablesWIRE & CABLE / HIGH TEMPERATURE CABLESADD 500-PLUS SILICONE QUICK-CONNEX™ TO COMPLETE YOUR ORDER! See page 120.Thermo-Trex® 500-Plus Silicone CableNOTE: (1) Calculations are based on 40°C ambient temperature, 200°C conductor temperature, single cable installed in free air. Thermo-Trex® 500-Plus Silicone Cable is designed with a tear resistant silicone jacket and rated at a conductor temperature of 200°C (392°F). It is an ideal choice for applications exposed to high temperatures, UV light and mechanical abuse. This is a low smoke zero halogen (LSZH) product.• UL Recognized • RoHS Compliant • Max Conductor Temperature 200°C • Cold Temperature Rating -40ºC• CSA • 600 V • FT-2 Flame Rating 1. FINELY STRANDED TINNED COPPER CONDUCTORS — Finely stranded tinned copper conductors improve flexibility and extends conductor life.2. SILICONE INSULATION ON INDIVIDUAL CONDUCTORS — Silicone based elastomer insulation on individual conductors offers superior resistance to oil and abrasion. This insulation is extremely flexible and offers low smoke density and is halogen free.3. TEAR RESISTANT SILICONE JACKET — The tear-resistant silicone jacket provides excellent protection against abrasion, mechanical abuse and is resistant to oils. It offers outstanding resistance to high temperatures, and remains flexible down to -40°C. The jacket material is low smoke/halogen-free.213FEATURES & BENEFITSORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO.CONDUCTOR SIZE (AWG)CONDUCTOR STRANDINGAMPACITY1NOMINAL O.D. (IN)WT. (LBS) PER 1000'41462 16/2 7/24 29 0.294 4741463 16/3 7/24 29 0.309 5741464 16/4 7/24 29 0.336 7441465 16/5 7/24 23 0.365 8541467 16/7 7/24 23 0.396 11141469 16/16 7/24 14 0.685 29041443 14/3 7/24 40 0.374 8541423 12/3 19/26 55 0.411 11941424 12/4 19/26 55 0.448 15441414 10/4 19/20 74 0.527 215CONDUCTOR COLOR CODE1 White 6 Blue 11 Blue w/ black tracer 16 Black w/ red tracer2 Black 7 White w/ black tracer 12 Black w/ white tracer — —3 Green 8 Red w/ black tracer 13 Red w/ white tracer — —4 Red 9 Green w/ black tracer 14 Green w/ white tracer — —5 Orange 10 Orange w/ black tracer 15 Blue w/ white tracer — —Choosing the right product for high-heat environments reduces unnecessary replacements and avoids downtime. Use the chart on page 15 to make the best choice for your high temperature environment. If you have any questions, please contact your sales representative or call us at 800-521-7935.Extreme Temperatures | FlexingAPPLICATIONS• Conveyors• Pumps• Furnaces• Motor Operated Valves• Emergency Isolation Valves• Kiln Fans• Flare Stacks• Control Panels• Crane Hoist
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.128Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable CordsPower Cables(600 Volt to 35 kV)Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesHigh Temperature CablesWIRE & CABLE / HIGH TEMPERATURE CABLESAbrasion | Chemicals | Extreme Temperatures | FlexingThermo-Trex® 500-Plus 12 AWG Cord Sets• IP68 Rated • RoHS Compliant • 600 V • Operating Temperature up to 180°CThermo-Trex® 500-Plus 16 AWG Cord Sets are designed with a tear resistant silicone jacket and fully bonded silicone head providing IP68 seal against moisture. It is an ideal choice for applications exposed to high temperatures up to 180°C, UV light and mechanical abuse.1. FULLY BONDED DESIGN — The silicone cable is fully bonded to the silicone head using a unique process providing an IP68 seal against moisture.2. CORD SETS MADE WITH THERMO-TREX® 500-PLUS SILICONE CABLE — Silicone cable and head set provides protection to temperatures up to 180ºC.3. EXTRA LONG GROUNDING PIN — Ensures first-in, last-out contact for safety.4. STAINLESS STEEL KNURLED COUPLING RINGS AND RETAINING WASHER — Resists corrosion, provides quick and secure assembly.5. SOLID BRASS CONTACT PINS ARE NICKEL COATED AND GOLD PLATED — Provides long life, resists corrosion, easy positive engagement. Excellent for low voltage/low level signal applications.FEATURES & BENEFITSORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)12 AWG MALE PLUGSPART NO. DESCRIPTION AMPS84273S 3 Pole 3' Male Plug 4584276S 3 Pole 6' Male Plug 4584277S 3 Pole 12' Male Plug 4584293S 4 Pole 3' Male Plug 3684296S 4 Pole 6' Male Plug 3684297S 4 Pole 12' Male Plug 3612 AWG MALE / FEMALE EXTENSION SETSPART NO. DESCRIPTION AMPS84274S 3 Pole 3' 4584275S 3 Pole 6' 4584278S 3 Pole 12' 4584279S 3 Pole 20' 4584294S 4 Pole 3' 3684295S 4 Pole 6' 3684298S 4 Pole 12' 3684299S 4 Pole 20' 3612 AWG FEMALE PLUGSPART NO. DESCRIPTION AMPS84233S 3 Pole 3' Female Plug 4584236S 3 Pole 6' Female Plug 4584237S 3 Pole 12' Female Plug 4584243S 4 Pole 3' Female Plug 3684246S 4 Pole 6' Female Plug 3684247S 4 Pole 12' Female Plug 3612 AWG MALE RECEPTACLES (12" PIGTAILS)PART NO. DESCRIPTION AMPS84230S23 Pole 1/2" NPT 12" Male Receptacle Silicone Molded w/High Temperature Wire4584230S43 Pole 3/4" NPT 12" Male Receptacle Silicone Molded w/High Temperature Wire4584240S24 Pole 1/2" NPT 12" Male Receptacle Silicone Molded w/High Temperature Wire3684240S44 Pole 3/4" NPT 12" Male Receptacle Silicone Molded w/High Temperature Wire3612 AWG FEMALE RECEPTACLES (48" PIGTAILS)PART NO. DESCRIPTION AMPS84231S23 Pole 1/2" NPT 48" Female Receptacle Silicone Molded w/High Temperature Wire4584231S43 Pole 3/4" NPT 48" Female Receptacle Silicone Molded w/High Temperature Wire4584241S24 Pole 1/2" NPT 48" Female Receptacle Silicone Molded w/High Temperature Wire3684241S44 Pole 3/4" NPT 48" Female Receptacle Silicone Molded w/High Temperature Wire36FEMALE CORD SETM/F EXTENSIONFACE VIEW OF FEMALE PLUG ASSEMBLY
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.129Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable Cords Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesPower Cables(600 Volt to 35 kV)High Temperature CablesWIRE & CABLE / HIGH TEMPERATURE CABLESAbrasion | Chemicals | Extreme Temperatures | FlexingThermo-Trex® 500-Plus 16 AWG Cord Sets• IP68 Rated • RoHS Compliant • 600 V • Operating Temperature up to 180°CThermo-Trex® 500-Plus 16 AWG Cord Sets are designed with a tear resistant silicone jacket and fully bonded silicone head providing IP68 seal against moisture. It is an ideal choice for applications exposed to high temperatures up to 180°C, UV light and mechanical abuse.1. FULLY BONDED DESIGN — The silicone cable is fully bonded to the silicone head using a unique process providing an IP68 seal against moisture.2. CORD SETS MADE WITH THERMO-TREX® 500-PLUS SILICONE CABLE — Silicone cable and head set provides protection to temperatures up to 180ºC.3. EXTRA LONG GROUNDING PIN — Ensures first-in, last-out contact for safety.4. STAINLESS STEEL KNURLED COUPLING RINGS AND RETAINING WASHER — Resists corrosion, provides quick and secure assembly.5. SOLID BRASS CONTACT PINS ARE NICKEL COATED AND GOLD PLATED — Provides long life, resists corrosion, easy positive engagement. Excellent for low voltage/low level signal applications.FEATURES & BENEFITSORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)16 AWG FEMALE PLUGSPART NO. DESCRIPTIONCH13C83F003S Female Plug, 3 Pole, 3 ft.CH13C83F006S Female Plug, 3 Pole, 6 ft.CH13C83F012S Female Plug, 3 Pole, 12 ft.CH13C83F020S Female Plug, 3 Pole, 20 ft.CH14C84F003S Female Plug, 4 Pole, 3 ft.CH14C84F006S Female Plug, 4 Pole, 6 ft.CH14C84F012S Female Plug, 4 Pole, 12 ft.CH14C84F020S Female Plug, 4 Pole, 20 ft.CH15C85F003S Female Plug, 5 Pole, 3 ft.CH15C85F006S Female Plug, 5 Pole, 6 ft.CH15C85F012S Female Plug, 5 Pole, 12 ft.CH15C85F020S Female Plug, 5 Pole, 20 ft.16 AWG MALE / FEMALE EXTENSION SETSPART NO. DESCRIPTIONCH23E83F003S M/F Ext. Set, 3 Pole, 3 ft.CH23E83F006S M/F Ext. Set, 3 Pole, 6 ft.CH23E83F012S M/F Ext. Set, 3 Pole, 12 ft.CH23E83F020S M/F Ext. Set, 3 Pole, 20 ft.CH24E84F003S M/F Ext. Set, 4 Pole, 3 ft.CH24E84F006S M/F Ext. Set, 4 Pole, 6 ft.CH24E84F012S M/F Ext. Set, 4 Pole, 12 ft.CH24E84F020S M/F Ext. Set, 4 Pole, 20 ft.CH25E85F003S M/F Ext. Set, 5 Pole, 3 ft.CH25E85F006S M/F Ext. Set, 5 Pole, 6 ft.CH25E85F012S M/F Ext. Set, 5 Pole, 12 ft.CH25E85F020S M/F Ext. Set, 5 Pole, 20 ft.16 AWG MALE PLUGSPART NO. DESCRIPTIONCH13A83F003S Male Plug, 3 Pole, 3ft.CH13A83F006S Male Plug, 3 Pole, 6 ft.CH14A84F006S Male Plug, 4 Pole, 6 ft.CH15A85F006S Male Plug, 5 Pole, 6 ft. RECEPTACLESPART NO. DESCRIPTION84850 3 Pole Female, 4ft.84750 4 Pole Female, 4ft.84650 5 Pole Female, 4ft.84350 3 Pole Male, 4ft.84450 4 Pole Male, 4ft.84550 5 Pole Male, 4ft.90° CORD SETFEMALE CORD SETM/F EXTENSION 3, 4, 5 POLE DIMENSIONS FACE VIEW OF FEMALE CONNECTORS “A” SIZE (7/8" - 16 COUPLING) 1.920".560" DIA.30"1"LENGTH STRAIGHT90°
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.130Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable CordsPower Cables(600 Volt to 35 kV)Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesHigh Temperature CablesWIRE & CABLE / HIGH TEMPERATURE CABLESBuild Your Own Thermo-Trex® 500-Plus Cord Sets16 AWG12 AWG1 2 3 4 5 6 7 8 9TYPE SIZE ENDS POLESHEAD CONFIGURATIONCABLE UOM LENGTH COUPLINGC H 2 4 E 82 M 005C = Cord SetR = ReceptacleH = Silicone Mini1 = Single End2 = Double End2345A = Male StraightC = Female StraightE = Male Straight / Female Straight82 = 16/2 #4146283 = 16/3 #4146384 = 16/4 #4146485 = 16/5 #41465Blank = RegularS = StainlessSteel1 2 3 4 5 6 7 8 9TYPE SIZE ENDS POLESHEAD CONFIGURATIONCABLE UOM LENGTH COUPLINGC H 2 4 E 89 M 005C = Cord SetR = ReceptacleH = Silicone Mini1 = Single End2 = Double End345A = Male StraightC = Female StraightE = Male Straight / Female Straight89 = 12/3 #4142390 = 12/4 #41424Blank = RegularS = StainlessSteelUnit of Measure:M = MetersF = FeetA = InchesUnit of Measure:M = MetersF = FeetA = InchesEnter a three digit code in the box above. EXAMPLE: 5 = 00550 = 050500 = 500Enter a three digit code in the box above. EXAMPLE: 5 = 00550 = 050500 = 500
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.131Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable Cords Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesPower Cables(600 Volt to 35 kV)High Temperature CablesWIRE & CABLE / HIGH TEMPERATURE CABLES NOTES: (1) Based on an ambient temperature of 40°C and conductor temperature of 90°C per NEC, Table 3.10.15(B)(18).Super-Trex® Extreme Temperature Cable (-70°C to +150°C)Super-Trex® Extreme Temperature Cable is designed to operate in temperature extremes ranging from -70°C to 150°C per ISO standards (UL/cUL 105°C 1000V, 125ºC 600V). This is a highly flexible portable cord and power cable that is ideally suited for extreme cold temperature applications. Features a conductor temperature rating of +150°C, and passes a -70°C cold bend test. The cross linked jacket offers excellent resistance to abrasion, oils and chemicals.1. STRANDED TINNED COPPER CONDUCTORS — Resist corrosion, improve flexibility, and help reduce conductor fatigue and breakage in flexing applications.2. CROSS-LINKED TSE INSULATION ON INDIVIDUAL CONDUCTORS — The temperature rating of the insulation is matched to the jacket to pro-vide maximum protection in high and low temperature applications. The heavy-duty design provides extra cut through protection. 3. HIGH TEMPERATURE CROSS-LINKED TSE JACKET — The jacket protects the cable from high temperature operation and remains flexible at extreme cold temperatures. The heavy-duty jacket provides protection from cutting, abrasion, water, oils, chemicals and is UV resistant.4. UL RECOGNIZED — Certified by UL to both Canadian and U.S. requirements.213FEATURES & BENEFITSORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO.CABLE SIZE AWG/CONDCONDUCTOR STRANDINGAMPACITY1NOMINAL O.D. (IN)JACKET THICKNESS (IN)WT. (LBS) PER 1000'87840 14/3 41/30 34 0.426 0.065 10687841 14/4 41/30 34 0.460 0.065 13087835 12/3 65/30 43 0.465 0.065 14187836 12/4 65/30 43 0.503 0.065 17287830 10/3 105/30 55 0.492 0.065 19287831 10/4 105/30 55 0.536 0.065 23887825 8/3 168/30 76 0.685 0.060 30687826 8/4 168/30 76 0.790 0.080 482APPLICATIONS• Deep Freeze Food Processing• Extreme Hot Applications• Outdoor Applications• Construction Sites • Industrial Ovens• Arctic Pipeline• Steel Mills • Foundries • Oil FieldsCOLOR CODECOND. COLOR1 White2 Black3 Green4 RedAbrasion | Chemicals | Extreme Temperatures | Flexing• UL Recognized • cUL • 1,000 V • RoHS Compliant • FT-1 Flame Rating • UV Resistant • Max Conductor Temp 150°C • Cold Temp Rating -70ºC
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.132Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable CordsPower Cables(600 Volt to 35 kV)Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesWIRE & CABLE / IGNITER CABLESThermo-Trex® Flare Stack CableThermo-Trex® Flare Stack Cable is the source for a high temperature resistant, flexible cable. This cable is suitable for virtually all flare stack igniter applications and with its unique cable design, it is built to weather the harshest environments ensuring ignition.• 25 kV • 25 kVDC • Max Conductor Temperature 250°C1. FLUOROPOLYMER/FIBERGLASS JACKETING SYSTEM — Braided fiberglass over-coated with a fluoropolymer to provide additional weather and chemical protection. The addition of the fluoropolymer coating protects the fiberglass braid from damage during insulation, provides a slick surface for easier installation in conduit or cable trays and extends product use in outdoor environments.2. HIGH VOLTAGE SILICONE MICA INSULATION SYSTEM — Provides superior heat and voltage protection and resistance to chemicals and weather. High voltage silicone provides additional flexibility, making the product easier to install.3. MICA WRAP — Provides strong dielectric properties and good tensile strength. Resists heat and harsh chemicals such as alkali and acids.4. 27% NICKEL-PLATED COPPER CONDUCTOR — Reduces corrosion in high heat environments and extends cable life.5. VOLTAGE RATED FOR UP TO 25 kV — Suitable for virtually all flare stack igniter applications.6. TEMPERATURE RATED FROM 250°C UP TO AN EXTREME OF 500°C — Provides insulation and jacketing protection in the most extreme temperature environments.1234FEATURES & BENEFITSORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO.CONDUCTOR SIZE (AWG)JACKETNOMINAL O.D. (IN)WT. (LBS) PER 1000'40518 18 Glass-Fiber/Fluoropolymer 0.236 3640516 16 Glass-Fiber/Fluoropolymer 0.242 4240514 14 Glass-Fiber/Fluoropolymer 0.281 5340512 12 Glass-Fiber/Fluoropolymer 0.306 6540510 10 Glass-Fiber/Fluoropolymer 0.340 85APPLICATIONS• Conveyors• Pumps• Furnaces• Kiln Fans• Flare Stacks• Motor Operated Valves• Emergency Isolation Valves• Control Panels• Crane HoistAbrasion | Chemicals | Extreme Temperatures | FlexingIgniter CablesIgniter Cables
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.133Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable Cords Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesPower Cables(600 Volt to 35 kV)High Temperature CablesWIRE & CABLE / IGNITER CABLESThermo-Trex® Igniter Wire (40100) Thermo-Trex® Igniter Wire (40200)Thermo-Trex® is the source for a high temperature resistant, flexible cable. The igniter wire is an 18 AWG, nickel-plated copper conductor that is voltage rated to 25kV and a maximum temperature range of 538°C (1,000°F). Also available with a fluoropolymer jacket.Thermo-Trex® is the source for a high temperature resistant, flexible cable. The igniter wire is an 18 AWG, nickel-plated copper conductor that is voltage rated to 25kV and a maximum temperature range of 250°C (482°F). Also available with a fluoropolymer jacket.• RoHS Compliant • UL Listed • RoHS Compliant1. BRAIDED FIBERGLASS JACKET WITH FLUOROPOLYMER SATURATED FINISH — Provides additional weather and chemical protection. The addition of the fluoropolymer coating protects the fiberglass braid from damage during insulation, provides a slick surface for easier installation in conduit or cable trays, and extends product use in outdoor environments.2. INSULATED WITH MULTIPLE REINFORCED MICA TAPE WRAPS — Provides strong dielectric properties and good tensile strength. Resists heat and harsh chemicals such as alkali and acids.3. 27% NICKEL PLATED COPPER CONDUCTOR — Reduces corrosion in high heat environment, extends cable life.1. FLUOROPOLYMER JACKET — Ideal for harsh chemical environ-ments. Excellent defense against cutting and abrasion. Resistant to oils, acids, solvents and chemicals. Designed for continuous temperature environments up to 250°C.3. 27% NICKEL PLATED COPPER CONDUCTOR — Reduces corrosion in high heat environment, extends cable life.223FEATURES & BENEFITS (40100) FEATURES & BENEFITS (40200)APPLICATIONS• Conveyors• Pumps• Furnaces• Motor Operated Valves• Emergency Isolation Valves• Kiln Fans• Flare Stacks• Control Panels• Crane Hoist11ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO.SIZE (AWG) STRANDING VOLTAG E JACKET TEMPERATURENOMINAL O.D. (IN)WT. (LBS) PER 1000'40100 18 16/30 25 kVDC/17 kVACBlack (Fiberglass Braid)1000°F / 538°C 0.339 50.1340200 18 19 x .0092 25 kVDC/17 kVACBlack (Fluoropolymer)482°F / 250°C 0.098 41.00Abrasion | Chemicals | Extreme Temperatures | FlexingExtreme Temperatures | Flexing
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.134Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable CordsPower Cables(600 Volt to 35 kV)Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesIgniter CablesWIRE & CABLE / THERMOCOUPLE EXTENSION WIRESAdditional thermocouple types and paired configurations available. Shielding also available. Thermo-Trex® Thermocouple Extension Wire (Types JX, KX & RSX)• RoHS Compliant • High Chemical Resistance Offered By FEP & PFA Jacket1. FINELY STRANDED CONDUCTORS — Improve flexibility.2. ANSI COLOR CODED CONDUCTORS & JACKETFEATURES & BENEFITS1ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)TYPE JX TYPE KX TYPE RSXCONFIG.COND. STRAND.JACKETWT. (LBS) PER 1000'AMBIENT TE M P. RATINGPART NO.CABLE O.D. (IN)PART NO.CABLE O.D. (IN)PART NO.CABLE O.D. (IN)46500 0.16 5 46530 0.165 – – 22/1 PR 7/30 PUR 21105°C (220°F)46501 0.227 46531 0.227 – – 22/2 PR 7/3 0 PUR 3146502 0.200 46532 0.200 46602 0.200 18/1 PR 7/26 PUR 3346503 0.285 46533 0.285 – – 18/2 PR 7/26 PUR 5146504 0.220 46534 0.220 – – 16/1 PR 7/24 PUR 4146505 0.320 46535 0.320 – – 16/2 PR 7/24 PUR 6246506 0.130 46536 0.130 – – 22/1 PR 7/30 FEP 15200°C (390°F)46507 0.195 46537 0.195 – – 22/2 PR 7/30 FEP 2146508 0.170 46538 0.170 – – 18/1 PR 7/26 FEP 2646509 0.255 46539 0.255 – – 18/2 PR 7/26 FEP 3946510 0.196 46540 0.19 6 – – 16/1 PR 7/24 FEP 3446511 0.290 46541 0.290 – – 16/2 PR 7/24 FEP 5446512 0.13 0 46542 0.130 – – 22/1 PR 7/30 PFA 16250°C (482°F)46513 0.195 46543 0.195 – – 22/2 PR 7/30 PFA 2146514 0.170 46544 0.170 46614 0.16 5 18/1 PR 7/26 PFA 2746515 0.255 46545 0.255 – – 18/2 PR 7/26 PFA 4046516 0.196 46546 0.19 6 – – 16/1 PR 7/24 PFA 3546517 0.290 46547 0.290 – – 16/2 PR 7/24 PFA 5446518 0.230 46548 0.230 – – 22/1 PR 7/30 TT2000 29.1450°C (842°F)46519 0.344 46549 0.344 – – 22/2 PR 7/30 TT2000 54.446520 0.259 46550 0.259 – – 18/1 PR 7/26 TT2000 39.146521 0.389 46551 0.389 – – 18/2 PR 7/26 TT2000 75.946522 0.277 46552 0.277 46622 0.277 16/1 PR 7/24 TT2000 47.446523 0.422 46553 0.422 – – 16/2 PR 7/24 TT2000 89.846524 0.273 46554 0.273 – – 22/1 PR 7/30 TT2800 38.2530°C (986°F)46525 0.417 46555 0.417 – – 22/2 PR 7/3 0 TT2800 76.546526 0.310 46556 0.310 – – 18/1 PR 7/26 TT2800 51.446527 0.460 46557 0.460 – – 18/2 PR 7/26 TT2800 100.746528 0.340 46558 0.340 – – 16/1 PR 7/24 TT2800 59.146529 0.500 46559 0.500 – – 16/2 PR 7/24 TT2800 116.4APPLICATIONS• Aerospace Industries• Engine & Turbine Exhaust Gas• Food Processing Equipment• Glass Processing • Heat Treating & Metals Processing• Medical Equipment • Plastic Molding Equipment• Remotely Located Controller or Temperature IndicatorAbrasion | Chemicals | Extreme Temperatures | FlexingThermocouple Extension Wires
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.135Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable Cords Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesPower Cables(600 Volt to 35 kV)Igniter CablesWIRE & CABLE / THERMOCOUPLE EXTENSION WIRESFor RTD Extension Cable, any standard cable in a 3 or 4 conductor configuration may be used; be sure to match the cable for the environment.Thermocouple ProbeThermocouple TPC Thermocouple Extension WireMonitoring DeviceHEAT SOURCEThermo-Trex® Thermocouple Extension Wire (Types JX, KX & RSX) (Continued)Thermo-Trex® is the source for a high temperature resistant, flexible cable. The thermocouple extension wire is available is types JX, KX and RSX. High heat resistance ranging from 90°C to 530°C is available. High chemical resistance is also available in the 150°C and 250°C heat resistant families of thermocouple extension wires. Other types available upon request.STANDARD CONFIGURATIONSANSI TYPEMETALS COLOR CODE+ – JACKET + –JX IRON CONSTANTAN BLACK White RedKX CHROMEL ALUMEL YELLOW Yellow RedRSX COPPER COPPER ALLOY GREEN Black RedTX COPPER CONSTANTAN BLUE Blue Red247386Thermocouple Extension Wires
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.136Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable CordsPower Cables(600 Volt to 35 kV)Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesWIRE & CABLE / RTDChem-Gard® RTD 200C CableRTD Wire, or Resistance Temperature Detector, is an instrumentation temperature sensing device cable and work on a basic correlation between metals and temperature in which change in resistance of the detector element is calibrated with temperature. A change in resistance directly gives the value of temperature of the system. Three wire RTDs are the most common specification for industrial applications with shielded cable used to reduce noise interference.• Resistance Temperature Detectors• Thermometers• Sensors• Max Conductor Temperature 200°C • Cold Temperature Rating -30°C • 300V 1. FINELY STRANDED NICKEL PLATED COPPER CONDUCTORS — Improved flexibility in dynamic applications and protection against corrosion and oxidatoion in chemical and high temperature environments. 2. FLUOROPOLYMER INSULATION — Extremely chemical resistant and mechanically durable for protection against cutting and abrasion. Conductors slide easily within insulation for maximum flex life.3. NICKEL PLATED COPPER BRAID SHIELD — 90% coverage nickel plated copper braid shield with 22AWG drain wire provides protection from interference in addition to offering superior mechanical strength in abusive environments.4. FLUOROPOLYMER JACKET — Provides excellent defense against cutting, abrasion for use in harsh chemical environments. Excellent resistance to oil, acids, solvents and a wide range of chemical compounds. Jacket is white in color.FEATURES & BENEFITSNO. OF CONDUCTORS CONDUCTOR COLOR CODE3 Red, Red, White4 Red, Red, White, WhiteORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO.CONDUCTOR SIZE (AWG)STRANDINGINSULATION WALL (IN.)JACKETWALL THICKNESS (IN.)NOMINAL O.D. (IN)WT. (LBS) PER 1000’ FT40551 18/3 41/34 .06 .015 .18 4040552 18/4 41/34 .06 .015 .195 45APPLICATIONSHigh Heat | Chemical ResistantCOMPLEMENTARY PRODUCTS: Thermocouple Extension Wire, Chem-Gard® 200 (see page 134) 1234
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TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.138Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable CordsPower Cables(600 Volt to 35 kV)Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesWIRE & CABLE / ENGINEERED CUSTOM/SPECIALTY CABLESCustom Designed & EngineeredLet TPC design the perfect cable for you!TPC Wire & Cable provides custom engineered products designed with application and environmental information supplied by the customer. These products are built specifically to solve a particular problem for an individual customer and represent a valuable service. The engineers who solve these problems are from the electrical, mechanical, chemical and industrial engineering disciplines.TPC’s expertise in materials, design and manufacturing provides superior cable performance resulting in longer cable life and reduced equipment downtime. TPC’s cable design engineers can assemble the critical components of your cable into a final design that will give you a longer lasting cost effective alternative to constantly replacing cables.TPC PROVIDES UNIQUE CUSTOM CABLE DESIGNS FOR THE FOLLOWING TYPICAL ABUSIVE APPLICATION ENVIRONMENTS:• Abrasive Surfaces • Cable Trays• Cable Carriers • Extreme Temperatures• Chemical Areas • Refrigeration Systems• Oily Fluids • Aeration Ponds• Cutting Lubricants • Waste Water Treatment• Intrinsically Safe Circuits • Land Based Drilling• Encoder Circuits • Quarries• Resolver Circuits • Substation Power• Festoon Systems • Temporary Power Systems• Ladle Cars • Military Systems• Melt Furnaces • Aerospace Systems• Metal Machining • Livestock Areas• Metal Treatment • Rental Equipment• Paint Booths • Medical Equipment• Robotic Systems • Canning Plants• Shuttle Presses • Bottling Plants• Wash Down Areas • Packaging Systems• Stage Power • Fryers & Ovens• Control Pendants • Conveying Equipment• Mass Transit Systems • Sorting Equipment• Cable Reels • Welding Equipment• Industrial Elevators • Gantry Crane• Mining Equipment • Motor Operated Valves• Vision Systems • Emergency Isolation Valves• VFD Motor Systems • Control Rooms• Communication Sytems • Smelting & Refining Process• Data Systems • Sootblower Equipment• Top Drive Systems • Mud Pump Equipment• Wind Gear Box System • Food Processing Areas• Off Road Vehicles • Pipe Inspection Systems• Sanitizing Areas • CNC Equipment• Bolster Systems Engineered Custom Cables
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.139Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable Cords Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesPower Cables(600 Volt to 35 kV)Engineered Custom CablesWIRE & CABLE / ENGINEERED CUSTOM/SPECIALTY CABLESCustom Designed & Engineered (Continued)Trex-Onics® 20AWG/6 ULTRA-SHIELD™1. CONSTRUCTION: Includes cabling and positioning of the conductors within the jacket to reduce the internal stresses and maximizing performance.2. CONDUCTORS: Can be bare copper or copper that is plated with nickel, tin, or silver. The type of conductor is determined by both the application and the environment.3. STRANDING: Makeup has a significant impact on the flexibility of the final cable design. Selecting the proper stranding is critical to the product’s overall flexibility.4. INSULATION: Life is affected by voltage, ampacity, temperature, flexing and frequency. Matching the insulation system to the application and environment is critical to maximizing cable performance. Conductor Capabilities: • Copper • Nickel-Plated Copper • Silver-Plated Copper • Tinned-Plated CopperReinforcement Capabilities: • Aramid • Nylon • Polyester • RayonShielding: • Braid • Spiral • TapeOverjacket Capabilities: • Aramid • Stainless Steel • FluoropolymerInsulation Capabilities: Thermo-Set Materials: • EPR • Silicone • XLPE • XLPO Thermo-Plastic Materials: • Fluoropolymer • TPE • TPR Other: • Mica • Semi-Conductive • Ceramic Tape • FiberglassJacket Capabilities: Thermo-Set Materials: • CPE • NBR • Silicone • XLPO Thermo-Plastic Materials: • Fluoropolymer • Halogen Free • Polyurethane • TPR • SEBS Other: • Fiberglass • KFIBER • Aramid 5. CABLING: “Lay” of the conductors is the length of the twist applied to the conductors for one complete rotation. Depending on what the cable is designed to do, the conductors are twisted together in different ways. The longer the lay the better the cable will perform in twisting applications. The shorter the lay the better the cable will perform in bending applications.6. SHIELDING: Protects the electrical signal against EM, RF, and magnetic interference. In power cables, the shielding contains the potential interference within the cable so that it does not affect control / commu-nications conductors under the same jacket and other cables in close proximity.7. JACKETING: The first line of defense for any cable. Selection of the proper jacketing or over jacket materials is critical for cable life.7432651CABLE COMPONENTSCOMMON MATERIALS
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.140Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable CordsPower Cables(600 Volt to 35 kV)Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesWIRE & CABLE / ENGINEERED CUSTOM CABLESStainless Steel BraidingHOW TO ORDER:• Add SSB to any part number to add stainless steel braiding (ex. 87193TCSSB = Ultra-Gard® Portable Cord w/ Stainless Steel Braid) • Contact your TPC sales representative or call us at 800-521-7935• 3–4 week turnaround is typical• 200 ft. minimum required• Add Stainless Steel Braiding to any TPC Cable!1. THE STAINLESS STEEL BRAIDING PROTECTS CABLES FROM MOLTEN SPLASH.2. PROVIDES CUT RESISTANT PROTECTION TO THE CABLE JACKET.3. ADDS ABRASION RESISTANCE TO CABLES.4. ADDITIONAL TENSILE STRENGTH TO CABLES.5. DETERRENT TO THEFT OF CABLES AND EQUIPMENT.FEATURES & BENEFITSCONFIGURATIONSAPPLICATIONS• Available for Any Cable Type — Super-Trex®, Chem-Gard®, Defender®, Trex-Onics®, Thermo-Trex® and Custom Cable• Overbraid to Maximum Cable O.D. of 2.5"• Cable Coverage is 90%• Minimums apply• CNC Machine Cable• Cement Forming• Cranberry Juice Production Cord• Foot Pedal Cable• Moving Saw in Lumber Yards • MUDD Gun• Paint Booth• Pump Motors• Reeling Cable on Ladle Cars • Sand Blasting Cables• Soaking Pit Cables• Thermocouple Extension Cords• Weight Scales• Zinc Galvanizing CablesEngineered Custom Cables
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.141Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable Cords Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesPower Cables(600 Volt to 35 kV)Engineered Custom CablesWIRE & CABLE / ENGINEERED CUSTOM CABLESSlip Ring Harness (For Wind Turbines)• RoHS Compliant per European Union Directive 2002/95/EC. • Data Components Require RS-422 ElectricalsA stiff OEM harness is difficult to install and subject to premature failure.TPC's Slip Ring Harness is rugged, flexible, easy to install and less likely to fail.FEATURES & BENEFITS• Direct replacement for GE 1.5 NON ESS Turbine.• Built with high quality TPC Trex-Onics® cable for use in harsh applications exposed to oil, abrasion, flexing, twisting and temperature extremes.• Withstands oil exposure, constant abrasion, flexing and twisting.• Flexibility of the cable allows for easy installation within tight spaces. • The cable jacket and conductors are stripped back to specified lengths and terminated with crimped ferrules for ease of installation. • Includes a private label legend and special color coded conductors.• Custom solutions available for other wind turbine systems.APPLICATIONSOur standard slip ring harnesses are built to be used in wind power gearbox motor and control cable for GE 1.5 Non-ESS Units. Don't have a GE Turbine? Our engineers can design a harness solution that works for you. Slip Ring Harness Cable reduces downtime and helps you get back on line faster. This flexible harness is easy to install (even in cold weather) and is resistant to abrasion, oil, chemicals and UV. Conductors are highly flexible and are specifically designed for smooth installation in tight working spaces. We can also design a custom harness for your specific wind turbine needs.
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.142Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable CordsPower Cables(600 Volt to 35 kV)Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesWIRE & CABLE / ENGINEERED CUSTOM CABLESHigh-Flex Vision Cable Systems• Operating Temperature Range -40ºC to 90ºC • Abrasion Resistant • Oil Resistant • Chemical Resistant • UV Resistant • Flame RetardantThis cable contains 4 conductors (24 AWG) and 4 micro coaxial wires. This construction accommodates the standard vision systems used in large industries. This cable minimizes downtime caused by conductor and shielding failures.FEATURES & BENEFITSAPPLICATIONSCOAXIAL ELECTRICALS• Finely Stranded Tinned Copper • Fluoropolymer Primaries• 95% Shielded • Heavy-Duty PUR Jacket• Nominal O.D. 0.267"• Improved Flexibility• Enhanced Flex Life• EM & RF Protection• Made in the U.S.ALET TPC CONNECTORIZE YOUR ORDER!• Pick and Place Systems• Robotic Systems• Automated Processing• Camera Systems• Machine Vision Systems• 17pF/ft Capacitance• 75 Ohms Impedance• 80% Velocity of PropagationIMPROVED! 20% Reduction in Cable O.D.ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO. DESCRIPTIONSC117730 24 AWG 4 Conductor Cable with Four Micro Coaxial WIresEngineered Custom Cables
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.143Chemical & Temp. Resistant CablesThermocouple Extension WiresPortable Cords Welding CablesVFD/Servo Motor CablesReeling CablesControl Cables/ InstrumentationBus CablesFlat Festoon CablesRetractile CoilCablesHigh Temperature CablesIgniter CablesEngineered Custom CablesPower Cables(600 Volt to 35 kV)Engineered Custom CablesWIRE & CABLE / ENGINEERED CUSTOM CABLESCustom Printing ServicesWhatever you need printed on your cable, our custom printing services can make it happen. Everything from graphics, logos, serial numbers, lot numbers – the choice is entirely up to you. Our custom printing design experts will find out exactly what you want and create the perfect product for you.From low to high volume orders, our custom printing services will be executed quickly, packaged appropriately and arrive on time. These products ultimately save you time and money for their identification value will avoid costly mistakes on the job. All of our custom printed products are a great investment and a cost-effective method to run a more efficient operation.• Making a Great Impression Every Time!1. PERSONALIZED PRINTING OF CUSTOMER SELECTED LEGENDS, INCLUDING TRADE NAMES AND LOGOS — Provides company identification, advertises corporate identity, is an excellent deterrent to theft and will eliminate ownership confusion such as with subcontractors on the job.2. NO CHARACTER LIMIT — Character height is adjusted based on O.D. of cable.3. BEST RESULTS USING TPC’S SUPER-TREX® OR TREX-ONICS® BRAND CABLES4. BLACK INK ON YELLOW CABLE PROVIDES HIGH CONTRAST — High visibility, easy to read and identify.5. DIGITAL FILE SAVED FOR FUTURE USEFEATURES & BENEFITSAPPLICATIONS SPECIFICATIONS• In wind harness applications, custom printing is used to identify which generator each wind harness matches up to• Used by construction companies to identify their equipment against subcontractor equipment• Ability to print custom bar codes and data codes• Mark cable by the foot to quickly identify how much is left on the reel• Character height is adjusted by cable O.D. • Legend repeat is approximately every foot• Can print multiple lines of text if needed• Black ink onlyORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO. DESCRIPTION12051 Custom Ink Jet Printing (Please Note: Custom printed cord and cable is non-returnable.)
For more information regarding Quick-Connex™ see pages 167-190 or visit our YouTube channel for a demo Video!For more information regarding Quick-Connex™ see pages 177-200 or visit our YouTube channel for a demo Video!Super-Trex® Ultra-Gard Portable Cord Page 33A Quick and Simple SolutionA collection of cord sets and cable assemblies, ready-to-install, that make quick and safe connections. Cord sets are made with Super-Trex® Ultra-Gard Portable Cord which provides a superior first-line of defense against tearing, abrasion, impact, oil, ozone and most chemicals.Fully molded cord sets offer maximum ingress protection and strain relief. Plugs with finger grips allows ease of use for a rapid and secure connection in the harshest environments.Quick-Connex™:
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.145Cable Glands & Strain Reliefs Tubing & Wire Bundling Sleeving Tape/Wrap Inventory Management ToolsWIRE & CABLE ACCESSORIES / CABLE GLANDS & STRAIN RELIEFSStainless Steel Grip-Seals® and Kord-Gard® Mesh Cord Grips• RoHS Compliant • IP68 Rated • NEMA 4X Rated • Corrosion Resistant • Liquid Tight Seal • 304 Stainless Steel • Sealing O-RingThis Grip-Seal® has a 304 stainless steel smooth flange compression nut and threaded body is ideal for wash down areas. Designed to fit tightly against panel surfaces to keep moisture and other contaminants out; achieves IP68/NEMA4x. The full double-woven stainless steel mesh is a unique drop-in basket design for easier assembly and provides exceptional gripping, strength, a longer cord life and resists corrosion.ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)STAINLESS STEEL GRIP-SEALS®PART NO.CORD O.D. RANGE (IN)FITTING SIZENUMBER OF BUSHINGSPART NO.CORD O.D. RANGE (IN)FITTING SIZENUMBER OF BUSHINGS55505SS 0.180" – 0.430" 3/8" NPT 4 55534SS 0.688" - 0.812" ¾" 155513SS 0.188" – 0.500" 1/2" NPT 5 55531SS 0.688" - 1.00" 1" 455515SS 0.312" – 0.625" 1/2" NPT 5 55532SS 0.875" - 1.375" 1-1/4" 455516SS 0.188" – 0.625" 1/2" NPT 7 555331SS 1.688" - 1.938" 2" 255530SS 0.560" – 0.750" 3/4" NPT 2 55533SS 1.25" - 1.81" 2" 455540SS 0.875" – 1.00" 1" NPT 1– –––STAINLESS STEEL KORD-GARDS®PART NO.CORD O.D. RANGE (IN)FITTING SIZENUMBER OF BUSHINGSPART NO.CORD O.D. RANGE (IN)FITTING SIZENUMBER OF BUSHINGS55310SS 0.180" – 0.310" 3/8" NPT 255319SS 0.25" - 0.37" ½" 255311SS 0.312" – 0.438" 3/8" NPT 2 55340SS 0.625" - 0.75" 1" 155320SS 0.370" – 0.500" 1/2" NPT 255313SS 0.688" - 0.812" 1" 155321SS 0.500" – 0.570" 1/2" NPT 255314SS 0.750" - 0.875" 1" 155330SS 0.560" – 0.690" 3/4" NPT 155315SS 0.812" - 0.938" 1" 155343SS 0.688" – 0.875" 1" NPT 2 55351SS 0.875" - 1.375" 1-1/2" 455341SS 0.875" – 1.250" 1-1/4" NPT 355333SS 1.250" - 1.812" 2" 41. FULL DOUBLE-WOVEN STAINLESS STEEL MESH — (Kord-Gards® only) Provides exceptional gripping strength, extends cable life and resists corrosion.2. 304 STAINLESS STEEL SMOOTH FLANGE COMPRESSION NUT AND THREADED BODY — Smooth flange compression nut eliminates crevices where bacteria can grow. Ideal for wash down areas. 304 Stainless Steel design resists impact and corrosion. Provides exceptional gripping strength. Easy to install.3. MULTIPLE SYNTHETIC SEALING BUSHINGS INCLUDED WITH EACH PRODUCT — One part number covers a variety of cord diameters. Seals out water, oil, metal particles and other contaminants.4. SEALING O-RING — Designed to fit tightly against panel surface to keep moisture and other contaminants out of panel. Protects con-nections from corrosion.1234FEATURES & BENEFITSGrip-Seal®Kord-Gard®Cable Glands & Strain Reliefs
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.146Cable Glands & Strain ReliefsTubing & Wire BundlingSleevingTape/WrapInventory ManagementToolsWIRE & CABLE ACCESSORIES / CABLE GLANDS & STRAIN RELIEFSKord-Gard® Mesh Cord Grips• RoHS Compliant • Extra Hard-Duty Strain Relief • Straight & 90° ConfigurationsEach Grip-Seal® package includes the grip-seal body, O-ring and locking nut. Our aluminum compression bushing and threaded body is resistant to corrosion and weathering, and has a maximum operating temperature of 250°F. The nickel-plated friction ring provides a uniform compression for a proper environmental seal against dust, moisture and chemicals. The full double-woven stainless steel mesh is a unique drop-in basket design for easier assembly and provides exceptional gripping, strength, a longer cord life and resists corrosion.ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO.CORD O.D. RANGE (IN)FITTING SIZE NUMBER OF BUSHINGSSTRAIGHT 90°55405 59405 0.124 – 0.312 3/8" NPT 355410 59410 0.250 – 0.438 3/8" NPT 355415 59415 0.312 – 0.500 1/2" NPT 355420 59420 0.437 – 0.625 1/2" NPT 355430 59430 0.562 – 0.750 3/4" NPT 255440 59440 0.687 – 0.875 3/4" NPT 155445 59445 0.745 – 1.000 1" NPT 255450 59450 0.870 – 1.125 1-1/4" NPT 255455 59455 1.125 – 1.375 1-1/4" NPT 255460 59460 1.320 – 1.562 2" NPT 255465 59465 1.413 – 1.655 2" NPT 255470 59470 1.68 – 1.81 2" NPT 1554651 —1.688 - 1.9382" NPT 255471 — 1.81 – 2.06 2" NPT 255474 — 2.06 – 2.43 2-1/2" NPT 355437 — 2.188 – 2.312 2-1/2" NPT 155476 — 2.312 – 2.438 3" NPT 155439 — 2.812 – 3.25 3" NPT 21. FULL DOUBLE-WOVEN STAINLESS STEEL MESH — Provides exceptional gripping strength, longer life. Resists corrosion.2. UNIQUE DROP-IN BASKET DESIGN — Easier assembly.3. NICKEL-PLATED FRICTION RING — Provides uniform com-pression for a proper seal. Prevents bushing damage.4. SYNTHETIC SEALING BUSHING — Seals out water, oil, and other contaminants. 250°F maximum operating temperature.5. MULTIPLE BUSHING SIZES — Covers a broad range of cord and cable sizes. 6. ALUMINUM COMPRESSION BUSHING AND THREADED BODY — Resistant to corrosion and weathering. Easy attachment to pendants and electrical enclosures. Available in both a 90° and straight configuration.7. SEALING O-RING AND LOCKNUT — Seals out oil, chemicals and other contaminants. Locknut included with each unit.4235671FEATURES & BENEFITSCable Glands & Strain Reliefs
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.147Cable Glands & Strain Reliefs Tubing & Wire Bundling Sleeving Tape/Wrap Inventory Management ToolsWIRE & CABLE ACCESSORIES / CABLE GLANDS & STRAIN RELIEFSKord-Gard® Mesh Cord Grips (Continued)SPECIFICATIONSSTRAIGHT KORD-GARD® DIMENSION TABLEPART NO. FITTING SIZEA: BODY BORE (IN)B(IN)C (IN)D: BODY HEX. (IN)E: NUT DIA. (IN)55405 / 55410 3/8" NPT 0.47 0.44 0.96 0.88 0.9655415 / 55420 1/2" NPT 0.62 0.54 1.40 1.25 1.5355430 3/4" NPT 0.80 0.57 1.42 1.25 1.5355440 3/4" NPT 0.81 0.57 1.49 1.37 1.7255445 1" NPT 1.06 0.69 1.91 2.00 2.4755450 / 55455 1-1/4" NPT 1.32 0.69 1.80 2.00 2.0055460 / 55465 2" NPT 2.00 0.80 2.39 2.83 2.9755437 / 55470 2" NPT 1.90 0.80 3.32 4.00 4.2055471 / 55474 2" NPT 1.90 0.80 3.32 4.00 4.2090° KORD-GARD® DIMENSION TABLEPART NO.FITTING SIZEA: BODY BORE (IN)B(IN)C (IN)D (IN)E: BODY HEX. (IN)F: NUT DIA. (IN)G (IN)59405 / 59410 3/8" NPT 0.45 0.44 1.51 2.00 0.98 0.99 1.3159415 / 59420 1/2" NPT 0.58 0.56 1.88 2.39 1.03 1.33 1.5059430 / 59440 3/4" NPT 0.76 0.63 2.25 2.88 1.25 1.52 1.9459445 1" NPT 0.99 0.63 2.41 3.13 1.44 1.70 2.0059450 / 59455 1-1/4" NPT 1.28 0.69 3.19 4.41 2.13 2.55 2.6959460 / 59465 2" NPT 1.90 0.81 4.03 5.56 2.81 3.25 3.19Cable Glands & Strain Reliefs
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.148Cable Glands & Strain ReliefsTubing & Wire BundlingSleevingTape/WrapInventory ManagementToolsWIRE & CABLE ACCESSORIES / CABLE GLANDS & STRAIN RELIEFSNylon Kord-Gard® Mesh Cord Grips• RoHS Compliant • Corrosion Resistant • Extra Hard-Duty Strain ReliefEach Grip-Seal® package includes the grip-seal body, O-ring and locking nut. Our nylon friction ring provides uniform compression for a proper seal. It prevents bushing damage and results in a tight, uniform seal on the cord surface which seals out oil, chemicals and other contaminates. The full double-woven stainless steel mesh is a unique drop-in basket design for easier assembly and provides exceptional gripping, strength, a longer cord life and resists corrosion.ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO. CORD O.D. RANGE (IN) FITTING SIZE NUMBER OF GROMMETS55310 0.18" – 0.31" 3/8" NPT 255311 0.31" – 0.44" 3/8" NPT 255320 0.37" – 0.50" 1/2" NPT 255321 0.50" – 0.57" 1/2" NPT 255330 0.56" – 0.69" 3/4" NPT 11. FULL DOUBLE-WOVEN STAINLESS STEEL MESH — Provides exceptional gripping strength. Resists corrosion.2. UNIQUE DROP-IN BASKET DESIGN — Easier assembly.3. FRICTION RING — Provides uniform compression for a proper seal. Prevents bushing damage.4. SYNTHETIC SEALING BUSHING — Seals out water, oil, and other contaminants.2 3 4651FEATURES & BENEFITSCable Glands & Strain Reliefs5. SECURITY YELLOW NYLON COMPRESSION NUT AND THREADED BODY — Resists impact and corrosion. Easy to remove and reuse.6. SEALING O-RING — Seals out oil, chemicals and other contaminants.
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.149Cable Glands & Strain Reliefs Tubing & Wire Bundling Sleeving Tape/Wrap Inventory Management ToolsWIRE & CABLE ACCESSORIES / CABLE GLANDS & STRAIN RELIEFSAluminum Straight and 90° Grip-Seals®Each Grip-Seal® package includes the grip-seal body, O-ring and locking nut. Our aluminum compression bushing and threaded body is resistant to corrosion and weathering, and has a maximum operating temperature of 250°F. The nickel-plated friction ring provides a uniform compression for a proper environmental seal against dust, moisture and chemicals. 1. NICKEL-PLATED FRICTION RING — Provides uniform compression for a proper seal. Prevents bushing damage and results in a tight, uniform seal on the cord surface. 2. MULTIPLE SEALING BUSHINGS — Provides environmental seal against dust, moisture, chemicals. One part number covers a variety of cord diameters. 250°F maximum operating temperature.3. ALUMINUM COMPRESSION BUSHING AND THREADED BODY — Resistant to corrosion and weathering. Easy attachment to pendants and electrical enclosures. Available in both a 90˚ and straight configuration.4. SEALING O-RING — Seals out oil, chemicals and other contaminants. Locknut included with each unit.1234FEATURES & BENEFITSORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO. CONFIGURATION FITTING SIZE CORD O.D. RANGE (IN) NUMBER OF BUSHINGS55001 Straight 3/8" NPT 0.188 – 0.312 255002 Straight 3/8" NPT 0.312 – 0.438 255003 Straight 1/2" NPT 0.250 – 0.375 255004 Straight 1/2" NPT 0.375 – 0.500 255005 Straight 1/2" NPT 0.500 – 0.625 2550061 Straight 3/4" NPT 0.188 – 0.250 155006 Straight 3/4" NPT 0.500 – 0.688 255007 Straight 3/4" NPT 0.625 – 0.812 255008 Straight 1" NPT 0.688 – 0.875 255009 Straight 1" NPT 0.812 – 1.000 255010 Straight 1-1/4" NPT 0.875 – 1.125 255011 Straight 1-1/4" NPT 1.125 – 1.375 255012 Straight 1-1/2" NPT 0.875 – 1.125 255013 Straight 1-1/2" NPT 1.125 – 1.375 255014 Straight 2" NPT 1.250 – 1.562 255015 Straight 2" NPT 1.562 – 1.812 255016 Straight 2-1/2" NPT 1.812 – 2.062 255017 Straight 2-1/2" NPT 2.062 – 2.312 255020 Straight 3" NPT 2.437 – 2.812 255901 90˚ 3/8" NPT 0.188 – 0.312 255902 90˚ 3/8" NPT 0.312 – 0.438 255903 90˚ 1/2" NPT 0.250 – 0.375 255904 90˚ 1/2" NPT 0.375 – 0.500 255905 90˚ 1/2" NPT 0.500 – 0.625 255906 90˚ 3/4" NPT 0.500 – 0.688 255907 90˚ 3/4" NPT 0.625 – 0.812 255908 90˚ 1" NPT 0.688 – 0.875 255909 90˚ 1" NPT 0.812 – 1.00 255910 90˚ 1-1/4" NPT 0.875 – 1.125 255911 90˚ 1-1/4" NP T 1.125 – 1.375 255914 90˚ 1 1/2" NPT 1.125 – 1.375 255912 90˚ 2" NPT 1.250 – 1.562 255913 90˚ 2" NPT 1.562 – 1.812 2• RoHS Complian • Liquid Tight Seal • Straight and 90° ConfigurationCable Glands & Strain Reliefs
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.150Cable Glands & Strain ReliefsTubing & Wire BundlingSleevingTape/WrapInventory ManagementToolsWIRE & CABLE ACCESSORIES / CABLE GLANDS & STRAIN RELIEFSAluminum Grip-Seals® For Flat Festoon CableEach Grip-Seal® package includes the grip-seal body, O-ring and locking nut. Specially designed sealing bushings for flat festoon cables. Our aluminum compression bushing and threaded body is resistant to corrosion and weathering, and has a maximum operating temperature of 250°F. The nickel-plated friction ring provides a uniform compression for a proper environmental seal against dust, moisture and chemicals. 1. NICKEL-PLATED FRICTION RING — Provides uniform compression for a proper seal. Prevents bushing damage and results in a tight, uniform seal on the cord surface.2. SEALING BUSHINGS FOR FLAT FESTOON CABLE — Specially designed bushing provides environmental seal against dust, moisture, chemicals. 250°F maximum operating temperature. 3. ALUMINUM COMPRESSION BUSHING AND THREADED BODY — Resistant to corrosion and weathering. Easy attachment to pendants and electrical enclosures. Available in both a 90˚ and straight configuration. 4. SEALING O-RING — Seals out oil, chemicals and other contaminants. Locknut included with each unit.1234FEATURES & BENEFITSORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO. CONFIGURATION FITTING SIZE CABLE (IN)FITS TPC FLAT FESTOON PART NO.NUMBER OF BUSHINGS55031 Straight 1/2" NPT 0.200 – 0.475 61114 155033 Straight 3/4" NPT 0.246 – 0.709 6110 4 155034 Straight 1" NPT 0.220 – 0.600 61124 & 415007 155038 Straight 1" NPT 0.190 – 0.870 61118 155035 Straight 1" NPT 0.204 – 0.982 6114 8 155037 Straight 1 1/2" NPT 0.190 – 1.255 61112 155032 Straight 1-1/2" NPT 0.204 – 1.420 61142 155036 Straight 1-1/2" NPT 0.350 – 1.130 61164 1• RoHS Compliant • Liquid Tight Seal SEE PAGE 92 FOR FLAT FESTOON CABLE FOR USE WITH GRIP-SEAL® CONNECTORSCable Glands & Strain Reliefs
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.151Cable Glands & Strain Reliefs Tubing & Wire Bundling Sleeving Tape/Wrap Inventory Management ToolsWIRE & CABLE ACCESSORIES / CABLE GLANDS & STRAIN RELIEFSNylon Straight and 90° Grip-Seals®Each Grip-Seal® package includes the grip-seal body, O-ring and locking nut. Our nylon friction ring provides uniform compression for a proper seal. It prevents bushing damage and results in a tight, uniform seal on the cord surface which seals out oil, chemicals and other contaminates.1. NYLON FRICTION RING — Provides uniform compression for a proper seal. Prevents bushing damage and results in a tight, uniform seal on the cord surface.2. MULTIPLE SYNTHETIC SEALING BUSHINGS INCLUDED WITH EACH PRODUCT — One part number covers a variety of cord diameters. Seals out water, oil, metal particles and other contaminants.123 4FEATURES & BENEFITS• RoHS Compliant • Liquid Tight Seal • Strain Relief • Corrosion Resistant • Straight and 90° Configurations3. SECURITY YELLOW NYLON COMPRESSION NUT AND THREADED BODY — Resists impact and corrosion. Provides exceptional gripping strength. Easy to remove and reuse.4. SEALING O-RING — Seals out oil, chemicals and other contaminants. ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO. CONFIGURATIONCORD DIAMETER RANGEFITTING SIZE NUMBER OF BUSHINGS55505 Straight 0.180" – 0.430" 3/8" NPT 455513 Straight 0.188" – 0.500" 1/2" NPT 555516 Straight 0.188" – 0.625" 1/2" NPT 755535 Straight 0.250" – 0.375" 1/2" NPT 255515 Straight 0.312" – 0.625" 1/2" NPT 5555180 Straight 0.562" – 0.688" 1/2" NPT 155530 Straight 0.560" – 0.750" 3/4" NPT 2555340 Straight 0.562" – 0.688" 3/4" NPT 155592 90° 0.188" – 0.625" 1/2" NPT 7555189 90° 0.562" – 0.688" 1/2" NPT 5555349 90° 0.562" – 0.688" 3/4" NPT 155593 90° 0.562" – 0.750" 3/4" NPT 2Cable Glands & Strain Reliefs
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.152Cable Glands & Strain ReliefsTubing & Wire BundlingSleevingTape/WrapInventory ManagementToolsWIRE & CABLE ACCESSORIES / CABLE GLANDS & STRAIN RELIEFSHeat & Chemically Resistant Straight Grip-Seals®• RoHS Compliant • Operating Temperature Range -35°C to 150°C • Corrosion Resistant • Liquid Tight Seal • Extreme TemperatureThese Grip-Seals® operate up to 150°C, resist impact and corrosion, and provide exceptional gripping strength. It’s an ideal accessory for use with our Chem-Gard® product line.R = Resistant L = Limited Resistance (testing before use recommended) N = Not RecommendedORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO. THREAD SIZE (IN) CORD DIAMETER RANGE (IN)55725 1/4 NPT 0.08 – 0.2055738 3/8 NPT 0.08 – 0.2455739 3/8 NPT 0.16 – 0.3155750 1/2 NPT 0.24 – 0.4755751 1/2 NPT 0.39 – 0.5555775 3/4 NPT 0.51 – 0.711. FLUOROELASTOMER FORM SEAL — Ensures a strong, uniform seal around the cord surface and will withstand high temperature conditions.2. HEAT AND CHEMICAL RESISTANT — Grip-Seals® are made of PVDF (Polyvinylidene Difluoride) which provides outstanding temperature and chemical resistance. These Grip-Seals operate up to 150°C, resists impact and corrosion, and provide exceptional gripping strength. It is an ideal accessory for use with our Chem-Gard® product line. Each Grip-Seal package includes the grip-seal body, O-ring and locking nut.3. FLUOROELASTOMER O-RING AND NICKEL-PLATED BRASS LOCKING NUT — Provides uniform compression for a proper seal and withstands high temperature conditions. The nickel-plated brass locking nut included with each Grip-Seal® will resist corrosion.213FEATURES & BENEFITSEXTREME TEMPERATURECHEMICAL RESISTANCEAcetic Acid, 5%...........................RAcetonitrile ..................................RAmyl Acetate ...............................RAmyl Alcohol ...............................RBenzaldehyde .............................RBenzyl Alcohol ............................RBoric Acid ...................................RBromine ......................................RButyl Alcohol ...............................RCalcium Chloride ........................RCarbon Tetrachloride ..................RCyclohezanone ...........................REthyl Alcohol ...............................REthylene Glycol ...........................RFormaldehyde .............................RFormic Acid .................................RFreon TF .....................................RGasoline ......................................RGlycerol .......................................RHexane........................................RHydrobromic Acid (50%) .............RHydrochloric Acid .......................RHydrogen Peroxide, 30% ............RHydrogen Sulphide .....................RHypochlorites ..............................RIsobutyl Alcohol ..........................RIsopropyl Acetate ........................RIsopropyl Alcohol ........................RKerosene.....................................RMethanol .....................................RNitric acid (50%) ..........................ROils, Diesel ..................................ROils, Lubricating ..........................ROzone .........................................RPentane ......................................RPerchloric Acid ............................RPetroleum Base Oils ...................RPhenol (0.5%) ..............................RPhosphoric Acid (95%) ................ RPropane ......................................RSilicone Oils ................................RSodium Hydroxide ......................RSodium Peroxide ........................RSodium Silicate ...........................RSulphates (Na, K, Mg, Ca) ..........RSulphur .......................................RTrichlorethylene ...........................RTrichloroethane ...........................RWater ..........................................RBenzene ......................................LChloroform ..................................LEthers ......................................... LMethyl Ethyl Ketone (MEK) .......... LMethyl Isobutyl Ketone ............... LNitrobenzene .............................. LPerchloroethylene ....................... LTetrahydrofuran ........................... LAcetone...................................... NAmmonia ................................... NAmmonium Hydroxide ............... NDiethyl Acetamide ...................... NDioxane ...................................... NEthyl Acetate .............................. NHydrofluric Acid ......................... NMethylene Chloride .................... NSulfuric Acid ............................... NToluene ...................................... NXylene ........................................ NCable Glands & Strain Reliefs
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.153Cable Glands & Strain Reliefs Tubing & Wire Bundling Sleeving Tape/Wrap Inventory Management ToolsWIRE & CABLE ACCESSORIES / CABLE GLANDS & STRAIN RELIEFSEMI Shielded Grip-Seals®EMI Shielded Grip-Seals® are designed to provide a reliable electrical ground and protection from electromagnetic interference (EMI). An integral O-ring presses the braid shield against the inside wall of the body to ensure solid contact between the cable braid and grip-seal wall. Each EMI Shielded Grip-Seal® package includes the grip-seal body, bushing, form seal and O-ring and locking nut.1. BUNA-N FORM SEAL — A Buna-N form seal creates a strong seal around the cord surface providing a liquid tight IP68 seal.2. NYLON BUSHING3. BRAID SHIELD FOLDS OVER NYLON BUSHING12354FEATURES & BENEFITSORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO. THREAD SIZE (IN) CORD DIAMETER RANGE (IN)55051 3/8 NPT 0.16 – 0.3155052 1/2 NPT 0.24 – 0.4755053 3/4 NPT 0.51 – 0.7155054 PG 29 0.70 – 0.9855055 PG 36 0.86 – 1.2655056 PG 42 1.26 – 1.5055058 PG 48 1.46 – 1.73• RoHS Compliant • Strain Relief • Operating Temperature Range -40°C to 100°C (-40°F to 212°F) • EMI Protection • Liquid Tight Seal • For Cables with Braid Shields 4. NICKEL-PLATED BODY AND LOCKING NUT — Provides corrosion resistance.5. BUNA-N O-RING6. MATERIALS — Body & Locking Nut: Nickel-Plated Brass; Bushing: Nylon; Form Seal & O-Ring: Buna-N.Cable Glands & Strain Reliefs
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.154Cable Glands & Strain ReliefsTubing & Wire BundlingSleevingTape/WrapInventory ManagementToolsWIRE & CABLE ACCESSORIES / TUBING & WIRE BUNDLINGHeavy-Duty High Ratio 6:1 Heat Shrink• MIL-DTL-23053 • RoHS Compliant • Continuous Operating Temperature -55°C to 110°C • Shrink Temperature 120°C • Flame RetardantThe Heavy-Duty High Ratio 6:1 Heat Shrink is universal. It easily fits over and seals large, bulky connections and only three sizes are needed to cover wire from 16 AWG to 2000 MCM. The inner adhesive provides a watertight seal, excellent strain relief, and added tensile strength. With dielectric strength up to 24kV and protection against wet or underground environments, it’s ideal for high voltage applications.ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO. LENGTH (IN)UNIT OF MEASUREBEFORE SHRINKING AFTER SHRINKINGO.D. (IN) WALL THICKNESS (IN) O.D. (IN) WALL THICKNESS (IN)75001 24 Each 0.75 0.040 0.125 0.10375002 24 Each 2.00 0.045 0.330 0.13275003 24 Each 3.50 0.048 0.673 0.145PROPERTY VALUEASTM TEST METHODELECTRICAL Dielectric Strength 500 Volts/Mil ASTM D149PHYSICALTensile Strength (min) 2100 psi ASTM D412Elongation 600% ASTM D412Cut-Through Resistance Excellent ASTM D2240CHEMICALWater Absorption (max) 0.1% ASTM D570Fungus Resistance No Growth ASTM DG21Fluid Resistance (24 hrs @ 25°C) of the following fluids: a) Turbine fuel, JP-4, MIL-T-5624 b) Hydraulic fluid MIL-H-5606 c) Diesel fuel, V V-F-800 d) Lubricating oil, MIL-L-7808 e) Lubricating oil, MIL-L-23699 f) 5% NaCL, O-S-1926 g) De-icing fluid, MIL-A-8243Passes ASTM D4RAbrasion Protection For:• Exposed Sensors• Cables• Cords• Flexible Conduit• Hydraulic Hoses & FittingsStrain Relief For:• Plugs• Connectors• Flexible Conduit• Portable CordsDielectric Protection For:• Tools• Crimp Connections• PliersCorrosion Protection For:• Hydraulic Cylinders• Conduit• Exposed SensorsAPPLICATIONSSPECIFICATIONS1. SELF-SEALING — Inner adhesive provides a watertight seal, ideal for wet and corrosive locations and underground applications.2. WIDE APPLICATION RANGE — Only three sizes needed to cover wire from #16 AWG through 2000 MCM cable.3. DIELECTRIC STRENGTH UP TO 24,000 VOLTS — Ideal for high voltage applications.4. GREATER STRENGTH — The inner adhesive provides excellent strain relief and tensile strength.5. VERSATILE — Designed to adhere to cable jackets and other non-oily surfaces.6. UNIVERSAL — Easily fits over and seals large, bulky connections saving time and added expense.FEATURES & BENEFITSTubing & Wire Bundling
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.155Cable Glands & Strain Reliefs Tubing & Wire Bundling Sleeving Tape/Wrap Inventory Management ToolsWIRE & CABLE ACCESSORIES / TUBING & WIRE BUNDLINGAdjustable Cable StrapTPC’s Adjustable Cable Strap is a double-sided band made of “hook and loop” material. The 1.5 inch wide, non-abrasive strap will not cut into cable jackets or adversely affect cable performance. The industrial strength plastic buckle is lightweight, yet stands up to tough use and allows for easy securing of the strap. Available in two lengths, 17 inch or 30 inch.1. DOUBLE SIDED LOOP DESIGN — Double sided design doubles strength and allows strap to be used on a variety of bundle sizes. 2. NON-ABRASIVE 1.5" WIDE STRAP — Will not cut into cable jackets or adversely affect cable performance.3. BOX STITCHED CONSTRUCTION — Buckle is attached to strap with a strong box stitch to prevent twisting or breaking.4. RUGGED PLASTIC BUCKLE — Industrial strength plastic buckle is lightweight, yet stands up to tough use. Allows easy securing of strap. 5. REUSABLE — Strap can be installed quickly or, when necessary, loosened and reinstalled with minimum downtime.2143FEATURES & BENEFITSORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO.WIDTH (IN)TOTAL LENGTH (IN)CABLE BUNDLE MAXIMUM NOMINAL O.D. (IN)DOUBLE SIDED LOOP LENGTH (IN)SINGLE SIDED HOOK LENGTH (IN)12507 1.5 17 0.25 to 4.00 12 512530 1.5 30 0.25 to 8.00 25 5• RoHS Compliant • Operating Temperature Range -70°F to 200°F (-55°C to 93°C) • Reusable • Fits Various Bundle Sizes • Easy To InstallTubing & Wire Bundling
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.156Cable Glands & Strain ReliefsTubing & Wire BundlingSleevingTape/WrapInventory ManagementTools Tubing & Wire BundlingWIRE & CABLE ACCESSORIES / TUBING & WIRE BUNDLINGStainless Steel Flexible Tubing• 304 Grade Stainless Steel • Temperature Resistance: 538°C/1,000°F • Minimum Order Quantity: 50 ft.Fully interlocked Flexible Stainless Steel Tubing protects cables from damage due to sharp edges, metal chips, impact and abrasion in indoor and outdoor environments. Sizes range from 1/4” up to 3 inches to accommodate most cables.1. FULLY INTERLOCKED FLEXIBLE STAINLESS STEEL TUBING — Protects cable from sharp edges, metal chips, abrasion, and out-door environments.2. 304 STAINLESS STEEL — Provides excellent resistance to corrosion and rust.3. WALL THICKNESS OF 10-12 MILS WITH 300 LBS. OF LINEAR BREAK STRENGTH— Provides defense against impact and abrasion.4. USES — Can be used over electrical, plastic and rubber cables, wires and hoses.5. APPLICATIONS INCLUDE — Pendant cable reinforcement, robot welding and assembly, air ducts, material handling.6. MARKETS/INDUSTRIES INCLUDE — Food & beverage, steel, utilities, wood/pulp & paper, trasportation/railroad, foundries, metal fabricating, general manufacturing, plastics industry.FEATURES & BENEFITSORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO.NOMINAL I.D. (IN.)NOMINAL O.D. (IN.)INSIDE BENDING DIAMETER (IN.) WT. (LBS) PER 100'49320 1/4 .375 3 1149321 3/8 .500 4 1449322 1/2 .625 6 1649324 3/4 .875 6-1/2 2049325 1 1.13 7-1/2 2849328 1-1/4 1.38 9-1/2 3649330 1-1/2 1.65 11 4849334 2 2.16 15 6649342 3 3.16 22 102
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.157Cable Glands & Strain Reliefs Tubing & Wire Bundling Sleeving Tape/Wrap Inventory Management ToolsWIRE & CABLE ACCESSORIES / SLEEVINGAbrasion Resistant Ultra-Sleeve Sleeving• RoHS Compliant • Cold Temperature Rating -40°C • Continuous Temperatures up to 150°F • Abrasion Resistant • Fits Cable Sizes from 1.0" to 6"Abrasion Resistant Ultra-Sleeve is constructed with an extra thick nylon/polyester blend fiber. Ultra-Sleeve offers superior protection against tearing and abrasion adding greater protection to your electrical cables, water lines, hydraulic hoses, air lines and other critical areas. It offers heat resistance up to 150°F. Also available with hook and loop closure, zipper closure or both hook and loop and zipper closure.ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO. SLEEVING INNER DIAMETER (IN)49501Y 1.0049502Y 2.0049503Y 3.0049504Y 4.0049506Y 6.001. PROTECTS CABLES AND EQUIPMENT — Protect cables from wear due to abrasion. Decrease downtime due to cable failure. Prevents equipment being marred by chains or cables.2. AVAILABLE IN VARYING ODs — Allows you to buy the right size for the job. Protects most cable sizes.• Cable Covers• Cable Tray Protection• Welding Cable Protection• Sheds heat from molten splash almost instantly, before heat transfer can occur• Protects from water, grease and hydraulic oils • Protection From Abrasion• Hose Protection3. ABRASION RESISTANT FINISHING COMPOUNDS — Specially designed with heavy-duty nylon/polyester fibers and impreg-nated with abrasion resistant polymers to provide abrasion protection in harsh applications.4. EXTRA THICK BRAID — Offers superior protection in abusive environments.FEATURES & BENEFITSAPPLICATIONS/PRODUCT CAPABILITIESSEE PAGE 166 TO LEARN ABOUT OUR HIGH TEMPERATURE SILICA TAPEAbrasion | Extreme Temperatures | FlexingSleeving
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.158Cable Glands & Strain ReliefsTubing & Wire BundlingSleevingTape/WrapInventory ManagementTools SleevingWIRE & CABLE ACCESSORIES / SLEEVINGAbrasion Resistant Ultra-Sleeve Sleeving with Closures• Continuous Temperature Range -40°C to 66°C (-40°F to 150°F) • Abrasion ResistantAbrasion Resistant Ultra-Sleeve with Closures offer a quick and easy way to install protective sleeving. Choose from hook and loop closure, zipper closure or both hook and loop and zipper closure. Ultra-Sleeve offers superior protection against tearing and abrasion adding greater protection to your electrical cables, water lines, hydraulic hoses, air lines and other critical areas. It offers heat resistance up to 150°F. Available in 1-1/2" inner diameter and 3" diameter. Multiple lengths and closure options make this a highly flexible option.ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)1. UNIQUE CLOSURE DESIGNS FOR QUICK INSTALLATION — Select Hook and Loop, Zipper or combination Hook and Loop & Zipper closure design. Provides quick field installation and removal of sleeving.2. EXTRA THICK BRAID — Offers superior protection in abusive environments.3. PROTECTS CABLES AND EQUIPMENT — Protect cables from wear due to abrasion. Decrease downtime due to cable failure. Prevents equipment being marred by chains or cables.• Electrical Cables • Water Lines • Hydraulic Hoses • Air Lines • And Other Critical Areas4. ABRASION RESISTANT FINISHING COMPOUNDS — Specially designed with heavy-duty nylon/polyester fibers and impregnated with abrasion resistant polymers to provide abrasion protection in harsh applications.5. AVAILABLE IN MULTIPLE LENGTHS AND CABLE DIAMETERS — Allows you to buy the right size for the job. Protects most cable sizes.FEATURES & BENEFITSAPPLICATIONSHook & Loop and Zipper ClosureHook & Loop ClosureSLEEVING INNER DIAMETER (IN)LENGTH (FT)PART NO.HOOK & LOOP CLOSUREZIPPER CLOSUREHOOK & LOOP AND ZIPPER CLOSURE1.502 49652Y 49752Y 49852Y3 49632Y 49732Y 49832Y4 49642Y 49742Y 49842Y6 49602Y 49702Y 49802Y8 49612Y 49712Y 49812Y10 49622Y 49722Y 49822Y15 49662Y - -3.502 49653Y 49753Y 49853Y3 49633Y 49733Y 49833Y4 49643Y 49743Y 49843Y6 49603Y 49703Y 49803Y8 49613Y 49713Y 49813Y10 49623Y 49723Y 49823Y15 49663Y - -5.25249655Y - -349635Y - -449645Y - -649605Y - -849615Y - -1049625Y - -Zipper ClosureAbrasion | Extreme Temperatures | Flexing
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.159Cable Glands & Strain Reliefs Tubing & Wire Bundling Sleeving Tape/Wrap Inventory Management ToolsWIRE & CABLE ACCESSORIES / SLEEVINGThermo-Trex® Chemical & Moisture Resistant Ultra-Sleeve with Closure• Continuous Operating Temperature -51°C (-60°F) to 121°C (250°F)FEATURES & BENEFITSAPPLICATIONSAbrasion | Chemicals | Extreme Temperatures The Thermo-Trex® Chemical & Moisture Resistant Ultra-Sleeve with Closure is constructed with a proprietary fabric that is resistant to puncture, tear, abrasion, water & petroleum. The reusable sleeve is intended for use to organize wires and cables and protect against tearing, cut-through and abrasion while offering excellent chemical and moisture resistance.1. EASY, CUT AND WRAP INSTALLATION — Reduces downtime and eliminates the need to disassemble existing components to install.2. ABRASION, CHEMICAL AND MOISTURE RESISTANT — The sleeve is made from tightly woven ballistic Nylon® that sheds surface moisture and has a built-in aggressive, industrial strength hook and loop closure.• Cable Covers• Cable Tray Protection• Welding Cable Protection• Hose Protection • Anywhere Rubbing or Vibration Occurs• Water, Grease & Hydraulic Oils Protection12ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)CHEMICAL RESISTANCE CHART (1= No Effect 2= Little Effect 3= Affected 4= More Affected 5= Severely Affected)PART NO. NOMINAL SIZE (IN)WALL THICKNESS (IN)HOOK & LOOP WIDTH (IN)AVAILABLE COLORSWT. (LBS) PER 100'CMRW138 1.375 0.05 1.250 Black 19.6CMRW300 3.00 0.05 1.250 Black 21.6Aromatic Solvents 1 De-Icing Fluid (MIL-A-8243) 1 Aliphatic Solvents 1 Strong Acids 1Chlorinated Solvents 1 Strong Oxidants 1 Weak Bases 1 Esters/Keytones 1Strong Bases 1 UV Light 1 Salt Water (O-S-1926) 1 Petroleum 1Hydraulic Fluid (MIL-H-5606) 1 Fungus (ASTM G-21) 1 Lubricating Oil (MIL-A-8243) 1 Salts 1Sleeving
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.160Cable Glands & Strain ReliefsTubing & Wire BundlingSleevingTape/WrapInventory ManagementTools SleevingWIRE & CABLE ACCESSORIES / SLEEVINGThermo-Trex® Ceramic Ultra-Sleeve High Temperature SleevingThermo-Trex® Fiberglass Ultra-Sleeve High Temperature SleevingCeramic Ultra-Sleeve High Temperature Sleeving is a protective sleeve that is ideal for those areas where your cable runs through a particularly harsh environment of flash heat or flame, chemical or mechanical abuse. The Ceramic Ultra-Sleeve offers excellent heat and flame resistance.Fiberglass Ultra-Sleeve High Temperature Sleeving is a protective sleeve that is ideal for those areas where your cable runs through a particularly harsh environment of flash heat or flame, chemical or mechanical abuse. The Fiberglass Ultra-Sleeve offers great heat resis-tance. Fits cable sizes from 1/4" to 2-1/4".• Continuous Temperatures up to 1200°C (2200°F) • RoHS Compliant• Intermittent Temperatures up to 1420°C (2600°F) • Excellent Flame Resistance• Continuous Temperatures up to • RoHS Compliant 538ºC (1000°F) • Abrasion & Cutting Resistance• Fits Cable Sizes from 0.25" to 2.25" • Excellent Temperature Resistance1. EXTRA THICK BRAID — Superior resistance to ultra high temperatures.2. FINELY STRANDED SPUN CERAMIC FIBERS — Finer strands mean more flexibility. Higher density of ceramic fibers per square inch increases protection of cable.3. SPECIAL FINISHING COMPOUNDS — Reduces friction for easier installation.4. AVAILABLE IN VARYING O.D.’S — Allows you to buy the right size for the job. Protects most cable sizes.1. EXTRA THICK BRAID — Superior high temperature resistance.2. FINELY STRANDED SPUN GLASS FIBERS — Finer strands mean more flexibility. Higher density of fibers per square inch increas-es protection of cable.3. SPECIAL FINISHING COMPOUNDS — Adds stiffness and reduces friction for easier installation.4. BRAIDED SLEEVE WILL ADAPT TO FIT A SIZE RANGEFEATURES & BENEFITS FEATURES & BENEFITSORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)CERAMICPART NO. INNER DIAMETER (IN)49300 0.2549301 0.5049302 1.0049303 1.50FIBERGLASSPART NO.INNER DIAMETER (IN)SIZE RANGE (IN)49200 0.25 3/8 to 5/849201 0.75 5/8 to 7/849202 1.00 7/8 to 1-1/449203 1.50 1-3/8 to 2-1/449204 2.50 2-3/8 to 4SEE PAGE 166 TO LEARN ABOUT OUR HIGH TEMPERATURE SILICA TAPEExtreme Temperatures | FlexingExtreme Temperatures | Flexing
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.161Cable Glands & Strain Reliefs Tubing & Wire Bundling Sleeving Tape/Wrap Inventory Management ToolsWIRE & CABLE ACCESSORIES / SLEEVINGThermo-Trex® Reflective Fiberglass Ultra-Sleeve High Temperature SleevingThermo-Trex® Silicone Fiberglass Ultra-Sleeve High Temp. Sleeving with & without Hook & Loop ClosureReflective Fiberglass Ultra-Sleeve High Temperature Sleeving is a protective sleeve that is ideal for those areas where your cable runs through a particularly harsh environment of flash heat or flame, chemical or mechanical abuse. This Ultra-Sleeve offers great heat resistance and excellent moisture and chemical resistance.Silicone Fiberglass Ultra-Sleeve High Temperature Sleeving is a protective sleeve that is ideal for those areas where your cable runs through a particularly harsh environment of flash heat or flame, chemical or mechanical abuse. This Ultra-Sleeve offers heat resistance up to 500°F and excellent protection against moisture and chemicals.• Continuous Temperatures up to 400°F (204°C) • RoHS Compliant• Intermittent Temperatures up to 1000°F (538°C)• Excellent Moisture & Chemical Resistance• Extreme Temperatures up to 2000°F (1093°C) • RoHS Compliant• Continuous Temperature Range -65°F to 500°F (-54°C to 260°C)• Excellent Moisture & Chemical Resistance1. FRAY RESISTANT DESIGN — Will not unravel or fray when exposed to constant flexing or movement.2. FINELY STRANDED AND WOVEN FIBERGLASS SLEEVE — Superior high temperature resistance. Fine stranding means greater flexibility.3. ALUMINIZED HEAT SEAL FILM — Protects cables by providing a barrier to radiant heat. Fluid and chemical resistant. Extremely flexible.4. AVAILABLE IN VARYING O.D.’S — Allows you to buy the right size for the job. Larger sizes available through our Engineered Products Department.1. FINELY STRANDED SPUN GLASS FIBERS — Finer strands mean more flexibility. Higher density of glass fibers per square inch increases protection of cable.2. EXTRA THICK SILICONE BARRIER — Provides a first line defense against heat, abrasion and moisture.3. SILICONE JACKET — Offers excellent resistance to molten metal splash, radiant heat, chemicals and vibration. 4. AVAILABLE IN VARYING O.D.’S — Allows you to buy the right size for the job. Protects most cable sizes.FEATURES & BENEFITS FEATURES & BENEFITSORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)REFLECTIVE FIBERGLASSPART NO. INNER DIAMETER (IN)49401 0.5049402 0.7549403 1.0049404 1.5049405 2.0049406 2.5049407 3.0049408 3.5049409 4.00SILICONE FIBERGLASS WITH HOOK & LOOP CLOSURE – RED JACKETPART NO.INNER DIAMETER (IN)PART NO.INNER DIAMETER (IN)49133 1.00 49142 2.5049137 1.50 49144 3.0049140 2.00 49148 4.00SILICONE FIBERGLASS – SILVER JACKETPART NO.INNER DIAMETER (IN)PART NO.INNER DIAMETER (IN)49100 0.25 49103 1.5049105 0.50 49104 2.0049101 0.75 49107 3.0049102 1.00 49109 4.00Extreme Temperatures | Flexing Abrasion | Extreme Temperatures | FlexingSleeving
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.162Cable Glands & Strain ReliefsTubing & Wire BundlingSleevingTape/WrapInventory ManagementToolsWIRE & CABLE ACCESSORIES / SLEEVINGThermo-Trex® Heavy-Duty Blue Silicone Fiberglass High Temp Ultra-SleeveHeavy-Duty Blue Silicone Fiberglass High Temp Ultra-Sleeve with Hook & Loop Closure• Continuous Temperature Range -54°C to 260°C / -65°F to 500°F • Extreme Temperature Up to 1650°C / 3000°F For 15-30 seconds• Intermittent Temperature Up to 1093°C / 2000°F for 15-20 minutes • Excellent Moisture & Chemical Resistance • RoHS CompliantORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)ORDERING INFORMATION (THESE ITEMS ARE NOT STOCKED - MINIMUM ORDER QUANTITY OF 10FT)PART NO. INNER DIAMETER (in)49116 1/249117 3/449118 149120 1-1/249121 1-3/449122 249123 2-1/249124 349125 3-1/2PART NO. INNER DIAMETER (in)49150 1/249151 3/449152 149156 1-1/249157 1-3/449158 249159 2-1/249160 349161 3-1/21. CONSTRUCTED OF HEAVY E-GLASS CONTINUOUS YARN — Highly flexible with excellent protection of cables, hoses and pipes and offers protection from scorching in harsh environments.2. HEAVY DUTY SILICONE FIBERGLASS PROTECTION — Nominal wall thick-ness of .180” [4.57mm] gives excellent resistance to radiant heat, abrasion, moisture, chemicals and vibration.3. PERFECT FOR HIGH HEAT ENVIRONMENTS — For applications with welding operations, heat processes and liquid metal to protect and extend the life of cables, hoses and pipes.4. AVAILABLE IN VARIOUS SIZES — For ease of installation.• Steel & Aluminum Processing• Glass Manufacturing• High Temp Heaters & Resistors• Wire Harnesses• Appliance Assemblies• Transformer LeadsFEATURES & BENEFITSAPPLICATIONSAbrasion | Extreme Temperatures | FlexingSleeving
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.163Cable Glands & Strain Reliefs Tubing & Wire Bundling Sleeving Tape/Wrap Inventory Management ToolsWIRE & CABLE ACCESSORIES / SLEEVINGStainless Steel Braid Ultra-Sleeve• 304 Stainless Steel • Cuts with Shears or Serrated Scissors • Resists abrasion, chemicals and UVORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO. INNER DIAMETER (in) SIZE RANGE (in)49522 1/4 3/16 - 13/3249523 3/8 1/4 - 5/849524 1/2 3/8 - 3/449525 3/4 1/2 - 1-1/449526 1 5/8 - 1-5/1649527 1-1/4 3/4 - 1-3/449528 1-1/2 1 - 2-1/81. MADE FROM 304 STAINLESS STEEL — Won’t discolor or rust.2. EASY INSTALLATION — Cut, slide it over the cable or hose and hide the cut ends under clamps.3. AVAILABLE IN MULTIPLE DIAMETERS AND SIZE EXPANSION RANGES — Can help consolidate inventory.FEATURES & BENEFITSAbrasion | Chemicals | FlexingOur braided stainless steel Ultra-Sleeve protects hoses from wear, abrasion and UV rays. Made of 304 stainless steel, it’s virtually indestructible but economical for multiple applications. Can be cut easily with industrial shears or serrated scissors to precise lengths. Offers the same protection as custom stainless steel braided hoses and cables at a fraction of the price.Sleeving
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.164Cable Glands & Strain ReliefsTubing & Wire BundlingSleevingTape/WrapInventory ManagementTools Tape/Wrap SleevingWIRE & CABLE ACCESSORIES / SLEEVINGThermo-Trex® Silica Ultra-Sleeve High Temperature SleevingThermo-Trex® Silica Ultra-Sleeve is a braided silica fiber that is 96% pure. Silica offers temperature resistance up to 2,300°F (1,260°C) while offering outstanding flame resistance, flexibility and tensile strength. It also doesn’t have the negative health effects associated with asbestos or ceramic sleeves. Additional inside diameters up to 4 inches are available upon request. This silica material can be used to create a custom blanket for a specific piece of equipment or cabinet as well.• Continuous Operating Temperature: 1800°F (982°C)• Extreme Low Temperature -40ºF in Dry Applications• Intermittent Exposure: 2300°F (1260°C)APPLICATIONSORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)SILICAPART NO. INNER DIAMETER (IN)49900 0.2549901 0.5049902 1.0049903 1.5049904 2.0049905 3.0049906 4.00• Steel Mills• Manufacturing Plants• Foundries• Glass Factories• Welding & Cutting Shops*Additional inside diameters up to 4" are available upon request.• Weld Splatter Resistance: Excellent• Molten Splash Resistance: Good• Flexibility: Outstanding• Abrasion Resistance: Moderate• Water and Oil Resistance: Moderate• Flame Resistance: OutstandingExtreme Temperatures | Flexing
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.165Cable Glands & Strain Reliefs Tubing & Wire Bundling Sleeving Tape/Wrap Inventory Management ToolsWIRE & CABLE ACCESSORIES / SLEEVINGAPPLICATIONS/PRODUCT CAPABILITIESMARKETS/INDUSTRIESPRODUCT SPECIFICATIONS• Cable Covers • Cable Tray Protection • Welding Cable Protection • Protection From Abrasion• Hose Protection • Protects from water, grease & hydraulic oils • Sheds heat from molten splash almost instantly, before heat transfer can occur• Primary Metals• Refineries• Blast Furnaces• Casting Furnaces• Electric Arc Furnaces• Robotic Weld Cells• Utility Power Stations• Plastic Molding Plants• Fire Protection Equipment• Food Industry• Auto Plants• Flame Resistant • Abrasion Resistant• Nominal Thickness 0.145"• White 96 oz. Heavy-Duty Fiberglass• Continuous Temperature Range: -50°C to 176°C (-58°F to 350°F)• Extreme Temperatures to 1650°C (3000°F)• Coated on one side with specially compounded silicone rubberHigh Temperature Fiberglass/Silicone Sleeve with Closure• Continuous Temperature Range -50°C to 176°C (-58°F to 350°F) • Extreme Temperatures up to 1650°C (3000°F) • Flame Resistant • Abrasion Resistant1. ULTRA-HEAVY GRADE FIBERGLASS BASE FABRIC — Coated with a heavy layer of specially compounded silicone rubber to resist severe temperatures. The sleeve can extend the life of cables that are exposed to extreme heat and molten splash.2. NOMEX HOOK & LOOP CLOSURE SYSTEMS — Allows for easy access to cables for inspection or maintenance, while also protecting them from extreme heat and molten splash. The Nomex Hook & Loop material will withstand continuous temperatures from -50°C (-58°F) to 176°C (350°F). Short term exposure defined as 20 – 30 seconds.3. EASY INSTALLATION — Product can be installed without having to disconnect existing cables or cable assemblies.4. IN THE EVENT OF EXTREME TEMPERATURES — The sleeve will withstand maximum short term exposure of temperatures up to 1650°C (3000°F).21FEATURES & BENEFITSCustom Lengths & Widths Available Upon RequestSEE PAGE 166 TO LEARN ABOUT OUR HIGH TEMPERATURE SILICA TAPESleevingSleeving
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.166Cable Glands & Strain ReliefsTubing & Wire BundlingSleevingTape/WrapInventory ManagementTools Tape/WrapWIRE & CABLE ACCESSORIES / TAPE/WRAPThermo-Trex® High Temperature Silica Tape• Continuous Temperature Rating 1800°F (982°C) • Intermittent Exposure up to 2300°F (1260°C)Thermo-Trex® High Temperature Silica Tape is made of 96% pure SiO2 silica fiber which offers superior resistance to radiant heat and flame. It’s an ideal solution for electrical cables that are exposed to extreme heat. It is suitable for continuous use at 1,800°F and will withstand short term exposure with temperatures as high as 2,300°F. This wrap will not unravel or pull back from extreme heat. Adhesive backing decomposes when heated, leaving a perfectly wrapped hose, cable or assembly. Silica Tape comes in 25 foot rolls and is 2 inches wide.Protect your hydraulic and pneumatic lines, and electrical cables from exposure to high and extreme heat conditions. Use our High Temperature Silica Tape to fasten our Ultra-Sleeves to your lines, pipes and cables for added protection. APPLICATIONS1. UNIQUE SILICA BASED TAPE — Designed using 96% pure SiO2 silica fiber offers superior resistance to radiant heat and flame.2. EASE OF INSTALLATION — Adhesive backed tape provides for ease of instal-lation, no need to disconnect hoses or cables. Simply remove backing tape and wrap around object to be protected.3. EXTREME TEMPERATURE PROPERTIES — Suitable for continuous use at 1800°F and able to withstand short term exposure up to 2,300°F. Offers superior protection for cables, assemblies or hoses exposed to extreme heat or flame.4. SUPERIOR ABRASION AND CUT RESISTANCE — Proprietary hydrocarbon coatings enhance abrasion resistance, cut through and tensile strength.5. SELF SEALING DESIGN — The adhesive backing on the tape facilitates the installation. It is recommended that once the tape has been installed, each end should be fastened with a tie or clamp. FEATURES & BENEFITSORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO. NOMINAL WIDTH (IN) NOMINAL LENGTH/ROLL (FT)NOMINAL THICKNESS INCLUDING BACKING (IN)91110 1.00 25 0.03091111 2.00 25 0.03091113 4.00 50 0.030
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.167Cable Glands & Strain Reliefs Tubing & Wire Bundling Sleeving Tape/Wrap Inventory Management ToolsWIRE & CABLE ACCESSORIES / TAPE/WRAPVulko-Wrap® Insulating Tape (Yellow & Black)ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO.NOMINAL THICKNESSNOMINAL WIDTHNOMINAL LENGTHWRAP COLORGUIDELINE COLORDIELECTRIC STRENGTH/PER MIL1 ROLL 5 ROLL PACK98412 98412D 40 Mils1 in (2.54 cm)36 ft (110 0 cm)Yellow Red 300 Volts98512 98512D 50 Mils1-1/2 in (3.81 cm)36 ft (110 0 cm)Yellow Black 275 Volts98412BK 98412BKD 40 Mils1 in (2.54 cm)36 ft (110 0 cm)Black Green 300 Volts98512BK 98512BKD 50 Mils1-1/2 in (3.81 cm)36 ft (110 0 cm)Black Yellow 275 VoltsSPECIFICATIONS Meets U.S. Military Spec. MIL-I-46852, superseded by CID A-A-59163A, Type II.DIELECTRIC STRENGTH (Per ASTM D-149): 300 volts per mil of finished wrap thickness for 40 mil and 275 volts per mil of finished wrap thickness for 50 mil.TENSILE/BREAK STRENGTH (Per ASTM D-412): 700 PSI Min.; 17 lbs. for 40 mil; 42 lbs. for 50 mil.ELONGATION (Per ASTMD-412): 300% minimum.SHELF LIFE Product should be stored at 70˚F or less for maximum shelf life. Store in original packaging in clean dry environment when not in use.PRODUCT LIMITATION Vulko-Wrap has a low abrasion and cut resistance. A protective overwrap is recommended for applications exposed to dragging or impact.• CID A-A-59163A, Type II • Self-Vulcanizing Wrap • High Dielectric Strength • RoHS Compliant • Temperature Rating -60ºF to 400ºFVulko-Wrap® is TPC’s popular self-vulcanizing insulating wrap. Made of a specially compounded, synthetic silicone elastomer, this tape is resistant to oil, water, ozone and many chemicals. It has a high dielectric strength and can be used on all electrical connections. It sticks to itself without sticky residue and fully bonds in 24 hours yet remains pliable in the application. It remains effective in temperatures ranging from -60°F to +400°F. Vulko-Wrap is available in 40 or 50 mil thickness as well as a reinforced option. It comes in yellow and black.1" & 11/2" Width40 MIL or 50 MIL Thickness1. HIGH DIELECTRIC STRENGTH — Can be used for all electrical connections.2. SPECIALLY COMPOUNDED, SYNTHETIC SILICONE ELASTOMER — Resistant to oil, water, ozone, and many chemicals. Wide temperature range from -60°F to +400°F.3. VULCANIZES IMMEDIATELY — Requires no heat – becomes fully bonded in 24 hours at room temperature. Remains pliable over time.FEATURES & BENEFITS4. NO ADHESIVES / ADHERES ONLY TO ITSELF — Easy to remove – leaves no residue. Covered fittings are immediately reusable.5. TRIANGULAR SHAPE WITH COLOR GUIDELINE — Allows even thickness for uniform high dielectric strength.6. STRETCHES TO APPROXIMATELY 2-1/2 TIMES ITS LENGTH — Conforms to irregular shapes and uneven surfaces. Can be used on parts which move or vibrate.7. WIDTH 1" TO 1-1/2" — Covers more surface than ordinary tape with a single wrap.8. AVAILABLE IN 40 MIL OR 50 MIL THICKNESS — Extra thick design allows wrapping over sharp and irregular surfaces without tearing or puncturing.Storage/Dispenser Box AvailableKeep rolls protected and organized in sturdy, reusable, compact boxTape/Wrap
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.168Cable Glands & Strain ReliefsTubing & Wire BundlingSleevingTape/WrapInventory ManagementTools Tape/WrapWIRE & CABLE ACCESSORIES / TAPE/WRAPORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO.NOMINAL THICKNESSNOMINAL WIDTHNOMINAL LENGTHWRAP COLORGUIDELINE COLORDIELECTRIC STRENGTH/PER MIL1 ROLL5 ROLL PACKSAMPLE ROLL18412 – – 40 Mils1 in (2.54 cm)36 ft (110 0 cm)Black None 500 VoltsSPECIFICATIONS Meets U.S. Military Spec. MIL-I-22444C.DIELECTRIC STRENGTH (Per ASTM D-149) 500 volts per mil of finished wrap thickness for 40 mil.ELONGATION (Per ASTMD-412) 15% minimum.SHELF LIFE Product should be stored at 70˚F or less for maximum shelf life. Store in original packaging in clean dry environment when not in use.REINFORCEMENT Reinforcing braid embedded in center of material provides enhanced mechanical strength while still allowing the product to cover irregular shapes.Vulko-Wrap® Insulating Tape (Black Reinforced)• Temperature Rating -60°F to 400°F • RoHS Compliant • Self-Vulcanizing Wrap • High Dielectric Strength • Reinforced with Glass Yarn Fiber • MIL-I-22444C40 MIL THICKNESSREINFORCED WITH GLASS YARN FOR ADDED STRENGTH1” WIDTHReinforced Vulko-Wrap® has been embedded with a glass yarn fiber braid for added strength while maintaining the flexibility found in the traditional Vulko-Wrap product. Reinforced Vulko-Wrap has a temperature rating of from -60°F to +400°F and has a dielectric strength of 500 volts per mil. One roll has 36 feet of tape that is 1 inch wide. It is available in 40 mil thickness in the color black only.1. REINFORCED WITH GLASS YARN BRAID — Reinforcing braid embedded in center of material provides enhanced mechanical strength while still allowing the product to cover irregular shapes.2. HIGH DIELECTRIC STRENGTH — Can be used for all electrical connections.3. VULCANIZES IMMEDIATELY — Requires no heat – becomes fully bonded in 24 hours at room temperature. Remains pliable over time.FEATURES & BENEFITS4. NO ADHESIVES / ADHERES ONLY TO ITSELF — Easy to remove – leaves no residue. Covered fittings are immediately reusable.5. AVAILABLE IN 40 MIL THICKNESS — Extra thick design allows wrapping over sharp and irregular surfaces without tearing or puncturing.APPLICATIONS• Bus Bar Insulation• Cable Insulation Splices• Corrosive Areas• Electroplating Danglers• Food Related Equipment• High Heat• High Voltage• HVAC Equipment• Lift Truck Battery Cable Terminals• Motor Leads• Outdoor Terminations• Temporary Repair of Low Pressure Air & Hydraulic Lines• Terminal Splicing• Transformer Tap Lead Insulation• Washdown Areas
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.169Cable Glands & Strain Reliefs Tubing & Wire Bundling Sleeving Tape/Wrap Inventory Management ToolsWIRE & CABLE ACCESSORIES / INVENTORY MANAGEMENTCord & Cable Meter• Exact Measurements • Measures from 0 to 1,000 FT • Measures up to 2” Diameter Cord and Cable • Heavy-Duty • Reduces WasteThe Cord and Cable Meter measures from .01 inch up to a 2 inch diameter cable fast and accurately in feet and inches to a maximum of 1,000 feet. Little set-up time is required. The floor stand adjusts from 30 inches to 48 inches. It has a convenient handle and its welded steel pipe and angle iron construction is built to last.1. UNITIZED CONSTRUCTION — Little set up time required making measuring cord and cable quick and easy.2. CABLE COUNTER INDICATES MEASUREMENTS IN FEET AND INCHES — Measures the exact length for the job at hand, therefore reducing waste. The counter measures fast and accurately in feet and inches.3. FLOOR STAND — Adjusts from 30" TO 48". Easier to use and setup.4. WELDED STEEL PIPE AND ANGLE IRON CONSTRUCTION — Quality construction, built to last.5. ACCURATELY MACHINED STEEL ROLLERS — For smooth operation.6. CONVENIENT HANDLEFEATURES & BENEFITSORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO. DESCRIPTION SHIPPING WEIGHT (LBS)12003 Cable Meter and Adjustable Floor Stand 31Ask Your Sales Rep How to Earn a Free Cable Meter!Inventory Management
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.170Cable Glands & Strain ReliefsTubing & Wire BundlingSleevingTape/WrapInventory ManagementTools Inventory ManagementNot Your Standard Electrical Tape• Made of a specialty compounded silicone elastomer.• This tape is resistant to oil, water, ozone and many chemicals.• It has a high dielectric strength and is completely safe to use on all electrical connections.• It adheres to itself without stick residue, yet remains pliable in the application.• It remains effective in temperatures ranging from -60°F to +400°F.• Available in 40 or 50 mil thickness as well as a reinforced option.• Available in yellow or black.Economical and Easy to Use!Vulko-Wrap™ has no adhesives, only sticking to itself. Cut short, easy to wrap pieces and keep in mind that Vulko-Wrap™ may stretch 2 to 3 times its length during application.1. Cut off the desired length.2. Peel off and discard the transparent backing.3. Hold end of Vulko-Wrap™ over the termination while wrapping the other end around (gently stretching it) until it lays over itself.4. Repeat steps 1, 2 and 3 until termination is completely encapsulated.
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.171Cable Glands & Strain Reliefs Tubing & Wire Bundling Sleeving Tape/Wrap Inventory Management ToolsWIRE & CABLE ACCESSORIES / INVENTORY MANAGEMENTLarge Cord & Cable Reel Rack with Hoist• Heavy-Duty • Easy to Dispense • Reduces Waste • Measures 84” H x 96” W x 36” DThe large cord and cable reel rack with hoist holds six full reels with 1,000 lb capacity, totalling 6,000 lbs. This rack can support reel sizes 30 inch diameter by 20 inch width. The large reel rack is constructed with heavy-duty steel, is easy to load or dispense by just one person, and keeps areas organized. 1. HOLDS SIX FULL REELS OF TPC CORD AND CABLE — Full reels reduce waste— only one end piece. Reduces the improper storage of unusable lengths.2. EASY TO DISPENSE THE CABLE NEEDED — Allows you to take just the right amount of “Kink Free — Twist Free” TPC product for the job at hand, therefore reducing waste.3. HALF TON HOIST WITH TROLLEY — Makes reel handling easy. Designed to be loaded or dispensed by just one person.4. HEAVY STEEL WELDED CONSTRUCTION — Built to last.5. TAKES UP VERY LITTLE SPACE — Can be located in stores, crib, construction or high maintenance areas. Organizes inventory and makes visual inspection easy.• Measures 84" high x 96" wide x 36" deep• Holds reel sizes up to 30" in diameter x 20" wide• Half ton hoist with chain fall • Specially designed trolley mounted on 4" I-Beam • Reinforced cable reel collar• High quality paint finish• Safety designed rear angled axle trackFEATURES & BENEFITSSPECIFICATIONSORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO. DESCRIPTION SHIPPING BOX WEIGHT (LBS)12001 Hoist and Trolley 8" x 11.5" x 11.5" 3112002 Large Reel Rack 13.5" x 32" x 94" 400Ask Your Sales Rep How to Earn a Free Reel Rack!ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO. DESCRIPTION SHIPPING WEIGHT (LBS)12003 Cable Meter and Adjustable Floor Stand (See page 156) 31Inventory Management
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.172Cable Glands & Strain ReliefsTubing & Wire BundlingSleevingTape/WrapInventory ManagementTools Inventory ManagementWIRE & CABLE ACCESSORIES / INVENTORY MANAGEMENTLarge Cord & Cable Reel Rack• Heavy-Duty • Easy to Assemble • Holds Up To 10,000 lbs • Keeps Area Organized • Measures 120" High x 48" Wide x 36" DeepThe large cord and cable reel rack has a 10,000 lbs. capacity. Each level of the rack is adjustable and can support 60 inch diameter reels and 2,000 pounds. The large reel rack is heavy-duty, easy to assemble, and keeps areas organized. The large reel racks can be bolted together to expand capacity.1. HIGH CAPACITY REEL RACK — Adjustable for up to 60” diameter reels. Brackets support up to 2,000 lbs per level, Max capacity 10,000 lbs.2. RACKS CAN BE BOLTED TOGETHER TO EXPAND CAPACITY3. SAFETY PINS LOCK AXLE BRACKETS AND CROSS BEAMS TO UPRIGHT FRAMES — Cross beams and brackets adjust on 3" centers.4. HEAVY-DUTY 12 GAUGE STEEL UPRIGHT FRAME — Measures 3-1/2" wide x 3" deep. 10 gauge steel axle brackets. Lapped and welded beams have three hooks for positive connection.5. REEL RACK INCLUDES — 2 upright frames with built in brace set, 2 pairs of cross beams, 4 pairs of axle brackets. Rack should be secured to the floor.6. EASY TO ASSEMBLE• Measures 120" high x 48" wide x 36" deep• Adjustable for up to 60" diameter reels• Axle brackets accommodate up to 2" diameter • Axles for 2,000 lb capacity per level • Rack should be secured to the floor• Safety pins lock axle brackets and cross beams to upright frames• Gray powder coat finish• Durable 12 gauge steel upright frames measure 3½" wide x 3" deepFEATURES & BENEFITSSPECIFICATIONSORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO. DESCRIPTION SHIPPING BOX WEIGHT (LBS)12006 High Capacity Reel Rack Ships in four boxes 260Ask Your Sales Rep How to Earn a Free Reel Rack!
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.173Cable Glands & Strain Reliefs Tubing & Wire Bundling Sleeving Tape/Wrap Inventory Management ToolsWIRE & CABLE ACCESSORIES / INVENTORY MANAGEMENTSmall Cord & Cable Reel Rack• Easy to Assemble • Measures 96" High x 48" Wide x 36" Deep • Organize InventoryThe small reel rack has a 3,000 lbs. capacity. Each level of the rack is adjustable and can support 30 inch diameter reels and 1,000 pounds. The small reel rack takes up very little space, has a sturdy welded construction that is built to last, organizes inventory and allows for efficient product handling.1. STURDY WELDED CONSTRUCTION — Built to last.2. TAKES UP VERY LITTLE SPACE — Can be located in stores, crib, construction or high maintenance areas. Organizes inventory and makes visual inspection easy.3. HOLDS FULL REELS OF TPC CORD AND CABLE — Full reels reduce waste – only one end piece. Reduces the improper storage of unusable lengths.4. EASILY DISPENSE CABLE NEEDED — Allows you to take just the right amount of “Kink Free – Twist Free” TPC Product for the job at hand, therefore reducing waste.• Accommodates various TPC cord and cable reels• Measures 96" high x 48" wide x 36" deep• Holds reel sizes up to 30" in diameter x 20" wide• Heavy steel construction• 3000 lb. capacity – 1000 lbs. per level• Includes 4 steel bars to hold assorted reelsFEATURES & BENEFITSSPECIFICATIONSORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO. DESCRIPTION SHIPPING BOX WEIGHT (LBS)12005 Small Reel Rack 12" x 38" x 97" 250Ask Your Sales Rep How to Earn a Free Reel Rack!Inventory Management
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.174Cable Glands & Strain ReliefsTubing & Wire BundlingSleevingTape/WrapInventory ManagementToolsWIRE & CABLE ACCESSORIES / INVENTORY MANAGEMENTMobile Cable Racks1. HIGH CAPACITY REEL CADDY – 2 large 1-1/6” diameter axles handle 14” maximum reel diameter plus 8 ¾” axles handle 7” maximum reels.2. EASY TO USE – Includes ten spool bars for handling various size reels, 14” reel maximum.3. MOBILE – Portable caddy has 6” diameter semi-pneumatic wheels.4. CONVENIENT – Storage tray on top for tools and supplies.1. HIGH CAPACITY ELECTRICAL WIRE STORAGE CART – Four 1” diameter axles handle 14” maximum reel diameter 2. EASY TO USE – Great way to organize commonly used wire 3. MOBILE – Portable caddy has 6” diameter semi-pneumatic wheels.4. CONVENIENT – Storage tray on top for tools and supplies.FEATURES & BENEFITSFEATURES & BENEFITSSPECIFICATIONSSPECIFICATIONS• Measures 31” H x 14” W x 16” D• Steel construction with orange painted finish• 150 Lbs. capacity• 6” semi-pneumatic wheels• Measures 45.5” H x 24” W x 18.5” D• Steel construction with gray painted finish• 300 Lbs. capacity• 6” semi-pneumatic wheelsAsk Your Sales Rep How to Earn a Free Reel Caddy!ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO. DESCRIPTION WEIGHT (LBS)12011 Mobile Reel Caddy 3512012 Mobile Wire Spool Cart 35Inventory ManagementTPC’s Mobile Cable Racks are designed to transport and dispense spooled electrical cable. Choose from two styles depending on cable capacity.Perfect for storing smaller gauge wire and cable such as Chem-Gard.Mobile Reel Caddy (12011)Mobile Wire Spool Cart (12012)
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.175Cable Glands & Strain Reliefs Tubing & Wire Bundling Sleeving Tape/Wrap Inventory Management ToolsWIRE & CABLE ACCESSORIES / TOOLSCable Stripper — Large & SmallWire Stripper & Cutter (Y500B)Heavy-Duty Cable StripperWire Stripper (HY510B)• RoHS Compliant• RoHS Compliant• RoHS Compliant• RoHS CompliantThe Large Diameter Cable Stripper can cut cable jackets from 3/8" to 7/8" outside diameter size. The Small Diameter Cable Stripper can cut cable jackets from 0.25" to 0.675" outside diameter size. It’s compact and ergonomically designed to keep a good grip while stripping cable jackets. It has a calibrated micrometer dial to allow for precise depth of your cut. A free replacement blade is included in every tool. Safer to use than a knife or razor blade. Made in the U.S.A.Lightweight stripper and cutter for quick, easy wire processing. The unique stripping blades automatically adjust to the wire gauge and strips with a quick squeeze of the handles. Cutting blade is exposed by pushing the thumb notch forward, inserting the wire and squeezing the handle to cut. Heavy-Duty Cable Strippers are ideal for stripping rubber jacketed cable. All too often a box cutter is used which can be very dangerous. This tool will easily and safely strip the jacket of cables ranging from 1/4" up to 2-1/4". This cable stipper is easy to use, provides precise cuts and protects people from injury.TPC’s Wire Stripper is a durable tool that can strip cord with an outside diameter range of 0.0395" to 0.1260". It has an automatic function that prevents the crushing or cutting of the finest wires or wire filaments. A great addition to any electrician’s tool box.ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)LARGE & SMALL DIAMETERPART NO. CORD O.D. RANGE (IN)91450 0.375 – 0.875 (Large Diameter)91400 0.250 – 0.675 (Small Diameter)114 00 Replacement Blades (2/pack)91401 0.250 – 0.675 (Small Diameter) w/ utility knifeLARGE DIAMETERPART NO. SIZES CORD O.D. RANGE (IN)Y500B 20 -12 AWG –HEAV Y-DUT YPART NO. CORD O.D. RANGE (IN)91470 0.25 – 2.2511470 Replacement Blades (5/pack)SMALL DIAMETERPART NO. SIZES CORD O.D. RANGE (IN)HY510B 18-8 AWG 0.0395 – 0.1260Tools
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.176Cable Glands & Strain ReliefsTubing & Wire BundlingSleevingTape/WrapInventory ManagementToolsToolsWIRE & CABLE ACCESSORIES / TOOLSRatcheting Cable CutterTemperature Tag• RoHS Compliant• Temperature Range 90°C – 250°C (194°F – 482°F) • One Time Use • Immediate Response • Oil and Water Resistant • Self Adhesive LabelRatcheting Cable Cutters can accommodate copper or aluminum cables up to 1-1/4" diameter. The precision ratcheting design provides added torque and makes it easy to cut large cables in tight spaces. The blades are hardened steel and can be resharpened, providing a longer life. The tool frame is made of carbon steel making it rust resistant. The handles are coated with anti-slip PVC providing a comfortable grip.The TPC Temperature Tag will allow you to choose the right cable for your environment. Temperature affects ampacity, with this tag, you can know, with certainty, what temperature range your application reaches. The tag changes color from orange to black. In the environment, black indicates highest temperature. • Conveyors• Pumps• Motor Operated Valves• Emergency Isolation Valves• Kiln Fans• Furnaces• Control Panels• Any Hot EnvironmentORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)RATCHETING CABLE CUTTERPART NO. CORD O.D. RANGE (IN)91455 Up to 1.25ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)APPLICATIONSTEMPERATURE TAGPART NO. SIZE (IN)TEMPTAG-90C-250C 0.75 x 289°C – 91°C (192.2°F – 195.8°F)103.5°C – 106.5°C (218.3°F – 223°F)125.5°C – 128.5°C (257.9°F – 263.3°F)148.5°C – 151.5°C (299.3°F – 304.7°F)196°C – 204°C (384.8°F – 399.2°F)246°C – 254°C (474.8°F - 489.2°F)
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.177Mini Quick-Connex™ Micro Quick-Connex™ Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN Connectors Extension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsCORD SETS & CONNECTOR ASSEMBLIES / MINI QUICK-CONNEX™16 AWG Quick-Connex™ Cord Sets (2-6 Pole)FEMALE PLUGSPART NO.FEET METERS2 POLE 3 POLE 4 POLE 5 POLE 6 POLECL12C01F003 CL13C02F003 CL14C05F003 CL15C07F003 – 3 0.91CL12C01F006 CL13C02F006 CL14C05F006 CL15C07F006 CL16C09F006 6 1.83CL12C01F012 CL13C02F012 CL14C05F012 CL15C07F012 CL16C09F012 12 3.66CL12C01F020 CL13C02F020 CL14C05F020 CL15C07F020 CL16C09F020 20 6.10MALE PLUGSPART NO.FEET METERS2 POLE 3 POLE 4 POLE 5 POLE 6 POLECL12A01F003 CL13A02F003 CL14A05F003 CL15A07F003 – 3 0.91CL12A01F006 CL13A02F006 CL14A05F006 CL15A07F006 CL16A09F006 6 1.83CL12A01F012 CL13A02F012 CL14A05F012 CL15A07F012 CL16A09F012 12 3.66CL12A01F020 CL13A02F020 CL14A05F020 CL15A07F020 CL16A09F020 20 6.10ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)Male Cord Set 90˚ Cord SetFemale Cord Set• UL Recognized • cUL • IP69K Rated • RoHS Compliant • 600 VQuick-Connex™ make replacement of electrical and electronic control devices quick and simple. Plug sets are made with Super-Trex® SOOW Ultra-Gard® Portable Cord. A superior first-line of defense against tearing, abrasion, impact, oil, ozone and most chemicals; also flame and heat resistant and offers extreme all-weather flexibility too. The molded and keyed, Thermoplastic elastomer cordset provides rapid and secure con-nect and disconnect and ensures a water, oil and dust tight seal. 1. PLUG SETS MADE WITH SUPER-TREX® TYPE S00W ULTRA-GARD® PORTABLE CORD, RATED 90°C — Superior first-line defense against tearing, abrasion, impact, oil, ozone and most chemicals. Flame and heat resistant. Extreme all-weather flexibility.2. EXTRA LONG PLUG BODY IS SPECIALLY COMPOUNDED, THERMOPLASTIC ELASTOMER — Provides long flex life, resists heat and oil deterioration.3. SOLID BRASS CONTACT PINS ARE NICKEL COATED AND GOLD PLATED, MACHINE CRIMPED TO CONDUCTORS — Provides long life, resists corrosion, easy positive engagement. Excellent for high/low voltage and low level signal applications.4. EXTRA LONG GROUNDING PIN — Ensures first-in, last-out contact for safety.5. PLASTIC FRICTION RING BETWEEN COUPLER AND PLUG BODY — Increases pull-out strength, ensures uniform tightness.6. UNIQUE STAINLESS STEEL SLEEVE OVER THE GOLD PLATED FEMALE PINS — Prevents pin deformation resulting in loss of signal and electrical continuity. Superior performance in high vibration and continuous motion environments. Probe proof.7. MOLDED AND KEYED ASSEMBLY — Provides rapid and secure connect and disconnect. Ensures a water, oil, and dust tight seal.8. HARD COATED MIL SPEC. ANODIZED ALUMINUM KNURLED COUPLING RING — Resists corrosion, provides quick and secure assembly.9. SHELL SIZE — A (7/8"), B (1"), C (1-1/8") and D (1.5").FEATURES & BENEFITSMini Quick-Connex™ Abrasion | Chemicals | Flexing
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.178Mini Quick-Connex™ Micro Quick-Connex™Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN ConnectorsExtension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsCORD SETS & CONNECTOR ASSEMBLIES / MINI QUICK-CONNEX™16 AWG Quick-Connex™ Cord Sets (2-6 Pole) (Continued)MALE / FEMALE EXTENSION SETPART NO.FEET METERS2 POLE 3 POLE 4 POLE 5 POLE 6 POLECL22E01F003 CL23E02F003 CL24E05F003 CL25E07F003 CL26E09F003 3 0.91CL22E01F006 CL23E02F006 CL24E05F006 CL25E07F006 CL26E09F006 6 1.83CL22E01F012 CL23E02F012 CL24E05F012 CL25E07F012 CL26E09F012 12 3.66CL22E01F020 CL23E02F020 CL24E05F020 CL25E07F020 CL26E09F020 20 6.1090° FEMALE PLUGSPART NO.FEET METERS3 POLE 4 POLE 5 POLE 6 POLECL13D02F003 CL14D05F003 CL15D07F003 CL16D09F003 3 0.91CL13D02F006 CL14D05F006 CL15D07F006 CL16D09F006 6 1.83CL13D02F012 CL14D05F012 CL15D07F012 CL16D09F012 12 3.66CL13D02F020 CL14D05F020 CL15D07F020 CL16D09F020 20 6.10DIMENSIONAL INFORMATIONFACE VIEW OF FEMALE CONNECTORS “A” SIZE (7/8"-16 COUPLING THREAD)ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)2, 3, 4, 5, 6 POLE STRAIGHT DIMENSIONS2, 3, 4, 5 POLE 90º PLUG DIMENSIONS1.56"1.68".40"LengthTypical Plug2.24"1"Mini Quick-Connex™
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.179Mini Quick-Connex™ Micro Quick-Connex™ Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN Connectors Extension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsCORD SETS & CONNECTOR ASSEMBLIES / MINI QUICK-CONNEX™16 AWG Quick-Connex™ Receptacles (2-6 Pole)FEMALE RECEPTACLES (48" PIGTAILS)PART NO.FEET METERS2 POLE 3 POLE 4 POLE 5 POLE 6 POLERL12CPTF004 RL13CPTF004 RL14CPTF004 RL15CPTF004 RL16CPTF0044 1.22FEMALE 90° RECEPTACLES (48" PIGTAILS)PART NO.FEET METERS2 POLE 3 POLE 4 POLE 5 POLE 6 POLERL12DPTF004 RL13DPTF004 RL14DPTF004 RL15DPTF004 – 4 1.22MALE RECEPTACLES (12" PIGTAILS)PART NO.FEET METERS2 POLE 3 POLE 4 POLE 5 POLE 6 POLERL12APTF001 RL13APTF001 RL14APTF001 RL15APTF001 RL16APTF001 1 0.3ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)90° Female Receptacle 90° Male ReceptacleMale ReceptacleFemale Receptacle• UL Recognized • cUL • IP69K Rated • RoHS Compliant • 600 V16 AWG Quick-Connex™ 2-6 pole receptacles are available in female (back mounted and 90°) with 4 foot pigtails and male (back mounted and 90°) with 1 foot pigtails. O-ring and locknut included; closure caps with chain are sold separately.1. RECEPTACLE INSERTS ARE SPECIALLY COMPOUNDED, THERMO PLASTIC ELASTOMER — Provides long flex life, resists heat and oil deterioration.2. MOLDED AND KEYED ASSEMBLY — Provides rapid and secure connect and disconnect. Ensures a water, oil, and dust tight seal.3. HARD COATED MIL SPEC. ANODIZED ALUMINUM RECEPTACLE SHELL — Resists corrosion, provides quick and secure assembly.4. SOLID BRASS CONTACT PINS ARE NICKEL COATED AND GOLD PLATED, MACHINE CRIMPED TO CONDUCTORS — Provides long life, resists corrosion, easy positive engagement. Excellent for high/low voltage and low level signal applications.5. UNIQUE STAINLESS SLEEVE OVER THE GOLD PLATED FEMALE PINS — Prevents pin deformation resulting in loss of signal and electrical continuity. Superior performance in high vibration and continuous motion environments. Probe proof.6. EXTRA LONG GROUNDING PIN — Ensures first-in, last-out contact for safety.7. FLUOROELASTOMER SEALING O-RING AND LOCKNUT — Seals out oil, chemicals and other contaminants. Locknut included with each unit.8. 16 AWG STRANDED, TINNED COPPER PIGTAILS INSULATED WITH 125°C CROSS-LINKED POLYETHYLENE — Provides excellent oil and heat resistance.FEATURES & BENEFITSMini Quick-Connex™ Micro Quick-Connex™
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.180Mini Quick-Connex™ Micro Quick-Connex™Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN ConnectorsExtension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsCORD SETS & CONNECTOR ASSEMBLIES / MINI QUICK-CONNEX™16 AWG Quick-Connex™ Receptacles (2-6 Pole) (Continued)MALE 90° RECEPTACLES (12" PIGTAILS)PART NO.PIGTAIL LENGTH FEETMETERS2 POLE 3 POLE 4 POLE 5 POLE 6 POLERL12BPTF001 RL13BPTF001 RL14BPTF001 RL15BPTF001 – 1 0.3ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)DIMENSIONAL INFORMATIONFACE VIEW OF FEMALE CONNECTORS “A” SIZE (7/8"-16 COUPLING THREAD)2, 3, 4, 5, 6 POLE RECEPTACLE DIMENSIONS2, 3, 4, 5, 6 90° RECEPTACLE DIMENSIONSNOTES: The length of the pigtails on the male receptacles is 12", and the length of the pigtails on the female receptacles is 48".NOTES: The length of the pigtails on the male receptacles is 12", and the length of the pigtails on the female receptacles is 48".Mini Quick-Connex™
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.181Mini Quick-Connex™ Micro Quick-Connex™ Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN Connectors Extension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsCORD SETS & CONNECTOR ASSEMBLIES / MINI QUICK-CONNEX™Quick-Connex™ Quick-Lock Safety Device and Master Lock • For Use As A Safety Lock-Out DeviceThe Quick-Connex™ Quick-Lock is a locking safety device for use on size “A” and “B” Mini Quick-Connex™. Disconnection is made impossible as this safety device warns the operator to disconnect the power source before removing the Quick-Lock.** The Quick-Connex™ Quick-Lock can be used anywhere the sudden interruption of power can cause a safety issue and also with a separate lock for additional security.* 1. PREVENTS DISCONNECTION — When locked into place, the device cannot be disconnected and prevents interruption of power.2. SAFE FOR OPERATOR USE — Serves as a safety device, warning the operator to disconnect the power before removing.3. EASY TO USE — Light in weight and easy to lock into place on a connection.4. COMPATIBLE WITH MASTER LOCK — Can be used with Master Lock for guaranteed safety lock-out.FEATURES & BENEFITSAPPLICATIONS• Anywhere an interruption of power will cause a safety issueORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO. DESCRIPTION84125 Quick-Connex™ Quick-Lock Size A Mini – 3–6 Pole84126 Master Lock84127 Quick-Connex™ Quick-Lock Size B Mini – 6–8 PoleADDITIONAL INFORMATIONNOTES: *Seperate lock not included **Requires a tool or key for removal when used in conjunction with the ‘Quick-Lock’ lock.• Master Lock part no. 84126 to be used with the Quick-Connex™ Quick-Lock for safety lock-out• 1 3/16" (30mm) wide black, vinyl covered body for scratch resistance, made of corrosion resistant materials• 3/16" diameter shackle is 5/8" long and made of hardened steel shackle for extra resistance to cutting and sawing• 4-pin cylinder prevents picking, dual locking levers provide resistance against prying and hammering• Matching colored key head for added convenience, comes with two keys (every lock is keyed differently)Mini Quick-Connex™
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.182Mini Quick-Connex™ Micro Quick-Connex™Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN ConnectorsExtension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsCORD SETS & CONNECTOR ASSEMBLIES / MINI QUICK-CONNEX™Quick-Connex™ Quick-Lock for Class I, Division 2 Groups A, B, C, D Hazardous Locations• UL / cUL Listed • For Use In UL Hazardous Locations Class 1, Division 2The Quick-Connex™ Quick-Lock is a locking safety device for use on size “A” amd size “B” Mini Quick-Connex™ 3 through 8 pole. It can be used with a separate lock for additional security (lock not included) and in non-hazardous locations as a safety lock-out device. It requires a tool to open. For building Cord Sets with Quick-Lock for use in hazardous locations, follow the Smart Part No. instructions. Anywhere an interruption of power will cause a safety issue. Because it makes disconnection impossible, the Quick-Lock serves as a safety device, warning the operator to disconnect the power before removing. Requires a tool for removal or a key when used in conjunction with the Quick-Lock lock.FEATURES & BENEFITSAPPLICATIONSENVIRONMENTSADDITIONAL INFORMATIONORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)1. Provides protection against unintentional separation of cable connection and power source2. Quick-Lock requires a tool for removal and is captive to the cable assembly by a tether strap3. An installation drawing is included and referenced on the Quick-Lock locking mechanism• Master Lock part no. 84126 to be used with the Quick-Connex™ Quick-Lock for safety lock-out• 1 3/16" (30mm) wide black, vinyl covered body for scratch resistance, made of corrosion resistant materials• 3/16" diameter shackle is 5/8" long and made of hardened steel shackle for extra resistance to cutting and sawing• 4-pin cylinder prevents picking, dual locking levers provide resistance against prying and hammering• Matching colored key head for added convenience, comes with two keys (every lock is keyed differently)See “Build Your Own Cord Sets with Quick-Lock Assembly for Hazardous Locations” on next pageThe NFPA Publication 70-NEC and CEC define three categories of hazardous materials that have been designated as Class I, II or III. The Classes define the type of explosive or ignitable substances which are present in the atmosphere. Each of these Classes are divided into two Divisions. The Division defines the likelihood of the hazardous materials being present in a flammable concentration.Class I = locations are those in which flammable vapors and gases may be presentDivision 2 = In which ignitable concentrations of hazards are handled, processed or used, but which are normally in closed containers or closed systems from which they can only escape through accidental rupture or breakdown of such containers or systems.Group Definition – the explosive characteristics of the air mixtures of gases, vapors or dusts vary with the specific material involved. Materials have been placed in Groups based on their ignition temperatures and explosion pressures. These Groups define substances by rating their flammable nature in relation to other known substances. Combustible & Flammable gases are divided into 4 Groups: • Group A = Acetylene • Group B = Hydrogen, Butadiene, Ethylene Oxide, Propylene Oxide • Group C = Ethylene, Cyclopropane, Ethyl Ether • Group D = Propane, Acetone, Ammonia, Benzene, Butane, Ethanol, Gasoline, Methanol, Natural GasThe Quick-Lock is not UL rated for Class II or Class III or for Division 1 Hazardous Locations: • Class II = locations are those in which combustible dust may be found • Class III = locations are those which are hazardous because of the presence of easily ignitable fibers. • Division 1 = In which ignitable concentrations of hazards exists under normal operation conditions and/or where hazard is caused by frequent maintenance or repair work or frequent equipment failure.Mini Quick-Connex™
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.183Mini Quick-Connex™ Micro Quick-Connex™ Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN Connectors Extension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsMini Quick-Connex™ CORD SETS & CONNECTOR ASSEMBLIES / MINI QUICK-CONNEX™1 2 3 4 5 6 7 8 9 10TYPE STYLE ENDS POLESHEAD CONFIG.CABLE UOMLENGTHCOUPLINGHAZ. LOCATIONC L 2 3 E 02 F 006 HLC = Cord SetL = Mini3-6 pole“A” sizeM = Mini 6-8 Pole “B” Size1 = Single End or Receptacle2 = Double EndNumber of poles: 3-8A = Male StraightC = Female StraightE = Male Straight to Female StraightMini Super-Trex®02 = 16/3 #87193TC05 = 16/4#87198TC07 = 16/5#87202TC09 = 16/6#87206TC11 = 16/7#87207TC12 = 16/8#87208TCUnit of MeasureM = MetersF = FeetA = InchesEnter a three digit code in the box aboveExample:5 = “005”50 = “050”500 = “500”Blank = RegularS = Stainless SteelP = PlasticHL = Hazardous Location Class I, Div. 2Build Your Own Cord Sets with Quick-Lock Assembly for Hazardous LocationsIn the sample part number above, CL23E02F006HL is a mini “A” size cord set, double ended, 3 pole, male straight to female straight, using 16 AWG 3 conductor Super-Trex® cable (#8719C) and is six feet long. This cord set includes the Quick-Lock Assembly and is rated for Hazardous Location Class I, Division 2.* May be TC rated while supplies last.
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.184Mini Quick-Connex™ Micro Quick-Connex™Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN ConnectorsExtension CordsM23 Connector AssembliesMilitary ConnectorsRectangular Connectors16 AWG Quick-Connex™ Cord Sets (6-8 Pole)FEMALE PLUGSPART NO.FEET METERS6 POLE 7 POLE 8 POLECM16C09F006 CM17C11F006 CM18C12F006 6 1.83CM16C09F012 CM17C11F012 CM18C12F012 12 3.66CM16C09F020 CM17C11F020 CM18C12F020 20 6.10MALE PLUGSPART NO.FEET METERS6 POLE 7 POLE 8 POLECM16A09F006 CM17A11F006 CM18A12F006 6 1.83CM16A09F012 CM17A11F012 CM18A12F012 12 3.66CM16A09F020 CM17A11F020 CM18A12F020 20 6 .10ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)Male Cord Set 90˚ Cord SetFemale Cord Set• UL Recognized • cUL • IP69K Rated • RoHS Compliant • 600 VQuick-Connex™ make replacement of electrical and electronic control devices quick and simple. Plug sets are made with Super-Trex® SOOW Ultra-Gard® Portable Cord. A superior first-line of defense against tearing, abrasion, impact, oil, ozone and most chemicals; also flame and heat resistant and offers extreme all-weather flexibility too. The molded and keyed Thermoplastic elastomer cordset provides rapid and secure con-nect and disconnect and ensures a water, oil and dust tight seal. 1. PLUG SETS MADE WITH SUPER-TREX® TYPE S00W ULTRA-GARD® PORTABLE CORD, RATED 90°C — Superior first-line defense against tearing, abrasion, impact, oil, ozone and most chemicals. Flame and heat resistant. Extreme all-weather flexibility.2. EXTRA LONG PLUG BODY IS SPECIALLY COMPOUNDED, THERMOPLASTIC ELASTOMER — Provides long flex life, resists heat and oil deterioration.3. SOLID BRASS CONTACT PINS ARE NICKEL COATED AND GOLD PLATED, MACHINE CRIMPED TO CONDUCTORS — Provides long life, resists corrosion, easy positive engagement. Excellent for high/low voltage and low level signal applications.4. EXTRA LONG GROUNDING PIN — Ensures first-in, last-out contact for safety.5. PLASTIC FRICTION RING BETWEEN COUPLER AND PLUG BODY — Increases pull-out strength, ensures uniform tightness.6. UNIQUE STAINLESS STEEL SLEEVE OVER THE GOLD PLATED FEMALE PINS — Prevents pin deformation resulting in loss of signal and electrical continuity. Superior performance in high vibration and continuous motion environments. Probe proof.7. MOLDED AND KEYED ASSEMBLY — Provides rapid and secure connect and disconnect. Ensures a water, oil, and dust tight seal.8. HARD COATED MIL SPEC. ANODIZED ALUMINUM KNURLED COUPLING RING — Resists corrosion, provides quick and secure assembly.9. SHELL SIZE — A (7/8"), B (1"), C (1-1/8") and D (1.5").FEATURES & BENEFITSAbrasion | Chemicals | Flexing CORD SETS & CONNECTOR ASSEMBLIES / MINI QUICK-CONNEX™Mini Quick-Connex™
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.185Mini Quick-Connex™ Micro Quick-Connex™ Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN Connectors Extension CordsM23 Connector AssembliesMilitary ConnectorsRectangular Connectors16 AWG Quick-Connex™ Cord Sets (6-8 Pole) (Continued)90° FEMALE PLUGSPART NO.FEET METERS6 POLE 7 POLE 8 POLECM16D09F006 CM17D11F006 CM18D12F006 6 1.83CM16D09F012 CM17D11F012 CM18D12F012 12 3.66CM16D09F020 CM17D11F020 CM18D12F020 20 6.10MALE / FEMALE EXTENSION SETPART NO.FEET METERS6 POLE 7 POLE 8 POLECM26E09F003 CM27E11F003 CM28E12F003 3 0.91CM26E09F006 CM27E11F006 CM28E12F006 6 1.83CM26E09F012 CM27E11F012 CM28E12F012 12 3.66CM26E09F020 CM27E11F020 CM28E12F020 20 6.10DIMENSIONAL INFORMATIONFACE VIEW OF FEMALE CONNECTORS “B” SIZE (1"-16 COUPLING THREAD)ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)1. Wht-Blk Tr.2. Black3. White4. Red5. Orange6. Blue7. Green1. Orange2. Blue3. Black4. White5. Red6. Green6 POLE 7 POLE76521438 POLE1. Orange2. Blue3. Wht-Blk Tr.4. Black5. White6. Red7. Green8. Red-Blk Tr.876534216321546, 7, 8 POLE STRAIGHT DIMENSIONS6, 7, 8 POLE 90º PLUG DIMENSIONS2.48"1"-16 UNS1.785"2.125"1.125"CORD SETS & CONNECTOR ASSEMBLIES / MINI QUICK-CONNEX™Mini Quick-Connex™
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.186Mini Quick-Connex™ Micro Quick-Connex™Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN ConnectorsExtension CordsM23 Connector AssembliesMilitary ConnectorsRectangular Connectors.485"1.5" Pigtails*1/2"–14 NPT1.125"Hex1.225"1"–16 UNS16 AWG Quick-Connex™ Receptacles (6-8 Pole)ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)Male ReceptacleFemale Receptacle• UL Recognized • cUL • IP69K Rated • RoHS Compliant • 600 V16 AWG Quick-Connex™ 6-8 pole receptacles are available in female with 4 foot pigtails and male with 1 foot pigtails. O-ring and locknut included; closure caps with chain are sold separately.1. RECEPTACLE INSERTS ARE SPECIALLY COMPOUNDED, THERMOPLASTIC ELASTOMER — Provides long flex life, resists heat and oil deterioration.2. MOLDED AND KEYED ASSEMBLY — Provides rapid and secure connect and disconnect. Ensures a water, oil, and dust tight seal.3. HARD COATED MIL SPEC. ANODIZED ALUMINUM RECEPTACLE SHELL — Resists corrosion, provides quick and secure assembly.4. SOLID BRASS CONTACT PINS ARE NICKEL COATED AND GOLD PLATED, MACHINE CRIMPED TO CONDUCTORS — Provides long life, resists corrosion, easy positive engagement. Excellent for high/low voltage and low level signal applications.5. UNIQUE STAINLESS SLEEVE OVER THE GOLD PLATED FEMALE PINS — Prevents pin deformation resulting in loss of signal and electrical continuity. Superior performance in high vibration and continuous motion environments. Probe proof.6. EXTRA LONG GROUNDING PIN — Ensures first-in, last-out contact for safety.7. FLUOROELASTOMER SEALING O-RING AND LOCKNUT — Seals out oil, chemicals and other contaminants. Locknut included with each unit.8. 16 AWG STRANDED, TINNED COPPER PIGTAILS INSULATED WITH 125°C CROSS-LINKED POLYETHYLENE — Provides excellent oil and heat resistance.FEATURES & BENEFITSDIMENSIONAL INFORMATION FACE VIEW OF FEMALE RECEPTACLE6, 7, 8 POLE STRAIGHT RECEPTACLE “B” SIZENOTES: The length of the pigtails on the male receptacles is 12", and the length of the pigtails on the female receptacles is 48".FEMALE RECEPTACLES (48" PIGTAILS)PART NO.FEET METERS6 POLE 7 POLE 8 POLERM16CPTF004 RM17CPTF004 RM18CPTF004 4 1.22MALE RECEPTACLES (12" PIGTAILS)PART NO.FEET METERS6 POLE 7 POLE 8 POLERM16APTF001 RM17APTF001 RM18APTF001 1 0.31. Wht-Blk Tr.2. Black3. White4. Red5. Orange6. Blue7. Green1. Orange2. Blue3. Black4. White5. Red6. Green6 POLE 7 POLE76521438 POLE1. Orange2. Blue3. Wht-Blk Tr.4. Black5. White6. Red7. Green8. Red-Blk Tr.87653421632154CORD SETS & CONNECTOR ASSEMBLIES / MINI QUICK-CONNEX™Mini Quick-Connex™
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.187Mini Quick-Connex™ Micro Quick-Connex™ Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN Connectors Extension CordsM23 Connector AssembliesMilitary ConnectorsRectangular Connectors16 AWG Quick-Connex™ Cord Sets (9, 10 & 12 Pole)FEMALE PLUGSPART NO.FEET METERS9 POLE 10 POLE 12 POLECN19C13F006 CN110C14F006 CN112C15F006 6 1.83CN19C13F012 CN110C14F012 CN112C15F012 12 3.66CN19C13F020 CN110C14F020 CN112C15F020 20 6.10MALE PLUGSPART NO.FEET METERS9 POLE 10 POLE 12 POLECN19A13F006 CN110A14F006 CN112A15F006 6 1.83CN19A13F012 CN110A14F012 CN112A15F012 12 3.66CN19A13F020 CN110A14F020 CN112A15F020 20 6 .10ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)Male Cord Set 90˚ Cord SetFemale Cord Set• UL Recognized • cUL • IP69K Rated • RoHS Compliant • 600 VQuick-Connex™ make replacement of electrical and electronic control devices quick and simple. Plug sets are made with Super-Trex® SOOW Ultra-Gard® Portable Cord. A superior first-line of defense against tearing, abrasion, impact, oil, ozone and most chemicals; also flame and heat resistant and offers extreme all-weather flexibility too. The molded and keyed, vulcanized thermoset cordset provides rapid and secure connect and disconnect and ensures a water, oil and dust tight seal. 1. PLUG SETS MADE WITH SUPER-TREX® TYPE SOOW ULTRA-GARD® PORTABLE CORD, RATED 90ºC — Superior first-line defense against tearing, abrasion, impact, oil, ozone and most chemicals. Flame and heat resistant. Extreme all-weather flexibility.2. EXTRA LONG PLUG BODY IS SPECIALLY COMPOUNDED, THERMOPLASTIC ELASTOMER — Provides long flex life, resists heat and oil deterioration.3. SOLID BRASS CONTACT PINS ARE NICKEL COATED AND GOLD PLATED, MACHINE CRIMPED TO CONDUCTORS — Provides long life, resists corrosion, easy positive engagement. Excellent for high/low voltage and low level signal applications.4. EXTRA LONG GROUNDING PIN — Ensures first-in, last-out contact for safety.5. PLASTIC FRICTION RING BETWEEN COUPLER AND PLUG BODY – Increases pull-out strength, ensures uniform tightness. 6. UNIQUE STAINLESS STEEL SLEEVE OVER THE GOLD PLATED FEMALE PINS – Prevents pin deformation resulting in loss of signal and electrical continuity. Superior performance in high vibra-tion and continuous motion environments. Probe proof. 7. MOLDED AND KEYED ASSEMBLY — Provides rapid and secure connect and disconnect. Ensures a water, oil, and dust tight seal.8. HARD COATED MIL SPEC. ANODIZED ALUMINUM KNURLED COUPLING RING — Resists corrosion, provides quick and secure assembly.9. SHELL SIZE — A (7/8"), B (1"), C (1-1/8") and D (1.5").FEATURES & BENEFITSAbrasion | Chemicals | Flexing CORD SETS & CONNECTOR ASSEMBLIES / MINI QUICK-CONNEX™Mini Quick-Connex™
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.188Mini Quick-Connex™ Micro Quick-Connex™Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN ConnectorsExtension CordsM23 Connector AssembliesMilitary ConnectorsRectangular Connectors2.77"16 AWG Quick-Connex™ Cord Sets (9, 10 & 12 Pole) (Continued)90° FEMALE PLUGSPART NO.FEET METERS9 POLE 10 POLE 12 POLECN19D13F006 CN110D14F006 CN112D15F006 6 1.83CN19D13F012 CN110D14F012 CN112D15F012 12 3.66CN19D13F020 CN110D14F020 CN112D15F020 20 6.10MALE / FEMALE EXTENSION SETPART NO.FEET METERS9 POLE 10 POLE 12 POLE— — CN212E15F006 6 1.83CN29E13F012 CN210E14F012 CN212E15F012 12 3.66CN29E13F020 CN210E14F020 CN212E15F020 20 6.10 — — CN212E15F025 25 6.54DIMENSIONAL INFORMATIONFACE VIEW OF FEMALE CONNECTORS “C” SIZE (1-1/8"-16 COUPLING THREAD)ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)9, 10, 12 POLE STRAIGHT DIMENSIONS9, 10, 12 POLE 90º PLUG DIMENSIONS1.25"1-1/8"-16 UNS2.24"2.015" CABLE NOM. SIZE O.D. (IN.) 16/9 0.560 16/10 0.580 16/12 0.5906. Red7. Green8. White/Blk. Tr.9. Black 1. Orange2. Blue3. Red/Blk. Tr.4. Green/Blk. Tr.5. White9 POLE FEMALE FACE VIEW6. Orange/Blk. Tr.7. Red8. Green9. Black10. White 10 POLE FEMALE FACE VIEW1. Orange2. Blue3. White/Blk. Tr.4. Red/Blk. Tr.5. Green/Blk. Tr.6. Orange/Blk. Tr.12 POLE FEMALE FACE VIEW1. Orange2. Blue3. White/Blk. Tr.4. Red/Blk. Tr.5. Green/Blk. Tr.7. Blue/Blk. Tr.8. Blk./White Tr.9. Green10. Red11. White12. BlackCORD SETS & CONNECTOR ASSEMBLIES / MINI QUICK-CONNEX™Mini Quick-Connex™
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.189Mini Quick-Connex™ Micro Quick-Connex™ Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN Connectors Extension CordsM23 Connector AssembliesMilitary ConnectorsRectangular Connectors16 AWG Quick-Connex™ Receptacles (9, 10 & 12 Pole)ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)Male ReceptacleFemale Receptacle• UL Recognized • cUL • IP69K Rated • RoHS Compliant • 600 V16 AWG Quick-Connex™ 9, 10 & 12 pole receptacles are available in female with 4 foot pigtails and male with 1 foot pigtails. O-ring and locknut included; closure caps with chain are sold separately.1. RECEPTACLE INSERTS ARE SPECIALLY COMPOUNDED, THERMOPLASTIC ELASTOMER — Provides long flex life, resists heat and oil deterioration.2. MOLDED AND KEYED ASSEMBLY — Provides rapid and secure connect and disconnect. Ensures a water, oil, and dust tight seal.3. HARD COATED MIL SPEC. ANODIZED ALUMINUM RECEPTACLE SHELL — Resists corrosion, provides quick and secure assembly.4. SOLID BRASS CONTACT PINS ARE NICKEL COATED AND GOLD PLATED, MACHINE CRIMPED TO CONDUCTORS — Provides long life, resists corrosion, easy positive engagement. Excellent for high/low voltage and low level signal applications.5. UNIQUE STAINLESS SLEEVE OVER THE GOLD PLATED FEMALE PINS — Prevents pin deformation resulting in loss of signal and electrical continuity. Superior performance in high vibration and continuous motion environments. Probe proof.6. EXTRA LONG GROUNDING PIN — Ensures first-in, last-out contact for safety.7. FLUOROELASTOMER SEALING O-RING AND LOCKNUT — Seals out oil, chemicals and other contaminants. Locknut included with each unit.8. 16 AWG STRANDED, TINNED COPPER PIGTAILS INSULATED WITH 125°C CROSS-LINKED POLYETHYLENE — Provides excellent oil and heat resistance.FEATURES & BENEFITSDIMENSIONAL INFORMATION FACE VIEW OF FEMALE RECEPTACLE9, 10 & 12 POLE STRAIGHT RECEPTACLE “C” SIZEFEMALE RECEPTACLES (48" PIGTAILS)PART NO.FEET METERS9 POLE 10 POLE 12 POLERN19CPTF004 RN110CPTF004 RN112CPTF004 4 1.22MALE RECEPTACLES (12" PIGTAILS)PART NO.FEET METERS9 POLE 10 POLE 12 POLERN19APTF001 RN110APTF001 RN112APTF001 1 0.3 1. Orange 2. Blue 3. Red/Blk. Tr. 4. Green/Blk.Tr. 5. White 6. Red 7. Green 8. White/Blk. Tr. 9. Black 1. Orange 2. Blue 3. White/Blk. Tr. 4. Red/Blk.Tr. 5. Green/Blk.Tr. 6. Orange/Blk. Tr. 7. Red 8. Green 9. Black 10. White 1. Orange 2. Blue 3. White/Blk. Tr. 4. Red/Blk.Tr. 5. Green/Blk.Tr. 6. Orange/Blk. Tr. 7. Blu/Blk. Tr. 8. Blk/Wht. Tr. 9. Green 10. Red 11. White 12. Black9 POLE FEMALE FACE VIEW 10 POLE FEMALE FACE VIEW 12 POLE FEMALE FACE VIEWCORD SETS & CONNECTOR ASSEMBLIES / MINI QUICK-CONNEX™Mini Quick-Connex™
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.190Mini Quick-Connex™ Micro Quick-Connex™Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN ConnectorsExtension CordsM23 Connector AssembliesMilitary ConnectorsRectangular Connectors1 2 3 4 5 6 7 8 9TYPE STYLE ENDS POLES HEAD CONFIG. CABLE UOMLENGTHCOUPLINGC L 2 4 E 05 F 017Build Your Own Mini Cord SetsThe chart below lists components with which to “build” the exact assembly needed. Begin at left with the first column. Write a “C” for cord set or a “R” for receptacle in the box at the top of the column. From the next column, identify the style. Write the appropriate letter in the box at the top of the column. Select components from all remaining columns, writing the desired letters or numbers chosen in the box at the top of each column.C = Cord SetR = ReceptacleL = Mini (2-6 Pole) “A” SizeM = Mini (6, 7, 8 Pole) “B” SizeN = Mini (9, 10, 12 Pole) “C” SizeNumber of Poles: 2 – 121 = Single End (or Receptacle)2 = Double EndA = Male Straight AM = Male Straight w/ External ThreadsB = Male 90°BM = Male 90º w/ External ThreadsC = Female StraightD = Female 90°E = Male Straight to Female StraightEM = Male Straight w/ External Threads to Female StraightF = Male Straight to Female 90° FM= Male Straight w/ External Threads to Female 90ºG = Male 90° to Female Straight GM = Male 90º w/ External Threads to Female StraightH = Male 90° to Female 90° HM = Male 90º w/ External Threads to Female 90ºM = Female Straight to Female StraightN = Female Straight to Female 90° P = Female 90° to Female 90°U = Male 90º with external threads to Female 90ºFor Receptacles, please use PT for Pigtails instead of the cable code, example RL14CPTF004.Blank = RegularS = Stainless SteelP = PlasticMini Super-Trex®01 = 16/2 #87191TC02 = 16/3 #87193TC05 = 16/4 #87198TC07 = 16/5 #87202TC09 = 16/6 #87206TC11 = 16/7 #87207TC12 = 16/8 #87208TC13 = 16/9 #8850914 = 16/10 #8851015 = 16/12 #88502Other Cable Options: Super-Trex® SOO Mini50 = 18/3 #8719251 = 18/4 #8719752 = 18/5 (auto color code) 54 = 16/4 CenelecUnit of Measure:M = MetersF = FeetA = InchesEnter a three digit code in the box above. EXAM-PLE: 5 = “005”50 = “050”500 = “500”In the sample part number above, CL24E05F017 is a mini cord set, double ended, 4 pole, male straight to female straight, using 16/4 Super-Trex® cable (#87198), and is 17 feet long. CORD SETS & CONNECTOR ASSEMBLIES / MINI QUICK-CONNEX™Mini Quick-Connex™
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.191Mini Quick-Connex™ Micro Quick-Connex™ Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN Connectors Extension CordsM23 Connector AssembliesMilitary ConnectorsRectangular Connectors16 AWG Quick-Connex™ Accessories include 90° short elbow, closure caps, and adapters. These products are made of the highest quality materials to withstand the harsh industrial environments they are frequently used in.16 AWG Quick-Connex™ AccessoriesORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)90° Short Elbow• 100% aluminum.• For 16 AWG, 2-12 Pole Quick-Connex™.• Elbow is threaded to industry standard to ensure interchangeability.Closure Cap• Hard coated black anodized aluminum.• Provides a dust proof environment for the Quick-Connex™ face.• Two threaded configurations for either cord sets or receptacles.• Convenient chain which attaches to the cord to prevent misplacing the dust cap.• Chain length 6”.TECHNICAL INFORMATIONGrip-Seal®• Nylon compression nut and threaded body, resists impact and corrosion.• Multiple synthetic sealing bushing provides a high uniform seal on the cord surface, sealing out water, oil and other contaminants.• Nylon friction ring provides uniform pressure, preventing bushing damage. The result is a tight seal.• Locknut with fluoroelastomer O-ring seals out contaminants.90° ELBOW, CLOSURE CAPS & ADAPTERPART NO. DESCRIPTION84101 1/2" 90° Short Elbow84102 Closure Cap for Receptacles 2-6 pin (A-Size)84103 Closure Cap for Plugs 2-6 pin (A-Size)84103SS Stainless Steel Closure Cap for plugs 2-6 (A-Size)84104 Adapter 2-6 pin (A-Size)84106 Closure Cap for Receptacles 6, 7, 8 pin (B-Size)84107 Closure Cap for Plugs 6, 7, 8 pin (B-Size)84108 Adapter 6, 7, 8 pin (B-Size)84109 Closure Cap for Receptacles 9, 10, 12 pin (C Size)84110 Closure Cap for Plugs 9, 10, 12 pin (C Size)84111 Adapter 9, 10, 12 pin (C Size)84120 Closure Cap for Receptacles 1-3/8”–16GRIP-SEAL®PART NO.CORD DIAMETER RANGEFITTING SIZENO. OF BUSHINGCORD SET SIZE55505 0.180" – 0.430" 3/8" NPT 4 2-3 Pole55513 0.188" – 0.500" 1/2" NPT 5 2-4 Pole55515 0.310" – 0.560" 1/2" NPT 5 2-6 Pole55516 0.188" – 0.625" 1/2" NPT 7 2-7 Pole55530 0.560" – 0.750" 3/4" NPT 2 6-12 PoleCORD SETS & CONNECTOR ASSEMBLIES / MINI QUICK-CONNEX™Mini Quick-Connex™ Adapter• Hard coated black anodized aluminum which is corrosion resistant.• For 16 AWG, 2-12 Pole Quick-Connex™.• Adapter is threaded to industry standard to ensure interchangeability with the rest of the standard connectors now in use.• Slotted for easy installation and removal.
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.192Mini Quick-Connex™ Micro Quick-Connex™Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN ConnectorsExtension CordsM23 Connector AssembliesMilitary ConnectorsRectangular Connectors14 AWG Quick-Connex™ Cord Sets (3 & 4 Pole)• IP68 Rated • IP69K Rated • RoHS Compliant • 600 V • Ampacity: 3 Pole – 18 Amps; 4 Pole – 15 Amps1. Black2. White3. Red4. Green1. Green2. Black3. White1-16" Coupling ThreadORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)1. CORD SETS MADE WITH SUPER-TREX® ULTRA-GARD® PORTABLE CORD, RATED 90ºC — Provides the best defense against tearing, abrasion, oil, ozone and most chemicals. Flame and heat resistant. Extreme all-weather flexibility.2. SILVER PLATED BRASS PINS AND SLEEVES — Provides superior long life electrical contract. Corrosion resistant. Ensures snugness through repeated disconnects.3. ONE PIECE MOLDED PLUG BODY — Reduces cable stress by allowing the entire assembly to flex.4. SPECIAL CORK SEAL — Positive seal keeps out dust, moisture and oils.5. DOUBLE KEY — Unique double key on the 4 pole configuration reduces the chance of improper installation.6. FEMALE PLUG BODY IS SUPER-TREX® TSE™ COMPOUND — Factory molded to the cord.7. ANODIZED ALUMINUM COUPLING NUT FEATURES & BENEFITSQUICK-CONNEX™ 14 AWG FEMALE PLUGS3 POLE 4 POLE FEET METERS83303 83403 3 0.9183306 83406 6 1.8383312 83412 12 3.6683320 83420 20 6.1014 AWG M / F EXTENSION SET3 POLE 4 POLE FEET METERS83336 83426 6 1.8383321 83421 12 3.6683322 83422 20 6.10Female Cord SetFemale Plug AssemblyMale Cord SetStraight Male ReceptacleFemale PlugFACE VIEW OF FEMALE PLUG ASSEMBLYQUICK-CONNEX™ 14 AWG KIT CONTENTSPART NO.DESCRIPTION AMPS83005 3' 3 Pole 14 AWG Kit 1883003 6' 3 Pole 14 AWG Kit 1883001 12' 3 Pole 14 AWG Kit 1883006 3' 4 Pole 14 AWG Kit 1583004 6' 4 Pole 14 AWG Kit 1583002 12' 4 Pole 14 AWG Kit 15Grip-Seal® Strain ReliefFemale Reducer 3/4" to 1/2"3/4" LocknutPart No. 11002Part No. 11008CORD SETS & CONNECTOR ASSEMBLIES / MINI QUICK-CONNEX™Mini Quick-Connex™
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.193Mini Quick-Connex™ Micro Quick-Connex™ Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN Connectors Extension CordsM23 Connector AssembliesMilitary ConnectorsRectangular Connectors14 AWG Quick-Connex™ Receptacles (3 & 4 Pole)ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)• IP68 Rated • IP69K Rated • RoHS Compliant • 600 V • Ampacity: 3 Pole – 18 Amps; 4 Pole – 15 Amps14 AWG Quick-Connex™ 3 and 4 pole receptacles are available in female with 4 foot pigtails and male with 1 foot pigtails. O-ring and locknut included; closure caps with chain are sold separately.1. MULTIPLE CONFIGURATIONS — Available in male three or four pole straight.2. SPECIALLY COMPOUNDED THERMOSET INSERT KEYED AND HERMETICALLY SEALED IN BODY — Soft, non-plastic face ensures cork seal. Provides an oil, water and dust tight seal.3. ANODIZED ALUMINUM BODY WITH SEALING LOCKNUT — Durable, compact fittings. Resists corrosion. Easy to install.4. HEAVY GAUGE SILVER PLATED BRASS PINS AND SLEEVES — Ensures superior electrical contact. Maintains contact through repeated disconnects.5. 14 AWG STRANDED, TINNED COPPER PIGTAILS INSULATED WITH 125ºC CROSS-LINKED POLYETHYLENE — Provides excellent oil and heat resistance.6. EXTENDED GROUND PIN — Ensures “first in — last out” contact.FEATURES & BENEFITSDIMENSIONAL INFORMATIONFemale Receptacle Closure Caps & AdaptersMale ReceptacleFEMALE RECEPTACLES (48" PIGTAILS)3 POLE ALUMINUM 4 POLE ALUMINUM83301 83401MALE RECEPTACLES (12" PIGTAILS)3 POLE ALUMINUM 3 POLE NYLON 4 POLE ALUMINUM 4 POLE NYLON83300 83300N2 83400 83400N2CLOSURE CAPS & ADAPTERSPART NO. DESCRIPTION84201A Aluminum Closure Cap for Receptacle 14 AWG84202A Aluminum Closure Cap for Plugs 14 AWG84038A Aluminum Adapter 14 AWG84203N Black Delrin Closure Cap for Receptacle 14 AWG84204N Black Delrin Closure Cap for Plugs 14 AWG84038N Delrin Adapter.480"1.25"12" Pigtails1.28"1.125"HexMale Receptacle1/2"–14 NPT1"–16 UNFMale ReceptacleFace View of Female ReceptacleCORD SETS & CONNECTOR ASSEMBLIES / MINI QUICK-CONNEX™Mini Quick-Connex™
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.194Mini Quick-Connex™ Micro Quick-Connex™Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN ConnectorsExtension CordsM23 Connector AssembliesMilitary ConnectorsRectangular Connectors10 & 12 AWG Quick-Connex™ Cord Sets & Receptacles (3 & 4 Pole)ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)• IP68 Rated • IP69K Rated • RoHS Compliant • 600 V • Heavy-Duty • Ampacity: 10 AWG – 25 Amps; 12 AWG, 3 Pole – 25 Amps, 12 AWG 4 Pole – 20 AMPSQuick-Connex™ make replacement of electrical and electronic control devices quick and simple. Plug sets are made with Super-Trex® SOO Ultra-Gard® Portable Cord. A superior first-line of defense against tearing, abrasion, impact, oil, ozone and most chemicals; also flame and heat resistant and offers extreme all-weather flexibility too. The molded and keyed, vulcanized thermoset cordset provides rapid and secure connect and disconnect and ensures a water, oil and dust tight seal.1. CORD SETS MADE WITH SUPER-TREX® ULTRA-GARD® PORTABLE CORD, RATED 90°C — Provides the best defense against tearing, abrasion, impact, oil, ozone and most chemicals. Flame and heat resistant. Extreme all-weather flexibility.2. PLUG BODY IS DESIGNED WITH SUPER-TREX® TSE COMPOUND — Provides superior resistance to oil, ozone and most chemicals. Flame and heat resistant. Extreme all-weather flexibility.3. HEAVY GAUGE BRASS SLEEVES AND CONTACT PINS — Provides superior long life electrical contact. Ensures electrical continui-ty through repeated disconnects.4. STRANDED, TINNED COPPER PIGTAILS INSULATED WITH 125°C CROSS LINKED POLYETHYLENE — Provides excellent oil and heat resistance. Available in various lengths.5. MULTIPLE CONFIGURATIONS — Available in numerous lengths and configurations. Also available with an anodized aluminum or nylon coupler ring and receptacle body.6. AN EXTENDED GROUND PIN — Ensures “first in — last out” contact providing an electrically safe connection.7. THE RECEPTACLE BODY — A specially compounded thermoset elastomer, hermetically sealed in the shell with clear epoxy.8. THE RECEPTACLE INSERT IS KEYED — To ensure correct mating with the plug every time.9. 10 AWG & 12 AWG HAVE 1 3/8"-16 COUPLING THREADFEATURES & BENEFITSFACE VIEW OF FEMALE PLUG ASSEMBLY10 AWG FEMALE PLUGS4 POLE ALUMINUM 4 POLE NYLON FEET METERS84213A 84213N3 0.9184216A 84216N 6 1.8384217A 84217N 12 3.66 10 AWG MALE PLUGS4 POLE ALUMINUM 4 POLE NYLON FEET METERS84283A 84283N 3 0.9184286A 84286N 6 1.8384287A 84287N 12 3.66 10 AWG MALE / FEMALE EXTENSION SET4 POLE ALUMINUM 4 POLE NYLON FEET METERS84253A 84253N 3 0.9184256A 84256N 6 1.8384257A 84257N 12 3.66 Female Plug AssemblyCORD SETS & CONNECTOR ASSEMBLIES / MINI QUICK-CONNEX™Mini Quick-Connex™
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.195Mini Quick-Connex™ Micro Quick-Connex™ Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN Connectors Extension CordsM23 Connector AssembliesMilitary ConnectorsRectangular Connectors• Ampacity: 10 AWG – 25 Amps, 12 AWG 3 Pole – 25 Amps, 12 AWG 4 Pole – 20 Amps10 AWG FEMALE RECEPTACLES (48" PIGTAILS)4 POLE ALUMINUM 1/2" 4 POLE ALUMINUM 3/4" 4 POLE NYLON 1/2" 4 POLE NYLON 3/4"84250A2 84250A484250N2 84250N4 12 AWG FEMALE RECEPTACLES (48" PIGTAILS)3 POLE ALUMINUM 1/2" 3 POLE ALUMINUM 3/4" 3 POLE NYLON 1/2" 3 POLE NYLON 3/4"84231A2 84231A4 84231N2 84231N44 POLE ALUMINUM 1/2" 4 POLE ALUMINUM 3/4" 4 POLE NYLON 1/2" 4 POLE NYLON 3/4"84241A2 84241A4 84241N2 84241N4 10 AWG MALE RECEPTACLES (12" PIGTAILS)4 POLE ALUMINUM 1/2" 4 POLE ALUMINUM 3/4" 4 POLE NYLON 1/2" 4 POLE NYLON 3/4"84210A2 84210A484210N2 84210N4 12 AWG MALE RECEPTACLES (12" PIGTAILS)3 POLE ALUMINUM 1/2" 3 POLE ALUMINUM 3/4" 3 POLE NYLON 1/2" 3 POLE NYLON 3/4"84230A2 84230A4 84230N2 84230N44 POLE ALUMINUM 1/2" 4 POLE ALUMINUM 3/4" 4 POLE NYLON 1/2" 4 POLE NYLON 3/4"84240A2 84240A4 84240N2 84240N4 12 AWG FEMALE PLUGS3 POLE ALUMINUM 3 POLE NYLON 4 POLE ALUMINUM 4 POLE NYLON FEET METERS84233A 84233N 84243A 84243N 3 .09184236A 84236N 84246A 84246N 6 1.8384237A 84237N 84247A 84247N 12 3.66 12 AWG MALE PLUGS3 POLE ALUMINUM 3 POLE NYLON 4 POLE ALUMINUM 4 POLE NYLON FEET METERS84273A 84273N 84293A 84293N 3 .09184276A 84276N 84296A 84296N 6 1.8384277A 84277N 84297A 84297N 12 3.66 12 AWG MALE / FEMALE EXTENSION SET3 POLE ALUMINUM 3 POLE NYLON 4 POLE ALUMINUM 4 POLE NYLON FEET METERS84274A 84274N 84294A 84294N 3 0.9184275A 84275N 84295A 84295N 6 1.8384278A 84278N 84298A 84298N 12 3.6684279A 84279N 84299A 84299N 20 6.1 CLOSURE CAPS & ADAPTERSPART NO. DESCRIPTION98160 Aluminum Closure Cap for Receptacle 10 & 12 AWG98159 Aluminum Closure Cap for Plugs 10 & 12 AWG98165 Aluminum Adapter 10 & 12 AWG98165N Nylon Adapter for 10 & 12 AWG 10 & 12 AWG Quick-Connex™ Cord Sets & Receptacles (3 & 4 Pole) (Continued)ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)CORD SETS & CONNECTOR ASSEMBLIES / MINI QUICK-CONNEX™Mini Quick-Connex™
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.196Mini Quick-Connex™ Micro Quick-Connex™Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN ConnectorsExtension CordsM23 Connector AssembliesMilitary ConnectorsRectangular Connectors90° FEMALE CORD SETSAWGPART NO.DESCRIPTION3' 6' 12'10CX14D64F003N CX14D64F006N CX14D64F012N4 Pole12 CY13D65F003N CY13D65F006N CY13D65F012N 3 Pole12 CY14D66F003N CY14D66F006N CY14D66F012N 4 Pole14 CZ13D67F003N CZ13D67F006N CZ13D67F012N 3 Pole14 CZ14D68F003N CZ14D68F006N CZ14D68F012N 4 PoleDELRAN RECEPTACLES — STRAIGHT MALEAWGPART NO.DESCRIPTION AMPS1/2" NPT THREAD 3/4" NPT THREAD1084210N2 84210N4Straight 4 Pole, Male Receptacle 2512 84230N2 84230N4 Straight 3 Pole, Male Receptacle 2512 84240N2 84240N4 Straight 4 Pole, Male Receptacle 2014 83300N2 — Straight 3 Pole, Male Receptacle 1814 83400N2 — Straight 4 Pole, Male Receptacle 1510, 12 & 14 AWG Molded 90 Degree Assemblies (3 & 4 Pole)• IP69K Rated • RoHS Compliant • 600 V • 20-25 Amp Rated • Heavy-DutyQuick-Connex™ make replacement of electrical and electronic control devices quick and simple. Plug sets are made with Super-Trex® SOOW Ultra-Gard® Portable Cord. A superior first-line of defense against tearing, abrasion, impact, oil, ozone and most chemicals; also flame and heat resistant and offers extreme all-weather flexibility too. The molded, keyed, 90°, vulcanized thermoset cordset provides rapid and secure connect and disconnect and ensures a water, oil and dust tight seal. 1. 10, 12 & 14 AWG MOLDED 90° Quick-Connex™ CORDSETS HOLD UP TO WASHDOWNS — IP69K rated, provides a fast and durable method for connecting and disconnecting electrical motors and electrical equipment.2. CORDSETS MADE WITH SUPER-TREX® ULTRA-GARD® PORTABLE CORD, RATED 90°C — Provides the best defense against tearing, abrasion, impact, oil, ozone and most chemicals. Flame and heat resistant. Extreme all-weather flexibility.3. HEAVY GAUGE BRASS SLEEVES AND CONTACT PINS — Provides superior long life electrical contact. Ensures electrical continuity through repeated disconnects.4. RECEPTACLE HAS STRANDED, TINNED COPPER PIGTAILS INSULATED WITH 125°C CROSS-LINKED POLYETHYLENE — Provides excellent oil and heat resistance.5. PLUG BODY IS DESIGNED WITH SUPER-TREX® TSE COMPOUND — Provides superior resistance to oil, ozone and most chemicals. Flame and heat resistant. Extreme all-weather flexibility.FEATURES & BENEFITSORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)Abrasion | Chemicals | Flexing CORD SETS & CONNECTOR ASSEMBLIES / MINI QUICK-CONNEX™Mini Quick-Connex™
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.197Mini Quick-Connex™ Micro Quick-Connex™ Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN Connectors Extension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsBuild Your Own 14, 10, & 12 AWG Quick-Connex™ Cord Sets3.2”2.0”1.5”DIA..75”2.5”1.7”1.145”DIA..375”.68”DIA.1 2 3 4 5 6 7 8 9TYPE SIZE ENDS POLESHEAD CONFIG.CABLE UOMLENGTHCOUPLINGC Y 1 4 D 66 F 006 NThe chart below lists components with which to “build” the exact assembly needed. Begin at left with the first column. Write a “C” for cord set in the box at the top of the column. From the next column, identify the style. Write the appropriate letter in the box at the top of the column. Select components from all remaining columns, writing the desired letters or numbers chosen in the box at the top of each column.C = Cord SetR = ReceptacleX = 10 AWGY = 12 AWGZ = 14 AWGNumber of Poles: 3 or 41 = Single End2 = Double EndA = Male StraightB = Male 90ºC = Female StraightD = Female 90º E = Male Straight to Female StraightF = Male Straight to Female 90ºG = Male 90º to Female StraightH = Male 90º to Female 90ºN = NylonA = AluminumS = Stainless SteelSuper-Trex®69 = 10/3 #87196TC 64 = 10/4 #87201TC65 = 12/3 #87195TC66 = 12/4 #87200TC67 = 14/3 #87194TC68 = 14/4 #87199TCUnit of Measure:M = MetersF = FeetA = InchesEnter a three digit code in the box above. EXAMPLE: 5 = “005”50 = “050”500 = “500”In the sample part number above, CY14D66F006N is a 90° molded Quick-Connex™, single ended, 4 pole, female, using 12/4 Super-Trex® cable (#87200), 6 ft. long, with a nylon coupler.321321324132413213213241324114 AWG1.25"12" Pigtails1.28"1/2"–14 NPT1"–16 UNF32132132413241321321324132413.2”2.0”1.5”DIA..75”2.5”1.7”1.145”DIA..375”.68”DIA.DIMENSIONAL INFORMATION FACE VIEW OF MALE RECEPTACLE10 AWG & 12 AWG10 AWG & 12 AWG14 AWGCORD SETS & CONNECTOR ASSEMBLIES / MINI QUICK-CONNEX™Mini Quick-Connex™
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.198Mini Quick-Connex™ Micro Quick-Connex™Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN ConnectorsExtension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsField Installable Mini Quick-Connex™Field Installable Mini Quick-Connex™ are impact and crush resistant. The IP67 rated shell and rubber bushing are sealed to provde protection against dust and water spray. Nickel plated brass coupling ring resists corrosion and gives quick, secure assembly. The gold plated brass pins and sockets resist corrosion and provide a long life.•UL •cUL • IP67 Rated • RoHS Compliant • 600 V and 300 V 1. NYLON INSERT & SLEEVE — Impact and crush resistant.2. IP67 SHELL PROTECTION — Product is sealed to provide protection against dust and water spray.3. SCREW LOCKING SYSTEM — Secure connection using only a screw driver.4. NICKEL PLATED BRASS COUPLING NUT — Resists corrosion and gives quick, secure assembly.5. RUBBER SEALING BUSHING & PINCH RING — IP67 Rated, providing internal protection from dust and fluid spray.6. PRESSING SCREW — Nylon pressing screw threads into body sleeve and compresses pinch ring and seal to provide IP67 rating, and grips cable to protect conductors from pulling out of connector.7. GOLD PLATED BRASS PINS & SOCKETS — Provide long life, resist corrosion, easy positive engagement, extra long ground pin ensures first-in, last-out contact for safety.FEATURES & BENEFITS90º FEMALE90º MALEAPPLICATIONS (Verify cable O.D. before making your selection)TPC Field Installable Mini Quick-Connex™ are designed to be used with the following cables: • Super-Trex® AC & DC SJOO Micro Cord Sets — 18/3, 18/4 & 18/5• Super-Trex® Ultra-Gard® Portable Cords — 18/3, 18/4, 16/3, 16/4 & 16/5• Trex-Onics® AC & DC Micro Cord Sets — 18/3, 18/4 & 18/5• Trex-Onics® Cords — 18/3, 18/4, 16/3 & 16/4• Trex-Onics® DeviceNet™ Thin Cable & Thin Cable AssembliesCORD SETS & CONNECTOR ASSEMBLIES / MINI QUICK-CONNEX™Mini Quick-Connex™ A-34Mencom Corporation | 1-770-534-4585 | www.mencom.comMIN Series Size I CordsetsA# ofPolesFemaleFaceviewRatingWireAWGCable O.D.RangeMale StraightFemaleStraightFemale Threads Male Threads3600V MAX18A MAX14-22 AWG5-13 mm MIN-3MP-FW MIN-3MPM-FW MIN-3FP-FW8-17 mm MIN-3MP-FWX MIN-3MPM-FWX MIN-3FP-FWX4600V MAX15A MAX14-22 AWG5-13 mm MIN-4MP-FW MIN-4MPM-FW MIN-4FP-FW8-17 mm MIN-4MP-FWX MIN-4MPM-FWX MIN-4FP-FWX4600V MAX15A MAX14-22 AWG5-13 mm N/A MINC-4MP-FW MINC-4FP-FW8-17 mm N/A MINC-4MP-FWX MINC-4FP-FWX5600V MAX12A MAX14-22 AWG5-13 mm MIN-5MP-FW MIN-5MPM-FW MIN-5FP-FW8-17 mm MIN-5MP-FWX MIN-5MPM-FWX MIN-5FP-FWX6600V MAX8A MAX16-22 AWG5-13 mm MIN-6MP-FW MIN-6MPM-FW MIN-6FP-FW8-17 mm MIN-6MP-FWX MIN-6MPM-FWX MIN-6FP-FWXField Wireable Plugs | 600 Volt MAX, 18 amps MAX | IP67 Rating123Specications:Body: PolyamideContacts: Copper Alloy with Gold PlatingO-Ring: NBRCoupling Nut: Nickel Plated Brass/Stainless SteelInsert: PVCConnections: Screw TerminalsTemperature: -40 ºC to +105ºC (-40ºF to +194ºF)2134213421345213456Female Straight(Female Threads) Nickel Plate BrassVersionStainless SteelVersionMale Straight(Female Threads) Male Straight(Male Threads) 7/8”-16UN27/8”-16UN27/8”-16UN27/8”-16UN27/8”-16UN23.8 nom.[95][28]1.103.8 nom.[95][28]1.103.7[93][28.3]1.127/8-16 UN2B7/8-16 UN2B7/8-16 UN2A3.8 nom.[95][28]1.103.8 nom.[95][28]1.103.7[93][28.3]1.127/8-16 UN2B7/8-16 UN2B7/8-16 UN2A3.8 nom.[95][28]1.103.8 nom.[95][28]1.103.7[93][28.3]1.127/8-16 UN2B7/8-16 UN2B7/8-16 UN2A[93]3.7 nom.[27.9]Ø1.1[95]3.7 nom.[27.9]Ø1.1[93]3.7 nom.[27.9]Ø1.17/8-16 UN2B7/8-16 UN2A7/8-16 UN2B[93]3.7 nom.[27.9]Ø1.1[95]3.7 nom.[27.9]Ø1.1[93]3.7 nom.[27.9]Ø1.17/8-16 UN2B7/8-16 UN2A7/8-16 UN2B[93]3.7 nom.[27.9]Ø1.1[95]3.7 nom.[27.9]Ø1.1[93]3.7 nom.[27.9]Ø1.17/8-16 UN2B7/8-16 UN2A7/8-16 UN2BVoltage and amperage ratings are cable dependent and are based on 600V 14 AWG cable.Cables with lower voltage ratings and smaller conductors will lower these ratings. Standardcouplingnutisnickelplatedbrass,forstainlesssteelcouplingnutadda“-SS”sufx.(e.g.MIN-4FP-FWbecomesMIN-4FP-FW-SS)7/8” MIN Series Size I Field Wireable Plugs3, 4, 5 & 6 Conductor MIN Series Size I Field Wireable Plugs, 14-22AWGMALE STRAIGHT (FEMALE THREADS)MALE STRAIGHT (MALE THREADS)FEMALE STRAIGHT (FEMALE THREADS)
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.199Mini Quick-Connex™ Micro Quick-Connex™ Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN Connectors Extension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsField Installable Mini Quick-Connex™ (Continued)STRAIGHT MALEPART NO. CONTACTS THREADS TEMPERATURE RANGE VOLTAGE MAX AMPS CABLE O.D. RANGE33800 3 Male -40˚C to 105˚C 600V 18A .196" - .511"33700 4 Male -40˚C to 105˚C 600V 15A .196" - .511"33600 5 Male -40˚C to 105˚C 600V 12A .19 6" - .511"33801 3 Male -40˚C to 105˚C 600V 18A .315" - .669"33701 4 Male -40˚C to 105˚C 600V 15A .315" - .669"33601 5 Male -40˚C to 105˚C 600V 12A .315" - .669"33808 6 Male -40˚C to 105˚C 600V 8A .315” - .669”33802 3 Female -40˚C to 105˚C 600V 18A .315" - .669"33702 4 Female -40˚C to 105˚C 600V 15A .315" - .669"33602 5 Female -40˚C to 105˚C 600V 12A .315" - .669"33807 6 Female -40˚C to 105˚C 600V 8A .315” - .669”STRAIGHT FEMALEPART NO. CONTACTS THREADS TEMPERATURE RANGE VOLTAGE MAX AMPS CABLE O.D. RANGE33300 3 Female -40˚C to 105˚C 600V 18A .19 6" - . 511"33400 4 Female -40˚C to 105˚C 600V 15A .196" - .511"33500 5 Female -40˚C to 105˚C 600V 12A .19 6 " - .511"33301 3 Female -40˚C to 105˚C 600V 18A .315" - .669"33401 4 Female -40˚C to 105˚C 600V 15A .315" - .669"33501 5 Female -40˚C to 105˚C 600V 12A .315" - .669"33806 6 Female -40˚C to 105˚C 600V 8A .315” - .669”90º MALEPART NO. CONTACTS THREADS TEMPERATURE RANGE VOLTAGE MAX AMPS CABLE O.D. RANGE33890 3 Male -25˚C to 85˚C 300V 12A .236" - .315"33790 4 Male -25˚C to 85˚C 300V 9A .236" - .315"33690 5 Male -25˚C to 85˚C 300V 9A .236" - .315"90º FEMALEPART NO. CONTACTS THREADS TEMPERATURE RANGE VOLTAGE MAX AMPS CABLE O.D. RANGE33390 3 Female -25˚C to 85˚C 300V 12A .236" - .315"33490 4 Female -25˚C to 85˚C 300V 9A .236" - .315"33590 5 Female -25˚C to 85˚C 300V 9A .236" - .315"ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)CORD SETS & CONNECTOR ASSEMBLIES / MINI QUICK-CONNEX™Mini Quick-Connex™
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.200Mini Quick-Connex™ Micro Quick-Connex™Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN ConnectorsExtension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsMini Quick-Connex™ 16 AWG 90º AdapterAllows easy conversion from straight receptacle to a 90º connection. Oil resistant. All-molded construction. Available in 2, 3, 4 and 5 pole configurations.Male Shorting PlugInternally wired shorting plug allows for die identification on stamping presses or circuit interlock. Oil and shock resistant. Male, all- molded, pre-wired construction. Available in 16, 14 and 12 AWG with various pin configu-rations. Chain included.3/3/4 & 4/4/5 Three-way ReceptaclesAllows for easy wiring consolidation. Oil and shock resistant. All molded construction. Connects with standard 16 AWG cord sets. Additional configurations available.Quick-Connex™ Wiring System AccessoriesQuick-Connex™ Wiring Sytem Accessories include 16 AWG 90° adaptor, male shorting plug and three way receptables (3/3/4 and 4/4/5). All made of heavy-duty construction to withstand the harshest of environments. Shorting plugs are also available as a custom engineered to order accessory.• RoHS CompliantDIMENSIONAL & WIRING INFORMATIONPART NO. DESCRIPTION AMPACITY1AVAILABILITY84011 2 Pole 90° Adapter 13 In stock84013 3 Pole 90° Adapter 13 In stock84014 4 Pole 90° Adapter 8 In stock84015 5 Pole 90° Adapter 8 In stock84023 3/3/4 Three-way Receptacle 10 In stock84024 4/4/5 Three-way Receptacle 8 In stock– Shorting Plug Engineered to order, call for availabilityORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)2-5 POLE ADAPTER THREE-WAY RECEPTACLES PART NO. 84023CORD SETS & CONNECTOR ASSEMBLIES / MINI QUICK-CONNEX™
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.201Mini Quick-Connex™ Micro Quick-Connex™ Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN Connectors Extension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsFACE VIEW OF FEMALE PLUGSQuick-Connex™ make replacement of electrical and electronic control devices quick and simple. Plug sets are made with Super-Trex® SJOO Ultra-Gard® Portable Cord. A superior first-line of defense against tearing, abrasion, impact, oil, ozone and most chemicals; also flame and heat resistant and offers extreme all-weather flexibility too. The molded and keyed, thermoplastic elastomer cordset provides rapid and secure connect and disconnect and ensures a water, oil and dust tight seal. DCPART NO. SIZE STRANDING AMPACITY NOMINAL O.D. WT. (LBS) PER 1000'87013 18/3 41/34 10 0.315 6587014 18/4 41/34 7 0.345 8887015 18/5 41/34 5.6 0.380 101• UL Recognized • cUL • Type SJOO • IP68 / IP69K Rated • RoHS Compliant • Max Conductor Temperature 90°C • Straight & 90° Configurations1. PLUG SETS MADE WITH SUPER-TREX® TYPE SJOO ULTRA-GARD® PORTABLE CORD, RATED 90ºC — Superior first-line defense against tearing, abrasion, impact, oil, ozone and most chemicals. Flame and heat resistant. Extreme all-weather flexibility.2. PLUG BODY IS SPECIALLY COMPOUNDED, THERMOPLASTIC ELASTOMER — Provides long life, resists heat and oil deterioration.3. SOLID BRASS CONTACT PINS ARE NICKEL COATED AND GOLD PLATED — Provides long life, resists corrosion, easy positive engagement. Ensures electrical integrity in both AC and DC applications.4. HARD COATED NICKEL PLATED BRASS KNURLED COUPLING NUT — Resists corrosion. Ensures a quick, secure connec-tion in the toughest environments.5. BUNA-N O-RING — Seals out oil, chemicals and other contami-nants. Provides a positive seal on mated components.6. COMPLETELY MOLDED DESIGN — Eliminates bonding agents between jacket and plug. Ensures a water, oil and dust tight seal that will not break down under repeated flexing.FEATURES & BENEFITSAPPLICATIONS• Bar Code Readers• Computer Interfaces• Digital Remote Controls• Encoders or Resolvers• Heat Pressure and Flow Meters• Instrumentation• I/O (input/output) Devices• Load Cell Monitors• Programmable Controllers• Programmable Limit Switches• Proximity Switches• Robotics• Servo Motors• Sensors and Relays• Solenoid Valves• Tachometers• Telecommunications• Torque-Tool Monitoring Equipment• X-Ray Monitors• Variable Speed MotorsORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)M12 x 1.0 Thread1.83"132.57"31245.57"AC DCKeywayM12 x 1.0Thread1.25"1.26"1Keyway243.57"AC DC.57"1231243M12 x 1.0 Thread1.83".57"12312435.57"AC DCM12 x 1.0 Thread1.83"132.57"31245.57"AC DC12431.07"1.26"AC DC51423Keyway2413.57"M12 x 1.0ThreadM12 x 1.0 Thread1.83"132.57"31245.57"AC DCSTRAIGHT MALE DC PLUG5 POLE1. Brown 2. White 3. Blue 4. Black 5. Gray4 POLE1. Brown 2. White 3. Blue 4. Black 5. Not Used3 POLE1. Brown 2. Not Used 3. Blue 4. Black 5. Not UsedM12 x 1.0 Thread1.83"132.57"31245.57"AC DCM12 x 1.0 Thread1.83"132.57"31245.57"AC DCSTRAIGHT FEMALE DC PLUG90º MALE DC PLUG 90º FEMALE DC PLUGKeywayM12 x 1.0 ThreadM12 x 1.0 ThreadM12 x 1.0 ThreadM12 x 1.0 Thread1122443355Abrasion | Chemicals | Flexing Micro Quick-Connex™ CORD SETS & CONNECTOR ASSEMBLIES / MICRO QUICK-CONNEX™M12 DC Micro Single Key Quick-Connex™ with 18AWG Super-Trex® SJOO Cable
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.202Mini Quick-Connex™ Micro Quick-Connex™Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN ConnectorsExtension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsMicro Quick-Connex™ M12 DC Micro Single Key Quick-Connex™ with 18AWG Super-Trex® SJOO Cable (Continued)ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)STRAIGHT FEMALE DC PLUG3 PIN PART NO. 4 PIN PART NO. 5 PIN PART NO. FEET METERS DESCRIPTIONCF13C24M001 CF14C25M001 CF15C26M001 3.27 1 Female PlugCF13C24M002 CF14C25M002 CF15C26M002 6.56 2 Female PlugCF13C24M004 CF14C25M004 CF15C26M004 13.08 4 Female PlugCF13C24M006 CF14C25M006 CF15C26M006 19.67 6 Female PlugCF13C24M010 CF14C25M010 CF15C26M010 31.80 10 Female PlugCF13C24M015 CF14C25M015 CF15C26M015 49.20 15 Female PlugCF13C24M020 CF14C25M020 CF15C26M020 65.60 20 Female PlugCF13C24M025 CF14C25M025 CF15C26M025 82.00 25 Female PlugCF13C24M030 CF14C25M030 CF15C26M030 98.40 30 Female Plug90° FEMALE DC PLUG3 PIN PART NO. 4 PIN PART NO. 5 PIN PART NO. FEET METERS DESCRIPTIONCF13D24M001 CF14D25M001 CF15D26M001 3.27 1 90° Female PlugCF13D24M002 CF14D25M002 CF15D26M002 6.56 2 90° Female PlugCF13D24M004 CF14D25M004 CF15D26M004 13.08 4 90° Female PlugCF13D24M006 CF14D25M006 CF15D26M006 19.67 6 90° Female PlugCF13D24M010 CF14D25M010 CF15D26M010 31.80 10 90° Female PlugCF13D24M015 CF14D25M015 CF15D26M015 49.20 15 90° Female PlugCF13D24M020 CF14D25M020 CF15D26M020 65.60 20 90° Female PlugCF13D24M025 CF14D25M025 CF15D26M025 82.00 25 90° Female PlugCF13D24M030 CF14D25M030 CF15D26M030 98.40 30 90° Female PlugMALE / FEMALE DC EXTENSION CORD SET3 PIN PART NO. 4 PIN PART NO. 5 PIN PART NO. FEET METERS DESCRIPTIONCF23E24A020 CF24E25A020 CF25E26A020 1.63 0.5 M/F Ext. SetCF23E24M001 CF24E25M001 CF25E26M001 3.27 1 M/F Ext. SetCF23E24M002 CF24E25M002 CF25E26M002 6.56 2 M/F Ext. SetCF23E24M003 CF24E25M003 CF25E26M003 9.84 3 M/F Ext. SetCF23E24M004 CF24E25M004 CF25E26M004 13.08 4 M/F Ext. SetCF23E24M005 CF24E25M005 CF25E26M005 16.00 5 M/F Ext. SetCF23E24M006 CF24E25M006 CF25E26M006 19.67 6 M/F Ext. SetCF23E24M010 CF24E25M010 CF25E26M010 31.80 10 M/F Ext. SetCF23E24M015 CF24E25M015 CF25E26M015 49.20 15 M/F Ext. SetCF23E24M020 CF24E25M020 CF25E26M020 65.60 20 M/F Ext. SetCF23E24M025 CF24E25M025 CF25E26M025 82.00 25 M/F Ext. SetCF23E24M030 CF24E25M030 CF25E26M030 98.40 30 M/F Ext. SetCORD SETS & CONNECTOR ASSEMBLIES / MICRO QUICK-CONNEX™
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.203Mini Quick-Connex™ Micro Quick-Connex™ Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN Connectors Extension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsMicro Quick-Connex™ M12 DC Micro Single Key Quick-Connex™ with 18AWG Super-Trex® SJOO Cable (Con-tinued)ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)MALE / 90° FEMALE DC EXTENSION CORD SET3 PIN PART NO. 4 PIN PART NO. 5 PIN PART NO. FEET METERS DESCRIPTIONCF23F24A020 CF24F25A020 CF25F26A020 1.63 0.5 M/90° F DCCF23F24M001 CF24F25M001 CF25F26M001 3.27 1 M/90° F DCCF23F24M002 CF24F25M002 CF25F26M002 6.56 2 M/90° F DCCF23F24M003 CF24F25M003 CF25F26M003 9.84 3 M/90° F DCCF23F24M004 CF24F25M004 CF25F26M004 13.08 4 M/90° F DCCF23F24M005 CF24F25M005 CF25F26M005 16.00 5 M/90° F DCCF23F24M006 CF24F25M006 CF25F26M006 19.67 6 M/90° F DCCF23F24M010 CF24F25M010 CF25F26M010 31.80 10 M/90° F DC90° MALE / FEMALE DC EXTENSION CORD SET3 PIN PART NO. 4 PIN PART NO. 5 PIN PART NO. FEET METERS DESCRIPTIONCF23G24M001 CF24G25M001 CF25G26M001 3.27 1 90° M/F DCCF23G24M002 CF24G25M002 CF25G26M002 6.56 2 90° M/F DCCF23G24M004 CF24G25M004 CF25G26M004 13.08 4 90° M/F DCCF23G24M006 CF24G25M006 CF25G26M006 19.67 6 90° M/F DCCF23G24M010 CF24G25M010 CF25G26M010 31.80 10 90° M/F DCCORD SETS & CONNECTOR ASSEMBLIES / MICRO QUICK-CONNEX™
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.204Mini Quick-Connex™ Micro Quick-Connex™Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN ConnectorsExtension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsMicro Quick-Connex™ M12 DC Micro Single Key Quick-Connex™ ReceptaclesDC 18 AWG Female receptacles are available as back mount or panel mount. Male recptacles are available as panel mount or switch body mount. O-ring and locknut included; DC Micro closure caps with chain are sold separately.• RoHS Compliant • IP69K RatedAPPLICATIONS• Bar Code Readers• Computer Interfaces• Digital Remote Controls• Encoders or Resolvers• Heat Pressure and Flow Meters• Instrumentation• I/O (input/output) Devices• Load Cell Monitors• Programmable Controllers• Programmable Limit Switches• Proximity Switches• Robotics• Servo Motors• Sensors and Relays• Solenoid Valves• Tachometers• Telecommunications• Torque-Tool Monitoring Equipment• X-Ray Monitors• Variable Speed MotorsORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)FEMALE RECEPTACLE — BACK MOUNTPART NO. PART NO. DESCRIPTION PIGTAIL LENGTH63308 RF13Q24F004 3P Female Back Mount 48"63408 RF14Q25F004 4P Female Back Mount 48"63508 RF15Q26F004 5P Female Back Mount 48"FEMALE RECEPTACLE — PANEL MOUNTPART NO. PART NO. DESCRIPTION PIGTAIL LENGTH63302 RF13T24F004 3P Female Panel Mount 48"63402 RF14T25F004 4P Female Panel Mount 48"63502 RF15T26F004 5P Female Panel Mount 48"DC MICRO CLOSURE CAPS WITH CHAINPART NO. DESCRIPTION64801Closure Cap with 6" Chain for Male Plug & Receptacles with External Thread64801SStainless Steel Closure Cap with 6" Chain for Male Plug & Receptacles with External Thread64802Closure Cap with 6" Chain for Female Plug & Receptacles with Internal Thread64802SStainless Steel Closure Cap with 6" Chain for Female Plug & Receptacles with Internal ThreadO-Ring & Locknut IncludedO-Ring & Locknut Included(9/16" Drill Size)CORD SETS & CONNECTOR ASSEMBLIES / MICRO QUICK-CONNEX™
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.205Mini Quick-Connex™ Micro Quick-Connex™ Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN Connectors Extension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsMicro Quick-Connex™ M12 DC Micro Single Key Quick-Connex™ Receptacles (Continued)ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)MALE RECEPTACLE — PANEL MOUNTPART NO. PART NO. DESCRIPTION PIGTAIL LENGTH64302 RF13R24F001 3P Male Panel Mount 12"64402 RF14R25F001 4P Male Panel Mount 12"64502 RF15R26F001 5P Male Panel Mount 12"— RF13R24F004 3P Male Panel Mount 48"— RF14R25F004 4P Male Panel Mount 48"— RF15R26F004 5P Male Panel Mount 48"MALE RECEPTACLE — SWITCH BODY MOUNTPART NO. PART NO. DESCRIPTION PIGTAIL LENGTH64307 RF13S24F001 3P Male Switch Body 12"64407 RF14S25F001 4P Male Switch Body 12”64507 RF15S26F001 5P Male Switch Body 12"— RF13S24F004 3P Male Switch Body 48"— RF14S25F004 4P Male Switch Body 48"— RF15S26F004 5P Male Switch Body 48"FACE VIEW OF FEMALE PLUGSO-Ring & Locknut IncludedO-Ring & Locknut Included3 POLE1. Brown 2. Not Used 3. Blue 4. Black 5. Not Used4 POLE1. Brown 2. White 3. Blue 4. Black 5. Not Used5 POLE1. Brown 2. White 3. Blue 4. Black 5. Gray1.062".3312" leads1/2"–14 NPT Thread(7/8" DRILL SIZE)12 mm x 1.0 Thread1.140"0.54"0.825"0.320"1/4"–18 NPT(17/32" or 9/16" DRILL SIZE)12 mm x 1.0 Thread0.400"12" leads0.785"0.750"CORD SETS & CONNECTOR ASSEMBLIES / MICRO QUICK-CONNEX™
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.206Mini Quick-Connex™ Micro Quick-Connex™Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN ConnectorsExtension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsDC 18 AWG M12 Cord sets made with Trex-Onics® Control Cable are designed for high cycle, constant motion applications, and provides excellent defense against impact, cutting, abrasion, oil and chemicals. Solid brass contact pins are nickel coated and gold plated to resist corrosion and ensures electrical integrity in both AC and DC low voltage applications.• UL Listed • cUL • IP68 / IP69K Rated • RoHS Compliant • 300 V • 4 Amps • Single Key Design1. CORDSETS MADE WITH TREX-ONICS® CONTROL CABLE — Designed for high cycle, constant motion applications. Provides excellent defense against impact, cutting, abrasion, oil and chemicals.2. SPECIALLY COMPOUNDED POLYURETHANE INSERT — Compatible with all industry standards for both AC and DC applications. Provides a superior seal against fluid and dust penetration.3. SOLID BRASS CONTACT PINS ARE NICKEL COATED AND GOLD PLATED – Resists corrosion. Ensures electrical integrity in both AC & DC low voltage applications.4. NICKEL PLATED BRASS KNURLED COUPLING NUT — Protects the insert, pins and sleeves from impact and abuse. Easy to grip.5. FLUOROELASTOMER 0-RING — Seals out oil, chemicals and other contaminants. Provides a positive seal on mated components6. ALL POLYURETHANE DESIGN, HEAD AND CORD — Ensures a 100% bond between head and cord. Eliminates glues and bonding materials that break down and leak over time, resulting in loss of signal and continuity.FEATURES & BENEFITSAPPLICATIONS• Bar Code Readers• Computer Interfaces• Digital Remote Controls• Encoders or Resolvers• Heat Pressure and Flow Meters• Instrumentation• I/O (input/output) Devices• Load Cell Monitors• Programmable Controllers• Programmable Limit Switches• Proximity Switches• Robotics• Servo Motors• Sensors and Relays• Solenoid Valves• Tachometers• Telecommunications• Torque-Tool Monitoring Equipment• X-Ray Monitors• Variable Speed MotorsSTRAIGHT FEMALE 8 PIN DC PLUG1 Not Used2 Not Used3 Brown4 Blue5 Not Used1 Brown2 Not Used3 Blue4 Black5 Not Used1 Brown2 White3 Blue4 Black5 Not Used1 Brown2 White3 Blue4 Black5 Gray1 White2 Brown3 Green4 Yellow5 Gray6 Pink7 Blue8 RedSTRAIGHT FEMALE DC PLUG90º FEMALE DC PLUG90º MALE DC PLUG2 POLE 3 POLE 4 POLE 5 POLE 8 POLE1726835417862345Keyway17268354FACE VIEW OF FEMALESTRAIGHT MALE DC PLUGAbrasion | Chemicals | Flexing CORD SETS & CONNECTOR ASSEMBLIES / MICRO QUICK-CONNEX™M12 DC Micro Single Key Quick-Connex™ with Trex-Onics® CableMicro Quick-Connex™
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.207Mini Quick-Connex™ Micro Quick-Connex™ Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN Connectors Extension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsMicro Quick-Connex™ M12 DC Micro Single Key Quick-Connex™ with Trex-Onics® Cable (Continued)DC — STRAIGHT FEMALE PLUGPART NO.FEET METERS2 POLE 3 POLE 4 POLE 5 POLE 8 POLE 8 POLE (SHIELDED)64203 64303 64403 64503 CF18C60M001 CF18C61M001 3.27 164206 64306 64406 64506 CF18C60M002 CF18C61M002 6.56 264212 64312 64412 64512 CF18C60M004 CF18C61M004 13.08 464220 64320 64420 64520 CF18C60M006 CF18C61M006 19.67 6CF12C16M010 CF13C17M010 CF14C18M010 CF15C19M010 CF18C60M010 CF18C61M010 32.80 10CF13C17M015 CF14C18M015 CF15C19M015 CF18C60M015 CF18C61M015 49.21 15CF13C17M020 CF14C18M020 CF15C19M020 CF18C60M020 CF18C61M020 65.61 20CF13C17M025 CF14C18M025 CF15C19M025 CF18C60M025 CF18C61M025 82.02 25CF13C17M030 CF14C18M030 CF15C19M030 CF18C60M030 CF18C61M030 98.42 30DC — 90° FEMALE PLUGPART NO.FEET METERS2 POLE 3 POLE 4 POLE 5 POLE 8 POLE 8 POLE (SHIELDED)69203 69303 69403 69503 CF18D60M001 CF18D61M001 3.27 169206 69306 69406 69506 CF18D60M002 CF18D61M002 6.56 269212 69312 69412 69512 CF18D60M004 CF18D61M004 13.08 469220 69320 69420 69520 CF18D60M006 CF18D61M006 19.67 6CF13D17M010 CF14D18M010 CF15D19M010 CF18D60M010 CF18D61M010 32.80 10CF13D17M015 CF14D18M015 CF15D19M015 CF18D60M015 CF18D61M015 49.21 15CF13D17M020 CF14D18M020 CF15D19M020 CF18D60M020 CF18D61M020 65.61 20CF13D17M025 CF14D18M025 CF15D19M025 CF18D60M025 CF18D61M025 82.02 25CF13D17M030 CF14D18M030 CF15D19M030 CF18D60M030 CF18D61M030 98.42 30DC — MALE/FEMALE EXTENSION SETPART NO.FEET METERS2 POLE 3 POLE 4 POLE 5 POLE 8 POLE 8 POLE (SHIELDED)CF22E16A020 CF23E17A020 63422 CF25E19A020 CF28E60A020 CF28E61A020 1.64 0.563223 63323 63423 63523 CF28E60M001 CF28E61M001 3.27 163226 63326 63426 63526 CF28E60M002 CF28E61M002 6.56 2CF22E16M003 CF23E17M003 63427 CF25E19M003 CF28E60M003 CF28E61M003 9.84 363232 63332 63432 63532 CF28E60M004 CF28E61M004 13.08 4CF22E16M005 CF23E17M005 63433 CF25E19M005 CF28E60M005 CF28E61M005 16.00 563240 63340 63440 63540 CF28E60M006 CF28E61M006 19.67 6CF22E16M010 CF23E17M010 CF24E18M010 CF25E19M010 CF28E60M010 CF28E61M010 32.80 10CF23E17M015 CF24E18M015 CF25E19M015 CF28E60M015 CF28E61M015 49.21 15CF23E17M020 CF24E18M020 CF25E19M020 CF28E60M020 CF28E61M020 65.61 20CF23E17M025 CF24E18M025 CF25E19M025 CF28E60M025 CF28E61M025 82.02 25CF23E17M030 CF24E18M030 CF25E19M030 CF28E60M030 CF28E61M030 98.42 30ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)CORD SETS & CONNECTOR ASSEMBLIES / MICRO QUICK-CONNEX™
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.208Mini Quick-Connex™ Micro Quick-Connex™Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN ConnectorsExtension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsMicro Quick-Connex™ M12 DC Micro Single Key Quick-Connex™ with Trex-Onics® Cable (Continued)ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)MALE 90° / FEMALE STRAIGHT EXTENSION SETPART NO. 4 POLE FEET METERS63923 3.27 163926 6.56 263932 13.08 4STRAIGHT MALE / 90° FEMALE EXTENSION SETPART NO. 4 POLE FEET METERS69422 1.64 0.569423 3.27 169426 6.56 269427 9.84 369432 13.08 469440 19.67 6DC — MICRO QUICK-CONNEX™ CABLEDC PART NO.SIZE STRANDINGNOMINAL O.D.WT. (LBS.) PER 1000'6202218/2 (Unshielded)41/34 0.220 31.06202318/3 (Unshielded)41/34 0.220 35.16202418/4 (Unshielded)41/34 0.240 41.56202518/5 (Unshielded)41/34 0.255 50.362003 18/3 (Shielded) 19/30 0.260 60.062004 18/4 (Shielded) 19/30 0.285 65.062005 18/5 (Shielded) 19/30 0.310 70.0DC — MICRO QUICK-CONNEX™ CABLEDC PART NO.SIZE STRANDINGNOMINAL O.D.WT. (LBS.) PER 1000'6203322/3 (Unshielded)7/30 0.175 31.06203422/4 (Unshielded)7/30 0.184 37.06203522/5 (Unshielded)7/30 0.203 47.06001822/8 (Unshielded)7/30 0.245 32.660019 22/8 (Shielded) 7/30 0.280 59.6CORD SETS & CONNECTOR ASSEMBLIES / MICRO QUICK-CONNEX™
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.209Mini Quick-Connex™ Micro Quick-Connex™ Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN Connectors Extension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsMicro Quick-Connex™ M12 DC Micro Single Key Quick-Connex™ Receptacles - 18 AWG 2-5 Pole & 22 AWG 8 PoleDC 18 AWG Female receptacles are available as back mount or panel mount. Male recptacles are available as panel mount or switch body mount. O-ring and locknut included; DC Micro closure caps with chain are sold separately.• RoHS Compliant APPLICATIONS• Bar Code Readers• Computer Interfaces• Digital Remote Controls• Encoders or Resolvers• Heat Pressure and Flow Meters• Instrumentation• I/O (input/output) Devices• Load Cell Monitors• Programmable Controllers• Programmable Limit Switches• Proximity Switches• Robotics• Servo Motors• Sensors and Relays• Solenoid Valves• Tachometers• Telecommunications• Torque-Tool Monitoring Equipment• X-Ray Monitors• Variable Speed MotorsORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)FEMALE RECEPTACLE — BACK MOUNTPART NO. PART NO. DESCRIPTION PIGTAIL LENGTH63308 RF13Q24F004 3P Female Back Mount 48"63408 RF14Q25F004 4P Female Back Mount 48"63508 RF15Q26F004 5P Female Back Mount 48"FEMALE RECEPTACLE — PANEL MOUNTPART NO. PART NO. DESCRIPTION PIGTAIL LENGTH63202 — 2P Female Panel Mount 48"63302 RF13T24F004 3P Female Panel Mount 48"63402 RF14T25F004 4P Female Panel Mount 48"63502 RF15T26F004 5P Female Panel Mount 48"— RF18T60M001 8P F Panel Mt. (Unshielded) 1 m— RF18T61M001 8P F Panel Mt. (Shielded) 1 mO-Ring & Locknut IncludedO-Ring & Locknut IncludedCORD SETS & CONNECTOR ASSEMBLIES / MICRO QUICK-CONNEX™
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.210Mini Quick-Connex™ Micro Quick-Connex™Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN ConnectorsExtension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsMALE RECEPTACLE — PANEL MOUNTPART NO. PART NO. DESCRIPTION PIGTAIL LENGTH64202 — 2P Male Panel Mount 12"64302 RF13R24F001 3P Male Panel Mount 12"64402 RF14R25F001 4P Male Panel Mount 12"64502 RF15R26F001 5P Male Panel Mount 12"— RF13R24F004 3P Male Panel Mount 48"— RF14R25F004 4P Male Panel Mount 48"— RF15R26F004 5P Male Panel Mount 48"— RF18R60M001 8P Male Panel Mt. (Unshielded) 1 m— RF18R61M001 8P Male Panel Mt. (Shielded) 1 mO-Ring & Locknut Included0.825"0.320"1/4"–18 NPT(17/32" or 9/16" DRILL SIZE)12 mm x 1.0 Thread0.400"12" leads0.785"0.750"DC MICRO CLOSURE CAPS WITH CHAINPART NO. DESCRIPTION64801Closure Cap with 6" Chain for Male Plug & Receptacles with External Thread64801SStainless Steel Closure Cap with 6" Chain for Male Plug & Receptacle with External Thread64802Closure Cap with 6" Chain for Female Plug & Receptacles with Internal Thread64802SStainless Steel Closure Cap with 6" Chain for Female Plug & Receptacle with Internal ThreadM12 DC Micro Single Key Quick-Connex™ Receptacles - 18 AWG 2-5 Pole & 22 AWG 8 Pole (Continued)CORD SETS & CONNECTOR ASSEMBLIES / MICRO QUICK-CONNEX™Micro Quick-Connex™
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.211Mini Quick-Connex™ Micro Quick-Connex™ Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN Connectors Extension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsMALE RECEPTACLE — SWITCH BODY MOUNTPART NO. PART NO. DESCRIPTION PIGTAIL LENGTH64207 — 2P Male Switch Body 12"64307 RF13S24F001 3P Male Switch Body 12"64407 RF14S25F001 4P Male Switch Body 12"64507 RF15S26F001 5P Male Switch Body 12"— RF13S24F004 3P Male Switch Body 48"— RF14S25F004 4P Male Switch Body 48"— RF15S26F004 5P Male Switch Body 48"FACE VIEW OF FEMALE PLUGSO-Ring & Locknut Included1.062".3312" leads1/2"–14 NPT Thread(7/8" DRILL SIZE)12 mm x 1.0 Thread1.140"0.54"1 Not Used2 Not Used3 Brown4 Blue5 Not Used1 Brown2 Not Used3 Blue4 Black5 Not Used1 Brown2 White3 Blue4 Black5 Not Used1 Brown2 White3 Blue4 Black5 Gray1 White2 Brown3 Green4 Yellow5 Gray6 Pink7 Blue8 Red2 POLE 3 POLE 4 POLE 5 POLE 8 POLE17268354ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)M12 DC Micro Single Key Quick-Connex™ Receptacles - 18 AWG 2-5 Pole & 22 AWG 8 Pole (Continued)CORD SETS & CONNECTOR ASSEMBLIES / MICRO QUICK-CONNEX™Micro Quick-Connex™ BrownNot UsedBlueNot UsedNot Used
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.212Mini Quick-Connex™ Micro Quick-Connex™Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN ConnectorsExtension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsFACE VIEW OF FEMALE PLUGS5 POLE1. Red/White 2. Red 3. Green 4. Red/Yellow 5. Red/Black4 POLE1. Red/Black 2. Red/White 3. Red 4. Green3 POLE1. Green 2. Red/Black 3. Red/WhiteAC 18 AWG Dual Key Micro Quick-Connex™ with Super-Trex® SJOO CableQuick-Connex™ make replacement of electrical and electronic control devices quick and simple. Plug sets are made with Super-Trex® SJOO Ultra-Gard® Portable Cord. A superior first-line of defense against tearing, abrasion, impact, oil, ozone and most chemicals; also flame and heat re-sistant and offers extreme all-weather flexibility too. The molded and keyed, thermoplastic elastomer cordset provides rapid and secure connect and disconnect and ensures a water, oil and dust tight seal. ACPART NO. SIZE STRANDING AMPACITY NOMINAL O.D. WT. (LBS) PER 1000'87003 18/3 41/34 10 0.315 6587004 18/4 41/34 7 0.345 8887005 18/5 41/34 5.6 0.380 101• UL Recognized • cUL • Type SJOO • IP68 / IP69K Rated • RoHS Compliant • Max Conductor Temperature 90°C • Straight & 90° Configurations1. PLUG SETS MADE WITH SUPER-TREX® TYPE SJOO ULTRA-GARD® PORTABLE CORD, RATED 90ºC — Superior first-line defense against tearing, abrasion, impact, oil, ozone and most chemicals. Flame and heat resistant. Extreme all-weather flexibility.2. PLUG BODY IS SPECIALLY COMPOUNDED, THERMOPLASTIC ELASTOMER — Provides long life, resists heat and oil deterioration.3. SOLID BRASS CONTACT PINS ARE NICKEL COATED AND GOLD PLATED — Provides long life, resists corrosion, easy positive engagement. Ensures electrical integrity in both AC and DC applications.4. HARD COATED NICKEL PLATED BRASS KNURLED COUPLING NUT — Resists corrosion. Ensures a quick, secure connection in the toughest environments. 5. BUNA-N O-RING — Seals out oil, chemicals and other contami-nants. Provides a positive seal on mated components.6. COMPLETELY MOLDED DESIGN — Eliminates bonding agents between jacket and plug. Ensures a water, oil and dust tight seal that will not break down under repeated flexing.FEATURES & BENEFITSAPPLICATIONS• Bar Code Readers• Computer Interfaces• Digital Remote Controls• Encoders or Resolvers• Heat Pressure and Flow Meters• Instrumentation• I/O (input/output) Devices• Load Cell Monitors• Programmable Controllers• Programmable Limit Switches• Proximity Switches• Robotics• Servo Motors• Sensors and Relays• Solenoid Valves• Tachometers• Telecommunications• Torque-Tool Monitoring Equipment• X-Ray Monitors• Variable Speed Motors1.07"1.26"AC DC51423Keyway2413.57"M12 x 1.0Thread1.07"1.26"AC DC51423Keyway2413.57"M12 x 1.0ThreadM12 x 1.0 Thread1.83"132.57"31245.57"AC DCM12 x 1.0 Thread1.83"132.57"31245.57"AC DCM12 x 1.0 Thread1.83".57"12312435.57"AC DCM12 x 1.0 Thread1.83".57"12312435.57"AC DCM12 x 1.0Thread1.25"1.26"1Keyway243.57"AC DC.57"123M12 x 1.0Thread1.25"1.26"1Keyway243.57"AC DC.57"1231/2"-20 Thread1/2"-20 Thread1/2"-20 Thread1/2"-20 ThreadSTRAIGHT MALE AC PLUG STRAIGHT FEMALE AC PLUG90º MALE AC PLUG 90º FEMALE AC PLUGORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)Abrasion | Chemicals | Flexing CORD SETS & CONNECTOR ASSEMBLIES / MICRO QUICK-CONNEX™Micro Quick-Connex™
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.213Mini Quick-Connex™ Micro Quick-Connex™ Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN Connectors Extension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsCORD SETS & CONNECTOR ASSEMBLIES / MICRO QUICK-CONNEX™AC 18 AWG Dual Key Micro Quick-Connex™ with Super-Trex® SJOO Cable (Continued)ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)STRAIGHT FEMALE AC PLUG3 PIN PART NO. 4 PIN PART NO. 5 PIN PART NO. FEET METERS DESCRIPTIONCG13C28F003 CG14C29F003 CG15C30F003 3 0.91 Female PlugCG13C28F006 CG14C29F006 CG15C30F006 6 1.83 Female PlugCG13C28F012 CG14C29F012 CG15C30F012 12 3.66 Female PlugCG13C28F020 CG14C29F020 CG15C30F020 20 6.10 Female PlugCG13C28F030 CG14C29F030 CG15C30F030 30 9.15 Female Plug90° FEMALE AC PLUG3 PIN PART NO. 4 PIN PART NO. 5 PIN PART NO. FEET METERS DESCRIPTIONCG13D28F003 CG14D29F003 CG15D30F003 3 0.91 90° Female PlugCG13D28F006 CG14D29F006 CG15D30F006 6 1.83 90° Female PlugCG13D28F012 CG14D29F012 CG15D30F012 12 3.66 90° Female PlugCG13D28F020 CG14D29F020 CG15D30F020 20 6.10 90° Female PlugCG13D28F030 CG14D29F030 CG15D30F030 30 9.15 90° Female PlugMALE / FEMALE AC EXTENSION CORD SET3 PIN PART NO. 4 PIN PART NO. 5 PIN PART NO. FEET METERS DESCRIPTIONCG23E28A018 CG24E29A018 CG25E30A018 1.5 0.45 M/F Ext. SetCG23E28F003 CG24E29F003 CG25E30F003 3 0.91 M/F Ext. SetCG23E28F006 CG24E29F006 CG25E30F006 6 1.83 M/F Ext. SetCG23E28F009 CG24E29F009 CG25E30F009 9 2.74 M/F Ext. SetCG23E28F012 CG24E29F012 CG25E30F012 12 3.66 M/F Ext. SetCG23E28F015 CG24E29F015 CG25E30F01515 4.75 M/F Ext. SetCG23E28F020 CG24E29F020 CG25E30F02020 6.10 M/F Ext. SetCG23E28F030 CG24E29F030 CG25E30F03030 9.15 M/F Ext. SetMALE / 90° FEMALE AC EXTENSION CORD SET3 PIN PART NO. 4 PIN PART NO. 5 PIN PART NO. FEET METERS DESCRIPTIONCG23F28A018 CG24F29A018 CG25F30A018 1.5 0.45 M/90° F ACCG23F28F003 CG24F29F003 CG25F30F003 3 0.91 M/90° F ACCG23F28F006 CG24F29F006 CG25F30F006 6 1.83 M/90° F ACCG23F28F012 CG24F29F012 CG25F30F012 12 3.66 M/90° F ACCG23F28F020 CG24F29F020 CG25F30F020 20 6.10 M/90° F ACCG23F28F030 CG24F29F030 CG25F30F030 30 9.15 M/90° F AC90° MALE / FEMALE AC EXTENSION CORD SET3 PIN 4 PIN 5 PIN FEET METERS DESCRIPTIONCG23G28F003 CG24G29F003 CG25G30F003 3 0.91 90° M/F ACCG23G28F006 CG24G29F006 CG25G30F006 6 1.83 90° M/F ACCG23G28F012 CG24G29F012 CG25G30F012 12 3.66 90° M/F ACCG23G28F020 CG24G29F020 CG25G30F020 20 6.10 90° M/F ACCG23G28F030 CG24G29F030 CG25G30F030 30 9.15 90° M/F ACMicro Quick-Connex™
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.214Mini Quick-Connex™ Micro Quick-Connex™Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN ConnectorsExtension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsCORD SETS & CONNECTOR ASSEMBLIES / MICRO QUICK-CONNEX™AC 18 AWG Super-Trex® SJOO Micro Quick-Connex™ ReceptaclesAC 18 AWG Female receptacles are available as back mount or panel mount. Male recptacles are available as panel mount or switch body mount. O-ring and locknut included; AC Micro closure caps with chain are sold separately.• RoHS Compliant • IP67 RatedAPPLICATIONS• Bar Code Readers• Computer Interfaces• Digital Remote Controls• Encoders or Resolvers• Heat Pressure and Flow Meters• Instrumentation• I/O (input/output) Devices• Load Cell Monitors• Programmable Controllers• Programmable Limit Switches• Proximity Switches• Robotics• Servo Motors• Sensors and Relays• Solenoid Valves• Tachometers• Telecommunications• Torque-Tool Monitoring Equipment• X-Ray Monitors• Variable Speed MotorsORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)FEMALE RECEPTACLE — BACK MOUNTPART NO. PART NO. DESCRIPTION PIGTAIL LENGTH67308 RG13Q28F004 3P Female Back Mount 48"67408 RG14Q29F004 4P Female Back Mount 48"67508 RG15Q30F004 5P Female Back Mount 48"FEMALE RECEPTACLE — PANEL MOUNTPART NO. PART NO. DESCRIPTION PIGTAIL LENGTH67302 RG13T28F004 3P Female Panel Mount 48"67402 RG14T29F004 4P Female Panel Mount 48"67502 RG15T30F004 5P Female Panel Mount 48"AC MICRO CLOSURE CAPS WITH CHAINPART NO. DESCRIPTION64901Closure Cap with 6" Chain for Male Plug & Receptacles with External Thread64901SStainless Steel Closure Cap for Male Plug & Receptacle64902Closure Cap with 6" Chain for Female Plug & Receptacles with Internal Thread64902SStainless Steel Closure Cap for Female Plug & ReceptacleO-Ring & Locknut IncludedO-Ring & Locknut IncludedMicro Quick-Connex™
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.215Mini Quick-Connex™ Micro Quick-Connex™ Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN Connectors Extension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsCORD SETS & CONNECTOR ASSEMBLIES / MICRO QUICK-CONNEX™AC 18 AWG Super-Trex® SJOO Micro Quick-Connex™ Receptacles (Continued)ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)MALE RECEPTACLE — PANEL MOUNTPART NO. PART NO. DESCRIPTION PIGTAIL LENGTH65302 RG13R28F001 3P Male Panel Mount 12"65402 RG14R29F001 4P Male Panel Mount 12"65502 RG15R30F001 5P Male Panel Mount 12"— RG13R28F004 3P Male Panel Mount 48"— RG14R29F004 4P Male Panel Mount 48"— RG15R30F004 5P Male Panel Mount 48"MALE RECEPTACLE — SWITCH BODY MOUNTPART NO. PART NO. DESCRIPTION PIGTAIL LENGTH65307 RG13S28F001 3P Male Switch Body 12"65407 RG14S29F001 4P Male Switch Body 12"65507 RG15S30F001 5P Male Switch Body 12"— RG13S28F004 3P Male Switch Body 48"— RG14S29F004 4P Male Switch Body 48"— RG15S30F004 5P Male Switch Body 48"FACE VIEW OF FEMALE PLUGSO-Ring & Locknut IncludedO-Ring & Locknut Included0.335"1/4"–18 NPT(17/32" or 9/16" DRILL SIZE)1/2 x 20 Thread0.315"12" leads0.785"0.750"0.825"Micro Quick-Connex™
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.216Mini Quick-Connex™ Micro Quick-Connex™Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN ConnectorsExtension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsCORD SETS & CONNECTOR ASSEMBLIES / MICRO QUICK-CONNEX™AC 18 AWG Dual Key Micro Quick-Connex™ with Trex-Onics® CableAC 18 AWG cord sets made with Trex-Onics® Control Cable are designed for high cycle, constant motion applications, and provides excellent defense against impact, cutting, abrasion, oil and chemicals. Solid brass contact pins are nickel coated and gold plated to resist corrosion and ensures electrical integrity in both AC and DC low voltage applications.• UL Recognized • cUL • IP68 / IP69K Rated • RoHS Compliant • 300 V • 4 Amps • Dual Key Design1. CORDSETS MADE WITH TREX-ONICS® CONTROL CABLE — Designed for high cycle, constant motion applications. Provides excellent defense against impact, cutting, abrasion, oil and chemicals.2. SPECIALLY COMPOUNDED POLYURETHANE INSERT — Compatible with all industry standards for both AC and DC applica-tions. Provides a superior seal against fluid and dust penetration.3. SOLID BRASS CONTACT PINS ARE NICKEL COATED AND GOLD PLATED — Resists corrosion. Ensures electrical integrity in both AC and DC low voltage applications.4. NICKEL PLATED BRASS KNURLED COUPLING NUT — Protects the insert, pins and sleeves from impact and abuse. Easy to grip.5. FLUOROELASTOMER 0-RING — Seals out oil, chemicals and other contaminants. Provides a positive seal on mated components6. ALL POLYURETHANE DESIGN, HEAD AND CORD — Ensures a 100% bond between head and cord. Eliminates glues and bonding materials that break down and leak over time, resulting in loss of signal and continuity.FEATURES & BENEFITSAPPLICATIONS• Bar Code Readers• Computer Interfaces• Digital Remote Controls• Encoders or Resolvers• Heat Pressure and Flow Meters• Instrumentation• I/O (input/output) Devices• Load Cell Monitors• Programmable Controllers• Programmable Limit Switches• Proximity Switches• Robotics• Servo Motors• Sensors and Relays• Solenoid Valves• Tachometers• Telecommunications• Torque-Tool Monitoring Equipment• X-Ray Monitors• Variable Speed MotorsMALE AC PLUGFACE VIEW OF FEMALE PLUGSFEMALE AC PLUG90º FEMALE AC PLUGAbrasion | Chemicals | Flexing Micro Quick-Connex™
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.217Mini Quick-Connex™ Micro Quick-Connex™ Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN Connectors Extension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsCORD SETS & CONNECTOR ASSEMBLIES / MICRO QUICK-CONNEX™ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)STRAIGHT FEMALE AC PLUGPART NO.FEET METERS DESCRIPTION3 POLE 4 POLE 5 POLE65303 65403 65503 3 0.91 Female Plug65306 65406 65506 6 1.83 Female Plug65312 65412 65512 12 3.66 Female Plug65320 65420 65520 20 6.10 Female Plug90° FEMALE AC PLUGPART NO.FEET METERS DESCRIPTION3 POLE 4 POLE 5 POLE69393 69493 69593 3 0.91 90° Female Plug69396 69496 69596 6 1.83 90° Female Plug69392 69492 69592 12 3.66 90° Female Plug69390 69490 69590 20 6.10 90° Female PlugMALE/FEMALE AC EXTENSION CORD SETPART NO.FEET METERS DESCRIPTION3 POLE 4 POLE 5 POLE67323 67423 67523 3 0.91 M/F Ext. Set67326 67426 67526 6 1.83 M/F Ext. Set67327 67427 67527 9 2.70 M/F Ext. Set67332 67432 67532 12 3.66 M/F Ext. Set67333 67433 67533 15 4.60 M/F Ext. Set — 67434 — 18 5.50 M/F Ext. Set67340 67440 67540 20 6.10 M/F Ext. Set3 POLE FEET METERS DESCRIPTION67923 3 0.91 Male 90°/Female Straight Ext. Set67926 6 1.83 Male 90°/Female Straight Ext. Set67932 9 2.70 Male 90°/Female Straight Ext. Set3 POLE FEET METERS DESCRIPTION69923 3 0.91 Straight Male/90° Female Ext. Set69926 6 1.83 Straight Male/90° Female Ext. Set67927 9 2.70 Straight Male/90° Female Ext. Set69933 15 4.60 Straight Male/90° Female Ext. Set69940 20 6.10 Straight Male/90° Female Ext. SetUNSHIELDED MICRO QUICK-CONNEX™ CABLEPART NO. SIZE STRANDING NOMINAL O.D. WT. (LBS.) PER 1000'62013 18/3 41/34 0.220 35.162014 18/4 41/34 0.240 41.562015 18/5 41/34 0.255 50.3AC 18 AWG Dual Key Micro Quick-Connex™ with Trex-Onics® Cable (Continued)Micro Quick-Connex™
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.218Mini Quick-Connex™ Micro Quick-Connex™Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN ConnectorsExtension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsCORD SETS & CONNECTOR ASSEMBLIES / MICRO QUICK-CONNEX™AC 18 AWG Trex-Onics® Micro Dual Key Quick-Connex™ ReceptaclesAC 18 AWG Female receptacles are available as back mount or panel mount. Male recptacles are available as panel mount or switch body mount. O-ring and locknut included; AC Micro closure caps with chain are sold separately.• RoHS CompliantAPPLICATIONS• Bar Code Readers• Computer Interfaces• Digital Remote Controls• Encoders or Resolvers• Heat Pressure and Flow Meters• Instrumentation• I/O (input/output) Devices• Load Cell Monitors• Programmable Controllers• Programmable Limit Switches• Proximity Switches• Robotics• Servo Motors• Sensors and Relays• Solenoid Valves• Tachometers• Telecommunications• Torque-Tool Monitoring Equipment• X-Ray Monitors• Variable Speed MotorsORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)FEMALE RECEPTACLE — BACK MOUNTPART NO. PART NO. DESCRIPTION PIGTAIL LENGTH67308 RG13Q28F004 3P Female Back Mount 48"67408 RG14Q29F004 4P Female Back Mount 48"67508 RG15Q30F004 5P Female Back Mount 48"FEMALE RECEPTACLE — PANEL MOUNTPART NO. PART NO. DESCRIPTION PIGTAIL LENGTH67302 RG13T28F004 3P Female Panel Mount 48"67402 RG14T29F004 4P Female Panel Mount 48"67502 RG15T30F004 5P Female Panel Mount 48"AC MICRO CLOSURE CAPS WITH CHAINPART NO. DESCRIPTION64901Closure Cap with 6" Chain for Male Plug & Receptacles with External Thread64901SStainless Steel Closure Cap with 6" Chain for Male Plug & Receptacles with External Thread64902Closure Cap with 6" Chain for Female Plug & Receptacles with Internal Thread64902SStainless Steel Closure Cap with 6” Chain for Female Plug & Receptacles with Internal ThreadO-Ring & Locknut IncludedO-Ring & Locknut IncludedMicro Quick-Connex™
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.219Mini Quick-Connex™ Micro Quick-Connex™ Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN Connectors Extension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsCORD SETS & CONNECTOR ASSEMBLIES / MICRO QUICK-CONNEX™AC 18 AWG Trex-Onics® Micro Dual Key Quick-Connex™ Receptacles (Continued)MALE RECEPTACLE — PANEL MOUNTPART NO. PART NO. DESCRIPTION PIGTAIL LENGTH65302 RG13R28F001 3P Male Panel Mount 12"65402 RG14R29F001 4P Male Panel Mount 12"65502 RG15R30F001 5P Male Panel Mount 12"— RG13R28F004 3P Male Panel Mount 48"— RG14R29F004 4P Male Panel Mount 48"— RG15R30F004 5P Male Panel Mount 48"MALE RECEPTACLE — SWITCH BODY MOUNTPART NO. PART NO. DESCRIPTION PIGTAIL LENGTH65307 RG13S28F001 3P Male Switch Body 12"65407 RG14S29F001 4P Male Switch Body 12”65507 RG15S30F001 5P Male Switch Body 12"— RG13S28F004 3P Male Switch Body 48"— RG14S29F004 4P Male Switch Body 48"— RG15S30F004 5P Male Switch Body 48"ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)O-Ring & Locknut IncludedO-Ring & Locknut Included0.335"1/4"–18 NPT(17/32" or 9/16" DRILL SIZE)1/2 x 20 Thread0.315"12" leads0.785"0.750"0.825"Micro Quick-Connex™
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.220Mini Quick-Connex™ Micro Quick-Connex™Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN ConnectorsExtension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsCORD SETS & CONNECTOR ASSEMBLIES / MICRO QUICK-CONNEX™Build Your Own Super-Trex® SJOO Micro Cord SetsThe chart below lists components with which to “build” the exact assembly needed. Begin at left with the first column. Write a “C” for cord set or a “R” for receptacle in the box at the top of the column. From the next column, identify the style. Write the appropriate letter in the box at the top of the column. Select components from all remaining columns, writing the desired letters or numbers chosen in the box at the top of each column.1 2 3 4 5 6 7 8 9TYPE STYLE ENDS POLES HEAD CONFIG. CABLE UOMLENGTHCOUPLINGC F 2 5 E 25 F 020C = Cord SetR = ReceptacleF = DC MicroG = AC MicroNumber of Poles: 1 – 51 = Single End (or Receptacle)2 = Double EndA = Male StraightB = Male 90°C = Female StraightD = Female 90°E = Male Straight to Female StraightF = Male Straight to Female 90° G = Male 90° to Female Straight H = Male 90° to Female 90°M = Female Straight to Female StraightN = Female Straight to Female 90° P = Female 90° to Female 90°Micro Receptacles — Micros OnlyQ = Female Back MountR = Male Panel Mount S = Male Switch MountT = Female Panel MountBlank = RegularS = Stainless SteelP = PlasticMicro (Super-Trex®)24 = 18/3 (DC) #8701325 = 18/4 (DC) #8701426 = 18/5 (DC) #8701528 = 18/3 (AC) #8700329 = 18/4 (AC) #8700430 = 18/5 (AC) #87005Unit of Measure:M = MetersF = FeetA = InchesEnter a three digit code in the box above. EXAMPLE: 5 = “005”50 = “050”500 = “500”In the sample part number above, CF25E25F020 is a DC micro, double ended cord set, 5 poles, male straight to female straight with 18/4 SJOO cable (#87014), 20 feet long. Micro Quick-Connex™
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.221Mini Quick-Connex™ Micro Quick-Connex™ Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN Connectors Extension CordsM23 Connector AssembliesMilitary ConnectorsRectangular Connectors1 2 3 4 5 6 7 8 9TYPE STYLE ENDS POLES HEAD CONFIG. CABLE UOMLENGTHCOUPLINGC F 2 5 E 19 F 020 CORD SETS & CONNECTOR ASSEMBLIES / MICRO QUICK-CONNEX™Build Your Own Trex-Onics® Micro M12 Cord SetsThe chart below lists components with which to “build” the exact assembly needed. Begin at left with the first column. Write a “C” for cord set or a “R” for receptacle in the box at the top of the column. From the next column, identify the style. Write the appropriate letter in the box at the top of the column. Select components from all remaining columns, writing the desired letters or numbers chosen in the box at the top of each column.In the sample part number above, CF25E19F020 is a DC micro, double ended cord set, 5 poles, male straight to female straight with 18/5 Trex-Onics cable (#62025), 20 feet long.C = Cord SetR = ReceptacleF = DC MicroG = AC MicroNumber of Poles: 2 – 81 = Single End (or Receptacle)2 = Double EndA = Male StraightB = Male 90°C = Female StraightD = Female 90°E = Male Straight to Female StraightF = Male Straight to Female 90° G = Male 90° to Female Straight H = Male 90° to Female 90°M = Female Straight to Female StraightN = Female Straight to Female 90° P = Female 90° to Female 90°Micro Receptacles — Micros OnlyQ = Female Back MountR = Male Panel Mount S = Male Switch MountT = Female Panel MountBlank = RegularS = Stainless SteelP = PlasticMicro Trex-Onics®16 = 18/2 (DC) #6202217 = 18/3 (DC) #6202318 = 18/4 (DC) #6202419 = 18/5 (DC) #6202520 = 18/3 (AC) #6201321 = 18/4 (AC) #6201422 = 18/5 (AC) #62015Unit of Measure:M = MetersF = FeetA = InchesEnter a three digit code in the box above. EXAMPLE: 5 = “005”50 = “050”500 = “500”Micro Quick-Connex™ Other Trex-Onics® Cable Options60 = 22/8 (DC) Unshielded #6001861 = 22/8 (DC) Shielded #6001963 = 18/3 (DC) Shielded #6200372 = 18/4 (DC) Shielded #6200473 = 18/5 (DC) Shielded #6200562 = 22/3 (DC) Unshielded #6203370 = 22/4 (DC) Unshielded #6203471 = 22/5 (DC) Unshielded #62035
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.222Mini Quick-Connex™ Micro Quick-Connex™Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN ConnectorsExtension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsCORD SETS & CONNECTOR ASSEMBLIES / MICRO QUICK-CONNEX™Field Installable AC & DC Micro ConnectorsField Installable AC and DC Mirco Connectors are IP67 rated to provide a liquid tight seal to protect the connection from dust and water contamination. These connectors are designed to fit a wide range of sizes and are easily installed using only a screw driver to secure the connection. The nylon body is impact and crush resistant. Ideal for a quick on-site repair.• IP67 Rated • RoHS Compliant • DC Single Key (4–5 Pole) • AC Dual Key (3 Pole) • Current Rating: 3 Amps DC & 4 Amps ACORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)DC — FIELD INSTALLABLE MICROSPART NO. DESCRIPTION CORD O.D. RANGE (IN)30700 4 Pole Male Straight DC 0.157 – 0.31530600 5 Pole Male Straight DC 0.157 – 0.31530800 8 Pole Male Straight DC 0.197 – 0.39430400 4 Pole Female Straight DC 0.157 – 0.31530500 5 Pole Female Straight DC 0.157 – 0.31530900 8 Pole Female Straight DC 0.197 – 0.39439700 4 Pole Male 90º DC 0.157 – 0.31539600 5 Pole Male 90º DC 0.157 – 0.31539400 4 Pole Female 90º DC 0.157 – 0.31539500 5 Pole Female 90º DC 0.157 – 0.315AC — FIELD INSTALLABLE MICROSPART NO. DESCRIPTION CORD O.D. RANGE (IN)30801 3 Pole Male Straight AC 0.118 – 0.23 630301 3 Pole Female Straight AC 0.118 – 0.23 639801 3 Pole Male 90º AC 0.118 – 0.23 639301 3 Pole Female 90º AC 0.118 – 0.23 655mm REF.20mm19.6mm40.8mm REF.20.5mm55mm REF.19.6mm19.6mm34.5mm REF.20.5mmCOUPLING THREAD – AC 1/2" UNF – DC M12 X 11. SELECTION — AC and DC, straight and 90º connectors, both male and female.2. SEALING GROMMET — Provides a liquid tight seal to protect the connection from contamination.3. CABLE SELECTION — Designed to fit a wide range of cord sizes from 0.158" – 0.315".4. SCREW LOCK SYSTEM — Provides secure connection using only a screw driver.5. FIELD INSTALLABLE DESIGN — Easy to install for quick on-site repairs.6. NYLON BODY AND INSERT — Impact and crush resistant.FEATURES & BENEFITSMALE STRAIGHTFEMALE STRAIGHTMALE 90° FEMALE 90°Micro Quick-Connex™
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.223Mini Quick-Connex™ Micro Quick-Connex™ Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN Connectors Extension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsCORD SETS & CONNECTOR ASSEMBLIES / MICRO QUICK-CONNEX™Super-Trex® “Y” SplitterThe Super-Trex® “Y” Splitter design is constructed using TPC’s Micro Quick-Connex™ technology coupled with a one-piece focal point. The focal point unit is constructed of an oil, abrasion, impact, and chemical resistant compound designed to protect the unit from hostile industrial environments. Each conductor lead is molded into the focal point. Each splitter is tested to ensure out-of-box performance. AC and DC variations are available.• IP68 Rated • RoHS Compliant • 300 V1. UNIQUE RATCHETING NUT DESIGN — Resists loosening caused by vibration and constant movement applications. Insures a secure connection in the toughest environments.2. SOLID BRASS CONTACT PINS — Nickel coated and gold plated. Resists corrosion, ensures electrical integrity in DC low voltage applications.3. FLUOROELASTOMER O-RING — Seals out oil, chemicals and other contaminants. Provides a positive seal on mated components.4. HARD COATED MIL SPEC ANODIZED ALUMINUM KNURLED COUPLING NUT — Resists corrosion. Provides quick and secure assembly.5. SUPER-TREX® SJOO HEAVY-DUTY CABLE — Superior perfor-mance in abrasion, cutting, oil and chemicals.6. COMPACT DESIGN COMBINED WITH MICRO TECHNOLOGY — Helps to reduce wiring and termination points, simplifying installation and maintenance.7. DESIGN FLEXIBILITY — Designed for both Micro and Mini applications. Wiring and lead lengths can be made to fit the application. Contact our Engineered Products Department for additional information.8. UNIQUE MOUNTING FEATURES — Designed to mount securely with either a wire tie or thru bolt for ease of installation.FEATURES & BENEFITS13452This product is designed for industrial applications where there may be periodic exposure to oils, coolants, water, chemicals and grease. Applications for this product include use with proximity switches, optical sensors, cylinders and other dual input applications.ROLE OF PRODUCTAVAILABLE WIRING SCHEMATICSAdditional wiring schemes available through Engineered Products.ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)DCPART NO.IN-PUT CORD LENGTH (FT)SINGLE-END CONFIGURATIONDOUBLE END SIDE #1DOUBLE END SIDE #281401 0.5 4 Pole Male 3 Pole Female 3 Pole Female81402 1.0 4 Pole Male 3 Pole Female 3 Pole Female81404 2.0 4 Pole Male 3 Pole Female 3 Pole Female81411 0.5 4 Pole Female 3 Pole Male 3 Pole Male81412 1.0 4 Pole Female 3 Pole Male 3 Pole Male81414 2.0 4 Pole Female 3 Pole Male 3 Pole MaleAbrasion | Chemicals | Flexing Micro Quick-Connex™
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.224Mini Quick-Connex™ Micro Quick-Connex™Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN ConnectorsExtension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsCORD SETS & CONNECTOR ASSEMBLIES / MICRO QUICK-CONNEX™AC VERSION PART NO. IN-PUT CORD LENGTH (FT) SINGLE-END CONFIGURATION DOUBLE END SIDE #1 DOUBLE END SIDE #264061 0.5 4 Pole Male 3 Pole Female 3 Pole Female64062 1 4 Pole Male 3 Pole Female 3 Pole Female64063 1.5 4 Pole Male 3 Pole Female 3 Pole Female64064 2 4 Pole Male 3 Pole Female 3 Pole FemaleDC VERSION PART NO. IN-PUT CORD LENGTH (FT) SINGLE-END CONFIGURATION DOUBLE END SIDE #1 DOUBLE END SIDE #264066 1 4 Pole Male 3 Pole Female 3 Pole Female64067 1.67 4 Pole Male 3 Pole Female 3 Pole Female64068 2 4 Pole Male 3 Pole Female 3 Pole Female64966 1' 4 Pole Male 90˚/3 Pole Female 90˚/3 Pole FemaleTrex-Onics® “Y” SplitterThe Trex-Onics® “Y” Splitter design is constructed using TPC’s Micro Quick-Connex™ technology coupled with a one-piece focal point. The focal point unit is constructed of an oil, abrasion, impact, and chemical resistant compound designed to protect the unit from hostile industrial environments. Each conductor lead is molded into the focal point. Each splitter is tested to ensure out-of-box performance. AC and DC variations are available.• RoHS Compliant • 300 V1. ALL TREX-ONICS® HEAVY-DUTY POLYURETHANE DESIGN — Ensures a 100% bond between the focal point and cord. Eliminates glues and bonding materials that break down and leak over time, resulting in loss of signal continuity.2. COMPACT DESIGN COMBINED WITH MICRO TECHNOLOGY — Helps to reduce wiring and termination points, simplifying installation and maintenance.3. EXTENDED NUT DESIGN — Protects the insert, pins and sleeves from impact and abuse. Easy to grip.4. DESIGN FLEXIBILITY — Designed for both Micro and Mini applica-tions. Wiring and lead lengths can be made to fit the application. Contact our Engineered Products Department for additional information.5. SPECIALLY COMPOUNDED POLYURETHANE INSERTS — Compatible with all industry standards for both AC and DC applications. Provides a superior seal against fluid and dust penetration.6. UNIQUE MOUNTING FEATURES — Designed to mount securely with either a wire tie or thru bolt for ease of installation.7. UNIQUE STAINLESS STEEL SLEEVED FEMALE PIN DESIGN — Prevents pin deformation resulting in loss of signal and electrical continuity. Superior performance in high vibration and continuous motion applications.8. SOLID BRASS CONTACT PINS — Nickel coated and gold plated. Resists corrosion, ensures electrical integrity in both AC and DC low voltage application.FEATURES & BENEFITSORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)END"A"(CABLE # 1) RED/BLACK 1(CABLE #1 & #2) RED/WHITE 2(CABLE #2) RED/BLACK 3(CABLE #2) GREEN 4END"C"Cable #2END"B"Cable #11– GREEN2– RED/BLACK3– RED/WHITE1– GREEN2– RED/BLACK3– RED/WHITEACAVAILABLE WIRING SCHEMATICSAdditional wiring schemes available through Engineered Products.Abrasion | Chemicals | Flexing Micro Quick-Connex™
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.225Mini Quick-Connex™ Micro Quick-Connex™ Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN Connectors Extension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsCORD SETS & CONNECTOR ASSEMBLIES / NANO QUICK-CONNEX™24 AWG Nano M8 Quick-Connex™ Cord SetsCord sets made with Trex-Onics® 24 AWG cord designed for high cycle, constant motion applications and provides excellent defense against impact, cutting, abrasion, oil and chemicals. Nano M8 Cordsets are molded so there is a 100% bond between the head and cord and are available with either a snap-lock or threaded coupling system choose whichever would be best suited for your application.FEATURES & BENEFITS1. CORD SETS MADE WITH TREX-ONICS® 24 AWG NANO CORD — Designed for high cycle, constant motion applications. Provides excellent defense against impact, cutting, abrasion, oil and chemicals.2. SPECIALLY COMPOUNDED NYLON INSERT — Compatible with all industry standards for nano applications. Provides a superior seal against fluid and dust penetration.3. CONTACT PINS/SLEEVES ARE COPPER ALLOY AND GOLD PLATED — Ensures electrical integrity in low voltage applications. Resists corrosion.4. THREADED COUPLING SYSTEMS — Select configurations best suited for your applications.5. ALL MOLDED DESIGN — Ensures a 100% bond between head and cord. Eliminates glues and bonding materials that break down and leak over time, resulting in loss of signal and continuity.• UL Listed • CSA • IP68 / IP69K Rated • RoHS Compliant • 300 V • Operating Temperature Range -30°C to 90°C • Current Rating: 4 AmpsSTRAIGHT FEMALE THREADED COUPLING90° FEMALE THREADED COUPLINGSTRAIGHT MALE THREADED COUPLINGOverall Lgth.1.4" Ref. (35mm)0.4" Ref. (10mm)Overall Lgth.1.6" Ref. (41mm)0.4" Ref. (10mm)M8 x 1 ThreadOverall Lgth.1.1" Ref. (28mm)0.7" Ref. (17mm)0.390" Ref. (10mm)M8 x 1 ThreadAPPLICATIONS• Bar Code Readers• Computer Interfaces• Digital Remote Controls• Encoders or Resolvers• Heat Pressure & Flow Meters• Instrumentation• I/O (input/output) Devices• Load Cell Monitors• Programmable Controllers• Programmable Limit Switches• Proximity Switches• Robotics• Servo Motors• Sensors and Relays• Solenoid Valves• Tachometers• Telecommunications• Torque-Tool Monitoring Equipment• X-Ray Monitors• Variable Speed MotorsKEY CHARACTERISTICS• Nickel Plated Brass Coupling Nut • Gold Plated Copper Alloy Pins • 1 to 6 Meter Standard Lengths• 300 V Rated & 4 Amp Rated Abrasion | Chemicals | Flexing Nano Quick-Connex™
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.226Mini Quick-Connex™ Micro Quick-Connex™Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN ConnectorsExtension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsCORD SETS & CONNECTOR ASSEMBLIES / NANO QUICK-CONNEX™24 AWG Nano M8 Quick-Connex™ Cord Sets (Continued)ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)DC — NANO CABLEPART NO. SIZE STRANDING NOMINAL O.D. (IN) COLOR CODE62323 24/3 7/32 0.170 Brown, Black, Blue62324 24/4 7/32 0.180 Brown, White, Black, Blue STRAIGHT FEMALE SINGLE ENDED THREADED COUPLINGPART NO. DESCRIPTION CORD LENGTH (FT) CORD LENGTH (M)CA13C33M001 3 Pole Single Ended Straight Female – Threaded 3.3 1CA13C33M002 3 Pole Single Ended Straight Female – Threaded 6.6 2CA13C33M004 3 Pole Single Ended Straight Female – Threaded 13.1 4CA13C33M005 3 Pole Single Ended Straight Female – Threaded 16.4 5CA13C33M006 3 Pole Single Ended Straight Female – Threaded 19.7 6CA14C34M001 4 Pole Single Ended Straight Female – Threaded 3.3 1CA14C34M002 4 Pole Single Ended Straight Female – Threaded 6.6 2CA14C34M004 4 Pole Single Ended Straight Female – Threaded 13.1 4CA14C34M005 4 Pole Single Ended Straight Female – Threaded 16.4 5CA14C34M006 4 Pole Single Ended Straight Female – Threaded 19.7 6STRAIGHT MALE SINGLE ENDED THREADED COUPLINGPART NO. DESCRIPTION CORD LENGTH (FT) CORD LENGTH (M)CA13A33M001 3 Pole Single Ended Straight Male – Threaded 3.3 1CA13A33M002 3 Pole Single Ended Straight Male – Threaded 6.6 2CA13A33M004 3 Pole Single Ended Straight Male – Threaded 13.1 4CA13A33M005 3 Pole Single Ended Straight Male – Threaded 16.4 5CA13A33M006 3 Pole Single Ended Straight Male – Threaded 19.7 6CA14A34M001 4 Pole Single Ended Straight Male – Threaded 3.3 1CA14A34M002 4 Pole Single Ended Straight Male – Threaded 6.6 2CA14A34M004 4 Pole Single Ended Straight Male – Threaded 13.1 4CA14A34M005 4 Pole Single Ended Straight Male – Threaded 16.4 5CA14A34M006 4 Pole Single Ended Straight Male – Threaded 19.7 690° FEMALE SINGLE ENDED THREADED COUPLINGPART NO. DESCRIPTION CORD LENGTH (FT) CORD LENGTH (M)CA13D33M001 3 Pole Single Ended 90° Female – Threaded 3.3 1CA13D33M002 3 Pole Single Ended 90° Female – Threaded 6.6 2CA13D33M004 3 Pole Single Ended 90° Female – Threaded 13.1 4CA13D33M005 3 Pole Single Ended 90° Female – Threaded 16.4 5CA13D33M006 3 Pole Single Ended 90° Female – Threaded 19.7 6CA14D34M001 4 Pole Single Ended 90° Female – Threaded 3.3 1CA14D34M002 4 Pole Single Ended 90° Female – Threaded 6.6 2CA14D34M004 4 Pole Single Ended 90° Female – Threaded 13.1 4CA14D34M005 4 Pole Single Ended 90° Female – Threaded 16.4 5CA14D34M006 4 Pole Single Ended 90° Female – Threaded 19.7 6Nano Quick-Connex™
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.227Mini Quick-Connex™ Micro Quick-Connex™ Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN Connectors Extension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsCORD SETS & CONNECTOR ASSEMBLIES / NANO QUICK-CONNEX™24 AWG Nano M8 Quick-Connex™ Cord Sets (Continued)Nano Quick-Connex™ ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)STRAIGHT FEMALE / STRAIGHT MALE DOUBLE ENDED THREADED COUPLINGPART NO. DESCRIPTION CORD LENGTH (FT) CORD LENGTH (M)CA23E33M001 3 Pole Double Ended Straight F/M – Threaded 3.3 1CA23E33M002 3 Pole Double Ended Straight F/M – Threaded 6.6 2CA23E33M004 3 Pole Double Ended Straight F/M – Threaded 13.1 4CA23E33M005 3 Pole Double Ended Straight F/M – Threaded 16.4 5CA23E33M006 3 Pole Double Ended Straight F/M – Threaded 19.7 6CA24E34M001 4 Pole Double Ended Straight F/M – Threaded 3.3 1CA24E34M002 4 Pole Double Ended Straight F/M – Threaded 6.6 2CA24E34M004 4 Pole Double Ended Straight F/M – Threaded 13.1 4CA24E34M005 4 Pole Double Ended Straight F/M – Threaded 16.4 5CA24E34M006 4 Pole Double Ended Straight F/M – Threaded 19.7 6STRAIGHT MALE / 90° FEMALE DOUBLE ENDED THREADED COUPLINGPART NO. DESCRIPTION CORD LENGTH (FT) CORD LENGTH (M)CA23F33M001 3 Pole Double Ended Straight M/90° F – Threaded 3.3 1CA23F33M002 3 Pole Double Ended Straight M/90° F – Threaded 6.6 2CA23F33M004 3 Pole Double Ended Straight M/90° F – Threaded 13.1 14CA23F33M005 3 Pole Double Ended Straight M/90° F – Threaded 16.4 5CA23F33M006 3 Pole Double Ended Straight M/90° F – Threaded 19.7 6CA24F34M001 4 Pole Double Ended Straight M/90° F – Threaded 3.3 1CA24F34M002 4 Pole Double Ended Straight M/90° F – Threaded 6.6 2CA24F34M004 4 Pole Double Ended Straight M/90° F – Threaded 13.1 4CA24F34M005 4 Pole Double Ended Straight M/90° F – Threaded 16.4 5CA24F34M006 4 Pole Double Ended Straight M/90° F – Threaded 19.7 6
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.228Mini Quick-Connex™ Micro Quick-Connex™Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN ConnectorsExtension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsCORD SETS & CONNECTOR ASSEMBLIES / NANO QUICK-CONNEX™Nano Quick-Connex™ CORD SETS & CONNECTOR ASSEMBLIES / NANO QUICK-CONNEX™0.367" Ref. (9mm)0.800" Ref. (20mm)0.335" Ref. (9mm)Lead Lgth.M8x0.5-6g Mod. ThreadM8 x 1 Thread24 AWG Nano M8 Receptacles24 AWG Quick-Connex™ Nano M8 receptacles are available in female, panel mounted, and male, panel mounted. O-ring and locknut included; closure caps with chain are sold separately.• IP68 / IP69K Rated • 300 V • Current Rating: 4 AmpsFEMALE RECEPTACLEMALE RECEPTACLEFEMALE RECEPTACLEPART NO. DESCRIPTION CORD LENGTH (FT) CORD LENGTH (M)RC13C33F004 3 Pole Female Panel Mount Receptacle 4.0 1.2RC14C34F004 4 Pole Female Panel Mount Receptacle 4.0 1.2MALE RECEPTACLEPART NO. DESCRIPTION CORD LENGTH (FT) CORD LENGTH (M)RC13A33F001 3 Pole Male Panel Mount Receptacle 1.0 .3RC14A34F001 4 Pole Male Panel Mount Receptacle 1.0 .30.4375" Ref. (9mm)0.750" Ref. (19mm)Lead Lgth.M8x1-6g Thread0.270" Ref. (4mm)0.395" Ref. (10mm)M8 x 1 ThreadORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)FACE VIEW OF FEMALE RECEPTACLESFACE VIEW OF MALE RECEPTACLESKEY CHARACTERISTICSKEY CHARACTERISTICS• Designed to work with Snap & Threaded Coupling Configurations• Gold Plated Copper Alloy Pins • Nickel Plated Brass Coupling Nut • 1.2 Meter (4 Ft.) Standard Lengths• Designed to work with Snap & Threaded Coupling Configurations• Gold Plated Copper Alloy Pins • Nickel Plated Brass Coupling Nut • 0.3 Meter (1 Ft.) Standard Lengths
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.229Mini Quick-Connex™ Micro Quick-Connex™ Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN Connectors Extension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsCORD SETS & CONNECTOR ASSEMBLIES / NANO QUICK-CONNEX™Nano Quick-Connex™ CORD SETS & CONNECTOR ASSEMBLIES / NANO QUICK-CONNEX™Build Your Own Nano M8 Cord SetsThe chart below lists components with which to “build” the exact assembly needed. Begin at left with the first column. Write a “C” for cord set or a “R” for receptacle in the box at the top of the column. From the next column, identify the style. Write the appropriate letter in the box at the top of the column. Select components from all remaining columns, writing the desired letters or numbers chosen in the box at the top of each column.1 2 3 4 5 6 7 8 9TYPE STYLE ENDS POLES HEAD CONFIG. CABLE UOMLENGTHCOUPLINGC A 2 4 E 34 F 020C = Cord SetR = ReceptacleA = Nano Threaded CouplingC = Nano Receptacle (Threaded/ Snap)Number of Poles: 3 or 41 = Single End (or Receptacle)2 = Double EndA = Male StraightB = Male 90°C = Female StraightD = Female 90°E = Male Straight to Female StraightF = Male Straight to Female 90° G = Male 90° to Female Straight H = Male 90° to Female 90°J = Male Straight to Male StraightK = Male Straight to Male 90° L = Male 90° to Male 90° M = Female Straight to Female StraightN = Female Straight to Female 90° P = Female 90° to Female 90°Blank = RegularS = Stainless SteelP = PlasticNano (Trex-Onics®)33 = Nano 3 Conductor 24/3 #6232334 = Nano 4 Conductor 24/4 #62324Unit of Measure:M = MetersF = FeetA = InchesEnter a three digit code in the box above. EXAMPLE: 5 = “005”50 = “050”500 = “500”In the sample part number above, CA24E34F020 is a Nano threaded coupling cord set, double ended, 4 pole, male straight to female straight, using 4 conductor Trex-Onics® cable (#62324) and is 20 feet long.
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.230Mini Quick-Connex™ Micro Quick-Connex™Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN ConnectorsExtension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsField Installable M8 Nano Quick-Connex™Field Installable M8 Quick-Connex™ are impact and crush resistant. The IP67 rated shell and rubber bushing are sealed to provide protection against dust and water spray. Nickel plated brass coupling nut resists corrosion and provides a quick, secure assembly.The gold plated copper alloy pins and sockets resist corrosion and provide a long life. Will fit most cables from 20 to 26 AWG.3 Amps •30 Volts • Temp Range: -40°C to 85°C (-40°F to 185°F) • IP67 Rated • RoHS Compliant 1. SCREW LOCKING SYSTEM — Secure connection using only a simple screwdriver2. POLYAMIDE BODY AND SLEEVE — Impact and crush resistant.3. GOLD PLATED COPPER ALLOY PINS AND SOCKETS — Provide long life, easy positive engagement and resist corrosion.4. NICKEL PLATED BRASS COUPLING NUT — Resists corrosion and gives quick, secure assembly.5. NITRILE RUBBER O-RING AND GROMMET — Provides internal protection from environmental contaminants like dust, dirt and fluid spray6. IP67 INGRESS PROTECTION— Provides protection against dust and water spray7. PRESSING SCREW — Nylon pressing screw threads into body sleeve and compresses pinch ring and seal to grip cable and prevent pull outFEATURES & BENEFITSMALE PLUGMALE FACEVIEWM8 X 1 M8 X 1FEMALE PLUGCORD SETS & CONNECTOR ASSEMBLIES / NANO QUICK-CONNEX™PART NO. DESCRIPTION CABLE O.D. RANGE30810 3 Pole Male Straight 3 – 5mm / .118” - .197”30811 3 Pole Female Straight 3 – 5mm / .118” - .197”30812 4 Pole Male Straight 3 – 5mm / .118” - .197”30813 4 Pole Female Straight 3 – 5mm / .118” - .197”ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)Nano Quick-Connex™
We stand apart from other industrial wire and cable suppliers because we do so much more than simply supply high-quality products. Our engineers and product managers work closely with you to provide custom solutions for your most demanding industrial applications. There is no job that our team can’t tackle. Our engineering team is ready to design a custom solution for you! CUSTOM CABLE SOLUTIONS • Custom Wire & Cable • Custom Cable Assemblies • Cable Carriers • Storage & Deployment • Cabinets & Enclosures • And more! Request a quote today or call today 800-211-4520 Or scan QR Code to request a quote
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.232Mini Quick-Connex™ Micro Quick-Connex™Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN ConnectorsExtension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsCORD SETS & CONNECTOR ASSEMBLIES / SPECIALTY QUICK-CONNEX™ 16 & 18 AWG Mini & Micro Retractile Quick-Connex™• RoHS Compliant • 16 AWG Mini – 600 V • 18 AWG AC/DC Micro – 300 V • Operating Temp Range -40ºC to 90ºC • Male/Female ConfigurationsCord sets made with TPC’s Trex-Onics® High-Flex Ultra-Coil Retractiles offers defense against tearing, abrasion, impact, oil, ozone and most chemicals. There is a 5X multiple between a retracted and extended coil, so a 1 foot retracted coil will extend out 5 feet and a 3 foot retracted coil will extend out 15 feet. Built to last, the all polyurethane head design includes solid brass contacts that are nickel coated and gold plated for high/low voltage and low-level signal applications.and a hard coated MIL spec anodized aluminum knurled coupling nut for quick and secure assembly. 1. ALL POLYURETHANE HEAD DESIGN — Chemical, abrasion and impact resistant construction, designed to protect the pins and sleeves from damage. 2. PLUG SETS MADE WITH TREX-ONICS® HIGH FLEX ULTRA-COIL RETRACTILES — Superior first line defense against tearing, abra-sion, impact, oil, ozone and most chemicals. Extreme all weather flexibility.3. HARD COATED MIL SPEC ANODIZED ALUMINUM KNURLED COUPLING NUT — Resists corrosion. Provides quick and secure assembly.4. SOLID BRASS CONTACTS ARE NICKEL COATED AND GOLD PLATED — Provides long life, resists corrosion, easy positive engage-ment. Excellent for high/low voltage and low level signal applications.5. EXTRA LONG GROUND PIN — Ensures first-in, last-out contact for safety in AC applications.6. PIN ORIENTATIONS ARE DESIGNED TO MEET MINI AND MICRO FEATURES & BENEFITSNOTE: (1) Ampacities are based on 30˚C ambient and 90˚C conductor temperature. These values are to be used as a guideline and may vary according to the actual cable application.ADD TREX-ONICS® HIGH-FLEX ULTRA COIL RETRACTILES TO COMPLETE YOUR ORDER! See Page 99. PART NO.CORD SIZE AWG/CONDDESCRIPTION AMPACITY1COIL LENGTH RETRACTED (FT)COIL LENGTH EXTENDED (FT)PIGTAIL LENGTH (IN)60601 16/3 3 Pole Mini Male/Female 13 1 5 1260603 16/3 3 Pole Mini Male/Female 13 3 15 1260621 16/4 4 Pole Mini Male/Female 10 1 5 1260623 16/4 4 Pole Mini Male/Female 10 3 15 1260891 18/12 12 Pole Mini Male/Female 6 1 5 1260893 18/12 12 Pole Mini Male/Female 6 3 15 1260801 18/3 3 Pole AC Micro Male/Female 4 1 5 1260803 18/3 3 Pole AC Micro Male/Female 4 3 15 1260821 18/4 4 Pole AC Micro Male/Female 4 1 5 1260823 18/4 4 Pole AC Micro Male/Female 4 3 15 1260811 18/3 3 Pole DC Micro Male/Female 4 1 5 1260813 18/3 3 Pole DC Micro Male/Female 4 3 15 1260851 18/4 4 Pole DC Micro Male/Female 4 1 5 1260853 18/4 4 Pole DC Micro Male/Female 4 3 15 12ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)APPLICATIONS• Pendants• Portable Tools• Packaging Equipment• Scissor Lifts• RobotsMICROTrex-Onics® Style 20279 AWM 80C 30V®MINI1324Specialty Quick-Connex™
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.233Mini Quick-Connex™ Micro Quick-Connex™ Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN Connectors Extension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsSpecialty Quick-Connex™ CORD SETS & CONNECTOR ASSEMBLIES / SPECIALTY QUICK-CONNEX™Oval Quick-Connex™ Power Assemblies• Type W Cable • RoHS Compliant • 600 VThis rugged Quick-Connex™ power assembly uses our flame and heat resistant Super-Trex® Type W Power Cable; a superior first line of defense against cutting, tearing, abrasion, and impact. The standard pin and sleeve configuration is interchangeable with most standard connectors now in use, but the rubber collar molded at the base of the male pins forms a “cork seal” when plugged into a matching unit from TPC Wire & Cable. This seal reduces carbon arcing and protects against dust and liquids.1. SUPER-TREX® TYPE W POWER CABLE — Superior first line defense against cutting, tearing, abrasion and impact. Extreme all-weather flexibility. Flame and heat resistant. Available in Black or Yellow cable, see part no. chart below.2. 100% TRANSFER MOLDED TSE PLUG AND CONNECTOR BODY — “No pressure” process prevents induced stresses. Body integrity and complete bonding mean longer life.3. ROTATING SAFETY CHAIN COLLAR — Bearing action will not cut through cable when twisted or flexed.4. RUBBER COLLAR MOLDED AT BASE OF MALE PINS — Forms a “Cork Seal” when plugged into a TPC matching unit. Provides dust and liquid protection and reduces carbon arcing.5. STANDARD PIN AND SLEEVE CONFIGURATION — Interchangeable with most standard connectors now in use.6. BRASS PINS AND CONTACT SLEEVES — Ensures a positive electrical connection.FEATURES & BENEFITSCONFIGURATIONDIMENSION2/2 MALE2/2 FEMALE6/2 MALE6/2 FEMALEA 5-1/8" 5-3/8" 4-7/16" 4-7/8"B 9/16" – 9/16" –C 1-3/8" – 1-3/8" –D 9/16" – 9/16" –ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO.CORD SIZE AWG/CONDAS SEM BLY LENGTH (FT)PLUG CONFIG.STANDARD PIN SIZE (IN)AMPACITYCABLE COLORSAFETY CHAIN85520 6/2 6 Male/Female 5/16" 65 Black Yes85520Y 6/2 6 Male/Female 5/16" 65 Yellow Yes85521 6/2 6 Female 5/16" 65 Black No85521Y 6/2 6 Female 5/16" 65 Yellow No85526 6/2 85 Female 5/16" 65 Black No85527 6/2 100 Female 5/16" 65 Black No85540 6/2 6 Male 5/16" 65 Black Yes85540Y 6/2 6 Male 5/16" 65 Yellow Yes85530 2/2 6 Male/Female 3/8" 100 Black Yes85530Y 2/2 6 Male/Female 3/8" 100 Yellow Yes85531 2/2 6 Female 3/8" 100 Black No85532 2/2 6 Male 3/8" 100 Black YesAbrasion | Chemicals | Flexing CBDA12278316316121181““““““CBDA12278316316121181““““““Chain Length is 12"""""" "MALEFEMALE
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.234Mini Quick-Connex™ Micro Quick-Connex™Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN ConnectorsExtension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsCORD SETS & CONNECTOR ASSEMBLIES / SPECIALTY QUICK-CONNEX™Abrasion | Chemicals | Extreme Temperatures | Flexing Specialty Quick-Connex™ Thermo-Trex® 500-Plus 12 AWG Cord Sets• IP68 Rated • RoHS Compliant • 600 V • Operating Temperature up to 180°CThermo-Trex® 500-Plus 16 AWG Cord Sets are designed with a tear resistant silicone jacket and fully bonded silicone head providing IP68 seal against moisture. It is an ideal choice for applications exposed to high temperatures up to 180°C, UV light and mechanical abuse.1. FULLY BONDED DESIGN — The silicone cable is fully bonded to the silicone head using a unique process providing an IP68 seal against moisture.2. CORD SETS MADE WITH THERMO-TREX® 500-PLUS SILICONE CABLE — Silicone cable and head set provides protection to temperatures up to 180ºC.3. EXTRA LONG GROUNDING PIN — Ensures first-in, last-out contact for safety.4. STAINLESS STEEL KNURLED COUPLING RINGS AND RETAINING WASHER — Resists corrosion, provides quick and secure assembly.5. SOLID BRASS CONTACT PINS ARE NICKEL COATED AND GOLD PLATED — Provides long life, resists corrosion, easy positive engagement. Excellent for low voltage/low level signal applications.FEATURES & BENEFITSORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)12 AWG MALE PLUGSPART NO. DESCRIPTION AMPS84273S 3 Pole 3' Male Plug 4584276S 3 Pole 6' Male Plug 4584277S 3 Pole 12' Male Plug 4584293S 4 Pole 3' Male Plug 3684296S 4 Pole 6' Male Plug 3684297S 4 Pole 12' Male Plug 3612 AWG MALE / FEMALE EXTENSION SETSPART NO. DESCRIPTION AMPS84274S 3 Pole 3' 4584275S 3 Pole 6' 4584278S 3 Pole 12' 4584279S 3 Pole 20' 4584294S 4 Pole 3' 3684295S 4 Pole 6' 3684298S 4 Pole 12' 3684299S 4 Pole 20' 3612 AWG FEMALE PLUGSPART NO. DESCRIPTION AMPS84233S 3 Pole 3' Female Plug 4584236S 3 Pole 6' Female Plug 4584237S 3 Pole 12' Female Plug 4584243S 4 Pole 3' Female Plug 3684246S 4 Pole 6' Female Plug 3684247S 4 Pole 12' Female Plug 3612 AWG MALE RECEPTACLES (12" PIGTAILS)PART NO. DESCRIPTION AMPS84230S23 Pole 1/2" NPT 12" Male Receptacle Silicone Molded w/High Temperature Wire4584230S43 Pole 3/4" NPT 12" Male Receptacle Silicone Molded w/High Temperature Wire4584240S24 Pole 1/2" NPT 12" Male Receptacle Silicone Molded w/High Temperature Wire3684240S44 Pole 3/4" NPT 12" Male Receptacle Silicone Molded w/High Temperature Wire3612 AWG FEMALE RECEPTACLES (48" PIGTAILS)PART NO. DESCRIPTION AMPS84231S23 Pole 1/2" NPT 48" Female Receptacle Silicone Molded w/High Temperature Wire4584231S43 Pole 3/4" NPT 48" Female Receptacle Silicone Molded w/High Temperature Wire4584241S24 Pole 1/2" NPT 48" Female Receptacle Silicone Molded w/High Temperature Wire3684241S44 Pole 3/4" NPT 48" Female Receptacle Silicone Molded w/High Temperature Wire36FEMALE CORD SETM/F EXTENSIONFACE VIEW OF FEMALE PLUG ASSEMBLY
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.235Mini Quick-Connex™ Micro Quick-Connex™ Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN Connectors Extension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsCORD SETS & CONNECTOR ASSEMBLIES / SPECIALTY QUICK-CONNEX™Specialty Quick-Connex™ Abrasion | Chemicals | Extreme Temperatures | Flexing Thermo-Trex® 500-Plus 16 AWG Cord Sets• IP68 Rated • RoHS Compliant • 600 V • Operating Temperature up to 180°CThermo-Trex® 500-Plus 16 AWG Cord Sets are designed with a tear resistant silicone jacket and fully bonded silicone head providing IP68 seal against moisture. It is an ideal choice for applications exposed to high temperatures up to 180°C, UV light and mechanical abuse.1. FULLY BONDED DESIGN — The silicone cable is fully bonded to the silicone head using a unique process providing an IP68 seal against moisture.2. CORD SETS MADE WITH THERMO-TREX® 500-PLUS SILICONE CABLE — Silicone cable and head set provides protection to temperatures up to 180ºC.3. EXTRA LONG GROUNDING PIN — Ensures first-in, last-out contact for safety.4. STAINLESS STEEL KNURLED COUPLING RINGS AND RETAINING WASHER — Resists corrosion, provides quick and secure assembly.5. SOLID BRASS CONTACT PINS ARE NICKEL COATED AND GOLD PLATED — Provides long life, resists corrosion, easy positive engagement. Excellent for low voltage/low level signal applications.FEATURES & BENEFITSORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)16 AWG FEMALE PLUGSPART NO. DESCRIPTIONCH13C83F003S Female Plug, 3 Pole, 3 ft.CH13C83F006S Female Plug, 3 Pole, 6 ft.CH13C83F012S Female Plug, 3 Pole, 12 ft.CH13C83F020S Female Plug, 3 Pole, 20 ft.CH14C84F003S Female Plug, 4 Pole, 3 ft.CH14C84F006S Female Plug, 4 Pole, 6 ft.CH14C84F012S Female Plug, 4 Pole, 12 ft.CH14C84F020S Female Plug, 4 Pole, 20 ft.CH15C85F003S Female Plug, 5 Pole, 3 ft.CH15C85F006S Female Plug, 5 Pole, 6 ft.CH15C85F012S Female Plug, 5 Pole, 12 ft.CH15C85F020S Female Plug, 5 Pole, 20 ft.16 AWG MALE / FEMALE EXTENSION SETSPART NO. DESCRIPTIONCH23E83F003S M/F Ext. Set, 3 Pole, 3 ft.CH23E83F006S M/F Ext. Set, 3 Pole, 6 ft.CH23E83F012S M/F Ext. Set, 3 Pole, 12 ft.CH23E83F020S M/F Ext. Set, 3 Pole, 20 ft.CH24E84F003S M/F Ext. Set, 4 Pole, 3 ft.CH24E84F006S M/F Ext. Set, 4 Pole, 6 ft.CH24E84F012S M/F Ext. Set, 4 Pole, 12 ft.CH24E84F020S M/F Ext. Set, 4 Pole, 20 ft.CH25E85F003S M/F Ext. Set, 5 Pole, 3 ft.CH25E85F006S M/F Ext. Set, 5 Pole, 6 ft.CH25E85F012S M/F Ext. Set, 5 Pole, 12 ft.CH25E85F020S M/F Ext. Set, 5 Pole, 20 ft.16 AWG MALE PLUGSPART NO. DESCRIPTIONCH13A83F003S Male Plug, 3 Pole, 3ft.CH13A83F006S Male Plug, 3 Pole, 6 ft.CH14A84F006S Male Plug, 4 Pole, 6 ft.CH15A85F006S Male Plug, 5 Pole, 6 ft. RECEPTACLESPART NO. DESCRIPTION84850 3 Pole Female, 4ft.84750 4 Pole Female, 4ft.84650 5 Pole Female, 4ft.84350 3 Pole Male, 4ft.84450 4 Pole Male, 4ft.84550 5 Pole Male, 4ft.90° CORD SETFEMALE CORD SETM/F EXTENSION 3, 4, 5 POLE DIMENSIONS FACE VIEW OF FEMALE CONNECTORS “A” SIZE (7/8" - 16 COUPLING) 1.920".560" DIA.30"1"LENGTH STRAIGHT90°
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.236Mini Quick-Connex™ Micro Quick-Connex™Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN ConnectorsExtension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsCORD SETS & CONNECTOR ASSEMBLIES / SPECIALTY QUICK-CONNEX™Build Your Own Thermo-Trex® 500-Plus Cord Sets16 AWG12 AWG1 2 3 4 5 6 7 8 9TYPE SIZE ENDS POLESHEAD CONFIGURATIONCABLE UOM LENGTH COUPLINGC H 2 4 E 82 M 005C = Cord SetR = ReceptacleH = Silicone Mini1 = Single End2 = Double End2345A = Male StraightC = Female StraightE = Male Straight / Female Straight82 = 16/2 #4146283 = 16/3 #4146384 = 16/4 #4146485 = 16/5 #41465Blank = RegularS = StainlessSteel1 2 3 4 5 6 7 8 9TYPE SIZE ENDS POLESHEAD CONFIGURATIONCABLE UOM LENGTH COUPLINGC H 2 4 E 89 M 005C = Cord SetR = ReceptacleH = Silicone Mini1 = Single End2 = Double End345A = Male StraightC = Female StraightE = Male Straight / Female Straight89 = 12/3 #4142390 = 12/4 #41424Blank = RegularS = StainlessSteelUnit of Measure:M = MetersF = FeetA = InchesUnit of Measure:M = MetersF = FeetA = InchesEnter a three digit code in the box above. EXAMPLE: 5 = 00550 = 050500 = 500Enter a three digit code in the box above. EXAMPLE: 5 = 00550 = 050500 = 500Specialty Quick-Connex™
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.237Mini Quick-Connex™ Micro Quick-Connex™ Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN Connectors Extension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsCORD SETS & CONNECTOR ASSEMBLIES / SPECIALTY QUICK-CONNEX™Abrasion | Chemicals | FlexingChem-Gard® DC Micro Quick-Connex™Cordsets are made using our 18 AWG Chem-Gard® 200°C Cable providing superior resistance to chemicals, abrasion and high heat. The 200°C temperature rating provides added protection along the cable run in harsh industrial conditions. The Chem-Gard® 200°C cable is fully bonded to polyurethane head using a unique process that provides an IP68 seal. • 300 V • IP68 Rated • RoHS Compliant • Max Conductor Temperature 90ºCFEATURES & BENEFITSAPPLICATIONSORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)1. CORD SETS MADE WITH CHEM-GARD® 200°C CABLE – Unique fluoropolymer cable design provides superior resistance to chemicals, abrasion and high heat. The 200°C temperature rating provides added protection along the cable run in harsh industrial conditions. 2. FULLY BONDED DESIGN – The fluoropolymer cable is fully bonded to the polyurethane head using a unique process providing an IP68 seal against moisture.3. SPECIALLY COMPOUNDED NYLON INSERTS – Compatible with all industry standards for DC applications.4. SOLID BRASS CONTACT PINS ARE NICKEL COATED AND GOLD PLATED – Provides long life, resists corrosion, easy positive engagement. Ensures electrical integrity in DC applications.• Conveyors• Pumps• Motor Operated Valves• Emergency Isolation Valves• Kiln Fans• FurnacesCHEMICAL RESISTANCECHEMICAL ETFE/FEPAcid ExcellentAlcohol ExcellentAlkali ExcellentBenzol Toluene ExcellentDegreaser Solvent ExcellentGasoline/Kerosene ExcellentMEK ExcellentOil ExcellentOxidation ExcellentUV Rays ExcellentWater ExcellentPART NO. DESCRIPTION FEET METERSCF14C75M001 4 Pole Straight F 3.28 1CF14C75M002 4 Pole Straight F 6.56 2CF14C75M004 4 Pole Straight F 13.12 4CF14C75M006 4 Pole Straight F 19.68 6CF14D75M001 4 Pole 90º F 3.28 1CF14D75M002 4 Pole 90º F 6.56 2CF14D75M004 4 Pole 90º F 13.12 4CF14D75M006 4 Pole 90º F 19.68 6CF24G75M001 4 Pole M 90º Straight 3.28 1CF24G75M002 4 Pole M 90º Straight 6.56 2CF24G75M004 4 Pole M 90º Straight 13.12 4CF24E75A020 4 Pole M / F 1.64 0.5CF24E75M001 4 Pole M / F 3.28 1CF24E75M002 4 Pole M / F 6.56 2CF24E75M003 4 Pole M / F 9.84 3CF24E75M004 4 Pole M / F 13.12 4CF24E75M005 4 Pole M / F 16.40 5CF24E75M006 4 Pole M / F 19.68 6CF24F75A020 4 Pole M Straight / 90º F 1.64 0.5CF24F75M001 4 Pole M Straight / 90º F 3.28 1CF24F75M002 4 Pole M Straight / 90º F 6.56 2CF24F75M003 4 Pole M Straight / 90º F 9.84 3CF24F75M004 4 Pole M Straight / 90º F 13.12 4CF24F75M006 4 Pole M Straight / 90º F 19.68 64 POLE1. Brown 2. White 3. Blue 4. Black 5. Not UsedSpecialty Quick-Connex™
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.238Mini Quick-Connex™ Micro Quick-Connex™Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN ConnectorsExtension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsCORD SETS & CONNECTOR ASSEMBLIES / SPECIALTY QUICK-CONNEX™Build Your Own Chem-Gard® DC Micro Quick-Connex™In the sample part number above, CF24E75M002, is a micro cord set, double ended, 4 pole, male straight to female straight, using 18/4 Thermo-Trex® Chem-Gard® cable, and is 2 meters long.1 2 3 4 5 6 7 8 9TYPE STYLE ENDS POLESHEAD CONFIGURATIONCABLE UOM LENGTH COUPLINGC F 2 4 E 75 M 002C = DINR = ReceptacleF = DC Micro1 = Single End (or Receptacle)2 = Double EndNumber of poles = 4A = Male StraightB = Male 90ºC = Female StraightD = Female 90ºE = Male Straight to Female StraightF = Male Straight to Female 90ºG = Male 90º to Female StraightH = Male 90º to Female 90ºMust Be Two Digits75 = Thermo-trex®Chem-Gard® 18/4#42804DCBlank = RegularS = StainlessSteelP = PlasticIn the sample part number above, CF24E75M002, is a micro cord set, double ended, 4 pole, male straight to female straight, using 18/4 Thermo-Trex® Chem-Gard® cable, and is 2 meters long.Unit of Measure:M = MetersF = FeetA = InchesEnter a three digit code in the box above. EXAMPLE: 5 = “005”50 = “050”500 = “500”Specialty Quick-Connex™
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.239Mini Quick-Connex™ Micro Quick-Connex™ Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN Connectors Extension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsSpecialty Quick-Connex™ CORD SETS & CONNECTOR ASSEMBLIES / SPECIALTY QUICK-CONNEX™Abrasion | Chemicals | FlexingChem-Gard® Extreme Duty Stainless Steel M12 DC Micro Quick-Connex™ • 250 V • Operating Temperature Range -25ºC to 85ºC (Terminal) • Max Conductor Temperature 85ºC • IP67 Rated• 4 Amp • Abrasion Resistant • Chemical Resistant • Cold Temp Rating -40ºC Chem-Gard® Extreme Duty Quick-Connex™ have been shown to last 8 to 10 times longer than typical connector assemblies in real world applications. The M12 DC Micro Quick-Connex™ has a temperature rating of 85°C and -25°C. For those cable runs through hot oil, grease, harsh chemicals, or extreme temperatures, our Chem-Gard® cable provides excellent resistance to chemicals, abrasion and high heat, while providing protection up to 200°C and -60°C. The combination of full Stainless Steel M12 Connector bodies and Chem-Gard cable make this one tough connector assembly. FEATURES & BENEFITSAPPLICATIONSORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)• Conveyors• Pumps• Motor Operated Valves• Kiln Fans• FurnacesCONNECTOR ASSEMBLIESPART NO. DESCRIPTION FEETMETERSCW14A75M001S 4P Male Plug 3.27 1CW14A75M002S 4P Male Plug 6.56 2CW14A75M004S 4P Male Plug 13.08 4CW14A75M006S 4P Male Plug 19.67 6CW14A75M010S 4P Male Plug 31.80 10CW14C75M001S 4P Female Plug 3.27 1CW14C75M002S 4P Female Plug 6.56 2CW14C75M004S 4P Female Plug 13.08 4CW14C75M006S 4P Female Plug 19.67 6CW14C75M010S 4P Female Plug 31.80 10CW24E75M001S 4P Male to Female Ext. Set 3.27 1CW24E75M002S 4P Male to Female Ext. Set 6.56 2CW24E75M004S 4P Male to Female Ext. Set 13.08 4CW24E75M006S 4P Male to Female Ext. Set 19.67 6CW24E75M010S 4P Male to Female Ext. Set 31.80 10STAINLESS STEEL FIELD INSTALLABLE CONNECTORS – DC M12 MICROPART NO. DESCRIPTION30400SS Female – for 0.120" to 0.215" O.D. Cable30700SS Male – for 0.120” to 0.215” O.D. CableCLOSURE CAPS – STAINLESS STEELPART NO. DESCRIPTION64801S Closure Cap for Male Plug – with 6" Chain64802S Closure Cap for Female Plug – with 6" ChainRECEPTACLES – STAINLESS STEELPART NO. DESCRIPTIONRF14T75F004S Female Panel Mt. Recept. w/ Chem-Gard® 4 ft LeadsRF14R75F001S Male Panel Mt. Recept. w/ Chem-Gard® 1 ft LeadsRF14S75F001S Male Switch Mt. Recept. w/ Chem-Gard® 1 ft LeadsCHEM-GARD® 200 DC CABLEPART NO. DESCRIPTION48204DC Chem-Gard® 200ºC Cable 18 AWG/4c Unshielded1. CORD SETS MADE WITH CHEM-GARD® 200ºC CABLE – Unique fluoropolymer cable design provides superior resistance to chemicals, abrasion and high heat. The 200ºC temperature rating provides added protection along the cable run in harsh industrial environments. 2. FULLY BONDED DESIGN – The fluoropoly-mer cable is fully bonded to the stainless steel head using a unique process, providing an IP69K seal against high pressure liquids.3. SPECIALLY COMPOUNDED NYLON IN-SERTS – Compatible with all industry standards for DC applications4. SOLID BRASS CONTACT PINS ARE NICKEL COATED AND GOLD PLATED – Provides long life, resists corrosion, easy positive engagement. Ensures electrical integrity in DC applications.SPECIFICATIONSM12 Internal ThreadFEMALE MALE 4 POLEM12 External Thread
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.240Mini Quick-Connex™ Micro Quick-Connex™Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN ConnectorsExtension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsCORD SETS & CONNECTOR ASSEMBLIES / SPECIALTY QUICK-CONNEX™Build Your Own Chem-Gard® Extreme Duty Stainless Steel M12 DC Micro Quick-Connex™1 2 3 4 5 6 7 8 9TYPE STYLE ENDS POLESHEAD CONFIGURATIONCABLE UOM LENGTH COUPLINGC W 2 4 E 75 F 005 SC = CordsetR = ReceptacleW = FieldInstallableStainlessSteel DC Micro1 = Single End2 = Double EndNumber of poles = 4A = Male StraightC = Female StraightE = Male Straight to Female StraightMust Be Two Digits75 = Chem-Gard® 18/4 Unshielded 200ºC #42804DCS = StainlessSteelIn the sample part number above, CW24E75F005S, is a micro cord set, field installable stainless steel DC micro, double ended, 4 pole, male straight to female straight, Chem-Gard® Unshielded cable, and is 5 feet long.Unit of Measure:M = MetersF = FeetA = InchesEnter a three digit code in the box above. EXAMPLE: 5 = “005”50 = “050”500 = “500”Specialty Quick-Connex™
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.241Mini Quick-Connex™ Micro Quick-Connex™ Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN Connectors Extension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsCORD SETS & CONNECTOR ASSEMBLIES / SPECIALTY QUICK-CONNEX™Specialty Quick-Connex™ Trex-Onics® Sootblower Cable• 600 Volt • Max Conductor Temp 105°C • IP67 Rated • IP68 RatedFEATURES & BENEFITSAbrasion | Extreme TemperaturesTrex-Onics® Sootblower Cable is designed to survive the harsh industrial environments where boilers and furnaces are found. Our cable is uniquely designed to be light weight, abrasion, heat and moisture resistant; ideal properties for the long retractable soot blower application.1. MOLDED PLUGS — Designed for ease of installation. These plugs offer a secure connection and protection against the environment.2. LIGHT, DURABLE MATERIAL CREATES A SMALLER, TIGHTER COIL — 30% lighter than the competition. During installation, there is no need to align the coils resulting in less hassle and less downtime.3. ULTRA-SMOOTH JACKET DESIGN — Provides a high degree of abrasion resistance.4. DESIGNED FOR LONG TERM COIL RETENTION — The light weight material (30% lighter than the competition) and compact design makes it easier to manage during installation.5. ABRASION RESISTANCE — Ultra-Smooth jacket gently slides along the sootblower guide wire.6. HEAT RESISTANCE — 105°C insulation and jacket material.7. MOISTURE RESISTANCE — Molded assembly and cable construction resists moisture.8. OPTIONAL – Available with 2 ft. leads on both ends.1342Better inventory control and spend. OEM coil cords are often sold in "left hand or right hand" versions. The Trex-Onics® Sootblower Cable fits either orientation, so only one part number needs to be managed.ADDED BENEFITAPPLICATIONSORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)• Utility Power Boilers• Recovery Boilers• Package Boilers• Kraft Recovery Boiler• Culinary Steam Boilers• Fluidized Bed Refinery• Petrochemical• Incinerators• Waste Heat• Heat Recovery Steam Generator (HRSG)• Flue Gas Desulfurization (FGD)NOTES: (1) NEC 2014 Table 310.15(B)(16); Ambient Temperature 30°C; not more than 3 current carrying conductors.PART NO.CORD SIZE AWG/COND.AMPACITY1NOMINAL O.D. (IN)RETRACTED TO EXTENDED COIL LENGTH (FT)STANDARD EXTENDED LEADS604425 604425-24 14/4 20 0.365 2 to 25604445 604445-24 14/4 20 0.365 3 to 45604456 604456-24 14/4 20 0.365 4.5 to 56
TPC offers common, in-stock connector assembly options and custom-designed connector assemblies to meet your specific application requirements. We have valuable experience with identifying and sourcing the connectors you need to match existing equipment, plus we offer engineering support for the most troublesome areas. We are highly skilled in the areas of high temperature, high flexing, high abrasive, high tension, high moisture, and abusive chemical applications. Benefits of Connectorizing:1. Quick & Easy 2. Increased Production & Reduced Unplanned Downtime3. Restored Maintenance and Electrician Labor Time4. Flexibility with Modular Plug-and-Play Designs5. Overall Cost SavingsWhen it comes to abusive applications, TPC has the knowledge and experience you need from the sales force all the way down to the build shop. We take knowledge gained from our customers worldwide and apply best practices to you and your facility. Bottom line, we bring the quality and expertise needed to deliver the correct solution. Our facility is ISO 9001 Certified with team members certified in IPC-WHMA-A-620B. For large Medium Voltage applications, we have the certifications and proper tooling for standard termination kits and Pfisterer components. Team members carry the Certification for Medium Voltage Cable Splicing and Termination and also Pfisterer Certified Medium Voltage Cable Jointer. ASK FOR CUSTOM ENGINEERED OPTIONS
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.243Mini Quick-Connex™ Micro Quick-Connex™ Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN Connectors Extension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsCORD SETS & CONNECTOR ASSEMBLIES / SPECIALTY QUICK-CONNEX™Specialty Quick-Connex™ OBD-II Connector Assembly• OBD-II STYLE J1962 supports communications protocols: ISO 9141, ISO 14230, ISO 15031, ISO 15765, SAE J1850 PWM/VPW, SAE J1939, SAE J1979, SAE J2284, SAE J2411FEATURES & BENEFITSAPPLICATIONSAbrasion | Flexing | Impact | TensionOn-Board Diagnostics systems makes it easy for technicians to perform vehicle testing and programming. The OBD-II Interface was designed for quick and easy change out to reduce downtime. This product utilizes a J1962 based vehicle interface that is customizable to the specific communi-cations needs of any vehicle manufacturer. 1. Made to order customizable lengths and AWG sizes (no minimums)2. Quick change adapter option and direct cable exit option available3. Fully overmolded design in clear amber or solid black4. Overmolded with an adhesive bonding agent for extra grip strength5. Constructed with high quality TPC Wire & Cable Products6. LED indicator light available upon request7. Customizable pinouts available for use in multiple areas in the production process8. Connector of opposite end built specific to customer application• Systems Programming (Airbags, ABS, Comfort Systems, etc.)• State Operated Emissions Centers• Final ECM Checkout and Emissions TestingQuick Change AdapterDirect Cable ExitQuick Change AdapterWhile the OBD-II is a standard connector interface for the automotive industry, the opposing interface terminations with customer equipment are highly customized from location to location. Due to the many variations of the OBD-II connector assemblies, TPC does not currently have a standard part number to order. Please contact your TPC sales representative for more information and get your custom part number and drawing created today!1112123134145156167891016 POLE MALEOBDFACE VIEW
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.244Mini Quick-Connex™ Micro Quick-Connex™Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN ConnectorsExtension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsCORD SETS & CONNECTOR ASSEMBLIES / ETHERNET CABLE ASSEMBLIESTrex-Onics® Industrial Ethernet Cable Assemblies• RoHS CompliantEthernet Cable Assemblies are designed with more than a dozen different head configurations and are built to your specific needs using our superior Trex-Onics® brand Ethernet cables. Our Ethernet Cable Assemblies will outlast the competition and save you money by avoiding repairs and reducing downtime.ABOUT OUR ETHERNET CABLESABOUT OUR ETHERNET CONNECTORSTrex-Onics® High-Flex PROFINET This UL Listed, PROFINET Type B & C, Industrial Ethernet cable is suitable for use in bus systems where a more robust cable is required and is designed specifically for industrial applications where continuous flexing or motion control exists.Chem-Gard® 200°C CAT6 Industrial Ethernet Cable The cable is built for performance in the harshest of environments. Chem-Gard®’s unique physical properties offer resistance to UV light, cutting, abrasion, oil, chemicals and extreme temperatures. TPC Wire & Cable’s Chem-Gard® CAT6 cable provides superior performance to meet or exceed CAT6 and Ethernet/IP requirements. Available in both Shielded and Unshielded construction.Trex-Onics® Industrial Ethernet Shielded Horizontal CAT6 Cable The cable’s classic design starts with finely stranded conductors that provide high flexibility and a longer flex-life. The Ultra-Shield® configuration and shield construction placed around each pair reduces radiated and conducted electrical noise interference. Our jacket is a halogen-free, flame retardant material that provides protection from environmental abuse and offers resistance to cutting, abrasion, oil and chemicals. Use RJ-45 connector number 30805 with this cable.Trex-Onics® Industrial Ethernet Patch/Work Area CAT7A & CAT6A Cable The cable’s classic design starts with finely stranded conductors that provide high flexibility and a longer flex-life. The Ultra-Shield® configuration and shield construction placed around each pair reduces radiated and conducted electrical noise interference. Our jacket provides protection from environmental abuse and offers resistance to cutting, abrasion, oil and chemicals. Part No. 60061Part No. 60064Part No. 60063Part No. 60066Part No. 60067Part No. 60062• Patch cable straight through pinout is standard. • Crossover pinout available upon request• Shipped with standard strain relief boot • Molded strain relief available upon request• M12 Threaded Couplers• Molded for abusive applications• IP68 and NEMA 6P• Mechanical Connectors also available upon request• M12 Threaded Couplers• Molded for abusive applications• IP68• Mechanical Connectors also available upon requestRJ45M12 D-Coded MicroM12 8 Pole MicroMechanical M237 Pin Molded Valve PlugEthernet Cable Assemblies
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.245Mini Quick-Connex™ Micro Quick-Connex™ Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN Connectors Extension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsEthernet Cable AssembliesCORD SETS & CONNECTOR ASSEMBLIES / ETHERNET CABLE ASSEMBLIESBuild Your Own Ethernet Cable AssembliesThe chart below lists components with which to “build” the exact assembly needed. Begin at left with the first column. Write an “E” for Ethernet in the box below for column one. From the next column, identify the Style. Continue to write the appropriate letter or number in the box for each column. Once you’ve selected components from all remaining columns, you have successfully built your own Ethernet cord assembly part number. 1 2 3 4 5 6 7TYPE STYLE ENDS CONNECTOR CONFIGURATION CABLE UOM LENGTHE C 2 E 7A M 005 Head Configurations:A = RJ45LL = 4 Pin 90 Degree Male M12 D-Coded MicroB = 8 Pin Female M12 DC MicroM = 4 Pin Male M12 D-Coded Micro to 4 Pin Female M12 D-Coded MicroBB = 8 Pin 90 Degree Female M12 DC MicroN = 4 Pin Female M12 D-Coded Micro to 4 Pin Female M12 D-Coded MicroC = 8 Pin Male M12 DC MicroP = 4 Pin Male M12 D-Coded Micro to 4 Pin Male M12 D-Coded MicroCC = 8 Pin 90 Degree Male M12 DC MicroQ = RJ45 to 4 Pin Female M12 D-Coded MicroD = RJ45 to RJ45R = RJ45 to 4 Pin Male M12 D-Coded MicroE = RJ45 to 8 Pin Female M12 DC MicroS = 8 Pin 90 Degree Male M12 DC Micro to 8 Pin 90 Degree Female M12 DC MicroF = RJ45 to 8 Pin Male M12 DC MicroT = 8 Pin 90 Degree Male M12 DC Micro to 8 Pin 90 Degree Male M12 DC MicroG = 8 Pin Male M12 DC Micro to 8 Pin Female M12 DC MicroU = 8 Pin 90 Degree Female M12 DC Micro to RJ45H = 8 Pin Male M12 DC Micro to 8 Pin Male M12 DC MicroV = 8 Pin 90 Degree Male M12 DC Micro to RJ45J = 8 Pin Female M12 DC Micro to 8 Pin Female M12 DC MicroW = 4 Pin 90 Degree Male M12 D-Coded Micro to 4 Pin 90 Degree Female M12 D-Coded MicroK = 4 Pin Female M12 D-Coded MicroX = 4 Pin 90 Degree Male M12 D-Coded Micro to 4 Pin 90 Degree Male M12 D-Coded MicroKK = 4 Pin 90 Degree Female M12 D-Coded MicroY = 4 Pin 90 Degree Female M12 D-Coded Micro to RJ45L = 4 Pin Male M12 D-Coded MicroZ = 4 Pin 90 Degree Male M12 D-Coded Micro to RJ45Ethernet Cable Type: 6H = CAT6 4-Pair Shielded Horizontal Cable #600666C = 200ºCCAT6 4-Pair Horizontal Cable #600646CS = 200°C CAT6 4-Pair Shielded Horizontal Cable #600636A = CAT6A 4-Pair Patch Cable #600627A = CAT7A 4-Pair Shielded Patch Cable #600675E2S = PROFINET Ind. Ethernet 2-Pair Shielded Cable #60061E = EthernetC = Cord SetR = Receptacle1 = Single End (or Receptacle)2 = Double EndUnit of Measure: M = MetersF = FeetA = InchesEnter a three digit code in the box above. Example: 5 = “005”50 = “050”500 = “500”*D-CODED MICRO PINOUTD-Coded M12PROFINET / Ind. EthernetRJ451 TX+ 12 RX+ 33 TX– 24 RX– 6M12 DC MICRO PINOUTM12 DC Micro CAT6A /CAT7A RJ456 White/Orange 14 Orange 25 White/Green 37 Blue 41 White/Blue 58 Green 62 White/Brown 73 Brown 8FemaleFemaleFace ViewsFace ViewsMaleMaleRJ45RJ45*For Cross-Over Pinout, contact our Engineered Products Department.In the sample part number above, EC2E7AM005 is an Ethernet double ended cord set with RJ45 connector to 8 Pin Female M12 DC Micro, using blue Trex-Onics® Industrial Ethernet CAT7A Cable (#60067) and is 5 meters long.
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.246Mini Quick-Connex™ Micro Quick-Connex™Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN ConnectorsExtension CordsM23 Connector AssembliesMilitary ConnectorsRectangular Connectors7 Pin Molded Valve Plug* Part number 61406 page # 62CORD SETS & CONNECTOR ASSEMBLIES / 7 PIN MOLDED VALVE PLUGS7 Pin Molded Valve Plugs1. TREX-ONICS® OVERALL SHIELDED CONTINUOUS FLEX MULTI-CONDUCTOR CABLE — Superior performance in contin-uous flex applications. TPC’s unique cable 18/6* shielded design has been tested to over 25 million cycles without electrical failure.2. O-RING SEAL — Each connector head is protected with an o-ring seal. The o-ring compresses when tightened, sealing the connector end from contaminants.3. 90° OR STRAIGHT CONSTRUCTION — Select the proper configuration for the application.FEATURES & BENEFITS4. PUR MOLDED HEAD DESIGN — Rugged polyurethane head is molded to the Trex-Onics® cable to provide a sealed connection, eliminating the risk of failure due to contaminants.5. COUPLING NUT WITH MACHINED HOLE — Hole can be used to tie down coupling ring and eliminate possible loosening caused by vibration and constant movement. Insures a secure connection in the toughest environments.6. THREAD — 7/8" – 20"The 7-Pin Molded Valve Plug is available in a straight or 90° head with no assembly required. Each connector head is protected with an O-ring seal and coupling nut with machined hole for tie down. Used with Atos, Moog, Vickers and Rexroth servo or proportional valves.• RoHS Compliant • Straight and 90° ConfigurationsAPPLICATIONS• Used with Atos, Moog, Vickers and Rexroth servo or proportional valves.ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO.DESCRIPTION LENGTH (FT)STRAIGHT 90°77003 77903 7 Pin Female Plug 377006 77906 7 Pin Female Plug 677009 77909 7 Pin Female Plug 977012 77912 7 Pin Female Plug 1277015 77915 7 Pin Female Plug 1577020 77920 7 Pin Female Plug 2077050 77950 7 Pin Female Plug 5077060 77960 7 Pin Female Plug 60FACE VIEWAbrasion | Chemicals | Flexing DIN Connectors
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.247Mini Quick-Connex™ Micro Quick-Connex™ Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN Connectors Extension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsDIN ConnectorsCORD SETS & CONNECTOR ASSEMBLIES / DIN CONNECTORSDIN Connector AssembliesCompletely molded DIN connectors are available with TPC’s Trex-Onics® high quality cable in industry standard configurations. A self-sealing design eliminates the need for rubber gaskets and an integrated LED illuminates the entire connector head that can be seen from 360°. Our DIN connectors provide environmental protection up to IP67/NEMA 6. They are RoHS Compliant and each unit has built-in surge suppression to protect against electrical spikes or surges.TPC also offers the option to build your own DIN connector cord sets. Choose the plug style, DIN connection style, voltage, number of conduc-tors, ground position, head style, DIN connector cable type, UOM, and length. Our sales team and engineers will work with you one-on-one to custom build the exact DIN connector for your needs.• RoHS Compliant1. SECURITY YELLOW TREX-ONICS® 18 AWG 3 CONDUCTOR CABLE WITH HEAVY-DUTY POLYURETHANE JACKET — A superior first line defense against tearing abrasion, impact, oil, ozone and most chemicals.2. RUGGED POLYURETHANE SHELL DESIGN — Resists damage from impact, abrasion, oil and most chemicals.3. ZYTEL INSERT — Durable fiberglass filled nylon insert.4. MOLDED ASSEMBLY — DIN Plug is secured to the cord to seal the unit, preventing dust and moisture from damaging the internal wiring.5. SURGE SUPPRESSION — Built into each Plug to protect against electrical spikes or surges.FEATURES & BENEFITS6. SUPER BRIGHT LED STATUS LIGHT — Incorporated into translucent DIN body, protecting LED from damage. Easily visible from multiple angles.7. SELF SEALING UNIT — Polyurethane shell seals without the need for a gasket, providing protection up to IP67.8. IP67/NEMA 6 — Once properly installed the connection is protected from dust, moisture and oil.9. ALL POLYURETHANE MICRO OR MINI-HEAD DESIGN — Ensures 100% bonding between jacket and head.10. DIN CONNECTORS IN INDUSTRY STANDARD CONFIGURATIONS AVAILABLE WITH TPC TREX-ONICS® MINI OR MICRO QUICK-CONNEX™BLUNT CUT OR WITH A MICRO OR MINI PLUGSealed internal housing prevents degradation of cable and components during the molding processIntegrated cable strain reliefRugged impact resistant connector offers protection of up to IP67Captive stainless steel center screw offers easier installation and prevents loss in shipment and storageInternal LED helps prevent impact damage and exposure of LED leadsNo gasket required. Polyurethane shell is self sealing when installed properly, providing protection up to IP67Abrasion | Chemicals | Flexing
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.248Mini Quick-Connex™ Micro Quick-Connex™Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN ConnectorsExtension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsCORD SETS & CONNECTOR ASSEMBLIES / DIN CONNECTORSDIN Connector Assemblies (Continued)ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO. SIZE STRANDING NOMINAL O.D. (IN) W T. (LBS) PER 1000'60143 18/3 41/34 0.220 4060144 18/4 41/34 0.240 45TERMS & TECHNOLOGYWhat is DIN? DIN (or Deutsch Industrial Normale) is a series of uniformity standards developed in Germany, which apply to commonly manufactured items.What is DIN 43650? DIN 43650 is the standard for a series of electrical connectors, which are commonly used with solenoids (especially those used on valves in hydraulics and pneumatics). Other applications include special sensors, such as pressure switches, optical switches and limit switches.What does DIN 43650 include? DIN 43650 is a family of four connectors:Although their official names are listed on top, we generally refer to them as 18, 11, 9.4 or 8v millimeter, which is the actual spacing between PIN #1 and PIN #2.How are the connectors applied? Generally, the female connector is attached to the solenoid valve or sensor and the male Quick-Connex™ side or blunt cut end attaches to the controller. The DIN connectors are offered either as blunt cut cable or with molded mini or micro male Quick-Connex™.ISO DIN 43650 Form “A” – 18 MM0.71" (18 mm)0.31" (8 mm)0.43" (11 mm)0.37" (9.4 mm)Mini – 11 MMSub-Micro Standard – 9.4 MMSub-Micro DIN 43650 Form “C” – 8 MMWhy use a molded assembly? While hand wiring a DIN connector is labor intensive, molded assemblies provide a more secure installation, offer technical advantages and save installation time, labor and cost. Considering the overall cost of the connector, wire, and labor, assemblies are generally less expensive.Benefits of molded assemblies:• Superior durability• Impact resistance with cable strain relief• All DIN 43650 pin configurations, EN175301-803• Standard cable lengths of 2, 3, 4, 5 and 6 meters• Built in LED and suppressionAdditional advantages of TPC assemblies:• Tighter surge suppression clamping• Better circuit ratings• Solid post molded construction• Seal against dirt and moisture• Shorter profile• Superior cable for better durabilityWhy use surge suppression? In solenoid valve applications, a magnetic field is created around the coil. When the power is turned off (as the coil is de-energized), the remaining magnetic field collapses back onto the coil. This creates an electrical surge which can exceed 3000 volts (this happens in both AC and DC applications, with operating voltages as low as 12 volts). The resulting surge can cause immediate and long-term component damage and may create problems with noise interference. Building surge suppression into the connector stops the transient surge at the source. The suppressor circuit offered with molded assemblies is a varistor (specifically an MOV), which is polarity independent, works with AC and DC, and offers a small release delay time.DIN Connectors22 221 111
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.249Mini Quick-Connex™ Micro Quick-Connex™ Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN Connectors Extension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsDIN ConnectorsCORD SETS & CONNECTOR ASSEMBLIES / DIN CONNECTORSISO DIN Form “A” — 18 mm• RoHS Compliant • IP67 Rated • NEMA 6 Rated • Operating Temperature Range -25°C to 80°C (-13°F to 176°F) • Cable: Trex-Onics® 18/3ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)BLUNT CUTPART NO.AC MICROPART NO.DC MICROPART NO.MINI PART NO.DESCRIPTIONCORD LENGTHFEET METERSD01134XXAM002 D01134GCAM002 — D01134LCAM002 120V DIN Conn w/LED & Suppression 6.56 2D01134XXAM003 D01134GCAM003 — D01134LCAM003 120V DIN Conn w/LED & Suppression 9.84 3D01134XXAM004 D01134GCAM004 — D01134LCAM004 120V DIN Conn w/LED & Suppression 13.12 4D01134XXAM005 D01134GCAM005 — D01134LCAM005 120V DIN Conn w/LED & Suppression 16.4 5D01134XXAM006 D01134GCAM006 — D01134LCAM006 120V DIN Conn w/LED & Suppression 19.68 6D01234XXAM002 D01234GCAM002 D01234FCAM002 D01234LCAM002 24V DIN Conn w/LED & Suppression 6.56 2D01234XXAM003 D01234GCAM003 D01234FCAM003 D01234LCAM003 24V DIN Conn w/LED & Suppression 9.84 3D01234XXAM004 D01234GCAM004 D01234FCAM004 D01234LCAM004 24V DIN Conn w/LED & Suppression 13.12 4D01234XXAM005 D01234GCAM005 D01234FCAM005 D01234LCAM005 24V DIN Conn w/LED & Suppression 16.4 5D01234XXAM006 D01234GCAM006 D01234FCAM006 D01234LCAM006 24V DIN Conn w/LED & Suppression 19.68 6123450 mm25.5 mm27.5 mm27.5 mmCONNECTOR FACE VIEWSDC Micro MaleAC Micro MaleMini Male132Dual GroundDual Ground1111242233GRDGRD1522LED INDICATOR & VARISTOR SUPPRESSION1. SECURITY YELLOW TREX-ONICS® 18 AWG 3 CONDUCTOR CABLE WITH HEAVY-DUTY POLYURETHANE JACKET — A superior first line defense against tearing abrasion, impact, oil, ozone and most chemicals.2. RUGGED POLYURETHANE SHELL DESIGN — Resists damage from impact, abrasion, oil and most chemicals.3. ZYTEL INSERT — Durable fiberglass filled nylon insert.4. MOLDED ASSEMBLY — DIN Plug is secured to the cord to seal the unit, preventing dust and moisture from damaging the internal wiring.5. VARISTOR SURGE SUPPRESSION — Built into each Plug to protect against electrical spikes or surges.• Connection Voltage: 6 – 24V AC/DC or 120V AC@ 50/60 Hz• Nominal Current: 10 Amps• Connection Test Voltage: 250V AC Max, 300 V DC Max • Connector Material: Durable Polyurethane• Center Screw: M3 x 28mmFEATURES & BENEFITSSPECIFICATIONS & KEY CHARACTERISTICS6. SUPER BRIGHT LED STATUS LIGHT — Incorporated into translucent DIN body, protecting LED from damage. Easily visible from multiple angles.7. SELF SEALING UNIT — Polyurethane shell seals without the need for a gasket, providing protection up to IP67.8. IP67/NEMA 6 — Once properly installed the connection is protected from dust, moisture and oil.9. ALL POLYURETHANE MICRO OR MINI-HEAD DESIGN — Ensures 100% bonding between jacket and head.10. DIN CONNECTORS IN INDUSTRY STANDARD CONFIGURATIONS — Available with TPC Trex-Onics® Mini or Micro Quick-Connex™• Suppressor Clamping Voltage: 24V AC/DC – 30V AC Continuous – 38V DC 120V AC – 130V AC Continuous – 170V DC• White Translucent Body with LED Power Status Indicator• No Sealing Gasket RequiredCOLOR CODEDC 24 V AC 115V1 Black 1 Black2 Black/White 2 Black/White3 Green/Yellow3 Green/YellowAbrasion | Chemicals | Flexing
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.250Mini Quick-Connex™ Micro Quick-Connex™Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN ConnectorsExtension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsCORD SETS & CONNECTOR ASSEMBLIES / DIN CONNECTORS3 Wire Plus Ground DIN — 18 mm• IP67 Rated • NEMA 6 Rated • Operating Temperature Range -25°C to 80°CORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO. DESCRIPTIONCORD LENGTHFEET METERSD05145XXBM002 DIN – 3 Wire Plus Ground 120V (Ground away from cable outlet) 6.56 2D05145XXBM003 DIN – 3 Wire Plus Ground 120V (Ground away from cable outlet) 9.84 3D05145XXBM004 DIN – 3 Wire Plus Ground 120V (Ground away from cable outlet) 13.12 4D05145XXBM005 DIN – 3 Wire Plus Ground 120V (Ground away from cable outlet) 16.4 5D05145XXBM006 DIN – 3 Wire Plus Ground 120V (Ground away from cable outlet) 19.68 6D05245XXBM002 DIN – 3 Wire Plus Ground 24V (Ground away from cable outlet) 6.56 2D05245XXBM003 DIN – 3 Wire Plus Ground 24V (Ground away from cable outlet) 9.84 3D05245XXBM004 DIN – 3 Wire Plus Ground 24V (Ground away from cable outlet) 13.12 4D05245XXBM005 DIN – 3 Wire Plus Ground 24V (Ground away from cable outlet) 16.4 5D05245XXBM006 DIN – 3 Wire Plus Ground 24V (Ground away from cable outlet) 19.68 6FEATURES & BENEFITSSPECIFICATIONS & KEY CHARACTERISTICSAbrasion | Chemicals | Flexing 50 mm25.5 mm27.5 mm27.5 mm4 Ground123PIN 1PIN 2PIN 3GRDBROWNBLUEBLACKGREEN/YELLOWW1W2W3W411J1J2J3J422AAKKL1L2MOV2LED INDICATOR & VARISTOR SUPPRESSION• 6 – 24 V AC/DC• Connection Voltage: 6 – 24 V AC/DC or 120 V AC@ 50/60 Hz• Connection Test Voltage: 250 V AC Max, 300 V DC Max• Nominal Current: 10 Amps• Connector Material: Durable Polyurethane• Cable Type: Trex-Onics®• Cable Size: 18/3• Color Code: Green/Yellow, Black (1), Black (2)1. SECURITY YELLOW TREX-ONICS® 18 AWG 3 CONDUCTOR CABLE WITH HEAVY-DUTY POLYURETHANE JACKET — A superior first line defense against tearing abrasion, impact, oil, ozone and most chemicals.2 RUGGED POLYURETHANE SHELL DESIGN — Resists damage from impact, abrasion, oil and most chemicals.3. ZYTEL INSERT — Durable fiberglass filled nylon insert.4. MOLDED ASSEMBLY — DIN Plug is secured to the cord to seal the unit, preventing dust and moisture from damaging the internal wiring.5. SURGE SUPPRESSION — Built into each Plug to protect against electrical spikes or surges.6. SUPER BRIGHT LED STATUS LIGHT — Incorporated into translucent DIN body, protecting LED from damage. Easily visible from multiple angles.7. SELF SEALING UNIT — Polyurethane shell seals without the need for a gasket, providing protection up to IP67.8. IP67/NEMA 6 — Once properly installed the connection is protect-ed from dust, moisture and oil.9. ALL POLYURETHANE MICRO OR MINI-HEAD DESIGN — Ensures 100% bonding between jacket and head.10. DIN CONNECTORS IN INDUSTRY STANDARD CONFIGURATIONS — Available with TPC Trex-Onics® Mini or Micro Quick-Connex™.DIN Connectors
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.251Mini Quick-Connex™ Micro Quick-Connex™ Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN Connectors Extension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsDIN ConnectorsCORD SETS & CONNECTOR ASSEMBLIES / DIN CONNECTORSMini DIN Standard — 11 mm• RoHS Compliant • IP67 Rated • NEMA 6 Rated • Operating Temperature Range -25°C to 80°CORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)BLUNT CUTPART NO.AC MICROPART NO.DC MICROPART NO.MINI PART NO.DESCRIPTIONCORD LENGTHFEET METERSD02135XXAM002 D02135GCAM002 — D02135LCAM002 120V DIN Conn w/LED & Suppression 6.56 2D02135XXAM003 D02135GCAM003 — D02135LCAM003 120V DIN Conn w/LED & Suppression 9.84 3D02135XXAM004 D02135GCAM004 — D02135LCAM004 120V DIN Conn w/LED & Suppression 13.12 4D02135XXAM005 D02135GCAM005 — D02135LCAM005 120V DIN Conn w/LED & Suppression 16.4 5D02135XXAM006 D02135GCAM006 — D02135LCAM006 120V DIN Conn w/LED & Suppression 19.68 6D02235XXAM002 D02235GCAM002 D02235FCAM002 D02235LCAM002 24V DIN Conn w/LED & Suppression 6.56 2D02235XXAM003 D02235GCAM003 D02235FCAM003 D02235LCAM003 24V DIN Conn w/LED & Suppression 9.84 3D02235XXAM004 D02235GCAM004 D02235FCAM004 D02235LCAM004 24V DIN Conn w/LED & Suppression 13.12 4D02235XXAM005 D02235GCAM005 D02235FCAM005 D02235LCAM005 24V DIN Conn w/LED & Suppression 16.4 5D02235XXAM006 D02235GCAM006 D02235FCAM006 D02235LCAM006 24V DIN Conn w/LED & Suppression 19.68 61234LED INDICATOR & VARISTOR SUPPRESSIONCONNECTOR FACE VIEWSDC Micro MaleAC Micro MaleMini Male212 121 mm28 mm13211242233GRDGRD15GroundGround1. SECURITY YELLOW TREX-ONICS® 18 AWG 3 CONDUCTOR CABLE WITH HEAVY-DUTY POLYURETHANE JACKET — A superior first line defense against tearing abrasion, impact, oil, ozone and most chemicals.2. RUGGED POLYURETHANE SHELL DESIGN — Resists damage from impact, abrasion, oil and most chemicals.3. ZYTEL INSERT — Durable fiberglass filled nylon insert.4. MOLDED ASSEMBLY — DIN Plug is secured to the cord to seal the unit, preventing dust and moisture from damaging the internal wiring.5. VARISTOR SURGE SUPPRESSION — Built into each Plug to protect against electrical spikes or surges.• Connection Voltage: 6 – 24V AC/DC or 120V AC@ 50/60 Hz• Nominal Current: 10 Amps• Connection Test Voltage: 250V AC Max, 300 V DC Max • Connector Material: Durable Polyurethane• Center Screw: M3 x 28mmFEATURES & BENEFITSSPECIFICATIONS & KEY CHARACTERISTICS6. SUPER BRIGHT LED STATUS LIGHT — Incorporated into translucent DIN body, protecting LED from damage. Easily visible from multiple angles.7. SELF SEALING UNIT — Polyurethane shell seals without the need for a gasket, providing protection up to IP67.8. IP67/NEMA 6 — Once properly installed the connection is protected from dust, moisture and oil.9. ALL POLYURETHANE MICRO OR MINI-HEAD DESIGN — Ensures 100% bonding between jacket and head.10. DIN CONNECTORS IN INDUSTRY STANDARD CONFIGURATIONS — Available with TPC Trex-Onics® Mini or Micro Quick-Connex™• Suppressor Clamping Voltage: 24V AC/DC – 30V AC Continuous – 38V DC 120V AC – 130V AC Continuous – 170V DC• White Translucent Body with LED Power Status Indicator• No Sealing Gasket Required50 mm25.5 mmAbrasion | Chemicals | Flexing COLOR CODEDC 24 V AC 115V1 Black 1 Black2 Black/White 2 Black/White3 Green/Yellow3 Green/Yellow
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.252Mini Quick-Connex™ Micro Quick-Connex™Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN ConnectorsExtension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsCORD SETS & CONNECTOR ASSEMBLIES / DIN CONNECTORSDIN Connector Assemblies — Sub-Micro DIN Form C — 8 mm• RoHS Compliant • IP67 Rated • NEMA 6 Rated • Operating Temperature Range -25°C to 80°CORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)BLUNT CUTPART NO.DESCRIPTIONCORD LENGTHFEET METERSD04134XXAM002 120V, LED, Suppression, Ground at Cable Outlet 6.56 2D04134XXAM003 120V, LED, Suppression, Ground at Cable Outlet 9.84 3D04134XXAM004 120V, LED, Suppression, Ground at Cable Outlet 13.12 4D04134XXAM005 120V, LED, Suppression, Ground at Cable Outlet 16.4 5D04134XXAM006 120V, LED, Suppression, Ground at Cable Outlet 19.68 6D04234XXAM002 24V, LED, Suppression, Ground at Cable Outlet 6.56 2D04234XXAM003 24V, LED, Suppression, Ground at Cable Outlet 9.84 3D04234XXAM004 24V, LED, Suppression, Ground at Cable Outlet 13.12 4D04234XXAM005 24V, LED, Suppression, Ground at Cable Outlet 16.4 5D04234XXAM006 24V, LED, Suppression, Ground at Cable Outlet 19.68 61234LED INDICATOR & VARISTOR SUPPRESSION221116 mm16 mm1 22 3GRD 11. SECURITY YELLOW TREX-ONICS® 18 AWG 3 CONDUCTOR CABLE WITH HEAVY-DUTY POLYURETHANE JACKET — A superior first line defense against tearing abrasion, impact, oil, ozone and most chemicals.2. RUGGED POLYURETHANE SHELL DESIGN — Resists damage from impact, abrasion, oil and most chemicals.3. ZYTEL INSERT — Durable fiberglass filled nylon insert.4. MOLDED ASSEMBLY — DIN Plug is secured to the cord to seal the unit, preventing dust and moisture from damaging the internal wiring.5. VARISTOR SURGE SUPPRESSION — Built into each Plug to protect against electrical spikes or surges.• Connection Voltage: 6 – 24V AC/DC or 120V AC@ 50/60 Hz• Nominal Current: 6 Amps• Connection Test Voltage: 250V AC Max, 300 V DC Max • Connector Material: Durable Polyurethane• Center Screw: M2.5 x 28mmFEATURES & BENEFITSSPECIFICATIONS & KEY CHARACTERISTICS6. SUPER BRIGHT LED STATUS LIGHT — Incorporated into translucent DIN body, protecting LED from damage. Easily visible from multiple angles.7. SELF SEALING UNIT — Polyurethane shell seals without the need for a gasket, providing protection up to IP67.8. IP67/NEMA 6 — Once properly installed the connection is protected from dust, moisture and oil.9. ALL POLYURETHANE MICRO OR MINI-HEAD DESIGN — Ensures 100% bonding between jacket and head.10. DIN CONNECTORS IN INDUSTRY STANDARD CONFIGURATIONS — Available with TPC Trex-Onics® Mini or Micro Quick-Connex™• Suppressor Clamping Voltage: 24V AC/DC – 30V AC Continuous – 38V DC• 120V AC – 130V AC Continuous – 170V DC• White Translucent Body with LED Power Status Indicator• No Sealing Gasket Required35 mm27 mmAbrasion | Chemicals | Flexing SUB- MICRO DIN FORM C - 8 MM COLOR CODEDC 24 V AC 115V1 Black (1) 1 Black (1)2 Black (2) 2 Black (2)3 Green/Yellow 3 Green/YellowCONNECTOR FACE VIEWSDC Micro MaleAC Micro MaleMini Male1321 42 3GRD 5DualGroundDualGroundDIN Connectors
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.253Mini Quick-Connex™ Micro Quick-Connex™ Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN Connectors Extension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsCORD SETS & CONNECTOR ASSEMBLIES / DIN CONNECTORSDIN Connector Assemblies — Sub-Micro DIN — 9.4 mm• RoHS Compliant • IP67 Rated • NEMA 6 Rated • Operating Temperature Range -25°C to 80°CORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)BLUNT CUTPART NO.DESCRIPTIONCORD LENGTHFEET METERSD03134XXAM002 120V, LED, Suppression, Ground at Cable Outlet 6.56 2D03134XXAM003 120V, LED, Suppression, Ground at Cable Outlet 9.84 3D03134XXAM004 120V, LED, Suppression, Ground at Cable Outlet 13.12 4D03134XXAM005 120V, LED, Suppression, Ground at Cable Outlet 16.4 5D03134XXAM006 120V, LED, Suppression, Ground at Cable Outlet 19.68 6D03234XXAM002 24V, LED, Suppression, Ground at Cable Outlet 6.56 2D03234XXAM003 24V, LED, Suppression, Ground at Cable Outlet 9.84 3D03234XXAM004 24V, LED, Suppression, Ground at Cable Outlet 13.12 4D03234XXAM005 24V, LED, Suppression, Ground at Cable Outlet 16.4 5D03234XXAM006 24V, LED, Suppression, Ground at Cable Outlet 19.68 61234LED INDICATOR & VARISTOR SUPPRESSION221116 mm16 mm1 22 3GRD 11. SECURITY YELLOW TREX-ONICS® 18 AWG 3 CONDUCTOR CABLE WITH HEAVY-DUTY POLYURETHANE JACKET — A superior first line defense against tearing abrasion, impact, oil, ozone and most chemicals.2. RUGGED POLYURETHANE SHELL DESIGN — Resists damage from impact, abrasion, oil and most chemicals.3. ZYTEL INSERT — Durable fiberglass filled nylon insert.4. MOLDED ASSEMBLY — DIN Plug is secured to the cord to seal the unit, preventing dust and moisture from damaging the internal wiring.5. VARISTOR SURGE SUPPRESSION — Built into each Plug to protect against electrical spikes or surges.• Connection Voltage: 6 – 24V AC/DC or 120V AC@ 50/60 Hz• Nominal Current: 6 Amps• Connection Test Voltage: 250V AC Max, 300 V DC Max • Connector Material: Durable Polyurethane• Center Screw: M2.5 x 28mmFEATURES & BENEFITSSPECIFICATIONS & KEY CHARACTERISTICS6. SUPER BRIGHT LED STATUS LIGHT — Incorporated into translucent DIN body, protecting LED from damage. Easily visible from multiple angles.7. SELF SEALING UNIT — Polyurethane shell seals without the need for a gasket, providing protection up to IP67.8. IP67/NEMA 6 — Once properly installed the connection is protected from dust, moisture and oil.9. ALL POLYURETHANE MICRO OR MINI-HEAD DESIGN — Ensures 100% bonding between jacket and head.10. DIN CONNECTORS IN INDUSTRY STANDARD CONFIGURATIONS — Available with TPC Trex-Onics® Mini or Micro Quick-Connex™• Suppressor Clamping Voltage: 24V AC/DC – 30V AC Continuous – 38V DC• 120V AC – 130V AC Continuous – 170V DC• White Translucent Body with LED Power Status Indicator• No Sealing Gasket Required35 mm27 mmAbrasion | Chemicals | Flexing SUB- MICRO DIN STANDARD - 9.44 MM COLOR CODEDC 24 V AC 115V1 Black (1) 1 Black (1)2 Black (2) 2 Black (2)3 Green/Yellow 3 Green/YellowCONNECTOR FACE VIEWSDC Micro MaleAC Micro MaleMini Male1321 42 3GRD 5DualGroundDualGroundDIN Connectors
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.254Mini Quick-Connex™ Micro Quick-Connex™Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN ConnectorsExtension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsGround PositionUOMCable TypeVoltagePlug StylePart No.M = MetersF = FeetA = Inches1 = 115v2 = 24v (DC only)D = DinLength (3 characters)5 = 00510 = 01020 = 020Head ConfigurationC = Male StraightD = Male 90°X = Blunt Cut Head StyleF = DC MicroG = AC MicroL = Mini (A size)X = Blunt Cut®DIN Connector Style01 = 18MM Varistor & LED (2 wire + grd.)02 = 11MM Varistor & LED (2 wire + grd.)03 = 9.4MM Varistor & LED (2 wire + grd.)04 = 8MM Varistor & LED (2 wire + grd.)05 = 18MM Varistor & LED (3 wire + grd.)No. of Conductors3 = 3 Cond (2 + grd.)4 = 4 Cond (3 + grd.) DIN Number Plug Conn Voltage of Ground Head Head Cable UOM Length Style Style Cond Position Style Config Type D 01 2 3 4 F C A F 0051 = Right of Cable Outlet2 = Left of Cable Outlet4 = At Cable Outlet5 = Away from Cable Outlet2154Cable Outlet A = Trex-Onics (60143)B = Trex-Onics (60144)CORD SETS & CONNECTOR ASSEMBLIES / DIN CONNECTORSBuild Your Own DIN Connector Cord SetsThe chart below lists components with which to “build” the exact cord set needed. Begin at left with the first column. Write a “D” in the box at the top of the column. From the next column, identify the series. Write the appropriate letter in the box at the top of the column. Select components from all remaining columns, writing the desired letters or numbers chosen in the box at the top of each column.1 2 3 4 5 6 7 8 9 10PLUG STYLEDIN STYLEVOLTAGENO. OF COND.GROUNDPOSITIONHEAD STYLEHEAD CONFIG. CABLE TYPE UOM LENGTHD 01 2 3 1 F C A F 005D = DINIn the sample part number above, D01231FCAF005 is an 18 mm Varister and LED (2 wire + ground) DIN connector, 24 volt, 3 conductor (2 + ground, right of cable outlet), DC micro, male straight with Trex-Onics® 18/3 (#60143) cable, 5 feet.01 = 18 mm Varistor & LED (2 wire + ground)02 = 11 mm Varistor & LED (2 wire + ground)03 = 9.4 mm Varistor & LED (2 wire + ground)04 = 8 mm Varistor & LED (2 wire + ground)05 = 18 mm Varistor & LED (3 wire + ground)1 = Right of Cable Outlet2 = Left of Cable Outlet4 = At Cable Outlet5 = Away from Cable Outlet3 = 3 Cond. (2 + ground)4 = 4 Cond. (3 + ground)1 = 120 Volt2 = 24 Volt (DC Only)F = DC MircoG = AC MicroL = Mini (A Size)X = Blunt CutC = Male StraightD = Male 90°X = Blunt CutA = Trex-Onics® 18/3 #60143 (0.220" O.D.)B = Trex-Onics® 18/4 #60144 (0.240" O.D.)Unit of Measure:M = MetersF = FeetA = InchesEnter a three digit code in the box above. EXAMPLE: 5 = “005”50 = “050”500 = “500”Cable OutletDIN Connectors
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.255Mini Quick-Connex™ Micro Quick-Connex™ Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN Connectors Extension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsCORD SETS & CONNECTOR ASSEMBLIES / EXTENSION CORDSOver-molded Locking and Straight Blade Extension Cords (15, 20 & 30 Amp)Please contact your TPC sales representative or call us at 800-521-7935 for more information.Abrasion | Flexing | Impact | TensionTPC has created a more durable, rugged, over-molded option for 15A, 20A and 30A Extension Cords. The most popular of these are the NEMA Rated straight blade and twist lock wiring devices. The fully over-molded back end of the connector prevents the ingress of dust and water as well as the breaking of connectors due to impact in harsh, hard use applications. TPC has the capability to mold any of the 15A, 20A or 30A (50A upon request) layouts in black or clear amber with or without an indicator light.Additional CapabilitiesOver-Molded Twist LockMolded Straight Blade5-15 DepictedL5-20 Depicted GFCI FEATURES & BENEFITS• Made-to-order customizable lengths and AWG size options with no minimum order requirements• Fully over-molded design in black or clear amber with or without an indicator light• Built with high quality TPC Super-Trex® cable for use in harsh, industrial applications• Custom options available for applications where adapters from one layout to another are requiredAPPLICATIONSTPC COMPETITORThese connections are used in many portable power applications across all industries. The benefit of using the TPC over-molded design is that they are much more durable and provide protection against the ingress of dust and water as compared to the low quality, field-installable versions that are most commonly used with commodity extension cords. Any application that requires these connections in a harsh environment would benefit from switching from field-installable to over-molded.• The molded design allows for superior moisture resistance and better cable strain relief in comparison to the competitor’s two-screw clamping system.• Ask about our Manual Wind Cord Caddy designed for 15 or 20 amp service with durable solid steel frame for the most abusive environments.ASK ABOUT OUR EXPLOSION PROOF OPTIONSExtension Cords
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.256Mini Quick-Connex™ Micro Quick-Connex™Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN ConnectorsExtension CordsM23 Connector AssembliesMilitary ConnectorsRectangular Connectors1 2 3 4 5 6 7 8 9 10TYPEMATING STYLELAYOUT END 1 END 2 CABLE UOM LENGTH COLORADDITIONSE L 5-20 M F85195F 100 L GCORD SETS & CONNECTOR ASSEMBLIES / EXTENSION CORDSBuild Your Own Extension Cord AssemblyThe chart below lists components with which to “build” the exact assembly needed. Begin at left with the first column. Write an “E” for Extension Cords in the box below for column one. From the next column, identify the Mating Style. Continue to write the appropriate letter or number in the box for each column. Once you’ve selected components from all remaining columns, you have successfully built your own extension cord assembly part number. L = Twist Lock (Locking)S = Straight BladeE = 15, 20 & 30 Amp Extension CordsM = MaleF = FemaleM = MaleF = FemaleB = Blunt Cut (TPC Standard is 6" Strip with Labels)T = Female Triple Tap (Straight Blade 5-15 Only)TPC Cable Part #: 85195--- AWG Size Constraints:3-Wire: #16–10 AWG4-Wire: #14–8 AWG5-Wire: #14–8 AWGA = InchesF = FeetM = MetersEnter a three digit code in the box above. EXAMPLE: 1 = “001” 10 = “010”100 = “100”Over-Molded Color Option.B = BlackA = AmberL = Amber with Indicator LightEnginEErEd SolutionS Industrial Connection SystemsCustom DesigneD & engineereD Wire & Cable solutionsFor Specific Application RequirementsCustom s olutionsNot what you're looking for?It is standard practice at TPC to design to our customer's needs. If a configuration not listed above is required, please request our Engineered Products Department to discuss a custom solution!Additional information about TPC's custom solutions is available for download at www.tpcwire.com/literature.Additional Capability Options.G = GFCI 3' From Male EndLAYOUT IF "S" MATING STYLE 15 Amp 20 Amp 30 Amp5-152P 3W125 Volt5-202P 3W125 VoltN/A 6-152P 3W250 Volt6-202P 3W250 VoltN/ALAYOUT IF "L" MATING STYLE5-152P 3W125 V5-202P 3W125 V 5-302P 3W125 V6-152P 3W250 V 6-202P 3W250 V6-302P 3W250 V7-152P 3W277 V7-202P 3W277 V14-3 03P 4W125/250 VKey: 2P 3W = 2 Pole, 3 Wire14-203P 4W125/250 V15-303P 4W3Ø 250 V15-203P 4W3Ø 250 V16-303P 4W3Ø 480 V16-203P 4W3Ø 480 V 21-3 0 4P 5W3ØY 120/208 V 21-20 4P 5W3ØY 120/208 VIn the sample part number above, EL5-20MF85195F100LG is a 20 Amp Twist Lock NEMA 5-20 Male/Female Extension Cord with 12/3 TPC #85195 Cable 100 ft. long (Amber Overmold) and GFCI option.Extension Cords
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.257Mini Quick-Connex™ Micro Quick-Connex™ Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN Connectors Extension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsExtension CordsCORD SETS & CONNECTOR ASSEMBLIES / EXTENSION CORDSThermo-Trex® Heat Trace Assembly• Freeze Protection from -40°F (-40°C) • Heater Output at 32°F (0°C); 5 Watts/Ft • 120 V • Low Temp Process Maintenance up to 150°F (66°C) The Thermo-Trex® Heat Trace Assembly consists of a self-regulating heating cable, power cord and a National Electrical Manufacturers Association (NEMA) connection. Specifically designed for freeze protection of metal pipes, plastic pipes and valves, this assembly is suitable for indoor as well as outdoor use. Installing our heat trace assembly is simple; secure the assembly to the pipe or valve with adhesive tape, cover with *insulation and plug it in. Our plug-and-play heat trace assembly will automatically adjust the heat output based on the surface and ambient temperature. Built for extreme cold temperatures, the Thermo-Trex® Heat Trace Assembly offers freeze protection down to -40°F (-40°C). FEATURES & BENEFITS1. AUTO ADJUSTED HEAT OUTPUT — Heat output automatically adjusts based on surface and ambient temperature. Temperature controller is not required.2. SAFE FOR METAL AND PLASTIC — Safe for use on metal and plastic pipes and valves.3. EASY TO INSTALL — Pre-assembled power plug and cord provides ease of use and installation.4. SMART PART NUMBERING — The Smart Part Numbering System can be used to create a custom length fit to your needs.5. REUSABLE — The heat trace assembly can be used year after year.APPLICATIONSADDITIONAL INFORMATION• Indoor Pipes & Valves at Risk for Freeze • Outoor Pipes & Valves at Risk for Freeze • De-Icing/Thawing Plastic Pipes & Valves• De-Icing/Thawing Metal Pipes & Valves• May be used on metal and plastic pipes and valves, but not to be used on flexible vinyl tubing (such as garden hoses).• Not intended for use inside any pipes.• Not intended for freeze protection of liquids other than water or for use in classified hazardous locations.• Do not use on pipes that may exceed 150°F (65°C).• Install only in accessible locations; do not install behind walls or through floors or ceilings where the cable would be hidden.NOTE: *Entire installation must be covered with 1/2" or 3/4" fiberglass insulation or equivalent. For pipes with a diameter of less than 2", use 1/2" insulation & pipes with a diameter of 3", use 3/4" insulation.123Extreme TemperatureCONFIDENTIALThis drawing is the property of TPC Wire &Cable. It may not be copied, reproduced,distributed, modified, or used to make productwithout the expressed written consent of TPCWire & CableOVERALL LENGHT TOLERANCE0-1> 1- 5> 5-20> 20-50> 50- 0/+1"-0/+2"-0/+5"-0/+12"-0/+18" "X" DIM.TITLE:DATE BY DESCRIPTIONREVISIONGENERAL TOLERANCES(UNLESS SPECIFIED)REV.PART NO.SHEETDATECUSTOMERAPPROVALMA122398K000107 Meters1/12/16RNTA ORIGINAL03/11/16 AJDBPINOUT UPDATED HEAT TRACE KITWITH CONTROLLER PIPE ASSY. 11INSTALLATION NEEDS TO BE PERFORMED BY A CERTIFIED ELECTRICIANNOTE: All items shown in RED need to be installed on site1-Mount Assembly Kit MA122398K000 to 3.0" Diameter PipeMA122398K000 is Pre-Assembled with Male 30AMP Twist Lock Plug to Heat trace kit with mounting pipestandoff and Thermostat Controller2- Use Pipes Straps (2) to mount the 3/4" NPT Pipe Standoff to the 3.0" Diameter Pipe3- Run the 2 lines of Heat Trace Tape down the 3.0" Diameter Pipe at the 4:00 and 8:00 positions using the Fiberglass Tape to fasten it into place4- Fasten the Thermostat Contoller to the Bottom of the 3.0" Diameter Pipe at the end of the Heat Trace Tape. Use Fiberglass Tape to hold theflanges into place. (DO NOT USE THE SCREW HOLES TO MOUNT TO THE PIPE)5-Place Caution Labels on the 3.0" Diameter Pipe every 10 feet6- Cover the 3.0" Diameter Pipe with the Closed Cell Pipe Insulation (Comes in 6' sections)Mounted Heat Trace continuousruns at 4:00 and 8:00 on 3" pipeCAUTIONCAUTION CAUTION CAUTION CAUTION CAUTIONDESCRIPTION3/4" NPT Pipe StandoffPipe StrapsFiberglass TapeCaution LabelsEnd Seal Kit Heat ShrinkClosed cell Pipe InsulationThermostat ControllerHeat Trace CableQUANTITY121 Roll35159 x (6 foot each)1107 Meters (x2)#12345678NEMA L16-30 MALEFACE VIEW3" Pipe Face ViewCAUTIONSPARE QTY.121 Roll00010Please contact your TPC Sales Representative or call us at 800-521-7935 for more information.
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.258Mini Quick-Connex™ Micro Quick-Connex™Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN ConnectorsExtension CordsM23 Connector AssembliesMilitary ConnectorsRectangular Connectors1 2 3 4 5 6 7 8TYPECONNECTORCABLEUOM 1 (CABLE)LENGTH 1HEAT TRACE CABLEUOM 2 HEAT TRACELENGTH 2HT X 03 F 005 H5 F 25CORD SETS & CONNECTOR ASSEMBLIES / EXTENSION CORDSBuild Your Own Thermo-Trex® Heat Trace AssemblyThe chart below lists components with which to “build” the exact assembly needed. Begin at left with the first column. Write an “HT” for heat trace in the box at the top of the column. From the next column, identify the style. Write the appropriate letter in the box at the top of the column. Select components from all remaining columns, writing the desired letters or numbers chosen in the box at the top of each column.Type:HT = Heat TraceConnector:X = Nema 5-15 Male Plug Black w/ No Indicator LightY = Nema 5-15 Male Plug Clear Amber w/ Indicator LightZ = Nema 5-15 Male Plug Clear Amber w/ No Indicator LightCable Type (Must Be Two Digits):Super-Trex®01 = 14/3 - Triple -Gard® Yellow #8519402 = 14/3 - Triple-Gard® Black #8509403 = 14/3 - Ultra-Gard® Portable Cord Yellow #8719404 = 14/3 - Ultra-Gard® TC-ER Portable Cord Yellow #87194TCUnit of Measure 1:M = MetersF = FeetA = Inches(Must Be Three Characters):EXAMPLES:5 = “005”50 = “050”500 = “500”Cable Type (Must Be Two Digits):H5 = Heat Trace 5 Watts/Ft, 120 VCable Length 1 (Must Be Three Characters):EXAMPLES:5 = “005”50 = “050”500 = “500”Unit of Measure 2:M = MetersF = FeetA = InchesUOM 1CABLE LENGTH (FT)UOM 2MAX HEAT TRACE CABLE (FT)25 Up to 35050 Up to 34575 Up to 340100 Up to 335REFERENCE NOTESIn the Heat Trace Assembly sample part number above, HTX03F005H5525 is a NEMA 5-15 male plug connector, with ve feet of 14 AWG 3 conductor Super-Trex® Ultra-Gard® Portable Cord, and 25 feet of Heat Trace Cable (5 watts/ft. 120 V). Extension Cords
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.259Mini Quick-Connex™ Micro Quick-Connex™ Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN Connectors Extension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsExtension CordsCORD SETS & CONNECTOR ASSEMBLIES / EXTENSION CORDSThermostatically Controlled Heat Trace Assembly• 120 VAC • CE 73/23/EEC EN 60519-1, 2 • Temperature Rated to 450°F32141. FLEXIBLE SILICONE HEATING TAPE — Can be wrapped around pipes as small as 1/4" O.D. Silicone rubber outer layer is resistant to moisture and chemicals. Multi-stranded nickel chromium resistance wire provides greater flexibility for easier installation, removal and kink resistance. Braided tape element offers more resistance to stretching, fatigue and breakage. Suitable for electrically conductive surfaces.2. RUGGED STRAIN RELIEF/SEALED DESIGN — Moisture and chemical resistant sealed construction. Both the tape and the power cord are well-secured inside the rubber, moisture resistant control box.3. ADJUSTABLE THERMOSTAT — Dial in the temperature you need up to 425°F.4. PLUG & PLAY DESIGN — Eliminates the need for hard wiring. FEATURES & BENEFITSAPPLICATIONSORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)• De-Icing Frozen Pipes and Valves• Process Temperature Control• Supplemental Heating• Chemical Freeze Protection• Food Shortening Melting• Liquid Viscosity Control• Cooling TowersPART NO. TYPE LENGTH (FT) TOTAL WATTSTPCHSTAT101002 Adjustable Heat Trace 2 144TPCHSTAT101004 Adjustable Heat Trace 4 288TPCHSTAT101006 Adjustable Heat Trace 6 432TPCHSTAT101008 Adjustable Heat Trace 8 576TPCHSTAT101010 Adjustable Heat Trace 10 720TPCHSTAT101020 Adjustable Heat Trace 20 1440
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.260Mini Quick-Connex™ Micro Quick-Connex™Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN ConnectorsExtension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsCORD SETS & CONNECTOR ASSEMBLIES / M23 CONNECTOR ASSEMBLIESMolded & Mechanical M23 Connector Assembly• IP67 / IP69K per EN 60 629 (connected) • Operating Temperature Range -40º to 125ºC • Mating Cycles > 1000 • Nickel Plated Housing SurfaceFEATURES & BENEFITSSIGNALPOWERHYBRID TWIST-LOCKAPPLICATIONSMOLDED VS. MECHANICAL BACKSHELLS LOCKING STYLES EXPLAINED1. FULLY MOLDED BACKEND – Prevents the ingress of dirt and moisture, allows for flexing without cable pulling out of the connector.2. NUMEROUS INSERT VARIATIONS – The M23 insert offering is versatile in design accommodating both signal and power applications ranging from 28-14 AWG.3. SLIM/LOW PROFILE MOLDED DESIGN – Small molded back-end for easy installation and routing.4. M23 INTERFACE – Used as the preferred connection in many motor and drive applications and offers both the threaded and quick bayonet locking systems.5. SUPERIOR CABLES – TPC offers a wide array of cable products to fit the M23 Product line.6. CUSTOMIZABLE – TPC’s engineering group offers custom pinouts and wiring capabilities with numerous cable products at any length you require. You can get the cable assembly you need designed specifically to your application.7. FULLY ASSEMBLED – Don’t hassle with the assembly of these connectors in the field. TPC can build all of your molded and mechanical assemblies.• Servo Motors • Variable Frequency Drive (VFD) Applications• Encoders (EnDat)• Resolvers• Shielded Power Cables• Data and Signal Cables• Robotic Movement and Automation• ConveyorsTwist-LockTwist-LockIn-Line ReceptacleIn-Line ReceptacleThreadedThreadedAbrasion | Flexing Molded M23 Connector Assemblies are a superior choice for your servo motor cables used in Rockwell, Allen Bradley and Siemens applica-tions. Designed with a fully molded backend (mechanical options also available), our M23 connector assemblies withstand the abuse caused by continuous flexing and pulling, making it the ideal solution for keeping your applications running smoothly. MOLDED MECHANICALTHREADEDBAYONETRECEPTACLE• The Molded version promotes a fully sealed tamper proof backend with superior cable strain relief. The low profile design allows for easy placement and routing capability during installation. • The Mechanical version contains a sealing grommet that grips the cable jacket to prevent moisture ingress and is also field repairable in the instance of damage. This is an M23 x 1 Thread that is universal to the M23 style product line. This style is a quarter turn locking system which utilizes three bayonet pegs on the plug which slide down the Thread Grooves of the receptacle and then lock into place on the back channel. The receptacles are universal to both the threaded and Twist-Lock Styles. Notice the threaded sections and also the Thread grooves which accommodate both options. M23 Connector Assemblies
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.261Mini Quick-Connex™ Micro Quick-Connex™ Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN Connectors Extension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsM23 Connector AssembliesCORD SETS & CONNECTOR ASSEMBLIES / M23 CONNECTOR ASSEMBLIESBuild Your Own M23 Connector AssemblyTYPEINSERTLAYOUTEND 1 END 2CABLE PART NO.UNIT OF MEASURELENGTHCONNECTOR STYLELOCKING STYLEBODYSTYLECONNECTOR STYLELOCKING STYLEBODY STYLEM23 P8 A T A B T A 60021 F 025M23 = M23 ConnectorAssembly(See chart on next page)Straight PlugA = MaleB = Female90º PlugC = MaleD = FemaleStraightIn-LineReceptacleE = MaleF = Female90º In-LineReceptacleG = MaleH = FemalePanel Mount ReceptacleJ = MaleK = FemalePanel MountReceptacle(Internal Thread)L = MaleM = Female90º Panel Mount ReceptacleN = MaleP = Female T = ThreadedB = Twist-Lock (Bayonet)A = OvermoldedB =MechanicalStraight PlugA = MaleB = Female90º PlugC = MaleD = FemaleStraight In-Line ReceptacleE = MaleF = FemaleNo Connector X = NoneT = Threaded B = Twist-Lock (Bayonet)X = None A = OvermoldedB =MechanicalX = NoneList TPC Part Number or PT for Pigtails on a Panel Mount ReceptacleM = MetersF = FeetA = InchesEnter a three digit code in the box aboveExample:5 = "005"50 = "050"500 = "500"In the sample part number above, M23P8ATABTA60021F025 is a double ended molded M23 connector assembly using 14/4 Trex-Onics® Servo Motor Drive Cable (#60021) and is 25 feet long. End 1 is an overmolded male straight plug with a threaded locking style and End 2 is an overmolded female straight plug with a threaded locking style. * The smart part numbering system is for standard pinouts (pin to pin) assemblies only. For custom pinouts please contact your TPC sales representative to get your custom part number and drawing created today!
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.262Mini Quick-Connex™ Micro Quick-Connex™Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN ConnectorsExtension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsCORD SETS & CONNECTOR ASSEMBLIES / M23 CONNECTOR ASSEMBLIESM23 9 POLE FEMALECOUNTER CLOCKWISEMATING FACE VIEW123795468121011123795468M23 12 POLE FEMALECLOCKWISEMATING FACE VIEW12 1011123795468M23 12 POLE FEMALECOUNTER CLOCKWISEMATING FACE VIEWM23 12 POLE MALECOUNTER CLOCKWISEFACE VIEW121011123795468(5 POLE+PE) 6 POLE M23POWER MALEMATING FACE VIEW134ABCDABCGLEFHCBALFEHGM23 16 POLE FEMALECLOCKWISEMATING FACE VIEW12101112379546813141516M23 16 POLE MALECLOCKWISEMATING FACE VIEW121011 12379546813141516M23 17 POLE FEMALECLOCKWISEMATING FACE VIEW1210111237954681314151617M23 17 POLE MALECLOCKWISEMATING FACE VIEW1210111237954681314151617M23 17 POLE FEMALECOUNTER CLOCKWISEMATING FACE VIEW121011 1237954681314151617M23 17 POLE MALECOUNTER CLOCKWISEMATING FACE VIEW1210111237954681314151617M23 19 POLE FEMALECOUNTER CLOCKWISEMATING FACE VIEW17123456789101112131415161819M23 19 POLE MALECOUNTER CLOCKWISEMATING FACE VIEW17123456789101112131415161819M23 9 POLE MALECLOCKWISEMATING FACE VIEW123795468M23 9 POLE MALECOUNTER CLOCKWISEMATING FACE VIEW123795468M23 9 POLE FEMALECLOCKWISEMATING FACE VIEW123795468M23 12 POLE MALECLOCKWISEMATING FACE VIEW121011123795468M23 7 POLE MALECLOCKWISEMATING FACE VIEW1237546M23 7 POLE FEMALECLOCKWISEMATING FACE VIEW12375466 CONDUCTORS18-14 AWGM23 6 POLE MALECLOCKWISEMATING FACE VIEW123546M23 6 POLE FEMALECLOCKWISE MATING FACE VIEW1235467 CONDUCTORS18-14 AWG9 CONDUCTORS8X 28-16 AWG1X 18-14 AWG12 CONDUCTORS28-16 AWG16 CONDUCTORS28-16 AWG17 CONDUCTORS28-16 AWG19 CONDUCTORS16X 28-16 AWG3X 26-17 AWG(5 POLE+PE) 6 POLE M23POWER FEMALEMATING FACE VIEW(7 POLE+PE) 8 POLE M23POWER MALEMATING FACE VIEW(7 POLE+PE) 8 POLE M23POWER FEMALEMATING FACE VIEW6 CONDUCTORS18-12 AWG8 CONDUCTORS4x 18-12 AWG4x 26-17 AWGSIGNALPOWER(8 POLE+PE) 9 POLE M23POWER MALEMATING FACE VIEW(8 POLE+PE) 9 POLE M23POWER FEMALEMATING FACE VIEWHYBRIDABWUDC1243VABW UDC1243VM23 12 POLE MALEHYBRIDMATING FACE VIEWM23 12 POLE FEMALEHYBRIDMATING FACE VIEW87W1659U156879V1W1U1(8 POLE+PE) 9 POLE M23POWER MALEMATING FACE VIEW(8 POLE+PE) 9 POLE M23POWER FEMALEMATING FACE VIEW9 CONDUCTORS (9B)4x 18-12 AWG5x 26-17 AWG9 CONDUCTORS (9A)4x 18-12 AWG5x 26-17 AWGS6S7S9BS9AS12AS12BS16S17AS17BS19P6P8P9AP9BH1212 CONDUCTORS4x 18-12 AWG4x 28-16 AWG4X 20-24 AWGDABC41312379546810123 79546810M23 10 POLE MALEMATING FACE VIEWM23 10 POLE FEMALEMATING FACE VIEWS1010 CONDUCTORS10X 26-17 AWGBuild Your Own M23 Connector Assembly (continued)M23 Connector AssembliesMilitary Connectors98765432110FEMALE10-POLE M23FACE VIEW
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.263Mini Quick-Connex™ Micro Quick-Connex™ Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN Connectors Extension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsCORD SETS & CONNECTOR ASSEMBLIES / MILITARY CONNECTORSMolded & Mechanical Military Connectors (MIL-C-5015)Circular Connectors are designed and manufactured to MIL-C-5015 standards to operate in most environmental conditions. This connector style has been used in the military for over 50 years with a proven track record. The design is well suited to commercial applications where a rugged threaded connector is required. • MIL-C-5015 • VG 95 234 NATO Specification • Operating Temperature Range -55°C to 125°CTPC has taken the standard MIL-C-5015 design and developed a new mechanical back shell that incorporates a sealing grommet and strain relief for added cable life. TPC has also developed a fully over-molded offering to ensure a completely sealed and permanent tamper proof solution for the application where needed. The shell de-sign is a machined aluminum incorporating a low profile design and a reduced overall length for close quarter installations. There are over 180 contact layouts available ranging from 1 to 65 positions and up to 150 amps per contact. The standard MIL-C-5015 layouts allow the mixing of power and signal contacts, power only or signal only. Contact sizes range from size 20 AWG up to 1/0. The combination of TPC’s High Performance Cable, the proven reliability of the MIL-C-5015 connector, and the Flex/Strain Relief of our new back shell design makes for an unbeatable system.APPLICATIONS• Earth-Moving Equipment• Engines• Industrial Machinery• Mobile Equipment• Motion Control• Off-Road Vehicles• Power Generators• Sensors• Ships• TelecommunicationsTECHNICAL SPECIFICATIONSOPERATING VOLTAGE/TEST VOLTAGESERVICE RATING* TEST VOLTAGESUGGESTED* OPERATING VOLTAGEAIR SPACING NOM.CREEPAGE DISTANCE NOM.DC ACI 1,000 250 200 — 1/16A 2,000 700 500 1/16 1/8D 2,800 1,250 900 1/8 3/16E 3,500 1,750 1,250 3/16 1/4B 4,500 2,450 1,750 1/4 5/16Current Rating & Contact ResistanceCONTACT SIZE TEST CURRENT POTENTIAL DROP16 13 AMPS 49 MILLIVOLTS12 23 AMPS 42 MILLIVOLTS8 46 AMPS 26 MILLIVOLTS4 80 AMPS 23 MILLIVOLTS0 150 AMPS 21 MILLIVOLTSMaximum total current to be carried per connector in wire bundles as specified in MIL-W-5088. Contact resistance when tested to MIL-C-39029 will not exceed voltage drops listed in above table.Wire Range SizesInsulation Resistance20 AWG to 0 AWG up to 150 amps>5000 megohms at 77°F (25°C) per MIL-C-5015Abrasion | Chemicals | FlexingMilitary Connectors
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.264Mini Quick-Connex™ Micro Quick-Connex™Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN ConnectorsExtension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsCORD SETS & CONNECTOR ASSEMBLIES / MILITARY CONNECTORSMolded Military Connectors (MIL-C-5015) (Continued)TECHNICAL SPECIFICATIONS (Continued)LAYOUT BY NUMBER OF CONTACTSOperating TemperatureSealingMating LifeShockChemical ResistancePolarizationVibrationApprovals-55° to +125°C (-67° to +257°F) 60 hrs./185°F 1000 hrs.48 hours in 6 feet of water per MIL-C-5015 Meets 20 day extreme humidity testing per MIL-C-5015 (NOTE: using epoxy backfill option)100 cycles minimum to MIL-C-501550g’s, 11ms duration, three major axes 10 microseconds maximum discontinuity to MIL-C-501520 hour full immersion unmated in hydraulic fluid and lubricating oil per MIL-C-5015 minimumIntegral key and keyway10 to 2,000Hz (15 g’s) 10 microseconds maximum discontinuity to MIL-STD-1344 Method 2005 per MIL-C-5015MIL-C-5015 • VG 95 342LAYOUT 8S-1 10S-2 12S-4 12-5 16 -12 18-7 20-2 22-7# OF CONTACTS 1-#16 1-#16 1-#16 1-#12 1-#4 1-#8 1-#0 1-#0SERVICE RATING A A D D A B D E1 CONTACTSView from Mating Face of Pin Insulator: * = Most Popular LayoutsMOLDED VS. MECHANICAL BACKSHELLSMOLDED MECHANICAL• The Molded version promotes a fully sealed tamper proof backend with superior cable strain relief. The low profile design allows for easy placement and routing capability during installation. • The Mechanical version contains a sealing grommet that grips the cable jacket to prevent moisture ingress and is also field repairable in the instance of damage. Military Connectors
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.265Mini Quick-Connex™ Micro Quick-Connex™ Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN Connectors Extension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsMilitary ConnectorsCORD SETS & CONNECTOR ASSEMBLIES / MILITARY CONNECTORSLAYOUT 12SA-10 14S-2* 16-9 18-4* 18-10* 18-13 20-4* 20-24# OF CONTACTS 4-#16 4-#16 2-#16, 2-#12 4-#16 4-#12 3-#12; 1-#8 4-#12 2-#16; 2-#8SERVICE RATING I I A D A A D ALAYOUT 10SL-4* 12S-3* 14S-9* 16S-4 16-11 18-3 20-23# OF CONTACTS 2-#16 2-#16 2-#16 2-#16 2-#12 2-#12 2-#8SERVICE RATING A A D A D A ALAYOUT BY NUMBER OF CONTACTS (Continued)View from Mating Face of Pin Insulator: * = Most Popular Layouts2 CONTACTS3 CONTACTS4 CONTACTSMolded Military Connectors (MIL-C-5015) (Continued)LAYOUT 20-3 20-19 22-2 22-6 22-9 36-4# OF CONTACTS 3-#12 3-#8 3-#8 1-#16; 2-#8 3-#12 3-#0SERVICE RATING D A D D E D(A), A(B,C)LAYOUT 22-8 22-11 24-9 28-7 # OF CONTACTS 2-#12 2-#16 2-#4 2-#4 SERVICE RATING E B A D LAYOUT 10SL-3* 14S-1 14S-7* 16S-5 16S-6 16-10* 18-5 18-22# OF CONTACTS 3-#16 3-#16 3-#16 3-#16 3-#16 3-#12 1-#16; 2-#12 3-#16SERVICE RATING A A A A A A D D
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.266Mini Quick-Connex™ Micro Quick-Connex™Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN ConnectorsExtension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsCORD SETS & CONNECTOR ASSEMBLIES / MILITARY CONNECTORSLAYOUT 22-5 22-15 28-22 36-3 36-6# OF CONTACTS 4-#16, 2-#12 1-#16, 5-#12 3-#16; 3-#4 3-#12; 3-#0 4-#4; 2-#0SERVICE RATING D A (A,B,C,E,F); E(D) D D ALAYOUT 22-4 22-10 22-22* 24-22* 36-5# OF CONTACTS 2-#12; 2-#8 4-#16 4-#8 4-#8 4-#0SERVICE RATING A E A D ALAYOUT BY NUMBER OF CONTACTS (Continued)View from Mating Face of Pin Insulator: * = Most Popular Layouts4 CONTACTS (Continued)5 CONTACTS6 CONTACTSMolded Military Connectors (MIL-C-5015) (Continued)LAYOUT 14S-6 18-12 20-8 20-17 20-22# OF CONTACTS 6-#16 6-#16 4-#16; 2-#8 1-#16; 5-#12 3-#16; 3-#8SERVICE RATING I A I A ALAYOUT 10SLA-4 14S-5* 16S-8* 18 -11* 20-14 22-12 22-13 24-12 32-1# OF CONTACTS 5-#20 5-#16 5-#16 5-#12 3-#12; 2-#8 3-#16; 2-#8 1-#16; 4-#12 3-#12; 2-#43-#12; 2-#0SERVICE RATING A I A A A D A(A,D); D(E) AE(A); D (BAL-ANCE)Military Connectors
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.267Mini Quick-Connex™ Micro Quick-Connex™ Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN Connectors Extension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsMilitary ConnectorsCORD SETS & CONNECTOR ASSEMBLIES / MILITARY CONNECTORSLAYOUT BY NUMBER OF CONTACTS (Continued)View from Mating Face of Pin Insulator: * = Most Popular Layouts7 CONTACTS8 CONTACTS9 CONTACTS10 CONTACTS 11 CONTACTSMolded Military Connectors (MIL-C-5015) (Continued)LAYOUT 14SA7 16S-1* 18-9 20-15* 22-28 24-2 24-10 24-27 28 -10# OF CONTACTS 7-#16 7-#165-#16; 2-#12 7-#12 7-#12 7-#12 7-#8 7-#163-#12; 2-#8; 2-#4SERVICE RATING I A I A A D A ED(G); A (BAL-ANCE)LAYOUT 18-8* 20-7* 22-18 22-23 24-6# OF CONTACTS 7-#16; 1-#12 8-#16 8-#16 8-#12 8-#12SERVICE RATING A A(C-F); D(A,B,G,H) A(C-E); D(BALANCE) D(H); A(BALANCE)D(A,G,H); A (BALANCE)LAYOUT 20-16 20 -18* 22-17 22-20 22-27 24-11* 28-1 28A16# OF CONTACTS 7-#16; 2-#12 6-#16; 3-#12 8-#16; 1-#12 9-#16 8-#16; 1-#8 6-#12; 3-#8 6-#12; 3-#8 5-#16; 4-#4SERVICE RATING A A D(A); A(BALANCE)A D(J); A(BALANCE)A D(A,E,J) A(BALANCE)ALAYOUT 18-1* 18-19 28-19 20-33 24-20 28-14# OF CONTACTS 10-#16 10-#16 6-#16; 4-#12 11-#16 9-#16; 2-#12 11-#16SERVICE RATING A(B,C,F,G) I(BALANCE)A A(C,E,G,J,K,L) B(H,M); D(A,B)A D D
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.268Mini Quick-Connex™ Micro Quick-Connex™Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN ConnectorsExtension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsCORD SETS & CONNECTOR ASSEMBLIES / MILITARY CONNECTORSLAYOUT BY NUMBER OF CONTACTS (Continued)View from Mating Face of Pin Insulator: * = Most Popular Layouts12 CONTACTS 14 CONTACTSMolded Military Connectors (MIL-C-5015) (Continued)LAYOUT 24-19 24A24 28-9 20-27* 22-19* 28-2 28-20# OF CONTACTS 12-#16 12-#12 6-#16; 6-#12 14-#16 14-#16 12-#16; 2-#12 4-#16; 10-#12SERVICE RATING A A D A A D ALAYOUT 28-17* 24-5 24-7* 36-14 36A70 20-29*# OF CONTACTS 15-#16 16-#16 14-#16; 2-#12 6-#16; 5-#12; 5-#8 5-#16; 11-#4 17-#16SERVICE RATING A(A-L); B(R); A A D I ALAYOUT 22-14* 28-16 28-11* 24-28* 28-12* 36A46 36-9# OF CONTACTS 19-#16 20-#1618-#16; 4-#12 24-#16 26-#16 27-#1214-#16; 14-#12; 2-#18; 1-#4SERVICE RATING A A A I A A A15 CONTACTS19 CONTACTS 20 22 24 26 27 3116 CONTACTS 17 CONTACTSMilitary Connectors
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.269Mini Quick-Connex™ Micro Quick-Connex™ Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN Connectors Extension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsMilitary ConnectorsCORD SETS & CONNECTOR ASSEMBLIES / MILITARY CONNECTORSLAYOUT BY NUMBER OF CONTACTS (Continued)View from Mating Face of Pin Insulator: * = Most Popular Layouts35 CONTACTS47 CONTACTS 48 52 5637 CONTACTS 43 CONTACTSMolded Military Connectors (MIL-C-5015) (Continued)LAYOUT 28-15* 36-15 28-21* 28A51# OF CONTACTS 35-#16 35-#16 37-#16 43-#16 SERVICE RATING A A(BALANCE) D(M); A(ALL OTHERS) A A LAYOUT 36-7* 36-8 36-10* 36A-34 36A66# OF CONTACTS 40-#16; 7-#12 46-#16; 1-#12 48-#16 52-#16 52-#16; 4-#12SERVICE RATING A A AAA
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.270Mini Quick-Connex™ Micro Quick-Connex™Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN ConnectorsExtension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsCORD SETS & CONNECTOR ASSEMBLIES / MILITARY CONNECTORSMIL-C-26482 Series 1MIL-C-26482 Series 1 connectors combine high density inserts in a miniature circular metal shell. These connectors are intermateable and inter-changeable with all MIL-C-26482 connectors. This style of connector uses a bayonet style coupling system for quick mating and unmating of the connector. TPC has taken the standard MIL-C-26482 Series 1 design and developed a new back shell that incorporates a sealing grommet and strain relief for added cable life. The shell design is a machined aluminum incorporating a low profile design and a reduced overall length for close quarter installations. There are 32 contact layouts available ranging from 8 to 24 positions and up to 22 amps per contact. Contacts available are 20 AWG and 16 AWG. The combination of TPC’s High Performance Cable, the proven reliability of the MIL-C-26482 Series 1 connector and the Flex/Strain Relief of our new back shell design makes for an unbeatable system.• MIL-C-26482 • Operating Temperature Range -67ºF to 257ºF (-55ºC to 125ºC) • Mating Cycles > 500APPLICATIONS• Earth-Moving Equipment• Engines• Industrial Machinery• Mobile Equipment• Motion Control• Off-Road Vehicles• Power Generators• Sensors• Ships• TelecommunicationsTECHNICAL SPECIFICATIONSOPERATING VOLTAGE/TEST VOLTAGESERVICE RATING TEST ALTITUDEMAX OPERATING VOLTAGE TEST VOLTAGEDC AC (rms) DC AC (rms)ISea Level850 600 2,100 1,500II 1,250 1,000 3,200 2,300I70,000 ft– 300 535 375II – 450 770 550CURRENT RATINGWIRE SIZE AWG RATED CURRENT (AMPS) TEST CURRENT (AMPS)POTENTIAL DROP(MILLIVOLTS) INITIAL207.5 7.5 < 5516 22 13 < 50Military Connectors
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.271Mini Quick-Connex™ Micro Quick-Connex™ Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN Connectors Extension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsMilitary Connectors8 CONTACTS3 CONTACTS32 CONTACTS41 CONTACTS434 CONTACTS55 CONTACTS122423 CONTACTS515266 CONTACTS16 CONTACTS36 CONTACTS61 CONTACTS10211911 CONTACTSCORD SETS & CONNECTOR ASSEMBLIES / MILITARY CONNECTORSMIL-C-26482 Series 1 (Continued)LAYOUT BY NUMBER OF CONTACTS2 CONTACTS18 CONTACTS30 CONTACTS39 CONTACTSLAYOUT 8-2# OF CONTACTS 2-#20LAYOUT 14-18# OF CONTACTS 18-#20LAYOUT 12-8 16-8# OF CONTACTS 8-#20 8-#16LAYOUT 18-30# OF CONTACTS 1-#16; 29-#20LAYOUT 20-39# OF CONTACTS 2-#16; 37-#208-3 8-3A 8-33 12-33-#20 3-#20 3-#20 3-#168-44-#2014-1919-#2012-1010-#2014-128-#20; 4-#1614-151-#16; 14-#2022-2121-#1618-1111-#1620-1616-#1620-2424-#2022-3434-#2022-5555-#2022-3636-#2024-6161-#2016-2626-#2014-55-#1610-6 10-986-#20 6-#2016-23 16-991-#16; 22-#20 2-#16; 21-#2018-32 22-3232-#20 32-#2020-41 22-4141-#20 14-#16; 27-#20ABCDABAE 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
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.272Mini Quick-Connex™ Micro Quick-Connex™Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN ConnectorsExtension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsCORD SETS & CONNECTOR ASSEMBLIES / MILITARY CONNECTORSMIL-C-26482 SERIES 1 BY SHELL SIZELAYOUTCONTACTSSERVICE RATINGTOTAL 20 168-22 2 – I8-3 3 3 – I8-4 4 4 – I8-33 3 3 – I10-6 6 6 – I10-7 7 7 – I10-98 6 6 – I12-3 3 – 3 II12-8 8 8 – I12-10 10 10 – I14-5 5 – 5 II14-12 12 8 4 I14-15 15 14 1 I14-18 18 18 – I14-19 19 19 – I16-8 8 – 8 II16-23 23 22 1 I16-26 26 26 – I16-99 23 21 2 I18-11 11 – 11 II18-30 30 29 1 I18-32 32 32 – I20-16 16 – 16 II20-24 24 24 – I20-39 39 37 2 I20-41 41 41 – I22-21 21 – 21 II22-32 32 32 – I22-34 34 34 – I22-36 36 36 – I22-41 41 27 14 I22-55 55 55 – I24-61 61 61 – IMIL-C-26482 Series 1 (Continued)Military Connectors
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.273Mini Quick-Connex™ Micro Quick-Connex™ Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN Connectors Extension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsMilitary ConnectorsCORD SETS & CONNECTOR ASSEMBLIES / MILITARY CONNECTORSMIL-C-26482 Series 2MIL-C-26482 Series 2 connectors are designed with silicone inserts and seals for higher temperature and chemical applications. These connectors are intermateable and interchangeable with all MIL-C-26482 connectors. This style of connector uses a bayonet style coupling system for quick mating and unmating of the connector. TPC has taken the standard MIL-C-26482 Series 2 design and developed a new back shell that incorporates a sealing grommet and strain relief for added cable life. The shell design is a machined aluminum incorporating a low profile design and a reduced overall length for close quarter installations. There are 27 contact layouts available ranging from 3 to 61 positions. Contacts available are 12AWG, 16AWG and 20AWG. The combination of TPC’s High Performance Cable, the proven reliability of the MIL-C-26482 Series 2 connector and the Flex/Strain Relief of our new back shell design makes for an unbeatable system.• MIL-C-26482 • Operating Temperature Range -67ºF to 392ºF (-55ºC to 200ºC) • Mating Cycles > 500APPLICATIONS• Avionics• Commercial & Military Aircraft• High Temperature Industrial Equipment• InstrumentationTECHNICAL SPECIFICATIONSWORKING/TEST VOLTAGESERVICE RATING WORKING TESTAT SEA LEVEL VAC (rms)70,000 FT. ALTITUDE VAC (rms)AT SEA LEVEL VAC (rms)70,000 FT. ALTITUDE VAC (rms)I600 300 1,500 375II 1,000 450 2,300 500CURRENT RATINGWIRE SIZE AWG CONTACT SIZE MAX CURRENT FOR TEST IN AMPSPOTENTIAL DROP(MILLIVOLT AT 25ºC, 77ºF)2420 3 < 4520 20 7.5 < 5520 16 7.5 < 4516 16 13 < 5014 12 17 < 4512 12 23 < 50LAYOUT BY NUMBER OF CONTACTS3 CONTACTS 4 CONTACTS 5 CONTACTS 6 CONTACTSLAYOUT 8-33* 8-98* 12-3# OF CONTACTS 3-#20 3-#20 3-#16SERVICE RATING I I IILAYOUT 14-4# OF CONTACTS 4-#12SERVICE RATING ILAYOUT 14-5# OF CONTACTS 5-#16SERVICE RATING IILAYOUT 10-6# OF CONTACTS 6-#20SERVICE RATING I
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.274Mini Quick-Connex™ Micro Quick-Connex™Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN ConnectorsExtension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsCORD SETS & CONNECTOR ASSEMBLIES / MILITARY CONNECTORSMIL-C-26482 Series 2 (Continued)8 CONTACTS 10 CONTACTS15 CONTACTS 16 CONTACTS 18 CONTACTS 19 CONTACTS11 CONTACTS 12 CONTACTSLAYOUT 12-8 16-8 18-8# OF CONTACTS 8-#20 8-#16 3-#12SERVICE RATING I II ILAYOUT 12-10# OF CONTACTS 10-#20SERVICE RATING ILAYOUT 18-11# OF CONTACTS 11-#16SERVICE RATING IILAYOUT 14-12# OF CONTACTS 8-#20, 4-#16SERVICE RATING ILAYOUT 14-15# OF CONTACTS14-#20, 1-#16SERVICE RATING ILAYOUT 20-16# OF CONTACTS 16-#16SERVICE RATING IILAYOUT 14-18# OF CONTACTS 18-#20SERVICE RATING ILAYOUT 14-19 24-19# OF CONTACTS 19-#20 19-#12SERVICE RATING I II* Most popular layout21 CONTACTS32 CONTACTS61 CONTACTS39 CONTACTS 41 CONTACTS55 CONTACTS23 CONTACTS 26 CONTACTS 31 CONTACTSLAYOUT 22-21# OF CONTACTS 21-#16SERVICE RATING IILAYOUT 18-32# OF CONTACTS 32-#20SERVICE RATING ILAYOUT 24-61# OF CONTACTS 61-#20SERVICE RATING ILAYOUT 20-39# OF CONTACTS37-#20, 2-#16SERVICE RATING ILAYOUT 22-55# OF CONTACTS 55-#20SERVICE RATING ILAYOUT 16-23# OF CONTACTS22-#20, 1-#16SERVICE RATING ILAYOUT 16-26# OF CONTACTS 26-#20SERVICE RATING ILAYOUT 24-31# OF CONTACTS 31-#16SERVICE RATING ILAYOUT 20-41 22-41# OF CONTACTS 41-#2027-#20, 14-#16SERVICE RATING I IMilitary Connectors
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.275Mini Quick-Connex™ Micro Quick-Connex™ Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN Connectors Extension CordsM23 Connector AssembliesMilitary ConnectorsRectangular Connectors1 2 3 4 5 6 7 8 9CODE LINEINSERT LAYOUTEND 1BACKEND HARDWARE END 1END 2BACKEND HARDWARE END 2CABLE PART NO.UNIT OF MEASURELENGTHMC 363 A 4 B 4 87193 F 070Military ConnectorsSTRAIGHT PLUGA = MaleB = Female90° PLUGC = MaleD = FemalePANEL MOUNT RECEPTACLE* E = MaleF = FemaleIN-LINE RECEPTACLE* G = MaleH = Female*Panel Mount Receptacles are supplied with blue MTW Cable1 = No Mesh / No Epoxy2 = No Mesh / with Epoxy3 = Mesh / No Epoxy4 = Mesh / with Epoxy5 = Molded Back End9 = Pigtails for Panel Mount Receptacle*1 = No Mesh / No Epoxy2 = No Mesh / with Epoxy3 = Mesh / No Epoxy4 = Mesh / with Epoxy5 = Molded Back End0 = NoneCORD SETS & CONNECTOR ASSEMBLIES / MILITARY CONNECTORSBuild Your Own Military Connector AssembliesThe chart below lists components with which to “build” the exact assembly needed. Begin at left with column 1. Select a code line and write the letters in the box at the top of the column. Next, in column 2, identify the layout. Write the number in the box at the top of the column. Select components from all remaining columns, writing the code letters and/or numbers chosen in the box at the top of each column. See example below. MB = Bayonet 5015 (IP69K Rated)MC = Threaded 5015ME = Bayonet 26482 Series 1MF = Bayonet 26482 Series 2Select Insert Layout from charts on pages 252–256.NORMAL INSERT ROTATION STANDARDMATING FACE VIEW OF PIN INSERTSIf an alternate insert position or special pinout is required, contact a TPC Sales Representative or our Customer Service Department.STRAIGHT PLUGA = MaleB =Female90° PLUGC = MaleD = FemaleIN-LINE RECEPTACLE* G = MaleH = Female0 = NoneM = MetersF = FeetA = InchesList TPC Cable Part Number or PT for Pigtails*NOTE: If using a shielded cable and shield requires termination, contact TPC Enter a three digit code in the box above. EXAMPLE: 5 = “005” 50 = “050” 500 = “500”In the sample part number above, after you finish “building” an assembly, the combination of numbers and letters represent the part number you should order. For example, a threaded 5015 with insert layout 36-3; end 1 has straight male plug with epoxy/mesh backend hardware; end 2 has straight female epoxy/mesh backend hardware; with 70 feet of 87193 Super-Trex® cable and would have the part number “MC363A4B487193F070”.
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.276Mini Quick-Connex™ Micro Quick-Connex™Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN ConnectorsExtension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsCORD SETS & CONNECTOR ASSEMBLIES / MILITARY CONNECTORSHDLC Series connectors are the ideal “bulletproof” choice for your applications:• Superior three-quarter turn reverse bayonet coupling system. • Rubber covered coupling ring for superior grip and damage prevention. • Superior sealing and strain relief system. • First-mate, last-break screw machined crimp contacts for reliability and safety. • Over 91 contact layouts available with wire sizes from 16 AWG to 0 AWG. • Superior shock and vibration resistant design. • Environmentally friendly black zinc shell plating (no cadmium).Heavy-Duty Locking Connectors (HDLC)The most advanced line of connectors available according to MIL-C-5015 and VG95234. The HDLC connector series were developed specifically to meet the demands of industrial environments. The HDLC series shares the same shell dimensions, contact layouts, and electrical performance characteristics as the common MIL-C-5015 connectors with application engineered features such as three-quarter reverse bayonet coupling system, rubber covered coupling ring, black zinc shell plating and a superior sealing and strain relief system. Available in sizes from #18 to #1/0. • IP67 Rated • DIN 40 050 Rated • Mating Life: 2,000 Cycles Minimum (Commercial) • VG 95 234 NATO Specification • Vibration: 200 m/s2 at 10 to 2,000 Hz. To VG 95 234 Test 5.16 500 Cycles Minimum (to VG 95 234)• Contact Type: Hard Silver Crimp • Shock: 50g 11ms, Three Major Axes. To VG 95 234 Test 5.17• Number of Circuits: 1 to 65 • Operating Temperature Range -55°C to 125°C1. THREE QUARTER TURN REVERSE BAYONET COUPLING SYSTEM — Easy to connect and disconnect, positive locking indent prevents accidental uncoupling.2. RUBBER COVERED COUPLING RING — Protects the nut against damage from impact, provides a large non-slip gripping surface for easy mating.3. ENVIRONMENTALLY SEALED — The inserts of the HDLC are environmentally sealed to protect the connection against oil, water and chemical contamination. The end bells are sealed with a tapered grom-met sized to the specific cable providing a waterproof seal.4. MACHINED CONTACTS — All contacts are machined, not stamped. This produces a heavier industrial contact that is less likely to crack or break during the crimp process.5. MESH STRAIN RELIEF — Each assembly end comes with a double weave strain relief for pull-out protection as well as flex relief for the cable.6. FIRST MATE — LAST BREAK CONTACT — An extended ground pin insures first mate/last break contact for safety.7. SUPERIOR SHOCK AND VIBRATION RESISTANCE — Each connector contains a wave spring and wave spring washer designed to absorb shock and vibration in the coupler before it reaches the contacts. This helps to eliminate pin elongation and damage that may cause arcing and connector failure.8. AVAILABLE IN AWG SIZES RANGING FROM #18 TO #1/0 — The HDLC connector accepts a wide range of Gauge sizes and configu-rations to meet your connector needs.FEATURES & BENEFITSSelf Clinching Nut plates aid in quick mounting of receptaclesNylon Ferrule for individual wire sealing grommet compressionStandard Rear Threads MS3057 cable clamps (CRV0)High quality Elasometric InsertsPanel Gaskets prevent leaking of contaminants behind the panelSealing Screws with O-Rings under their head seals all mounting holesRubber Covered Coupling Nut provides drop protection and a large gripping surface for easy matingSilicone O-Ring Wave Spring and Wave Spring Washer helps absorb shock and vibrationsStrong, long-lasting machined contactsIndividual wire sealing grommetEnvironmentally friendly Black Zinc Cobalt or Bright Yellow Anodized Platings (NO Cadmium)Specially designed Industrial End bells provide excellent sealing, flex and strain relief for a wide range of jacketed cablesFirst make last break contact for safetyBayonet Roller Bolt for fast smooth matingAbrasion | Chemicals | Flexing Military Connectors
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.277Mini Quick-Connex™ Micro Quick-Connex™ Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN Connectors Extension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsMilitary ConnectorsCORD SETS & CONNECTOR ASSEMBLIES / MILITARY CONNECTORSWire Range Sizes 26 AWG TO 0 AWG (See contact selection on page 302–305).Contact ResistanceTested according to VG95234 Test 5.10.CONTACT SIZE CONTACT RESISTANCE MILLIOHM MAX.16/16S 612 38 14 0.50 0.2Heavy-Duty Locking Connectors (HDLC) (Continued)TECHNICAL SPECIFICATIONSCurrent Rating at 68˚ F (+20˚C)Operating Voltage/Test Voltage According to MIL-C-5015Current Rating (by ambient temperature)MATERIALS & FINISHESShellPlatingContactsPlatingsInsulatorSealsAluminum alloy (shells can be grounded)Black zinc cobalt, bright yellow anodizedCopper alloyHard silver platingResilient polychloroprene (Neoprene)NeopreneELECTRICAL DATAThe indicated values for the “operating voltage” are limits concerning the electrical function. In any case, when the working voltage exceeds 50 V, safety precautions must be in accordance with the following standards: VDE 0100, IEC 309-1 or applicable national standards.SERVICE RATINGOPERATING VOLUMETEST VOLTAGE AC VRMSDC V AC VRMSI 250 200 1,000A 700 500 2,000D 1,250 900 2,800E 1,750 1,250 3,500B 2,450 1,750 4,500CONTACT SIZE MAX. CURRENT (AMPS)16/16S 2212 418 744 1350 245
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.278Mini Quick-Connex™ Micro Quick-Connex™Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN ConnectorsExtension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsCORD SETS & CONNECTOR ASSEMBLIES / MILITARY CONNECTORSHeavy-Duty Locking Connectors (HDLC) (Continued)TECHNICAL SPECIFICATIONS (Continued)SealingMating LifeVibrationContact TypeSalt SprayShockNo. of CircuitsHeatChemical ResistanceWire Sealing RangeContact RetentionContact InsertionFully submersible to 1 bar (35 feet) when mated. Meets IP67, DIN 40 050, VG 95 234.2,000 cycles minimum (commercial) 500 cycles minimum (to VG 95 234)200 m/s2 at 10 to 2,000 Hz. To VG 95 234 Test 5.16Hard silver crimpSalt-spray resistant platings50g 11ms, three major axes. To VG 95 234 Test 5.171 to 65+125°C (+257°F) for 1000 hoursTested un-mated and mated according to VG 95 234 for hydraulic fluid, lubricating oil, fuels, humidity, water, salt water, solvents, and corrosion resistance.The connector is designed for individual wire sealing. Sealing of an outer cable jacket on multi-conductor cables is accomplished with the sealed end bell. Sealing is only guaranteed if wires according to MIL-W-5086 or within the listed ranges are used.Pin and socket contacts are designed to resist severe vibration and repeated connection and disconnection. Contact retention and separation is tested according to VG 95 319 Part 2. Contact retention to test 5.4 with test force in mating direction. Separations force test 5.7 using required test gauge.From rear with simple hand tool. Removable, 5 cycles minimum.MECHANICALInsulation ResistanceOperating Temperature>1000 Megohm According to VG 95 319 Test 5.12 and VG 95 210 Part 32, Test condition B.-55˚ to +125˚C (-67˚ to +257˚F).CONTACT SIZEWIRE SIZE (MIL-W-5086)INSULATION O.D. LIMIT (in)MIN. (mm) MAX. (mm)16/16S 16 0.087" (2.2) 0.110" (2.8)12 12 0.122" (3.1) 0.138" (3.5)8 8 0.220" (5.6) 0.256" (6.5)4 4 0.335" (8.5) 0.370" (9.4)0 0 0.452" (11.5) 0.512" (13.0)CONTACT SIZERETENTION FORCE NEWTONS (LBS)SEPARATION FORCE MIN. NEWTONS (LBS)GAUGE16 35" (7.9) 1" (0.22) G 1.5612 55" (12.4) 1.5" (0.34) G 2.368 80" (18.0) 3" (0.67) G 3.584 90" (20.2) 4" (0.90) G 5.690 95" (21.4) 8.5" (1.9) G 9.04Military Connectors
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.279Mini Quick-Connex™ Micro Quick-Connex™ Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN Connectors Extension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsMilitary ConnectorsCORD SETS & CONNECTOR ASSEMBLIES / MILITARY CONNECTORSLAYOUT 20-3 20-6 20-19 22-2 22-9 22-21# OF CONTACTS 3-#12 3-#16 3-#8 3-#8 3-#12 2-#16; 1-#0SERVICE RATING D D A D E ALAYOUT 20-24 22-4 22-10 22-22* 24-4 24-22* 36-5# OF CONTACTS 2-#16; 2-#8 2-#12; 2-#8 4-#16 4-#83-#16; 1-#04-#8 4-#0SERVICE RATING A A E A D D ALAYOUT 22-12 24-12 20-8 20-22# OF CONTACTS 3-#16; 2-#8 3-#12; 2-#44-#16: 2-#83-#16; 3-#8SERVICE RATING D A I AHeavy-Duty Locking Connectors (HDLC) (Continued)LAYOUT BY NUMBER OF CONTACTSView from Mating Face of Pin Insulator: * = Most Popular Layouts3 CONTACTS4 CONTACTS6 CONTACTS (Continued)5 CONTACTS 6 CONTACTSLAYOUT 22-5 22-15 28-22 36-3 36-6# OF CONTACTS 4-#16; 2-#12 1-#16; 5-#12 3-#16; 3-#4 3-#12; 3-#04-#4; 2-#0SERVICE RATING D A(A,B,C,E,F); D D A
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.280Mini Quick-Connex™ Micro Quick-Connex™Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN ConnectorsExtension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsCORD SETS & CONNECTOR ASSEMBLIES / MILITARY CONNECTORSLAYOUT 20A9 20-16 20-18* 22-16 22-20 22-27# OF CONTACTS 9-#12 7-#16; 2-#12 6-#16; 3-#12 6-#16; 3-#12 9-#16 8-#16; 1-#8SERVICE RATING D(J); ALL OTHERS I A A A A D(J); A(BALANCE)LAYOUT 20-15* 22-28 24-2 24-10 24-27 28-10# OF CONTACTS 7-#12 7-#12 7-#12 7-#8 7-#16 3-#12; 2-#8; 2-#4SERVICE RATING A A D A E D(G); A(BALANCE)LAYOUT 20-7* 22-18 22-23 36A35# OF CONTACTS 8-#16 8-#16 8-#12 4-#16; 4-#0SERVICE RATING A(C-F); D(A,B,G,H) A(C-E); D(BALANCE) D(H); A(BALANCE) ALAYOUT 24 -11* 28A16 28-19 24-20# OF CONTACTS 6-#12; 3-#8 5-#16; 4-#46-#16; 4-#129-#16; 2-#12SERVICE RATING A AA(C,E,G,J,K,L); B(H,M); D(A,B)DHeavy-Duty Locking Connectors (HDLC) (Continued)LAYOUT BY NUMBER OF CONTACTS (Continued)View from Mating Face of Pin Insulator: * = Most Popular Layouts7 CONTACTS8 CONTACTS9 CONTACTS9 CONTACTS (Continued) 10 CONTACTS 11 CONTACTSMilitary Connectors
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.281Mini Quick-Connex™ Micro Quick-Connex™ Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN Connectors Extension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsMilitary ConnectorsCORD SETS & CONNECTOR ASSEMBLIES / MILITARY CONNECTORSLAYOUT 24-19 24A24 28-51 28-51 22-21# OF CONTACTS 12-#16 12-#12 6-#16; 6-#12 3-#8 2-#16; 1-#0SERVICE RATING A A D D ALAYOUT 20-27* 22-19* 28-2 28-20 24-5 24-7* 36-14# OF CONTACTS 14-#16 14-#16 12-#16; 2-#12 4-#16; 10-#12 16-#1614-#16; 2-#126-#16; 5-#12; 5-#8SERVICE RATING A A D A A A DLAYOUT 20-29* 20A48 22-14* 28-16 28-11*# OF CONTACTS 17-#16 19-#16 19-#16 20-#1618-#16; 4-#12SERVICE RATING A I A A AHeavy-Duty Locking Connectors (HDLC) (Continued)LAYOUT BY NUMBER OF CONTACTSView from Mating Face of Pin Insulator: * = Most Popular Layouts12 CONTACTS14 CONTACTS17 CONTACTS 19 CONTACTS 20 CONTACTS 22 CONTACTS16 CONTACTS13 CONTACTS
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.282Mini Quick-Connex™ Micro Quick-Connex™Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN ConnectorsExtension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsCORD SETS & CONNECTOR ASSEMBLIES / MILITARY CONNECTORSLAYOUT 24-28* 28-12* 36A46 24A28 28A63# OF CONTACTS 16/24 26-#16 27-#12 28-#16 9-#12; 19-#16SERVICE RATING I A A I AHeavy-Duty Locking Connectors (HDLC) (Continued)LAYOUT BY NUMBER OF CONTACTS (Continued)View from Mating Face of Pin Insulator: * = Most Popular Layouts24 CONTACTS43 CONTACTS26 CONTACTS 27 CONTACTS 28 CONTACTSLAYOUT 36-9 28-15* 36-15 28-21* 36A98# OF CONTACTS14-#16; 14-#12; 2-#8; 1-#435-#16 35-#16 37-#16 8-#8; 31-#16SERVICE RATING A A D(M); A(BALANCE) A ALAYOUT 28A51 36-7* 36-8 36-10*# OF CONTACTS 43-#16 40-#16; 7-#12 46-#16; 1-#12 48-#16SERVICE RATING A A A A31 CONTACTS 37 CONTACTS48 CONTACTS39 CONTACTS35 CONTACTS47 CONTACTSMilitary Connectors
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.283Mini Quick-Connex™ Micro Quick-Connex™ Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN Connectors Extension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsMilitary ConnectorsCORD SETS & CONNECTOR ASSEMBLIES / MILITARY CONNECTORSK=Rear MountFront Mount not recommendedHeavy-Duty Locking Connectors (HDLC) (Continued)DIMENSIONSPANEL MOUNT RECEPTACLECABLE CONNECTING RECEPTACLEPanel mount receptacles are for wall or panel mounting and are supplied with crimp contacts, individual wire sealing grommet, ferrule, end bell, gasket, nut plate and screws.Cable connecting receptacles are for in-line cable connection and are supplied with crimp contacts, individual wire sealing grommet, ferrule, deluxe strain relief backshell, gasket, nut plate and screws.SIZE A DIA. (IN) B (IN) C THREAD D (IN) L MAX. (IN) F (IN) S (IN) H (IN) J (IN) K (IN)20 1.350 0.910 1-3/16-18UNEF-2A 0.160 2.480 1.500 1.160 0.130 1.160 1.36022 1.470 0.910 1-3/16-18UNEF-2A 0.160 2.600 1.650 1.250 0.130 1.290 1.49024 1.610 0.910 1-7/16-18UNEF-2A 0.160 2.720 1.750 1.370 0.150 1.420 1.63028 1.840 0.950 1-7/16-18UNEF-2A 0.160 2.760 2.000 1.560 0.150 1.650 1.85032 2.100 0.950 1-3/4-18UNS-2A 0.160 2.790 2.240 1.750 0.170 1.900 2.12036 2.350 0.950 2-18UNS-2A 0.160 2.870 2.500 1.940 0.170 2.150 2.360SHELL SIZE A DIA. (IN) B (IN) D (IN) L REF. (IN) F (IN) S (IN) H (IN) K (IN)20 1.346 0.907 0.157 5.400 1.496 1.157 0.126 1.35822 1.472 0.907 0.157 5.830 1.654 1.252 0.126 1.48824 1.610 0.907 0.157 6.030 1.752 1.374 0.146 1.62628 1.839 0.947 0.157 6.050 2.000 1.563 0.146 1.85432 2.102 0.947 0.157 6.280 2.244 1.752 0.169 2.11836 2.346 0.947 0.157 6.560 2.500 1.937 0.169 2.362SHELL SIZE CABLE RANGE SHELL SIZE CABLE RANGE20 0.188" – 0.875" 28 0.562" – 1.125"22 0.188" – 0.875" 32 0.750" – 1.125"24 0.688" – 0.875" 36 0.875" – 1.688"SHELL SIZE CABLE RANGE SHELL SIZE CABLE RANGE20 0.188" – 0.875" 28 0.562" – 1.125"22 0.188" – 0.875" 32 0.750" – 1.125"24 0.688" – 0.875" 36 0.875" – 1.688"PART NUMBER DESCRIPTION1XStraight Male Panel Mount Receptacle2XStraight Female Panel Mount ReceptaclePART NUMBER DESCRIPTION5XStraight In-line Male Receptacle6XStraight In-line Female ReceptacleJ=Front Mount K=Rear Mount
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.284Mini Quick-Connex™ Micro Quick-Connex™Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN ConnectorsExtension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsMilitary ConnectorsCORD SETS & CONNECTOR ASSEMBLIES / MILITARY CONNECTORSBuild Your Own Heavy-Duty Locking Connector Assemblies1 2 3 4 5 6 7TYPE END 1 END 2INSERT LAYOUTCABLE PART NO.UNIT OF MEASURELENGTHH 3X 4X 24-28 88522 F 070The chart below lists components with which to “build” the exact assembly needed. Begin at left with the first column. Write a “H” in the box at the top of the column. From the next column, identify End One. Write the appropriate letter in the box at the top of the column. Select components from all remaining columns, writing the desired letters or numbers chosen in the box at the top of each column.H = HDLCList TPC Cable Part Number or PT for PigtailsNOTE: If using a shielded cable and shield requires termination, contact TPCSelect from Contact Layout Charts in this section M = Meters F = Feet A = Inches3X - Male Plug4X - Female Plug3N - 90˚ Male Plug4N - 90˚ Female PlugWM - Jacket stripped back with Wire Markers (Singled Ended Assembly)PT - Pigtail (for Panel Mount Receptacle only)1X - Male Panel Mount Receptacle2X - Female Panel Mount Receptacle3X - Male Plug4X - Female Plug3N - 90˚ Male Plug4N - 90˚ Female Plug5X - Male In-line Receptacle 6X - Female In-line Receptacle1X - Male Panel Mount Receptacle2X - Female Panel Mount ReceptacleEnter a three digit code in the box above. EXAMPLE: 5 = “005” 50 = “050”500 = “500”In the example shown above, H3X4X36A2288522F070 is a male plug to a female plug using a 24-28 insert layout with 70 ft. of 16/22 Super-Trex® Reduced Diameter Control Cable.
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.285Mini Quick-Connex™ Micro Quick-Connex™ Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN Connectors Extension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsCORD SETS & CONNECTOR ASSEMBLIES / RECTANGULAR CONNECTORSRectangular Connector AssembliesRectangular connectors by TPC are built to handle the harshest environments. All of our cord sets include Super-Trex® or Trex-Onics® cables that are designed for industrial applications where flexing, abrasion, impact, and oil can cause premature cable failure. To ensure out-of-the-box reliability, all of our cord sets are tested for continuity and configuration. To reduce costs of rectangular connectors, custom lengths are available and eliminate excessive cable on the application. Engineering support is available for non-standard applications requiring special wiring and design.Rectangular connectors present a wide range of options for designing and mating with existing equipment. The inserts, which can be changed out within any hood of corresponding size, use hoods with either latches or bayonet pegs. When mating to existing connectors and using side entry heads, it is important to note any coding pins as well as the location of the cable’s exit in relationship to the orientation of the insert. • Designed for Industrial ApplicationsAPPLICATIONS• Product or Assembly Line• Test Equipment• Portable Power Assemblies1. SUPER-TREX® & TREX-ONICS® CABLES — Proven performers in industrial environments where flexing, abrasion, impact and oil can cause premature cable failure.2. PRODUCT TESTING — All assemblies are 100% tested for continuity and configuration. Ensures out-of-the-box reliability.FEATURES & BENEFITSAbrasion | Chemicals | Flexing LATCHING & DESIGN OPTIONSDouble Bayonet (4 Locking Pegs) Top Entry StyleSingle Bayonet (2 Locking Pegs) Side Entry StyleDouble Latch Side Entry StyleSingle Latch Top Entry StyleNotice the coding pins that can be used to prevent installation errors3. CUSTOM LENGTHS — Helps to eliminate excessive cable on the application, reduces cost.4. ENGINEERING SUPPORT — For non-standard applications requiring special wiring and design.Rectangular Connectors
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.286Mini Quick-Connex™ Micro Quick-Connex™Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN ConnectorsExtension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsRectangular ConnectorsCORD SETS & CONNECTOR ASSEMBLIES / RECTANGULAR CONNECTORSBuild Your Own Rectangular Connector AssembliesHow To OrderAfter completing the chart above, call your TPC Representative to answer any questions, verify your requirements and place your order.The chart below lists components with which to “build” the exact assembly needed. Begin at left with the first column. Write a “TR” in the box at the top of the column. From the next column, identify the series. Write the appropriate letter in the box at the top of the column. Select components from all remaining columns, writing the desired letters or numbers chosen in the box at the top of each column. T = Top Entry S = Side EntryCT = Cable to Cable Top EntryCS = Cable to Cable Side EntryRECEPTACLE HOUSING J = Surface Single Entry K = Surface Double Entry M = Bulkhead M = Male F = Female A = 3, 4, 10, 16, 32 D = 7, 8, 15, 25, 40, 50, 64DD = 24, 42 E = 6, 10, 16, 24, 32, 48EE = 10, 18, 32, 46, 64 D = Double Latch S = Single Latch E = Double Bayonet R = Single Bayonet M = Mesh G = Grip-Seal® R = Receptacle PigtailsTR = Rectangular ConnectorTYPESERIES NO. OF CONTACTSEND 1END 2CABLE PART NO.UNIT OF MEASURELENGTHGENDER HOOD LATCHING STRAIN RELIEFGENDER HOOD LATCHINGSTRAIN RELIEFTR A16 M T D M F S D M 88516 F 010PLUGRECEPTACLESpecial Cable ClampHoodMale ContactsSide One and/or Two InsertReceptacle InsertFemale ContactsHousingBayonet
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.287Mini Quick-Connex™ Micro Quick-Connex™ Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN Connectors Extension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsCORD SETS & CONNECTOR ASSEMBLIES / RECTANGULAR CONNECTORSNOTES1. CONTACT TYPE — Silver-Crimp is standard. For screw terminals contact a TPC Sales Representative for availability.2. NUMBER OF CONTACTS — Smart part number is limited to 64 contacts. If more contacts are desired, contact a TPC Sales Representative.3. HOOD TYPE — The High Hood is standard. The Low Hood is typically used when there is a clearance issue. If clearance is a factor, contact a TPC Sales Representative. T = Top Entry S = Side EntryCT = Cable to Cable Top EntryCS = Cable to Cable Side Entry Z = None M = Male F = Female Z = None M = Meters F = Feet A = Inches Enter a three digit code in the box above. EXAMPLE: 5 = “005” 50 = “050” 500 = “500” M = Mesh G = Grip-Seal® Z = None If Single Ended Assembly or Receptacle: B = Blunt End L = Labeled D = Double Latch S = Single Latch E = Double Bayonet R = Single Bayonet Z = None 4. LATCHING — Double latches are becoming the standard in the market. Bayonet references the pins or pegs that the latches grab onto to lock the connector down. Typically the latches are on the receptacle and the bayonets are on the assembly.5. CABLE — TPC cable is used on assemblies. Receptacles are red or blue pigtails. If receptacle color code needs to be the same as the cable, enter the cable part number for the receptacle.6. CABLE EXIT — On side entry assemblies the cable exit will be away from position #1 on the insert. If needed the other way, contact a TPC Sales Representative. If assembly, use TPC cable part number. Receptacle Pigtails: A = All Red* B = All Blue* (Standard) *Numbered ConductorsRectangular ConnectorsTYPESERIES NO. OF CONTACTSEND 1END 2CABLE PART NO.UNIT OF MEASURELENGTHGENDER HOOD LATCHING STRAIN RELIEFGENDER HOOD LATCHINGSTRAIN RELIEFTR A16 M T D M F S D M 88516 F 010
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.288Mini Quick-Connex™ Micro Quick-Connex™Nano Quick-Connex™ Specialty Quick-Connex™ Ethernet Cable Assemblies7 Pin Molded Valve PlugDIN ConnectorsExtension CordsM23 Connector AssembliesMilitary ConnectorsRectangular ConnectorsCORD SETS & CONNECTOR ASSEMBLIES / RECTANGULAR CONNECTORSRectangular Connector Assemblies (Continued)A250V 16 AmpContact Arrangement Female Mating ViewD250V 10 AmpContact Arrangement Female Mating ViewDD250V 10 AmpContact Arrangement Female Mating ViewE500V 16 AmpContact Arrangement Female Mating ViewEE500V 16 AmpContact Arrangement Female Mating View3 + Grd 4 + Grd 10 + Grd 32 + Grd (2 - 16 pole inserts in 1 hood)16 + Grd 7 + Grd 8 15 + Grd 50 + Grd (2 - 25 pole inserts in 1 hood)25 + Grd 40 + Grd 64 + Grd 24 + Grd 42 + Grd 6 + Grd 10 + Grd 16 + Grd 48 + Grd (2 - 24 pole inserts in 1 hood)24 + Grd 32 + Grd (2 - 16 pole inserts in 1 hood)10 + Grd 18 + Grd 32 + Grd 46 + Grd 64 + Grd (2 - 32 pole inserts in 1 hood)Rectangular Connectors
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.289Molded Single Pole Molded “Y” and “T” Splitters Oval Power Assemblies Medium Voltage AssembliesPOWER ASSEMBLIES / MOLDED SINGLE POLEMolded Assemblies for Welding & Temporary Power ApplicationsTAPER NOSE: Mates with any series 16, E1016, J Series or taper nose style plugs for welding applications.BALL NOSE: Mates with any series 18, E1018 Series or ball nose style plugs for welding applications.TPC version features a full 180º twist to lock into place, instead of the competitor’s 3/4" turn when mated. Fully bonded to the jacketE16 & E18 ONLYTPC MOLDED LOCKING CONNECTOR: Mates with any series 22, E1022 Series. (Patent No.: US 9,425,574 B2)See Page 278 To Build Your Own Molded Connector Assemblies1. SUPER-TREX® WELD CABLE — First line defense against oils, ozone, and UV exposure as well as most chemicals. Extreme all weather flexibility. Proven performance lasts up to 8 times longer than standard weld cables.2. COMPLETELY MOLDED DESIGN — All rubber construction reduces cable stress and provides an environmental seal between the cable and the connector head.3. MOLDED LOCKING ASSEMBLIES “PA22” — This is a fully molded design, providing a complete bond between the cable jacketing and connector head. The molded locking connector has been “pull tested” to 2,000 lbs. and contains a safety feature to prevent unintended disconnection. To disconnect, depress the safety release, execute one quick turn, and the connector can easily be changed out. FEATURES & BENEFITS4. MOLDED SINGLE POLE ASSEMBLIES — PA16 “Taper-Nose”, PA18 “Ball-Nose”, and PA22 “TPC Locking” connections are fully molded and bonded to the cable, providing an environmental seal which protects the connection from dust, dirt, water, and chemicals while reducing cable stress. This process eliminates cable “pull back” from the connection. Available in a variety of cable sizes.5. MATED CONNECTION PROVIDES A CORK AND BOTTLE SEAL — Forms a water, oil and dust resistant seal, protects the connection from contamination.6. QUICK DISCONNECT — Quick turn disconnect system, provides a secure connection. Compatible with Series 16 Taper Nose, Series 18 Ball Nose and Series 22 Locking. APPLICATIONSACCESSORIES (Call for pricing & availability)• Motor & Generator Applications• Construction Sites• Government Shipyards• Commercial and Navy Shipbuilding and Repair Sites• Welding Ground Cables • Temp. Power for Concerts, Carnivals, Conventions, Theme Parks, etc.• Utility Applications• Mining Applications• Ship to Shore PowerMALE PANEL MOUNT RECEPTACLEMALE PANEL MOUNT RECEPTACLE PLUGFEMALE PANEL MOUNT RECEPTACLEFEMALE PANEL MOUNT RECEPTACLE CAPMOLDED HEAD COLORS• Yellow (Standard)• Black• Red• White• Blue• Green• Orange• BrownInternal safety locking featureALL ASSEMBLIES RATED TO IP69KE1022 ONLYMolded Single Pole
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.290Molded Single PoleMolded “Y” and “T” SplittersOval Power AssembliesMedium Voltage Assemblies1 2 3 4 5 6 7 8TYPE SERIES END 1 END 2CABLE PART NO.UNIT OF MEASURELENGTHHEAD COLORCABLE MGMTPA 16 M F 86317 F 100 YL K8POWER ASSEMBLIES / MOLDED SINGLE POLE16 = Taper Nose18 = Ball Nose22 = Molded Locking ConnectorLL =Lug to lug assembly (use with WA only)PA = Power Assembly(provided with caps)WA = Power Assembly(no caps)YL = Ye l lo w (Standard)BK = BlackRD = RedWH = WhiteBL = BlueGN = GreenBN = BrownOR = OrangeM = Male F = Female S = Shoo-Pin 1H = 1 Hole Lug ½" Hole Size2H = 2 Hole NEMA Lug ½” Hole Size O = NoneM = Male F = Female S = Shoo-Pin 1H = 1 Hole Lug ½" Hole Size2H = 2 Hole NEMA Lug ½” Hole Size O = None M = Meters F = Feet A = InchesEnter a three digit code in the box above. EXAMPLE: 5 = “005” 50 = “050”500 = “500” If ball or taper nose assembly, use TPC cable part number sized for 2 AWG to 4/0. If molded locking assembly, use TPC cable part number sized for 2/0 to 500 MCM. Build Your Own Molded Connector AssembliesLug Terminations Cable Stranding AdapterThe chart below lists components with which to “build” the exact assembly needed. Begin at left with the first column. Write a “PA” or “WA” in the box at the top of the column. From the next column, identify the series. Write the appropriate letter in the box at the top of the column. Select components from all remaining columns, writing the desired letters or numbers chosen in the box at the top of each column.In the sample part number above, PA16MF86317F100-YL is a taper nose style power assembly, male to female molded plugs with 100 feet of 86317 (Super-Trex® 4/0 600 Volt Welding Cable) with yellow heads.– –Optional:K8 = Pre- Loaded on #12008 K-KartK8BW= Pre- Loaded on #12008 -bw K-KartK9 = Pre- Loaded on #12009 K-KartK9BW= Pre- Loaded on #12009-bw K-KartTPC has the capability to crimp all single, double, and 4 hole lugs to our flexible high strand count cable. We have the proper tooling and expertise needed to crimp the lugs you need. Let us know if you need custom platings or hole sizes and we can design a custom assembly.• Crimp connectors ranging from 10 AWG – 750 MCM• Custom cutting to specified lengths• Custom marking and packaging• Custom terminations for Low Voltage 2000V and below. For higher voltage terminations, check out our medium voltage section. Sometimes when terminating cable, flex stranded cable is not what your equipment is rated for. TPC offers an adapter that converts our high flex stranded cable to a coarse stranded product. You can use our highly durable flexible cable and still properly tie it into your equipment. Molded Single Pole
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.291Molded Single Pole Molded “Y” and “T” Splitters Oval Power Assemblies Medium Voltage AssembliesPOWER ASSEMBLIES / MOLDED “Y” & “T” SPLITTERSMolded “Y” & “T” SplittersT-SPLITTER3 TO 1 (Reference #93173)2 TO 1 (Reference #93172)2 TO 1 (Reference #93174)2 TO 1 (Reference #93176)2 TO 1 (Reference #93183)Y-SPLITTERT-DROPTPC offers a wide range of compression transfer molded cable splitting options. All of them are custom designed to meet the needs of each individual application. We are able to accommodate both single and multiple conductor options in numerous gauge sizes. The splitters are designed to handle the abuse of the harshest applications. We offer both a blunt cut cable option or we can add any connectors needed to fit your application.1. SUPER-TREX® WELD CABLE — First line defense against oils, ozone and UV exposure as well as most chemicals. Extreme all weather flexibility. Proven performance lasts up to 8 times longer than standard weld cables.2. COMPLETELY MOLDED DESIGN — All rubber construction re-duces cable stress and provides an environmental seal between the cable and the splitter. 3. BOTH SINGLE AND MULTIPLE CONDUCTOR OPTIONS — These splitters allow both options of single pole connections and multiple pole terminating. 4. CONNECTORS AVAILABLE ON REQUEST — TPC’s engineering group is familiar with many different types of connectors and can source what you need. Make the cable splitter a plug-and-play solution to fit your specific application. FEATURES & BENEFITSCable Max OD: All Cable Exits up to 1.75" O.D.Rough Dimensions: 7" x 6" x 3"Cable Max OD: Input Entry up to 1.75"Output Exits up to 1.10"Rough Dimensions: 11" x 5.25" x 3"Cable Max OD: Input Entry up to 1.75"Output Exits up to 1.10"Rough Dimensions: 11" x 5.25" x 3"Cable Max OD: All Cable Exits up to 0.75" O.D.Rough Dimensions: 7" x 4.5" x 2"Cable Max OD: All Cable Exits up to 1.5" O.D.Rough Dimensions: 9" x 4" x 2"Molded “Y” and “T” Splitters
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.292Molded Single PoleMolded “Y” and “T” SplittersOval Power AssembliesMedium Voltage AssembliesPOWER ASSEMBLIES / OVAL POWER ASSEMBLIESOval Quick-Connex™ Power Assemblies• Type W • RoHS Compliant • 600 VThis rugged Quick-Connex™ power assembly uses our flame and heat resistant Super-Trex® Type W Portable Power & Automation Cable; a superior first line of defense against cutting, tearing, abrasion, and impact. The standard pin and sleeve configuration is interchangeable with most standard connectors now in use, but the rubber collar molded at the base of the male pins forms a “cork seal” when plugged into a matching unit from TPC Wire & Cable Corp. This seal reduces carbon arcing and protects against dust and liquids.Abrasion | Chemicals | Flexing Oval Power Assemblies1. SUPER-TREX® TYPE W POWER CABLE — Superior first line defense against cutting, tearing, abrasion and impact. Extreme all-weather flexibility. Flame and heat resistant. Available in Black or Yellow cable, see part no. chart below.2. 100% TRANSFER MOLDED TSE PLUG AND CONNECTOR BODY — “No pressure” process prevents induced stresses. Body integrity and complete bonding mean longer life.3. ROTATING SAFETY CHAIN COLLAR — Bearing action will not cut through cable when twisted or flexed.4. RUBBER COLLAR MOLDED AT BASE OF MALE PINS — Forms a “Cork Seal” when plugged into a TPC matching unit. Provides dust and liquid protection and reduces carbon arcing.5. STANDARD PIN AND SLEEVE CONFIGURATION — Interchangeable with most standard connectors now in use.6. BRASS PINS AND CONTACT SLEEVES — Ensures a positive electrical connection.FEATURES & BENEFITSCONFIGURATIONDIMENSION2/2 MALE2/2 FEMALE6/2 MALE6/2 FEMALEA 5-1/8" 5-3/8" 4-7/16" 4-7/8"B 9/16" – 9/16" –C 1-3/8" – 1-3/8" –D 9/16" – 9/16" –ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO.CORD SIZE AWG/CONDAS SEM BLY LENGTH (FT)PLUG CONFIG.STANDARD PIN SIZE (IN)AMPACITYCABLE COLORSAFETY CHAIN85520 6/2 6 Male/Female 5/16" 65 Black Yes85520Y 6/2 6 Male/Female 5/16" 65 Yellow Yes85521 6/2 6 Female 5/16" 65 Black No85521Y 6/2 6 Female 5/16" 65 Yellow No85526 6/2 85 Female 5/16" 65 Black No85527 6/2 100 Female 5/16" 65 Black No85540 6/2 6 Male 5/16" 65 Black Yes85540Y 6/2 6 Male 5/16" 65 Yellow Yes85530 2/2 6 Male/Female 3/8" 100 Black Yes85530Y 2/2 6 Male/Female 3/8" 100 Yellow Yes85531 2/2 6 Female 3/8" 100 Black No85532 2/2 6 Male 3/8" 100 Black YesCBDA12278316316121181““““““CBDA12278316316121181““““““Chain Length is 12"""""" "MALEFEMALE
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.293Molded Single Pole Molded “Y” and “T” Splitters Oval Power Assemblies Medium Voltage AssembliesPOWER ASSEMBLIES / MEDIUM VOLTAGE ASSEMBLIESFEATURES & BENEFITSMedium Voltage AssembliesType SH Single Conductor Power Cables are highly flexible single conductor shielded medium voltage cable designed to ICEA standards. An extra heavy-duty TSE jacket provides excellent protection against tearing, abrasion, oil, impact and most industrial chemicals. Available in volt-ages from 5kV to 35kV. Ideal for applications where flexibility and ease of use is required. TPC can also add a connector to this cable and deliver a complete assembly — ready to install. A full testing report is provided to certify the testing and ensure the highest quality workmanship and traceabil-ity of the “ready to install” assembly. 1. CUSTOM CUTTING AND PACKAGING SERVICE – TPC will cut the cable to length for you and pack the product to your specific requirements, allowing for quick and easy installation. 2. 100% ELECTRICALLY TESTED PRIOR TO SHIPPING – Megger or AC Dielectric Testing with report supplied to customer upon completion (testing depends on the terminations being used).3. TERMINATION EXPERTISE AND EXPERIENCE – TPC terminates all ends in a controlled environment with the proper calibrated tooling and certified technicians experienced in numerous types of connectors. You will receive an engineering print for your records and be able to discuss any and all design requirements prior to purchase. 4. FAST TURNAROUND/LARGE INVENTORY – TPC carries a large inventory for your project and is able to offer quick turnaround on the terminated assemblies. 5. NO MINIMUM ORDERS – With TPC’s stocked cable, customers are not held to any minimum order requirements. We can build one assembly at a time to meet your project needs. 6. SUPERIOR CABLE FLEXIBILITY/DURABILITY – At TPC, we pride ourselves on providing superior cable. We offer flex stranded products, allowing ultra flexible cable and we ensure durability with heavy-duty jacketing compounds. TESTED IN-HOUSE PRIOR TO SHIPPING!15KV 500 MCM CABLEAssembly with blow-out caused by overheating and short.Actual failure determined to have been caused by damage to insulation during installation of the termination kit.Thermal image of assembly in application and under load shows hot-spot.AVOID UNTESTED CABLE ASSEMBLIESMEDIUM VOLTAGE CABLE ASSEMBLY TESTINGTPC Wire & Cable Corp. tests all Medium and High Voltage assemblies prior to leaving our facility. All assemblies are tested in accordance with the ANSI/NEMA WC 58-2008, 6.17 electrical test requirements. A full testing report is provided to certify the testing and to ensure the highest quality workmanship and traceability of the ready to install assembly.Damaging an assembly is easy to do but hard to detect until it is too late. TPC provides 100% AC or DC Hi-pot testing on all assemblies before they leave our facility – giving you 100% peace of mind.Medium Voltage AssembliesNOTE: Jacket color may vary 5kVBLACK15kVBLACK25kVBLACK35kVBLACK
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.294Molded Single PoleMolded “Y” and “T” SplittersOval Power AssembliesMedium Voltage AssembliesPOWER ASSEMBLIES / MEDIUM VOLTAGE ASSEMBLIESMedium Voltage Assemblies (Continued)TYPE SH CABLE ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)TYPE MV MEDIUM VOLTAGE CABLE ORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)PART NO.CABLE SIZESTRAND COUNTVOLTAGEINSULATION LEVELNOMINAL CABLE O.D. (IN)WT. (LBS)PER 1000'AMPACITY1790101 1/0 AWG 266 5 kV 133% 0.945 709 290790104 4/0 AWG 532 5 kV 133% 1.115 110 9 445790106 350 kcmil 888 5 kV 133% 1.300 1653 615790211 1/0 AWG 266 15 kV 133% 1.221 940 290790214 4/0 AWG 532 15 kV 133% 1.385 1402 445790216 350 kcmil 888 15 kV 133% 1.575 1998 610790217 500 kcmil 1221 15 kV 133% 1.755 2622 765NOTE: (1) Based on ambient temperature of 40°C, single-conductor isolated in air, conductor temperature of 105°C, per NEC 2014, Table 310.60(C)(69).Medium Voltage AssembliesNOTES: (1) Allowable ampacity per conductor of insulated single conductor in air based on conductor temperature of 90°C and ambient air temperature of 40°C. NEC Table 310.60(C)(69). *Jacket color may vary. †These cables include rayon reinforcement.VOLTAGE/ JACKET COLOR*PART NO.CABLE SIZECONDUCTOR STRANDINGAMPACITY1INSULATION THICKNESS (IN)JACKET THICKNESS (IN)NOMINAL O.D. (IN)WT. (LBS) PER 1000'5kV BLACK70502 2 259 190 0.110 0.125 0.975 67470540 † 4/0 532 400 0.110 0.155 1.300 139370525 † 250 627 445 0.120 0.155 1.300 147770535 † 350 888 550 0.120 0.170 1.490 192670550 † 500 1221 695 0.120 0.19 0 1.700 266215kV BLACK70102 2 259 195 0.210 0.15 5 1.203 88170110 1/0 266 260 0.210 0.155 1.325 114770140 † 4/0 532 400 0.210 0.170 1.497 159470125 † 250 608 445 0.210 0.170 1.550 176070135 † 350 888 550 0.210 0.19 0 1.765 236470150 † 500 1221 685 0.210 0.19 0 1.900 293725kVBLACK70201 1 259 225 0.260 0.170 1.450 117070210 1/0 266 260 0.295 0.170 1.500 135070240 † 4/0 532 395 0.295 0.19 0 1.713 190970225 † 250 627 440 0.295 0.19 0 1.765 208570235 † 350 888 545 0.295 0.190 1.886 251770250 † 500 1221 680 0.295 0.205 2.048 316870275 †750 1850 870 0.295 0.205 2.253 425335kVBLACK703101 259 225 0.340 0.170 1.623 1465703161/0 266 260 0.340 0.170 1.725 163270340 †4/0 532 395 0.340 0.205 1.895 223570325 †250 608 440 0.340 0.205 1.960 242970335 †350 888 545 0.340 0.205 2.100 290170350 †500 1221 680 0.340 0.205 2.280 3396
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.295Molded Single Pole Molded “Y” and “T” Splitters Oval Power Assemblies Medium Voltage AssembliesPOWER ASSEMBLIES / MEDIUM VOLTAGE ASSEMBLIESBuild Your Own Medium Voltage Assemblies1 2 3 4 5 6TYPECABLE PART NO.END 1 END 2UNIT OF MEASURE LENGTHSH 70510 2H 2H F 100SH =Type SH CableMV = Type MV CableType SH or MV-105 Cable Only1H = Single Hole 1/2" Stud2H = 2 Hole NEMA 1/2" Stud4H = 4 Hole NEMA 1/2" StudLB = LoadbreakDB = Deadbreak1H = Single Hole 1/2" Stud2H = 2 Hole NEMA 1/2" Stud4H = 4 Hole NEMA 1/2" StudLB = LoadbreakDB = DeadbreakBL = Blunt CutF = FeetA = InchesM = MetersEnter a three digit code in the box above.Example: 5 = “005”50 = “050”500 = “500”NOTE: (1) Each connectorized end of the assembly to come with flat braided shield with single hole lug 1/2" (2) If special lugs, connectors, odd configuration is required to use MAxxxxxx number (3) For Loadbreaks and Deadbreaks get the mfg and model # to be used before quoting. (4) Type SH or MV-105 cable only pages 41 – 43.TPC is able to source terminations from multiple suppliers allowing us to meet your specific project requirements.LOADBREAKDEADBREAKAll lugged assemblies are built and sized with proper termination kit.Medium Voltage Cable can often be heavy and hard to deploy. Check out Storage and Deployment solutions for more information. Page 304In the sample part number above, SH705102H2HF100 is a 1/0 foot Super-Trex® Type SH Single Conductor Power Cable, with 2 hole NEMA 1/2" stud connectors on each end.Medium Voltage Assemblies
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EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.297Cable Carrier SystemsPendant Box Assemblies Storage & Deployment SystemsPendant Box AssembliesPendant Box AssembliesENGINEERED SERVICES & SOLUTIONS / PENDANT BOX ASSEMBLIESAluminum Pendant Box Assembly• UL / cUL Listed • UL Type 1, 3R, 4, 4X • Rated for 5A @ 240 VAC, B300 Pilot Duty • Max Operating Temperature 149°F (65°C) • Water-tight & Corrosion Resistant Impact | TensionA durable, impact resistant aluminum shell deters the ingress of dust, dirt, moisture, and chemicals. The enclosure is designed to prevent the buttons from being damaged due to impact and heavy load. Each assembly is delivered pre-wired to customer specifications, making it ready to install upon arrival. Boxes are available as four-button and eight-button assemblies. Two-button and six-button versions are also available with the use of blanks.FEATURES & BENEFITSAPPLICATIONSORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)Contact a sales rep for part number to match customer application (FRONT VIEW) (SIDE VIEW)123456781. Multi or Single weave mesh strain relief is used to counteract tension. Guide wire holes are incorporated into the design if preferred to the mesh style strain relief.2. Ergonomic grooves for easy gripping.3. Silicon rubber booted buttons seal out dirt and moisture; available in red, green and black.4. 100% customizable button configurations & label identification available: • Momentary or Maintained on/off • Dual-Pole Momentary • Momentary one, two and three speed • Emergency stop (E-Stop)* • Two & three position maintained selector switches* • Variable position resistance switch* • Pilot Light* 5. Protective metal lip prevents damage to buttons. 6. Low profile thin design for easy operator handling (only 2.5" deep).7. Durable split shell metal design is virtually indestructible with 0.25" wall thickness. Grounded on both halves.8. Internal sealing gasket.9. Protective slide-on rubber boots available in yellow as a standard color. Optional colors include Orange, Red, Green, Blue, White, and Black. Minimums may apply with optional color selection. 10. Make your pendant a Quick-Disconnect system for fast and easy changeout.910Check out our website to watch a pendant box stand up to a tow motor!• Automated Assembly Equipment • Automatic Doors • Automation Controllers & Equipment • Cranes • Work Stations • Monorail & Hoist Control* Not UL Listed
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.298Cable Carrier Systems Pendant Box AssembliesStorage & Deployment SystemsPendant Box AssembliesENGINEERED SERVICES & SOLUTIONS / PENDANT BOX ASSEMBLIESPolycarbonate Pendant Box Assembly• UL / cUL Listed • CSA • NEMA 4X Enclosure • Operating Temperature Range -10ºF to 150ºF (-23ºC to 65ºC) 1. Each pendant assembly comes pre-wired, ready for immediate installation. Simplify your installation, save time and reduce your costs. 2. Each pendant assembly is fabricated with TPC’s proprietary high performance cable which is specifically designed to handle the most severe applications and provide longer cable life. 3. Push-buttons are rated for 300,000 cycles and are protected from internal and external contaminants.4. Impact resistant and watertight NEMA 4X enclosure is suitable for industrial applications. A stainless steel mesh strain relief reduces wear and extends the usefulness of the pendant in the most demanding environments.5. Weighs less than 2 pounds, is easy to work with and reduces stress on the cable and connections. This helps to extend the life of the pendant/cable assembly.6. Two, four, six and eight push button available with 1 and 2 speed operation.FEATURES & BENEFITSORDERING INFORMATION (MINIMUM PURCHASE MAY BE REQUIRED IF PRODUCT NOT STOCKED)Due to the customization needed for each customer, each pendant is quoted separately to ensure we provide an out of the box solution for the application. Engineering will provide a custom print at time of purchase to ensure all wiring and label callouts are correct. The figure on the left shows the possible pendant system options TPC can accommodate.
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.299Cable Carrier SystemsPendant Box Assemblies Storage & Deployment SystemsPendant Box AssembliesENGINEERED SERVICES & SOLUTIONS / PENDANT BOX ASSEMBLIESTYPE METALNUMBER OF PUSH- BUTTONSSWITCHCONFIG.PENDANT CONFIG.CABLE UOM LENGTH BOOTPB M 4 A H 88820 F 100 YLPB = Pendant Assembly M = AluminumP = Polycarbonate4 = 4 Push-Button Switches 8 = 8 Push-Button SwitchesA = Momentary ON/ OFFB = Maintained ON/OFFC = Momentary ON/ OFF(with remaining all single speed switches) D = Momentary ON/ OFF(with remaining all two speed switches) E = Maintained ON/OFF(with remaining all single speed switches)F = Maintained ON/OFF(with remaining all two speed switches)G = All single speed switchesH = All two speed switches H = With Mesh Strain ReliefW = With Cable Whip Terminated with ConnectorC = With Connector In BoxSuper-Trex® Multi-ConductorP&R Cable = 88820 = 16/6 AWG88822 = 16/8 AWG88823 = 16/10 AWG88824 = 16/12 AWG88825 = 16/16 AWGF = FeetM = MetersEnter a three digit code in the box above. EXAMPLE:1 = "001"10 = "010"100 = "100"Optional: (For metal pendants only)YL = Yellow (Standard)BK = BlackRD = RedWH = WhiteBL = BlueGN = GreenBN = BrownOR = OrangeThe chart below lists components with which to “build” the exact assembly needed. Begin at left with the first column. Write “PB” for Pendant Box Assembly in the box below for column one. From the next column, identify the Metal. Continue to write the appropriate letter or number in the box for each column. Once you’ve selected components from all remaining columns, you have successfully built your own pendant box assembly part number. In the sample part number above, PBM4AH88820F100 is an Aluminum, 4 Push-Button Monentary ON/OFF Switch Pendant Box Assembly, with Mesh Strain Relief and 16/6 88820 Super-Trex® Multi-Conductor P&R Cable at 100 ft. long, with a yellow boot.Build Your Own Pendant Box Assembly1 2 3 4 5 6 7 8 9
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.300Cable Carrier Systems Pendant Box AssembliesStorage & Deployment SystemsENGINEERED SERVICES & SOLUTIONS / CABLE CARRIER SYSTEMSCable Carrier SystemsCable Carrier SystemsWith decades of cable carrier system experience, TPC Wire & Cable offers you solutions to save labor, material, and downtime costs. As experts in the field we understand how important a high quality cable is to a cable carrier system. We have experience with continuous systems, piggy-back systems, dual cable carriers, double stacked cable carriers and many more.Within a cable carrier system, the cable package usually makes up the majority of the investment. TPC Wire & Cable will provide a solution with our high quality, highly flexible cable and integrated cable chains. After considering your carrier dimensions, clearance, travel orientation, bracket configuration and other variables, we design and deliver your system as a bundles system ready for installation, saving you additional labor and downtime.We have an experienced engineering staff that can offer alternative solutions for abusive, high-flexing applications. We are experienced with custom motorized and spring loaded reeling options and can offer assistance and support with festoon systems and robotic wiring harnesses.Contact your TPC Sales Representative or call 800-521-7935 to customize your cable carrier system.ORDERING INFORMATIONNYLON VS. STEELNylon• Temperature: -40º F to 250º F• Speed: 3 Meters/Sec (600 ft/min)• Half the Cost of Steel / 10 Times Longer Cycle Life• Lighter Weight / Quiet• Used in Long Travel Applications (Gliding is Possible)Steel• Temperature: 800º F (Cold is Looked at on Case by Case Basis)• Speed: 100ft/min• More Expensive / Won’t Last As Many Cycles As Plastic• Seen in Rough Environments (8 Times Stronger Than Plastic)• Has A Greater Strength for Unsupported Span
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.301Cable Carrier SystemsPendant Box Assemblies Storage & Deployment SystemsENGINEERED SERVICES & SOLUTIONS / STORAGE & DEPLOYMENT SYSTEMSStorage & Deployment SystemsCustom Electrical Connection EnclosuresWe engineer and design electrical enclosures to meet your site’s specific needs. Our team will work with you to select the best enclosure to quickly and safely connect your emergency power equipment. A wide variety of enclosure designs and connection styles are available. Contact our engineers for more information on designing your custom TPC Electrical Connection Enclosure.Phase Colored for Easy IdentificationFully Installed Terminal BlocksClosure Caps Keep Dust & Water Out of ConnectionLockable Hinged Door CoverCable Lugged Directly to PA22 Receptacle StudsRetention Wire on Closure CapsFlexible Super-Trex® Cable For Easy RoutingCarbon Steel or Stainless Steel Enclosure Options*STANDARD FEATURES*Standard features shown are more common features of TPC’s Electrical Connection Enclosures. Our engineers will work with you to custom design the enclosure to your specific needs.
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.302Cable Carrier Systems Pendant Box AssembliesStorage & Deployment SystemsENGINEERED SERVICES & SOLUTIONS / STORAGE & DEPLOYMENT SYSTEMSStorage & Deployment SystemsCustom Reel Enclosures & Cable Reels• All 2" Square Tube 1/8" Wall Frame Material• All 6" x 2" C-Channel 3/16" Wall Base Frame• 3/16" Sheet Base Floor• Rolled Edges Where Applicable• All Reel Enclosures will be Gray Oxide Primer, Painted Industrial Light Gray• 1/4" Pin Continuous Piano Hinges• 1/8" Sheet Cover Material Welded to Frame• Cable Storage Reels Will be Bolted to Enclosure• All Tolerances +/- 0.25"• 5/8" Mounting Holes Located in Enclosure Frame 8" from the Corners in Both DirectionsSTANDARD FEATURESORDERING INFORMATIONREEL ENCLOSURES WITH CABLE REEL OPTIONSPART NO.NO. OF REELSWIDTH (IN) DEPTH (IN) HEIGHT (IN)INNER WIDTH (IN)INNER HEIGHT (IN)WT. INCL.REELS (LBS)CABLE REELREELENC-S1 1 26 34 40 22 32 470 E8REELENC-S2 2 42 34 40 38 32 655 E8REELENC-S3 3 62 34 40 58 32 870 E8REELENC-S4 4 82 34 40 78 32 110 0 E8REELENC-L1 1 32 34 40 28 32 550 E9REELENC-L2 2 62 34 40 58 32 870 E9REELENC-L3 3 92 34 40 88 32 1195 E9E8 CABLE REEL STANDARD FEATURES:• Bevel Crank Drive • Left Hand Crank Location • 15" Drum Diameter with Drum Ramp • 10" Drum Width (Traverse) • 25" Flange Diameter • Top Wind • Grey Powder Coat Finish • Bevel Crank Drive • Left Hand Crank Location • 15" Drum Diameter with Drum Ramp • 18" Drum Width (Traverse) • 28" Flange Diameter • Top Wind • Grey Powder Coat Finish E9 CABLE REEL STANDARD FEATURES:CABLE REEL OPTIONS FOR REEL ENCLOSURES“S” REEL MAX LENGTH (FT) LBS PER FT “L” REEL MAX LENGTH (FT) LBS PER FT4/0 (86326E) 175 1.002 4/0 (86326E) 425 1.002250 (86319E) 125 1.157 250 (86319E) 350 1.157500 (86323E) 75 2.131 500 (86323E) 200 2.131ORDERING INFORMATION
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.303Cable Carrier SystemsPendant Box Assemblies Storage & Deployment SystemsStorage & Deployment SystemsENGINEERED SERVICES & SOLUTIONS / STORAGE & DEPLOYMENT SYSTEMSK-Kart 9600 Heavy-Duty Mobile Cable CarrierFEATURES & BENEFITS1. HIGH LOAD CAPACITY — Easily transport 300 lb., up to 100' of 500 MCM cable.2. CRANK HANDLE HOLDER — Crank is always available when needed, prevents lost crank handle.3. ERGONOMIC HANDLE AND STEP BAR— Provide stability and personal sup-port while cranking.4. RING & PINION GEAR OPERATION — Rugged gearing provides great mechanical advantage. Easy to reel cable back onto the cart.5. GREASE FITTINGS — Pillow block bearings have grease fittings for long life and durability.6. ADJUSTABLE SPRING LOADED FRICTION STOP — Prevents cable from unreeling or backpulling while reeling.7. SOLID RUBBER WHEELS — Rolling is a breeze with 10" wheels and a fully loaded cart. Never worry about deflated wheels.8. WELDED FRAME CONSTRUCTION — Ultra-durable construction, will not bend or twist under the highest loads.9. LARGE CENTER HUB OPENING — Accommodates large cable connector heads for easy deployment and reeling.10. LOW PROFILE/SMALL FOOTPRINT DESIGN — At 24" wide, 29" long and 50" handle height, K-Kart is minimally larger than the entire reel!ORDERING INFORMATIONPART NO. DESCRIPTIONSHIPPING WEIGHT (LBS)CABLE REEL12008Sm Heavy-Duty Mobile Cable Carrier w/ Standard Wheels (24" W x 29" L x 50" H) 145Uses CBLRL-K8 (25" Flange, 10" Traverse, 15" Drum)12008-BWSm Heavy-Duty Mobile Cable Carrier w/ Big Wheels for Rugged Terrain (31" W x 30" L x 52" H)152Uses CBLRL-K8 (25" Flange, 10" Traverse, 15" Drum)12009Lg Heavy-Duty Mobile Cable Carrier w/ Standard Wheels (32” W x 29” L x 50” H)185Uses CBLRL-K9 (28" Flange, 18" Traverse, 15" Drum)12009-BWLg Heavy-Duty Mobile Cable Carrier w/ Big Wheels for Rugged Terrain (39” W x 30” L x 52” H)192Uses CBLRL-K9 (28" Flange, 18" Traverse, 15" Drum)1200812009-BW
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.304Cable Carrier Systems Pendant Box AssembliesStorage & Deployment SystemsENGINEERED SERVICES & SOLUTIONS / STORAGE & DEPLOYMENT SYSTEMSStorage & Deployment SystemsMedium Voltage Storage & Deployment SolutionsWork safety requirements and the potential for natural disasters may dictate the need for a storage system designed to keep materials in optimal condition. TPC offers work trailer solutions that protect cable while in storage and ensure fast, easy, and safe deployment in temporary and emergency power situations. Customizable to match your unique needs, TPC engineers and product managers will work with you to deliver a trailer system that fits specifications for safety, theft prevention, ease of use, rapid deployment, and more. While the possibilities are endless, TPC is the constant — we are your single source from design to implementation. Custom Designed to Meet Your NeedsWe offer custom-engineered trailer systems designed using specific application and environmental information supplied by our customers. These solutions represent a unique and valuable service offered by TPC, whose engineers are experienced in the electrical, mechanical, chemical, and industrial engineering disciplines. TPC engineers will assemble the critical components into a final design that delivers a long-lasting, cost-effective alternative to the constant replacement and grueling manual deployment of ordinary cable.Visit tpcwire.com/trailer to view our demo video.
Total Cost of OwnershipTotal Cost of Ownership (TCO) is a financial estimate intended to help buyers determine the direct and indirect costs of a product. When calculating the TCO, it exemplifies the overall value of a product over time giving you a better idea of how much something is worth. Rather than just looking at the purchase price of a product, TCO looks at the complete cost from purchase to replacement including expected costs to be incurred during the lifetime of the product, such as service, repair, replacement, and production downtime. The item with the lower TCO is the better value overall.Current Product vs. TPC Product: Current Product TPC ProductOverall Cost Savingsin 38 Months=$118,523Reduced Downtime by:1,118 Hours$140,000$120,000$100,000$80,000$60,000$40,000$20,000$0Product Cost + Labor Cost = Overall Cost$75,240$16,117$62,700$3,300$19,417Contact TPC about a TCO and we’ll identify your application-specific challenge, recommend a solution, and compare the overall value of the current product(s) you are using to the TPC product that will best meet your needs.TOTAL COST OF OWNERSHIP:UNDERSTANDING THE OVERALL VALUEApplication Variables Current Product TPC ProductMaterial Cost Per Foot $4.00 $16.28Replacement Cost $75,240 $16,117Number of Units 33 33Labor Cost $62,700 $3,300Total Cost $137,940 $19,417What is currently used in your facilityThe TPC Solution
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.306TECHNICAL DATAReeling Cable Comparison GuideReeling cables can be used for a variety of applications, but they all must withstand constant abuse and substantial payloads. Here at TPC we offer the cables and cords to keep your machinery operational and your productivity at full pace. Our reeling cables are designed with high quality com-pounds to provide excellent service and long-term reliability. Tear resistance, abrasion resistance, flame resistance, oil resistance and impact re-sistance are just some of the benefits you can expect from TPC’s reeling cable selection. From Super-Trex® Extra Heavy-Duty All Weather Reeling Cable and Multi-Conductor P&R cable to Trex-Onics® Reduced Diameter Extra Heavy-Duty Reeling Cable, TPC provides reeling cables that stands up to your harsh environment.Super-Trex® Aramid Reinforced Orange Portable Power Reeling Cable Super-Trex® Aramid Reinforced Orange Portable Power Reeling Cable is an excellent cable for high tension reeling applications. Designed with an aramid center strength member providing up to 6,000 pounds of break strength, these cables feature an integral filled, dual layered fiber reinforced jacket for added strength and resistance to twisting and pulling. The orange TSE jacket provides excellent protection against abrasion, impact and most industrial chemicals.Super-Trex® Type W Yellow Portable Power & Automation Cable Super-Trex® Type W Portable Power and Automation Cable is rated for Extra Hard Usage. This portable power cable has excellent resistance to abrasion, impact, tearing, and most industrial chemicals. Features an integral fill, dual layered fiber reinforced jacket and live-flex ribbed insulation for added strength. Security yellow TSE jacket allows for extreme all weather flexibility.Super-Trex® Multi-Conductor P&R Cable Super-Trex® Multi-Conductor P&R Cable exhibits a unique design for payout and retractile (P&R) applications featuring our Live-Flex™ insulation with a low coefficient of friction and a dual layered fiber reinforced jacket for added strength. No-Wick™ synthetic fillers provide added strength and reduced damage to impact. Safety yellow TSE jacket provides superior resistance to abrasion, tearing, impact, oil and most industrial chemicals.Trex-Onics® Reduced Diameter Extra Heavy-Duty Reeling Cable Trex-Onics® Reduced Diameter Extra Heavy-Duty Reeling Cable is a specially designed 600V reeling cable with an aramid reinforced dual pass jacket. The aramid braid is rated at 1,800 lbs tensile strength for heavy-duty applications. This cable also has TPE conductor insulation for very low coefficient of friction and superior dielectrics. ®
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.307TECHNICAL DATAReeling Cable Comparison Guide (Continued)PRODUCT Super-Trex® Multi-Conductor P&R Cable (page 53)Super-Trex® Aramid Reinforced Orange Portable Power Reeling Cable (page 55)Trex-Onics® Reduced Diameter Extra Heavy-Duty Reeling Cable (page 52)Super-Trex® Portable Power & Automation Cable (page 34)RATINGS • UL Listed, CSA• Type TC• RoHS Compliant• FT-1 Flame Rating• Suitable for Class I, II, Div. 2*• UV Resistant• MSHA Approved (16 AWG)• UL Listed, CSA• Type W• MSHA Approved• FT-5 Flame Rating • Suitable for Class I, II, III, Div. 1 & 2*• Extra Hard Usage • UL Listed, cUL• Type TC-ER• FT-1 Flame Rating• VW-1 Flame Rating• AWM• Direct Burial• UL Listed• Type W-200V• MSHA• Class I, II, III, Div. 1 & 2*TENSILE STRENGTH**200 psi 6,000 psi 1,800 psi 1,200 psiTEMPERATURE -20°C to 90°C -40°C to 90°C -40°C to 90°C -40°C to 90°CVOLTAGE TC – 600; WTTC –1,000 2,000 600 Type W 2,000VJACKET TSE Double Pass YellowTSE Double Pass OrangeTPE Double Pass BlackTSE Double Pass Yellow or BlackINSULATION Live-Flex XLPE Live-Flex EPR TPE Live Flex EPRCABLE SIZE AWG/CONDUCTOR 16/6, 16/8, 16/10, 16/12, 16/16, 16/20, 16/24, 16/33, 16/36, 16/41, 16/49, 14/7, 14/8, 14/10, 14/12, 14/16, 14/20, 14/24, 12/6, 12/8, 12/12, 12/20, 12/30, 10/6, 10/8, 10/124/4, 2/4 16/6, 16/8, 16/12, 16/16, 16/20, 16/24, 16/37, 14/8, 14/10, 14/12, 14/16, 14/24, 14/37, 12/6, 12/8, 12/12, 12/14, 12/20, 12/24, 12/37, 12/50, 10/12, 10/248/2, 6/2, 4/2, 2/2, 1/0-2, 8/3, 6/3, 4/3, 2/3, 1/0-3, 8/4, 6/4, 4/4, 2/4, 2/0-4, 6/5, 6/6UV RESISTANTü– –üENVIRONMENTS*** A C E F I T A C E F I T A C E F I T A C E F I TAPPLICATIONS Remote Control of Electrical Equipment, Festoon Systems, Cranes and Hoists, Cable Carrier Systems, Cable Reels, Automatic Welders, Broach Machines, Retractable Reels, Machine Tools, Control Circuits, Positioning Equipment, Transfer VehiclesAutomation Equipment, Conveyors and Cranes, Mobile Equipment, Pendant Applications, Railroad Stand-by Power, Retractable Reels, Robotic Welding, Steel Transfer Cars and Loaders, Temporary and Emergency PowerAutomatic Welders, Broach Machines, Cable Carrier Systems, Control Circuits, Cranes, Bolster Cable, Festoon Systems, Machine Tools, Positioning Equipment, Sensing Equipment, Remote Control of Electrical Equipment, Transfer VehiclesAutomated Equipment, Robotic Welding, Conveyors and Cranes, Lifting Magnets, Mining Machines, Mobile Equipment, Retractable Reels*When installed in accordance with NEC guidelines sections, 501.140, 502.140, 503.140. **Tensile Strength: Based on material properties of reinforcing strength members. ***Environments: A = Abrasion | C = Chemicals | E = Extreme Temperatures | F = Flexing | I = Impact | T = Tension
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.308TECHNICAL DATATrex-Onics® 105ºC Rated Cable Comparison GuideThese 105ºC rated control cables can be used for a variety of applications, but they all must withstand hard usage and a variety of harsh enviornments. Here at TPC we offer the cables and cords to keep your machinery operational and your productivity at full pace. Our Trex-Onics® 105ºC Rated Control Cables are designed with high quality compounds to provide excellent service and long-term reliability. Abrasion resistance, flame resistance, and oil resistance are just some of the benefits you can expect from TPC’s 105ºC rated selection. From Trex-Onics® Multi-Pair Control Cable to Trex-Onics® Individually Shielded Resolver & Intrinsically Safe Cable, TPC provides 105ºC rated control cables that stand up to your harsh environment.Trex-Onics® Individually Shielded Multi-Pair Control Cable Trex-Onics® Individually Shielded Multi-Pair Control Cable is designed for industrial cable carriers, reeling, drop pendants and robotics. Individually twisted and shielded pairs have FEP insulation, FEP overcoat, overall foil shield and tinned copper braid. Shielding provides 100% protection from EM and RF interference. Heavy-duty polyurethane TPE jacket comes in TPC’s classic security yellow. Tested to over 4 million cycles without failure.Trex-Onics® Individually Shielded Resolver & Intrinsically Safe Cable Designed for use in heavy-duty industrial encoder/resolver applications, this cable has a polyurethane jacket which provides superior protection against cutting, abrasion, oil and chemicals. FEP insulated conductor pairs are shielded, plus an overall braid shield provides 100% EM and RF interference. Trex-Onics® Multi-Pair Control Cable Trex-Onics® Multi-Pair Control Cable are constructed with Ultra-Shield™ which includes a heavy-duty combination of tinned copper braid, foil shield, and tinned drain wire. 100% shielding provides protection from EM and RF interference. The security yellow polyurethane jacket provides excellent defense against cutting, abrasion, oil and chemicals. Finely stranded conductors increases flexibilty and conductor life.Trex-Onics® Overall Shielded Continuous Flex Multi-Conductor Cable Designed for industrial applications, Trex-Onics® Overall Shielded Continuous Flex Multi-Conduc-tor Cable is constructed with FEP insulation, FEP overwrap, heavy-duty tinned copper braid and a polyurethane jacket. It shows superior resistance from abrasion, tearing, oil, ozone, UV and most chemicals.
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.309TECHNICAL DATATrex-Onics® 105ºC Rated Cable Comparison Guide (Continued)PRODUCTTrex-Onics® Individually Shielded Multi-Pair Control Cable (page 65)Trex-Onics® Individually Shielded Resolver & Intrinsically Safe Control Cable (page 67)Trex-Onics® Multi-Pair Control Cable (page 63)Trex-Onics® Overall Shielded Continuous Flex Multi-Conductor Control Cable (page 61)RATINGS• UL Recognized • MSHA Approved • Max Conductor Temp. 105°C — UL• Max Conductor Temp. 105°C — CSA • Cold Temperature Rating -40°C• CSA • RoHS Compliant • VW-1 Flame Rating• FT-1 Flame Rating• UL Recognized • Max Conductor Temp. 105°C — UL• Max Conductor Temp. 105°C — CSA • VW-1 Flame Rating• FT-1 Flame Rating• CSA • RoHS Compliant • UL Recognized • Max Conductor Temp. 105°C — UL• Max Conductor Temp. 105°C — CSA • CSA • RoHS Compliant• UL Recognized • MSHA Approved • Max Conductor Temp. 105°C — UL• Max Conductor Temp. 105°C — CSA • Continuous Flex Applications• CSA • RoHS CompliantWT. (LBS) PER 1000’215 – 405 33 – 189 53 – 298 28 – 628TEMPERATURE Max Conductor 150°C Max Conductor 150°C Max Conductor 150°C Max Conductor 150°CVOLTAGE 600 300 600 600JACKETPolyurethaneYellowPolyurethaneYellow or BluePolyurethaneYellowPolyurethaneYellowINSULATION Fluoropolymer Fluoropolymer Fluoropolymer FluoropolymerFLAME RATING VW-1, FT-1 VW-1, FT-1 VW-1, FT-1 VW-1, FT-1ENVIRONMENTS*** A C E F I T A C E F I T A C E F I T A C E F I TAPPLICATIONSBar Code Readers, Computer Inter-Connections, Computer Interfaces, Control Circuits, Data Transmissions, Digital Remote Controls, Heat Pressure & Flow Meters, Resolvers, Instrumentation, Load Cell Monitors, Pendants, Programmable Limit Switches, Programmable Controllers, Proximity Switches, Servo Motors, Tachometers, Telecommunications, Torque-Tool Monitoring Equipment, Variable Speed Motors, X-Ray MonitorsResolvers, Bar Code Readers, Control Circuits, Heat/Pressure/Flow Meters, Instrumentation, Load Cell Monitors, Programmable Controllers, Programmable Limit Switches, Proximity Switches, Servo Motors, Tachometers, Variable Speed Motors, General Analog ApplicationsBar Code Readers, Computer Interfaces, Digital Remote Controls, Heat Pressure & Flow Meters, Instrumentation, Load Cell Monitors, Telecommunications, Tachometers, Pendants, Programmable Controllers, Programmable Limit Switches, Proximity Switches, Servo Motors, Torque-Tool Monitoring Equipment, Variable Speed Motors, X-Ray MonitorsCable Carriers, Computer Interface, Digital Remote Control, Heat/Pressure/Flow Meters, Instrumentation, Load Cell Monitors, Programmable Controllers, Proximity Switches, Programmable Limit Switches, Robotic Applications, Servo Motors, Tachometers, Telecommunications, Torque-Tool Monitoring Equipment, Variable Speed Motors ***Environments: A = Abrasion | C = Chemicals | E = Extreme Temperatures | F = Flexing | I = Impact | T = Tension
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.310TECHNICAL DATASuper-Trex® Portable Cord Comparison Guide® TRIPLE-GARD™ SOO 90 C (UL)Reeling cables can be used for a variety of applications, but they all must withstand hard usage and a variety of harsh enviornments. Here at TPC we offer the cables and cords to keep your machinery operational and your productivity at full pace. Super-Trex® Portable Cords are designed with high quality compounds to provide excellent service and long-term reliability. Tear resistance, abrasion resistance, flame resistance, oil resistance and impact resistance are just some of the benefits you can expect from TPC’s portable cord selection. From Super-Trex® Yellow Portable Cord and Super-Trex® Black Portable Cord to Super-Trex® Extreme Temperature Cable, TPC provides portable cords that stand up to your harsh environment.Super-Trex® Extreme Temperature Cable Super-Trex® Extreme Temperature Cable is designed to operate in temperature extremes ranging from -70°C to 150°C per ISO standards (UL/cUL 105°C). This is a highly flexible portable cord and power cable that is ideally suited for extreme cold temperature applications. Features a conductor temperature rating of +150°C, and passes a -70°C cold bend test. The cross linked jacket offers excellent resistance to abrasion, oils and chemicals.Super-Trex® Ultra-Gard® Portable Cord (Type TC-ER Rated)Super-Trex® Ultra-Gard® Portable Cord (Type TC-ER Rated) is a highly flexible, Extra Hard Usage portable cord with excellent resistance to impact, cutting, abrasion, oils and most industrial chemicals. This cable also features tinned extra-flex stranded copper conductors and live-flex insulation with no-wick reinforced fillers and 100% fabric serve. Security yellow TSE jacket allows for extreme all weather flexibility.Super-Trex® Triple-Gard® Yellow Portable CordSuper-Trex® Yellow Triple-Gard® portable cord is a highly flexible, Extra Hard Usage portable cord with excellent resistance to impact, cutting, abra-sion, oils and most industrial chemicals. Features an integral fill, dual layered fiber reinforced jacket for added strength against twisting and pulling. Ideal for appliations where cable tension is a concern. Security yellow TSE jacket allows for extreme all weather flexibility.Super-Trex® Triple-Gard® Black Portable Cord Super-Trex® Black Triple-Gard® portable cord is a highly flexible, Extra Hard Usage portable cord with excellent resistance to impact, cutting, abrasion, oils and most industrial chemicals. Features an integral fill, dual layered fiber reinforced jacket for added strength against twisting and pulling. Ideal for appliations where cable tension is a concern. Black TSE jacket allows for extreme all weather flexibility.
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.311TECHNICAL DATASuper-Trex® Portable Cord Comparison Guide (Continued)PRODUCT Super-Trex® Extreme Temperature Cable (page 32)Super-Trex® Triple-Gard® Yellow Portable Cord (page 30)Super-Trex® Triple-Gard® Black Portable Cord (page 31)Super-Trex® Ultra-Gard® Portable Cord (Type TC-ER Rated) (page 29)RATINGS • UL Recognized, cUL• UV Resistant• RoHS Compliant• FT-1 Flame Rating• Operating Temp. Range -70°C to 150°C• UL Listed, CSA• Type SOOW• RoHS Compliant• FT-2 Flame Rating• Suitable for Class I, II, III, Div. 1 & 2*• UV Resistant• Triple Layered Construction• Extra Hard Usage• Operating Temp. Range -40°C to 90°C• UL Listed, CSA• Type SOOW• RoHS Compliant• FT-1 Flame Rating• Suitable for Class I, II, III, Div. 1 & 2*• UV Resistant• MSHA Approved• Extra Hard Usage• Weather Resistant• Operating Temp. Range -40°C to 90°C• UL Listed, CSA• Type SOOW, TC-ER• RoHS Compliant• FT-4 Flame Rating• Suitable for Class I, II, III, Div. 1 & 2*• Sunlight Resistant• Oil Resistant• Extra Hard Usage• MSHA Approved• Max Conductor Temp. 90°CWT. (LBS) PER 1000’106 – 1328 185 – 400 105 – 400 105 – 400TEMPERATURE -70°C to 150°C -40°C to 90°C -40°C to 90°C Max Conductor 90°CVOLTAGE 1,000 600 600 600JACKET TSE Cross Linked BlackTSE Double Pass YellowTSE Double Pass BlackFabric ServeYellowINSULATION TSE Live-Flex Live-Flex Life-Flex FRTCABLE SIZE AWG/CONDUCTOR 14/3, 14/4, 12/3, 12/4, 10/3, 10/4, 8/3, 8/4, 6/3, 6/4, 4/3, 4/4, 2/3, 2/414/3, 14/4, 12/3, 12/4, 10/3, 10/416/3**, 16/4**, 14/3, 14/4, 12/3, 12/4, 10/3, 10/418/3, 18/4, 16/2, 16/3, 16/4, 16/5, 16/6, 16/7, 16/8, 14/3, 14/4, 12/3, 12/4, 10/3, 10/4UV RESISTANTü ü ü–ENVIRONMENTS*** A C E F I T A C E F I T A C E F I T A C E F I TAPPLICATIONS Deep Freeze Food Processing, Extreme Hot Applications, Outdoor Applications, Construction Sites, Industrial Ovens, Arctic PipelineCord Reels, Construction Sites, Conveyors, Extension Cords, Floor Polishers, Foot Switches, Heavy-Duty Tools, Hospital Equipment, Industrial Heaters, Limit Switches, Man Cooling Fans, Molds and Dies, Motor Leads, Pendant Pushbutton Stations, Portable Machinery, Proximity Switches, Sanders, Signaling Equipment, Solenoid Valves, T-Stands, Welding PrimaryCord Reels, Construction Sites, Conveyors, Extension Cords, Floor Polishers, Foot Switches, Heavy-Duty Tools, Hospital Equipment, Industrial Heaters, Limit Switches, Man Cooling Fans, Molds and Dies, Motor Leads, Pendant Pushbutton Stations, Portable Machinery, Proximity Switches, Sanders, Signaling Equipment, Solenoid Valves, T-Stands, Welding PrimaryAutomated Equipment, Cable Raceways, Cable Trays TC-Rated, Construction Sites, Conveyors, Electrical Fans, Extension Cords, Foot Swtiches, Heavy-Duty Tools, Indoor and Outdoor Use, Industrial Heaters, Industrial Lighting, Modular Power, Molds and Dies, Motor Leads, Packaging Equipment, Portable Machinery, Signal Circuits, Sound Equipment, Wet or Dry Use*When installed in accordance with NEC guidelines sections, 501.140, 502.140, 503.140. **16 AWG products are designed with reinforced single pass jacket. ***Environments: A = Abrasion | C = Chemicals | E = Extreme Temperatures | F = Flexing | I = Impact | T = Tension
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.312TECHNICAL DATAEthernet Cable Comparison GuideChem-Gard® 200ºC CAT6 Industrial Ethernet Cable This rugged Industrial Ethernet CAT6 cable is built for performance in the harshest of environments. Chem-Gard®’s unique physical properties offer resistance to UV light, cutting, abrasion, oil, chemicals and extreme temperatures. TPC Wire & Cable’s Chem-Gard® CAT6 cable provides superior performance to meet or exceed CAT6 and Ethernet/IP requirements.Trex-Onics® Industrial Ethernet CAT6A Cable This Industrial Ethernet CAT6A cable is built for performance. The halogen-free and flame retardant jacket provides protection from environmental abuse and offers resistance to UV light, cutting, abrasion, oil and chemicals. Our combination of cellular insulation and shielded pairs provides superior performance to meet or exceed CAT6A and Ethernet/IP requirements.Trex-Onics® Industrial Ethernet CAT7A CableThe Ultra-Shield construction is a double-shield design using a heavy-duty tinned copper braid shield, an aluminum/polyester foil shield and a drain wire to create 100% shielding protection from electro-magnetic and radio frequency interference. The finely stranded braid shield also provides superior mechanical strength to the cable.Trex-Onics® High-Flex Profinet This UL Listed, PROFINET Type B & C, Industrial Ethernet cable is suitable for use in bus systems where a more robust cable is required and is designed specifically for industrial applications where continuous flexing or motion control exists.CHARACTERISTIC CAT 6 CAT 5E-2 PR CAT 6A CAT 7AFrequency Bandwidth250 MHz 100 MHz500 MHz1,000 MHzDigital Bandwidth10,000 MB/s100 MB/s10,000 MB/s20,000 MB/sAttenuation (Min. @ 250 MHz)36 db 40 db 35 db 33 dbCharacteristic Impedance100 Ohms100 Ohms100 Ohms100 OhmsCompatibilityCAT 6 CAT 5E CAT 5CAT 5ECAT 5CAT 6A/CAT 6CAT 5E/CAT 5CAT 7/CAT 6ACAT 6/CAT 5ECAT 5Standards CommitteeTIA/EIA TIA/EIA ISO/IEC ISO/IECFrequency Bandwidth — Measured in MegaHertz (MHz), is a measure of how big the opening is to get data through. A larger value equates to a faster data rate.Digital Bandwidth — Measured in Megabits (MB/s), is a measure of the speed that the data moves. A larger value indicates a faster data rate.Attenuation — Measured in decibels (db), is a measure of the relative differences in signal strength. A smaller value indicates less signal loss. Characteristic Impedance — Measured in Ohms, is the input impedance (AC resistance) of the circuit. When impedances are matched, it provides the best data transfer. Standards — TIA/EIA is the American standards organization for data communications. ISO/IEC is the international standards organization for data communications.
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.313TECHNICAL DATAEthernet Cable Comparison Guide (Continued)PRODUCT Trex-Onics® High-Flex Profinet (page 74) Chem-Gard® 200ºC CAT6 Industrial Ethernet Cable (page 73)Trex-Onics® Industrial Ethernet CAT6A Cable (page 71)Trex-Onics® Industrial Ethernet CAT7A Cable (page 70)RATINGS • UL Listed • cUL• PLTC• ITC• 600 V• TIA/EIA 568-B-2 CAT6 • 300 V • Operating Temp. Range -60°C to 200°C • Finely Stranded Silver-Plated Copper • Color Coded to 586 B • IEC 60332-1 • IEC 61156 • ISO/IEC 11801 • RoHS Compliant • 300 V • Halogen-Free • Frequency Range up to 500 MHz• ANSI TIA/EIA 568-B • ISO/IEC 11801 • IEC 60332-1• IEC 61156-6• Operating Temp. Range -40°C to 70°C• RoHS Compliant 2002/95/EC• Frequency Range up to 1000 MHz• Halogen-Free Flame Retardent• Abrasion Resistant• 600 VVOLTAGE 600 300 300 600JACKET TPE Tefzel Polyurethane PolyurethaneINSULATION TPE FEP Polyolefin PolyolefinENVIRONMENTS** A C E F I T A C E F I T A C E F I T A C E F I TAPPLICATIONS • Industry-standard integration such as TCP/IP, AS-Interface, PROFIBUS and Industrial Ethernet. Field devices and controllers, intelligent devices, motor drives, automation and motion control and Industrial local area networks• Data Processing & Info Systems • High Bandwidth Digital Applications • High Data Rate Applications• Data Processing & Information Systems• High Bandwidth Digital Applications• High Data Rate Applications• Data Processing & Info Systems • High Bandwidth Digital Applications • High Data Rate Applications*Telecommunications Industry Association / Electronic Industries Alliance **Environments: A = Abrasion | C = Chemicals | E = Extreme Temperatures | F = Flexing | I = Impact | T = Tension
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.314TECHNICAL DATACable Application & Installation GuideThere are many different types of Multi-Conductor cables designed for a wide variety of applications. By definition, multi-conductor cables consist of two or more conductors primarily used for control, instrumentation or power applications.PRODUCT APPLICATION GUIDETPC PRODUCT ADVANTAGESTYPICAL MULTI-CONDUCTOR TYPES TYPICAL MULTI-CONDUCTOR APPLICATIONS• Engineered for harsh industrial environments to reduce usage and eliminate costly repairs and downtime through high performance. • TPC continues to research and develop new products and assemblies • Extensive inventories available in a wide variety of put-ups • Complete range of product sizes and configurations• Innovative product solutions to solve customer problems with specific products for specific needs• We will work with our customer to provide a custom engineered linear cable and/or cable assembly solution for your unique applicationForced Directional Reeling — One of the toughest dynamic applications for a multi-conductor cable. This application places tremendous stresses on the jacket and conductors. If the correct cable is not used and installed properly, the cable will quickly begin to corkscrew and ultimately fail.• Small Diameter • Tray Cables • High Temperature • Payout & Retractile • Control • Low TemperatureThe decision to use one type over another is dependent upon the application and the applicable codes.• Forced Directional Reeling and Pulling Applications • Bending Applications such as Cable Carriers• Robotic Applications – Twisting and Bending • Pendant Applications – Pulling• Portable PowerApplication • Any type of reeling application where the cable is being pulled.Cable Design CharacteristicsTypically these cables have the following design characteristics: • Reinforced jacket or strength member • Hard Durometer jacket • Constructed on a Planetary Cabler to eliminate conductor stress • Conductor insulation has a very low coefficient of friction – allowing the conductors to slide freely within the conductor jacket • A short lay length – a shorter lay length is preferred for bending applicationsThese cables typically fail when the jacket begins to stretch because of the pulling tension. When the jacket begins to stretch, the conductors are pulled out of their lay within the cable, and the cable begins to corkscrew. When the jacket has stretched enough, the conductors begin bearing the weight of the pull tension. At this point the individual conductors begin to work harder and fail.Installation Keys• Select a cable with reinforced jacket or strength member• Do not exceed the cable’s rated pull tension (spring loaded reel tension increases as reel pays-out)• Select a reel drum diameter large enough for cable being used (the reel drum diameter should be at least 16 times cable O.D.)• Before installing on reel, pre-cut cable to length and hang for 24 hours to relieve spool storage memory• Use a mesh strain relief at both ends of cable, this will spread jacket load and helps prevent jacket stretchTPC RECOMMENDED PRODUCTS: • Super-Trex® P&R Cables, Type W Aramid Reinforced Portable Power Reeling Cable, Heavy-Duty High-Flex Crane Cable, Triple-GardTM Portable Cord • Trex-Onics® Multi-Conductor Cables, Individually Shielded Pairs — All Configurations, Reduced Diameter Extra Heavy-Duty Reeling Cable
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.315TECHNICAL DATACable Application & Installation Guide (Continued)Bending Applications Such As Cable Carriers — Abusive on multi-conductor cables because of the bend radius and the repetition of motion. This application places stresses on the conductors as they are forced to move with the bend. If the correct cable is not used and installed properly, the conductors will begin to quickly work harden and break.Application• Any type of bending application (cat-track or power-track)• Where there is constant bending motion but no direct pulling Cable Design CharacteristicsTypically these cables have the following design characteristics: • Smaller overall cable OD is preferred • Reinforcement of the jacket is not necessary • Softer jacket with a lower Durometer • Constructed on a Planetary Cabler to eliminate conductor stress • Conductor insulation that has a very low coefficient of friction – allowing the conductors to slide freely within the conductor jacket • The construction can’t have a single center conductor or drain wire • A short lay length – a shorter lay length is preferred • Flex life and flexibility are not the same. A cable may be very flexible, but if not designed properly for the application, it may have a very short flex life.Cables typically fail in bending applications for two reasons: The movement of the cable is restricted or the bend radius is too small for the cable. Wire tying the cables to the cable tray or to each other restricts/constricts the movement of the con-ductors within the jacket, resulting in premature failure. Using too small a bend radius causes the conductors to be overstressed, resulting in work hardening of the conductors and ultimately conductor failure. Installation Keys• Allow the cable to hang freely for 24 hours so that any tensions from being stored on a reel are released• Considering all circumstances in an application – motion, speed, temperature – use the smallest cable O.D. you can• Do not exceed the cable’s bend radius• Use a mesh strain relief at both ends of the cable, this will help spread the load on the jacket, helping to prevent jacket stretch• Do not restrict cable movement within an application with cable ties or clamps, this constricts the inner conductors and can cause the cable to failTPC RECOMMENDED PRODUCTS: • Super-Trex® Reduced Diameter Control Cables and P&R Cables • Trex-Onics® Multi-Conductor, Individually Shielded Pair Cables – All configurations, VFD Shielded Power Cable, Reduced Diameter Extra Heavy-Duty Reeling Cable, Industrial Ethernet Cable CAT6A & CAT7ARobotic Applications — These types of applications expose the cable to both bending and twisting motions. This is one of the tougher applications for a cable since the cable is moving in multiple axes. This type of motion requires a cable design similar to the cable carrier, but with a modified lay length to accommodate the twisting motion.Application• Robotic – constant bending and twisting of the cable• No direct pulling of the cableCable Design CharacteristicsTypically these cables have the following design characteristics: • Smaller overall cable OD is preferred • Reinforcement of the jacket is not necessary • Often has a softer jacket with a lower Durometer – allows the cable to bend more freely • Constructed on a Planetary Cabler to eliminate conductor stress • Conductor insulation has a very low coefficient of friction – allowing the conductors to slide freely within the conductor jacket • The construction can’t have a single center conductor or drain wire • A medium lay length – a shorter lay length is preferred for bending applications – a longer lay length is preferred for twisting applications • Flex life and flexibility are not the same. A cable may be very flexible, but if not designed properly for the application, it may have a very short flex life.These Cables typically fail because: • The cable bend exceeds the cable design – this is typically an equipment design flaw • The cable was tied down with wire ties, if applied too tightly, wire ties can constrict the movement of the conductors within the jacket causing work hardening of the conductors and failure
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.316TECHNICAL DATACable Application & Installation Guide (Continued)Pendant Applications — These applications appear to be a very light duty application for a cable but in reality can be one of the most abusive. The cables are typically hanging from a junction box 15-20’ up. They have a pendant box on the end that may weight 5-10 lbs. They have an operator pulling on the pendant box adding another 20-30 lbs of force to the cable. This application places tremendous stresses on the jacket and conductors. If the correct cable is not used and installed properly, the cable will quickly begin to cork screw and ultimately fail.Application• Any type of reeling application where the cable is being pulled.• Pendant applications where the weight of the cable and or the pendant box can cause the cable jacket to potentially stretch.Cable Design CharacteristicsTypically these cables have the following design characteristics: • Reinforced jacket or Strength member • Hard Durometer jacket • Constructed on a Planetary Cabler to eliminate conductor stress • Conductor insulation has a very low coefficient of friction – allowing the conductors to slide freely within the conductor jacket • A short lay length – a shorter lay length is preferred for bending applicationsThese cables typically fail when the jacket begins to stretch because of the pulling tension. When the jacket begins to stretch, the conductors are pulled out of their lay within the cable, and the cable begins to corkscrew. When the jacket has stretched enough, the conductors begin bearing the weight of the pull tension. At this point the individual conductors begin to work harden and fail. Installation Keys• Select a cable with a reinforced jacket or strength member• Do not exceed the cable’s rated pull tension• Use a mesh strain relief at both ends of the cablet this will help spread the jacket load, helping to prevent jacket stretch• Additional strain relief outside of the electrical cable is recommended; either chain or steel cable• For a quick pendant change option, use a TPC connectorized pendant, this allows for an immediate swap out of a broken pendant box with no downtimeTPC RECOMMENDED PRODUCTS: • Super-Trex® P&R Cables and Triple-Gard® Portable Cord • Trex-Onics® Reduced Diameter Extra Heavy-Duty Reeling CableRobotic Applications (continued)Installation Keys• Allow the cable to hang freely for 24 hours so that any tensions from being stored on a reel are released• Considering all circumstances in an application – motion, speed, temperature – use the smallest cable O.D. you can • Do not exceed the cables bend radius • Use a mesh strain relief at both ends of the cable, this will help spread the load on the jacket, helping to prevent jacket stretch • Do not restrict cable movement within an application with cable ties or clamps, this constricts the inner conductors and can cause the cable to fail.TPC RECOMMENDED PRODUCTS: • Super-Trex® Reduced Diameter Control Cables and P&R Cables • Trex-Onics® Multi-Conductor and Individually Shielded Pair Cables
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.317TECHNICAL DATACable Application & Installation Guide (Continued)INSTALLATION GUIDE FOR CABLE CARRIERSINSTALLATION GUIDE FOR REELING & PENDANT APPLICATIONS1. Cable Preparation i) As in the case with rolling up a garden hose, reeling cable is best done with the natural “set” of the cable. The natural set occurs during the manufacturing of the cable. The cable is curved in one direction with a definite tendency to be reeled one way as opposed to another. The cable must be put on the reel using its natural set with care exercised not to have the reel oppose the natural set. ii) Ideally the cable should be pre-cut and hung suspended for 24 hours to develop its most natural set prior to installation. iii) Measure off the cable and cut to the desired length. The length should allow for the cable carrier length plus extra for routing and termination.2. Bend Radius i) See bend radius calculations for cable carrier applications.3. Cable Tension i) Cable tension plays a very important role in determining cable life in reeling and pendant applications. The copper conductors are the principal strength members in flexible cable construction. The following chart can be used as a guide in determining the proper cable tension and to prevent the cable from being overstressed. ii) The primary symptom of too much tension on a cable is called “corkscrewing”. This is characterized by the conductors bunching or twisting under the jacket. In severe cases, it is possible for the conductors to punch through the jacket. This condition will ultimately result in cable failure. iii) The lower the reeling tension, the longer the cable life, all other things being equal.4. Reeling Speed & Temperature i) Reeling speed and temperature are not as controllable as drum size and reel tension. If the reeling speed and/or temperature are extreme in any way, other considerations must be applied. A cold weather application might call for a larger drum diameter, whereas a high temperature may dictate a larger AWG size to reduce inner conductor temperatures. ii) In general, the slower the reeling speed and/or the warmer the temperature, the longer the cable life. iii) Cable speed normally should not exceed 400 feet per minute.1. Correct Track Size Measure diameter of all track cables/hoses. Cables require 10% min. clearance from sides, separators, and other cables/hoses. Hoses require 20% min. clearance from sides, separators, and other cables/hoses. A larger track is required for application if these min. clearances can not be met.2. Correct Minimum Bend Radius Verify track has bend radius large enough to accommodate largest cable in carrier. Minimum track height must be at least 16 times O.D. of largest cable in carrier.3. Correctly Prepare Cable Hang cables for 24 hours before installing in track to relieve spool storage memory.4. Plan the Correct Layout Cable/hose weight should be distributed evenly across track window. Heavier cables should be placed toward outside of carrier.5. Load Cables/Hoses Correctly Using the planned layout, load each cable/hose individually. They should not weave in between or around each other. Do not attach cables/hoses to each other or track. Now secure cable/hoses ONLY at fixed end bracket using grip seals or ma-chined capture block. Zip Ties are not recommended.6. Test Cycle/Fine Tune Cycle track 2-5 times to allow cables/hoses to self center properly inside track. Cables/hoses should follow centerline of track curve, not touching inside or outside crossbars around the curve. Manual adjustment may be required. Do not pull cables taught or allow any slack. Once completed, secure cables/hoses to the moving end bracket with grip seals or machined capture block. Zip ties are not recommended.TPC RECOMMENDED PRODUCTS: • Super-Trex® Reduced Diameter Control Cable, P&R Cables, Type W Portable Power & Automation Cable • Trex-Onics® Multi-Conductors, Individually Shielded Pairs – All Congurations, VFD Shielded Power Cable, Reduced Diameter Extra Heavy-Duty Reeling Cable, Industrial Ethernet CAT6a, CAT7a
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.318TECHNICAL DATAGENERAL GUIDELINES FOR CABLE SELECTION & INSTALLATION1. DO NOT exceed the bend radius of the cable! 8-10 times the O.D. of the cable is an optimum bend radius.2. DO NOT restrict cable movement with wire ties or clamps.3. Where possible, always use some type of Strain Relief.4. ALWAYS use a cable with a reinforced jacket or strength member in reeling or pendant application.5. Allow the cable to hang for 24 HOURS before installation.6. DO NOT confuse flex life with flexibility. A cable may be very flexible but if it is not designed properly for the application it may have a very short flex life. 7. All things considered, use the smallest O.D. cable you can.CABLE SIZE AWG/CONDMAX. CONTINUOUS TENSION (LBS)CABLE SIZE AWG/CONDMAX. CONTINUOUS TENSION (LBS)CABLE SIZE AWG/CONDMAX. CONTINUOUS TENSION (LBS)CABLE SIZE AWG/CONDMAX. CONTINUOUS TENSION (LBS)20/2 20/1 pr 5 18/33 123 16/25 148 14/12 11220/6 20/3 pr 16 18/49 182 16/30 177 14/16 15020/12 20/6 pr 33 18/65 242 16/31 180 14/20 18720/18 20/9 pr 49 16/5 30 16/33 196 14/24 22420/24 20/12 pr 65 16/6 35 16/36 212 12/6 8918/2 18/1 pr 10 16/7 41 16/41 239 12/8 11918/6 18/3 pr 25 16/8 47 16/47 279 12/12 17918/12 18/6 pr 51 16/10 59 16/49 291 12/16 23818/18 18/9 pr 76 16/12 71 16/60 350 12/20 29718/24 18/12 pr 102 16/16 94 16/65 386 12/30 44618/5 19 16/19 113 14/6 56 10/6 14318/12 45 16/20 118 14/7 65 10/8 19118/19 71 16/22 128 14/8 75 10/12 28618/25 93 16/24 141 14/10 93All values are nominal. Maximum Continuous Tension based on the following formula:Where: MCT = Maximum Continuous Tension CMA = Circular Mill Area Cn = Number of ConductorsMCT = 2.3 x CMA x Cn 1000Cable Application & Installation Guide (Continued)Go to www.tpcwire.com/literature to download the full Cable Installation Guide!
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.319TECHNICAL DATATemperature Conversion ChartChemical Resistance of Common Insulation Materials°F °C °F °C °F °C °F °C °F °C °F °C-100 -73 95 35 480 249 870 466 1260 682 1650 899-95 -71 100 38 490 254 880 471 1270 688 1660 904-90 -68 110 43 500 260 890 477 1280 693 1670 910-85 -65 120 49 510 266 900 482 1290 699 1680 916-80 -62 130 54 520 271 910 488 1300 704 1690 921-75 -59 140 60 530 277 920 493 1310 710 1700 927-70 -57 150 66 540 282 930 499 1320 716 1710 932-65 -54 160 71 550 288 940 504 1330 721 1720 938-60 -51 170 77 560 293 950 510 1340 727 1730 943-55 -48 180 82 570 299 960 516 1350 732 1740 949-50 -46 190 88 580 304 970 521 1360 738 1750 954-45 -43 200 93 590 310 980 527 1370 743 1760 960-40 -40 210 99 600 316 990 532 1380 749 1770 966-35 -37 220 104 610 321 1000 538 1390 754 1780 971-30 -34 230 110 620 327 1010 543 1400 760 1790 977-25 -32 240 116 630 332 1020 549 1410 766 1800 982-20 -29 250 121 640 338 1030 554 1420 771 1810 988-15 -26 260 127 650 343 1040 560 1430 777 1820 993-10 -23 270 132 660 349 1050 566 1440 782 1830 999-5 -21 280 138 670 354 1060 571 1450 788 1840 1,0040 -18 290 143 680 360 1070 577 1460 793 1850 1,0105 -15 300 149 690 366 1080 582 1470 799 1860 1,01610 -12 310 154 700 371 1090 588 1480 804 1870 1,02115 -9 320 160 710 377 1100 593 1490 810 1880 1,02720 -7 330 166 720 382 1110 599 1500 816 1890 1,03225 -4 340 171 730 388 1120 604 1510 821 1900 1,03830 -1 350 177 740 393 1130 610 1520 827 1910 1,04335 2 360 182 750 399 1140 616 1530 832 1920 1,04940 4 370 188 760 404 1150 621 1540 838 1930 1,05445 7 380 193 770 410 1160 627 1550 843 1940 1,06050 10 390 199 780 416 1170 632 1560 849 1950 1,06655 13 400 204 790 421 1180 638 1570 854 1960 1,07160 16 410 210 800 427 1190 643 1580 860 1970 1,07765 18 420 216 810 432 1200 649 1590 866 1980 1,08270 21 430 221 820 438 1210 654 1600 871 1990 1,08875 24 440 227 830 443 1220 660 1610 877 2000 1,09380 27 450 232 840 449 1230 666 1620 88285 29 460 238 850 454 1240 671 1630 88890 32 470 243 860 460 1250 677 1640 893This table is for converting from degrees Celsius to degrees Fahrenheit or from degrees Fahrenheit to degrees Celsius. The relation between degrees Fahrenheit and degrees Celsius may be expressed by: ˚C = 0.556(˚F-32) or ˚F = 1.8(˚C)+32CHEMICAL RUBBER SILICONE FLUOROPOLYMEROxidation Resistance Fair Excellent OutstandingOil Resistance Poor Fair-Good OutstandingUV Resistance Fair Outstanding OutstandingWater Resistance Good Good-Excellent ExcellentAcid Resistance Fair-Good Fair-Good ExcellentAlkali Resistance Fair-Good Fair-Good ExcellentGasoline Kerosene Poor Poor-Fair ExcellentBenzol Toluene Poor Poor ExcellentDegreaser Solvent Poor Poor-Good ExcellentAlcohol Resistance Good Good Excellent
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.320TECHNICAL DATAFraction, Decimal & Millimeter EquivalentsINCHESmmINCHESmmINCHESmmFRACTIONS DECIMALS FRACTIONS DECIMALS FRACTIONS DECIMALS0.0004 0.01 15/32 0.469 11.906 1-1/16 1.062 26.90.004 0.10 0.4724 12 1.063 27 6880.01 0.25 31/64 0.484 12.303 1-3/32 1.094 27.7811/64 0.0156 0.397 0.492 12.5 1.1024 280.0197 0.50 1/2 0.500 12.700 1-1/8 1.125 28.5750.0295 0.75 0.5118 13 1.1417 291/32 0.03125 0.794 33/64 0.5156 13.097 1-5/32 1.156 29.3690.0394 1 17/32 0.531 13.494 1.1811 303/64 0.0469 1.191 35/64 0.547 13.891 1-3/16 1.1875 30.1630.059 1.5 0.5512 14 1-7/32 1.219 30.9561/16 0.062 1.588 9/16 0.563 14.288 1.2205 315/64 0.0781 1.984 0.571 14.5 1-1/4 1.250 31.7503/32 0.0787 2 37/64 0.578 14.684 1.2598 320.094 2.381 0.5906 15 1-9/32 1.281 32.5447/64 0.984 2.5 19/32 0.594 15.081 1.2992 330.109 2.778 39/64 0.609 15.478 1-5/16 1.312 33.3381/8 0.1181 3 5/8 0.625 15.875 1.3386 340.125 3.175 0.6299 16 1-11/32 1.344 34.1310.1378 3.5 41/64 0.6406 16.272 1-3/8 1.375 34.9259/64 0.141 3.572 0.6496 16.5 1.3779 355/32 0.156 3.969 21/32 0.656 16.669 1-13/32 1.406 35.9170.1575 4 0.6693 17 1.4173 3611/64 0.172 4.366 43/64 0.672 17.066 1-7/16 1.438 36.5130.177 4.5 11/16 0.6875 17.463 1.4567 373/16 0.1875 4.763 45/64 0.703 17.859 1-15/32 1.469 37.3060.1969 5 0.7087 18 1.4961 3813/64 0.203 5.159 23/32 0.719 18.256 1-1/2 1.500 38.1000.2165 5.5 0.7283 18.5 1-17/32 1.531 38.8947/32 0.219 5.556 47/64 0.734 18.653 1.5354 3915/64 0.234 5.953 0.7480 19 1-9/16 1.562 39.6880.2362 6 3/4 0.750 19.050 1.5748 401/4 0.250 6.350 49/64 0.7656 19.447 1-19/32 1.594 40.4810.2559 6.5 25/32 0.781 19.844 1.6142 4117/64 0.2656 6.747 0.7874 20 1-5/8 1.625 41.2750.2756 7 51/64 0.797 20.241 1.6535 429/32 0.281 7.144 13/16 0.8125 20.638 1-21/32 1.6562 42.0690.2953 7.5 0.8268 21 1-11/16 1.6875 42.86319/64 0.297 7.541 53/64 0.828 21.034 1.6929 435/16 0.312 7.938 27/32 0.844 21.431 1-23/32 1.719 43.650.315 8 55/64 0.859 21.828 1.7323 4421/64 0.328 8.334 0.8661 22 1-3/4 1.750 44.4500.335 8.5 7/8 0.875 22.225 1.7717 4511/32 0.344 8.731 57/64 0.8906 22.622 1-25/32 1.781 45.2440.3543 9 0.9055 23 1.8110 4623/64 0.359 9.128 29/32 0.9062 23.019 1-13/16 1.8125 46.0380.374 9.5 59/64 0.922 23.416 1-27/32 1.844 46.8313/8 0.375 9.525 15/16 0.9375 23.813 1.8504 4725/64 0.391 9.922 0.9449 24 1-7/8 1.875 47.6250.3937 10 61/64 0.953 24.209 1.8898 4813/32 0.406 10.319 31/32 0.969 24.606 1-29/32 1.9062 48.4190.413 10.5 0.9843 25 1.9291 4927/64 0.422 10.716 63/64 0.9844 25.003 1-15/16 1.9375 49.2130.4331 11 1 1.000 25.400 1.9685 507/16 0.438 11.113 1.0236 26 1-31/32 1.969 50.00629/64 0.453 11.509 1-1/32 1.0312 26.194 2 2.000 50.800
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.321TECHNICAL DATAConversion FactorsMetric (mm2) to AWG Conductor ConversionCentimeters X 0.3937 = InchesCircular Mils X 0.7854 = Square MilsX 5.061 x 10-4= Square MillimetersCubic Centimeters X 0.0610 = Cubic InchesCubic Inches X 16.386 = Cubic CentimetersInches X 2.54 = CentimetersKilograms X 2.2046 = PoundsKilograms/Kilometer X 0.6720 = Pounds/1000 FeetKilometers X 0.6214 = MilesX 3280.8 = FeetMeters X 3.2808 = FeetMils X 0.001 = InchesX 0.0254 = MillimetersMiles X 1.6093 = KilometersMillimeters X 0.03937 = InchesOhms/Kilometer X 0.3048 = Ohms/1000 FeetOhms/1000 Feet X 3.2808 = Ohms/KilometerPounds X 0.4536 = KilogramsPounds/1000 Feet X 1.4881 = Kilograms/KilometerSquare Centimeters X 1.97 x 105= Circular MilsSquare Inches X 1.2732 x 106= Circular MilsSquare Millimeters X 1973.5 = Circular MilsMETRIC SIZE mm2CIRCULAR Mill AREANEAREST AWG SIZEACTUAL CMA OF AWG0.05 98.7 30 1000.08 158 28 1590.14 276 26* 2530.22 434 24* 4050.25 493 24* 4050.30 591 22 6430.34 671 22* 6430.35 690 22* 6430.38 750 21 8120.50 987 20 1,0200.75 1,480 18 1,6200.80 1,579 18 1,6201.00 1,974 17 2,0501.25 2,467 16 2,5801.5 2,960 15 3,2602 3,948 14 4,1102.5 4,934 13 5,1803 5,922 12 6,5303.5 6,907 12* 6,5304 7,894 11 8,2305 9,867 10 10,3805.5 10,853 10* 10,3806 11,841 9 13,090*When converting from mm2 to AWG, nearest LARGER AWG should be used whenever possible — NEVER drop to a smaller-cma wire.METRIC SIZE mm2CIRCULAR Mill AREANEAREST AWG SIZEACTUAL CMA OF AWG8 15,788 8 16,53310 19,735 7 20,82012 23,682 6 26,21814 27,629 6* 26,21816 31,576 5 33,09022 43,417 4* 41,79925 49,338 3 52,62035 69,073 2* 66,35738 74,993 1 83,69042 82,888 1 83,69050 98,676 1/0 104,50060 118,411 2/0 133,00070 138,147 2/0* 133,00090 177,617 3/0* 167,61395 187,485 4/0 210,400120 236,823 250 MCM150 296,029 300 MCM185 365,102 350 MCM*240 473,646 500 MCM300 592,058 600 MCM400 789,410 750 MCM*500 986,763 1,000 MCM
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.322TECHNICAL DATACopper Conductor DataAWG1STRANDINGTYPE STRANDING2DIAMETER3AREA WEIGHTD.C. RESISTANCE @ 20°C4TIN COATING5BARE OR SILVER COATINGin mmcirc. mils sq. mm lbs/M'kg/kmohms/M'ohms/kmohms/M'ohms/km32 7/40 Co or Bu 0.010 0.254 100 0.051 0.21 0.31 176 57730 Solid 0.010 0.254 100 0.051 0.30 0.45 113 371 102 34030 Solid60.010 0.254 100 0.051 0.30 0.45 122 40030 7/38 Bu 0.012 0.305 112 0.057 0.35 0.52 106 348 92.6 30330 7/387Bu 0.012 0.305 112 0.057 0.35 0.5229 Solid60.011 0.287 128 0.065 0.39 0.58 95.9 31528 Solid 0.013 0.320 159 0.081 0.48 0.72 70.8 232 65.3 21428 7/36 Co 0.015 0.381 175 0.089 0.55 0.82 67.5 221 59.3 19428 7/366Co 0.015 0.381 175 0.089 0.58 0.86 71.4 23427 Solid 0.014 0.361 202 0.102 0.61 0.91 55.6 182 51.4 16927 7/35 Co or Bu 0.018 0.455 220 0.111 0.69 1.04 53.8 17627 65/44 Bu 0.018 0.455 260 0.131 0.70 1.05 42.0 13826 Solid 0.016 0.404 253 0.128 0.77 1.14 44.5 146 41.0 13526 Solid60.016 0.404 253 0.128 0.77 1.14 48.4 15926 7/34 Co or Bu 0.019 0.483 278 0.141 0.87 1.29 42.5 139 37.3 12226 10/36 Bu 0.019 0.483 250 0.127 0.78 1.15 47.3 155 40.4 13326 19/38 Bu or Co 0.021 0.533 304 0.154 0.97 1.44 38.9 128 34.1 11226 19/386Co, Eq or Un0.021 0.533 304 0.154 0.97 1.44 37.3 12224 Solid 0.020 0.511 404 0.205 1.22 1.82 27.2 89.2 25.7 84.224 7/32 Co or Bu 0.024 0.610 448 0.227 1.38 2.05 25.7 84.2 23.1 75.924 16/36 Bu 0.023 0.609 400 0.201 1.25 1.64 29.5 96.8 27.5 90.224 19/36 Co or Bu 0.025 0.635 475 0.241 1.48 2.20 24.9 81.7 21.8 71.622 Solid 0.025 0.643 643 0.324 1.94 2.89 16.7 54.8 16.2 53.222 7/30 Co or Bu 0.031 0.787 700 0.355 2.19 3.26 16.6 54.4 14.8 48.622 19/34 Bu or Eq 0.032 0.813 754 0.382 2.35 3.50 15.5 50.8 13.8 45.120 Solid 0.032 0.813 1.020 0.519 3.10 4.61 10.5 34.4 10.1 33.220 7/28 Co or Bu 0.038 0.965 1.111 0.562 3.49 5.19 10.3 33.8 9.33 30.620 10/30 Bu 0.036 0.914 1.000 0.507 3.14 4.67 11.4 37.4 10.4 34.020 19/32Co, Bu or Eq 0.040 1.02 1.216 0.616 3.84 5.71 9.48 31.1 8.53 28.02019/.00718Eq 0.036 0.914 957 0.485 2.95 4.39 12.6 41.320 26/34 Bu 0.037 0.940 1.032 0.523 3.28 4.88 11.3 37.120 42/36 Bu 0.038 0.965 1.050 0.532 3.34 4.97 11.2 36.719 Solid 0.036 0.912 1.290 0.653 3.90 5.80 8.05 26.418 Solid 0.040 1.02 1.620 0.823 4.92 7.32 6.77 22.2 6.39 21.018 7/26 Co or Bu 0.048 1.22 1.770 0.897 5.55 8.26 6.45 21.2 5.86 19.218 16/30 Bu 0.046 1.17 1.600 0.810 5.01 7.45 7.15 23.4 6.48 21.318 19/30Co, Bu or Eq 0.050 1.27 1.900 0.963 5.95 8.85 6.10 20.0 5.46 17.918 19/.0092 Bu 0.046 1.17 1.608 0.814 5.10 7.59 5.10 16.718 41/34 Bu 0.047 1.19 1.627 0.824 5.09 7.08 7.08 23.2 6.60 21.616 Solid 0.051 1.29 2.580 1.31 7.81 11.6 4.47 14.7 4.16 13.616 7/.0192 Bu 0.058 1.47 2.581 1.31 7.90 11.8 4.16 13.616 19/298Bu or Eq 0.057 1.45 2.426 1.23 7.52 11.2 4.82 15.8 4.27 14.016 19/.0117 Bu 0.059 1.50 2.601 1.32 8.02 11.9 4.39 14.4 4.13 13.516 26/30 Bu 0.060 1.52 2.600 1.32 8.15 12.1 4.39 14.4 3.99 13.116 65/34 Bu 0.060 1.52 2.580 1.31 7.98 11.9 4.47 14.7 4.16 13.614 Solid 0.064 1.63 4.110 2.08 12.4 18.5 2.68 8.79 2.52 8.2814 7/.0242 Bu 0.073 1.85 4.100 2.08 12.7 18.9 2.61 8.5614 19/278 Co, Eq or Un0.071 1.80 3.831 1.94 12.1 18.0 3.05 10.00 2.71 8.8814 19/.0147 Bu 0.074 1.88 4.106 2.08 12.7 18.9 2.61 8.5614 41/30 Bu 0.069 1.75 4.100 2.08 12.9 19.2 2.81 9.22 2.53 8.30
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.323TECHNICAL DATACopper Conductor Data (Continued)AWG1STRANDINGTYPE STRANDING2DIAMETER3AREA WEIGHTD.C. RESISTANCE @ 20°C4TIN COATING5BARE OR SILVER COATINGin mmcirc. mils sq. mm lbs/M'kg/kmohms/M'ohms/kmohms/M'ohms/km12 Solid 0.081 2.05 6.530 3.31 19.8 29.5 1.69 5.54 1.59 5.2112 7/.0305 Co 0.092 2.34 6.512 3.30 20.2 30.1 1.64 5.3812 19/258Co, Eq or Un0.090 2.29 6.088 3.08 19.04 28.9 1.87 6.13 1.70 5.5912 19/.0185 Bu 0.093 2.36 6.503 3.30 20.2 30.1 1.60 5.2312 65/30 Bu 0.091 2.31 6.500 3.29 20.8 31.1 1.82 5.97 1.60 5.2310 Solid 0.102 2.59 10.380 5.26 31.4 46.8 1.00 3.2810 7/.0385 Co 0.116 2.95 10.376 5.25 32.0 47.6 1.00 3.2810 19/.0234 Bu 0.117 2.97 10.404 5.27 32.0 47.6 0.98 3.2110 37/.0169 Co 0.112 2.84 9.361 4.74 29.2 43.4 1.25 4.1010 49.278Ro 7x7/270.120 3.04 9.880 5.01 32.4 48.2 1.28 4.2010 105/30 Bu 0.130 3.30 10.500 5.32 33.1 49.2 1.10 3.61 0.99 3.249 7/.0432 Co 0.130 3.30 13.064 6.61 43.0 64.0 0.82 2.698 Solid 0.129 3.26 16.510 8.37 49.9 74.3 0.62 2.068 7/.0486 Co 0.146 3.71 16.534 8.38 50.1 74.5 0.65 2.138 19/.0295 Bu or Eq 0.144 3.66 16.535 8.38 50.0 74.4 0.65 2.138 133.29 Ro 19x7/29 0.167 4.24 16.983 8.61 54.0 80.4 0.71 2.338 168.30 Ro 7x24/30 0.174 4.42 16.800 8.51 53.1 79.0 0.70 2.306 Solid 0.162 4.12 26.240 13.30 79.4 118 0.40 1.306 7/.0612 Co 0.184 4.67 26.218 13.28 81.1 121 0.41 1.346 19/.0372 Bu 0.186 4.72 26.293 13.33 81.1 121 0.40 1.306 133/27 Ro 19x7/27 0.210 5.33 26.818 13.60 84.1 125 0.43 1.416 266/30 Ro 7x38/30 0.204 5.18 26.600 13.49 83.2 124 0.44 1.444 Solid 0.204 5.19 41.740 21.15 126 188 0.25 0.824 7/.0772 Co 0.232 5.89 41.719 21.15 129 192 0.26 0.854 19/.0469 Co 0.235 5.97 41.793 21.19 129 192 0.24 0.794 133/25 Ro 19x7/25 0.257 6.53 42.615 21.61 135 201 0.29 0.954 420/30 Ro 7x60/30 0.257 6.53 42.000 21.29 140 208 0.28 0.922 19/.0591 Co 0.292 7.42 66.407 33.67 205 205 0.17 0.562 665/30 Ro 19x35/30 0.338 8.59 66.500 33.72 213 317 0.18 0.591 19/.0664 Co 0.332 8.43 83.771 42.47 266 396 0.13 0.431/0 19/.0745 Eq 0.373 9.47 105.455 53.47 326 485 0.11 0.361/0 37/.0534 Eq 0.370 9.40 105.508 53.49 326 485 0.10 0.331/0 259/24 Ro 7x37/24 0.424 10.77 104.639 53.05 331 493 0.11 0.361/0 1045/308Ro 19x55/30 0.410 10.41 104.500 52.98 335 498 0.12 0.392/0 37/.0600 Co 0.420 10.67 133.200 67.53 411 612 0.08 0.262/0259/.0227Ro 7x37/.02270.456 11.58 129.956 65.89 430 640 0.09 0.302/0 1330/30 Ro 19x70/30 0.496 12.60 133.300 67.58 430 640 0.09 0.303/0 37/.0673 Co 0.470 11.94 167.584 84.97 518 771 0.07 0.234/0 37/.0756 Eq 0.530 13.46 211.468 107.23 653 972 0.05 0.164/0427/.0223Ro 61x71/.02230.602 15.29 212.343 107.65 676 1.006 0.06 0.204/0 2107/30 Ro 7x7x43/300.608 15.44 210.700 106.82 674 1.003 0.06 0.20(1) In stranded conductors, nearest AWG size.(2) Bu – Bunched; Co – Concentric; EQ – Equilay; Ro – Rope; Un – Unilay (3) Actual nominal diameter for solid wires, theoretical average diameter for stranded wires.(4) Typical DC. Resistance values of uninsulated wires. Multiply by 104 for typical values after insulation.(5) Values are for tinned, heavy tinned, prefused, overcoated or topcoated conductors(6) Alloy 135 (High strength cadmium chromium copper)(7) Copper-covered steel, hard drawn, 40% conductivity(8) Does not meet UL conductor stranding requirements.
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.324TECHNICAL DATAEnvironmental RatingsINDEX FIGUREDEGREE OF PROTECTIONINDEX FIGUREDEGREE OF PROTECTION0No Protection.0No Protection.1Protection Against Large Foreign Bodies.1Drip-Proof, Against Vertical Water Drips.2Protection Against Medium Sized Foreign Bodies.2Drip-Proof, Against Water Drips, Up to a 15° Angle.3Protection Against Small Solid Foreign Bodies.3Spray-Proof.4Protection Against Grain-Shaped Foreign Bodies.4Splash-Proof.5Protection Against Injurious Deposits of Dust.5Hose-Proof.6Protection Against Ingress of Dust.6Protected Against Flooding.7Protected Against Immersion.8Watertight.9KProtected Against High-Pressure Liquids.CODE LETTERS(Ingress Protection)FIRST INDEX FIGURE (Foreign Bodies Protection)SECOND INDEX FIGURE (Water Protection)IP 6 5What Does IP69K Mean?IP69K is an environmental rating for products being used where high pressure and high temperature spray may be used to sanitize equipment. The test specification was originally developed to test electrical connections used on road vehicles like dump trucks, cement mixers, snow plows, etc. In recent years this test has been widely adopted by the food and beverage industry to test electrical connectors that must withstand sanitary wash down.How are the products tested?Products that carry the IP69K rating are subject to a heated high pressure spray and must not allow any ingress of water that might interfere with the correct operation of equipment. The water is heated to 78°C and sprayed at a pressure of 1,500 PSI for 2 minutes on the mated connection. During the two minute process the connected assembly is rotated and subjected to the heated high pressure spray positioned at angles of 0°, 30°, 60° and 90° for 30 seconds each. The goal of the testing is to simulate high pressure, high temperature cleaning conditions that exist on the plant floor in the food and beverage industry.
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.325TECHNICAL DATAHazardous LocationsCLASSHAZARDOUS MATERIAL IN SURROUNDING ATMOSPHEREClass IHazardous because flammable gases or vapors are present in the air in quantities sufficient to produce explosive or ignitable mixtures. Class IIHazardous because combustible or conductive dusts are present.Class IIIHazardous because ignitable fibers or flyings are present, but not likely to be in suspension in sufficient quantitites to produce ignitable mixtures. (Group classifications are not applied to this class.)DIVISIONPRESENCE OF HAZARDOUS MATERIALDivision 1The substance referred to by class is present during normal conditions.Division 2The substance referred to by class is present only in abnormal conditions, such as a container failure or system breakdown.GROUPHAZARDOUS MATERIAL IN SURROUNDING ATMOSPHEREGroup A AcetyleneGroup BHydrogen, fuel and combustible process gases containing more than 30% hydrogen by volume or gases of equivalent hazard such as butadiene, ethylene oxide, propylene oxide and acrolein.Group CEthyl and ethylene or gases of equivalent hazard.Group DGasoline, acetone, ammonia, benzene, butane, cyclopropane, ethanol, hexane, methanol, methane, natural gas, naphtha, propane or gases of equivalent hazard.Group ECombustible metal dusts, including aluminum, magnesium and their commercial alloys or other combustible dusts whose particle size, abrasiveness and conductivity present similar hazards in connection with electrical equipment.Group FCarbonaceous dusts, coal black, charcoal, coal or coke dusts that have more than 8% total entrapped volatiles or dusts that have been sensitized by other material so they present an explosion hazard.Group GFlour dust, grain, wood, plastic and chemicals.TPC cables rated as “Extra-Hard Usage” are suitable for Class I, II and III, Division 1 and 2 when installed per NEC articles 501, 502 and 503.
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.326TECHNICAL DATAEthernet ChartCable Selection Guide Based on MotorCHARACTERISTIC CATEGORY 3 CATEGORY 5E CATEGORY 6A CATEGORY 7AFrequency Bandwidth 16 MHz 100 MHz 500 MHz 1,000 MHzDigital Bandwidth 10 MB/s 1,000 MB/s 10,000 MB/s 20,000 MB/sAttenuation (Min. @100 MHz) N/A 32db 29 db 27 dbCharacteristic Impedance 100 Ohms 100 Ohms 100 Ohms 100 OhmsCompatibility CAT3CAT 5ECAT 5CAT 3CAT 6A/CAT 6CAT 5E/CAT 5CAT 3CAT 7/CAT 6ACAT 6/CAT 5ECAT 5/CAT 3Standards Committee TIA/EIA TIA/EIA ISO/IEC ISO/IECPRODUCT FAMILYCONDUCTOR SIZEAMPACITY @ 30°C2011 NEC TABLE220–240 VOLT 3-PHASE440–480 VOLT 3-PHASE550–600 VOLT 3-PHASETrex-Onics®16 18 310.15(B)(16) 3 HP 10 HP 10 HPTrex-Onics®14 25 310.15(B)(16) 5 HP 10 HP 10 HPTrex-Onics®12 30 310.15(B)(16) 7.5 HP 15 HP 20 HPTrex-Onics®10 40 310.15(B)(16) 10 HP 20 HP 30 HPTrex-Onics®8 55 310.15(B)(16) 15 HP 30 HP 40 HPTrex-Onics®6 75 310.15(B)(16) 20 HP 40 HP 50 HPTrex-Onics®4 85 310.15(B)(16) 25 HP 50 HP 60 HPSuper-Trex®4 114 B310.15(B)(2)(3) 30 HP 60 HP 75 HPSuper-Trex®2 152 B310.15(B)(2)(3) 40 HP 75 HP 100 HPSuper-Trex®1/0 205 B310.15(B)(2)(3) 60 HP 125 HP 150 HPSuper-Trex®2/0 237 B310.15(B)(2)(3) 60 HP 150 HP 200 HPSuper-Trex®4/0 316 B310.15(B)(2)(3) 100 HP 200 HP 250 HPSuper-Trex®262 362 B310.15(B)(2)(3) 100 HP 200 HP 300 HPSuper-Trex®373 449 B310.15(B)(2)(3) 125 HP 250 HP 350 HPSuper-Trex®444 497 B310.15(B)(2)(3) 150 HP 300 HP 400 HPSuper-Trex®535 555 B310.15(B)(2)(3) 150 HP 350 HP 450 HPFrequency Bandwidth — Measured in MegaHertz (MHz), is a measure of how big the opening is to get data through. A larger value equates to a faster data rate.Digital Bandwidth — Measured in Megabits (MB/s), is a measure of the speed that the data moves. A larger value indicates a faster data rate.Attenuation — Measured in decibels (db), is a measure of the relative differences in signal strength. A smaller value indicates less signal loss. Characteristic Impedance — Measured in Ohms, is the input impedance (AC resistance) of the circuit. When impedances are matched, it provides the best data transfer. Standards — TIA/EIA is the American standards organization for data communications. ISO/IEC is the international standards organization for data communications.*Recommended horsepower is based on full-load current in Table 430.250 for the NEC Handbook and multiplied by 1.25 according to Article 430.22A and 430.122. Cable ampacities are based on 90°C conductor temperature and 30°C ambient temperature per the specified NEC Table.Actual horsepower is subject to the drive/motor manufacturers nameplate full-load current, and the local Authority Having Jurisdiction (AHJ).
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.327TECHNICAL DATAGlossaryAA — Common abbreviation for ampere (See ampere).AC Motor — An electric motor that is operated on an AC (Alternating Current) circuit is an AC motor. The circuit and motor will be either single phase or three phase. Voltages will be 114V, 208V, 230V single phase; or 208V, 230V, 460V, 575V, three phase.AAR — 589-591 Diesel locomotive. (American Association of Railroads)AB — High voltage butyl cable.ABC — Armored bushed cable.BX-armored build-ing wire with polyvinyl chloride insulation, 600V.ABP — Butyl polyethylene high voltage cable, 75°.Abrasion Resistance — Ability of material or cable to resist surface wear.AC — Branch circuit and feeder cables with flexi-ble metal tape armor.ACA — Synthetic tapes, felted asbestos, glazed cotton or glass braid, 1000V, 90°C.Accelerated Aging — A test in which voltage, temperature, etc. are increased above normal values to obtain observable deterioration over a short period of time.ACR — Corona resisting insulation.ACSR — Aluminum cable, steel reinforced.ACT — Armored cable continuing plastic conductors.ACU — Armored cable containing latex rubber-insulated conductors.ACV — Varnished cambric insulation, polyvinyl chlo-ride interlocked armor, 5000V.Alloy — A combination of two or more metals to form a new or different metal.Alpha Numeric — The use of Alphabetic and Numeric characters together.Alternating Current — An electrical current that continually reverses its direction, expressed in cycles per second.Ambient Temperature — The temperature of a medium surrounding an object.American Wire Gauge (AWG) — A standard system for designating wire diameter. Also referred to as the Brown and Sharpe (B&S) wire gauge.Ampacity — The maximum current an insulated wire or cable can safely carry without exceeding either the insulation or jacket material limits.Ampere — The unit of current. One ampere is the current flowing through one ohm resistance at one volt potential.Anneal — To subject to high heat and then slowly cooled. This softens the metal and renders it less brittle.ANSI — The American National Standards Institute is a private non-profit organization that oversees the development of voluntary consensus standards for products, services, processes, systems, and per-sonnel in the United States.Antimicrobial — An agent that kills microorgan-isms or inhibits their growth.Appendix B — United States Nuclear Regulatory Commission Quality Assurance (QA) criteria for New Reactor Licensing and Vendor QA within 10 CFR 50 Appendix B.Aramid — Aramid fibers are a class of heat- resistant and strong synthetic fibers. They are used in aerospace and military applications for bal-listic rated body armor and as a strength mem-ber to support cable designs.AWM — Designation for appliance wiring material.BBackward Compatibility — The ability for an older product to continue to be used without any modifications.Bearing — A bearing is the device that supports the motor shaft. The shaft rotates in the bearing. The bearing may be a frequent source of trouble for maintenance and the motor may have to be replaced because of bearing problems.Bend Radius — The minimum inside curvature a cable can bend without damaging the cable measured as a radius of a circle.Binder or Serve — A spirally served tape or thread used for holding assembled cable compo-nents in place awaiting subsequent manufacturing operations.Blue Hose — Also known as Data Highway cable and used in the original first PLC’s by Allen Bradley.Breakout — The point at which a conductor or group of conductors is separated for a multi-con-ductor cable to complete circuits at various points along the new cable.Building Wire — Wire used for light and power in permanent installation using 600V or less. Usually in an enclosure which would not be exposed to the outdoors.Bunch Stranding — A group of wires of the same diameter twisted together without a pre-dominant pattern.CCable Assembly — A completed cable and its associated hardware ready to install.Cable Bonded Design — Two or more conduc-tors are permanently attached to each other when twisted together.Cable Carrier — A moveable track that holds and protects cables in a dynamic application.Canadian Standards Association — see CSA.Capacitance — The ratio of the eletrostatic charge on a conductor to the potential difference between the conductors required to maintain that charge.Capacitive Coupling — The transfer of voltage from one conductor to another that is created by the electromagnet field in a pulse width modulated inverter source (VFD) .CAT — Category. Catenary — The curve made by a flexible material (cord, rope, etc.) suspended between two points.CE — Abbreviation for the French phrase “Conformite Europeenne”. Marking on a product is a manufacturer’s declaration that the product complies with the essential requirements of the relevant European health, safety and environmental protection legislation in practice by many of the so-called Product Directives. Ceramic — Ceramic is a heat and corrosion resistant, hard material made by firing clay or other minerals consisting of one or more metals in combination with a non-metal, usually oxygen. Ceramics can withstand continuous temperatures of 2600°F and short-term exposure to 3000°F without losing flexibility.Characteristic Impedence — The ratio of the amplitudes of voltage and current of a wave (signal) traveling in one direction in the absence of reflec-tions in the opposite direction.Circular Mil — The area of a circle one mil (0.001") in diameter; 7,845 x 10-7 sq. in. Used in expressing wire cross section of area.CNC — Computer Numerical Control is a method for automating control of machine tools.Coefficient of Friction — The ratio between the force necessary to move one surface horizontally over another and the pressure between the sur-faces.
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.328TECHNICAL DATAGlossary (Continued)Cold Bend — The lowest temperature at which a cable will not be damaged in a dynamic application.Color Code — A system for circuit identification through use of solid colors and contrasting tracers.Concentric “Lay” Strand — A group of unin-sulated strands twisted together and containing a center core of (usually) six over one to form a seven strand with subsequent layers spirally wrapped. Normally, the adjacent layers have a reverse direction of lay. Concentric conductors are generally formed in a layer pattern consisting of 7, 19, 37, 61 and 91 strands. Control cables com-monly use 7 and 19 strands while power cables tend to facilitate the use of 7 through 91 strands depending on application and size.Concentricity — In wire and cable, the measure-ment of the location of the center of the conductor with respect to the geometric center of the circular insulation.Conductor Types — Copper — Excellent conductivity. Copper is rated at 100% conductivity. Most copper used in high temperature applications is OFHC (Oxygen Free High Conductivity) as opposed to the more common ETP (Electrolytic Tough Pitch). OFHC will not oxidize in high temperature environments and, therefore, offers an improved signal carrying capability. Aluminum — 61% of the conductivity of cop-per and 13% of the weight. The most common-ly used in the wire industry.Copperweld — A thin coating of copper fused to a steel core. Used in line wire for strength.Copperclad — A thin coating of copper fused to an aluminum core. Sometimes used in build-ing wire in larger sizes of #12 and up.AWG — A system for specifying wire size. AWG stands for the “American Wire Gauge.” An increase of three gauge numbers: doubles area and weight and cuts in half the DC resis-tance. In general, the larger the AWG size, the smaller the wire, except when the size exceeds #1 AWG. Then the larger the number means the larger the wire size.Contactor — A contactor is a motor controller that can be either remotely operated or has a start/stop push button in the cover of its enclo-sure. It is used to turn an electrical device on and off.Continuous Operating Temperature — The temperature limits of a cable while it is working in application.Continuous Usage Temperature — The prod-uct can survive for an indefinite period of time/years.Continuous Vulcanization — Simultaneously extruding and curing of elastometric wire coating materials.Control Cable — A multi-conductor cable made for operation in control or signal circuits.Corona (Effect) — In electricity, a corona dis-charge will occur when the strength (potential gradient) of the electric field around the conductor is high enough to form a conductive region, but not high enough to cause electrical breakdown or arcing to nearby objects.Corrosion — The destruction of the surface of a metal by chemical reaction.Coupling — A coupling (with reference to motors) is a mechanical linkage connecting the shaft to the device that the motor is driving.Crazing — The minute cracks on the surface of plastic materials.Cross-Linked — The bonding of one polymer chain to another to change the polymers proper-ties.Crush Impact Test — A test of the maximum instantaneous and long term pressure a cable can endure to satisfy a regulatory compliance.CSA — Abbreviation for Canadian Standards Association, a non-profit, independent organi-zation which operates a listing service for elec-trical and electronic materials and equipment. The Canadian counterpart of the Underwriters Laboratories.CT Use — Cable Tray rating for a single conduc-tor or a cable containing a single conductor.cUL — UL Mark for Canada, indicates a product is Listed to Canadian Standards, and has used Canadian standards to evaluate the product. See UL.Current Carrying Capacity — The maximum current an insulated conductor can safely carry without exceeding its insulation and jacket tem-perature limitations.CV — Continuous vulcanization.DDC Motor — An electric motor that is operated on a DC (Direct Current) circuit is a DC motor. There is no reference to “phase” in a DC circuit. The voltage, in applications for Quick-Connex™, will be 90V or 180V. Either 2 or 4 leads come out of the motor for motors that can be adapted to the Quick-Connex™ cord set. DC Resistance — Also known as DCR, the resistance in ohms of a conductor in a direct cur-rent circuit.Dead Front — This term refers to the fact that no “live” metallic electrical parts, such as contacts or blades are exposed when the male and female elements are disengaged.Delay (Skew) — Is the difference in time required by a signal to make its way through the con-ductors in the same cable due to differences in the physical lengths of the pairs caused by twist ratios.Derating Factor — A factor used to reduce the current carrying capacity of a wire when used in environments other than that for which the value was established.Dielectric — A nonconducting substance; insu-lator.Dielectric Strength — The measure of the elec-trical strength (maximum voltage) of a material as an insulator.Direct Burial — The suitability to bury a cable directly into the ground based on certain testing requirements.Direct Current — An electrical current that flows in one direction only.DLO Cable — Diesel Locomotive cable is a 2000 volt, CT rated cable suitable for use in conduit and cable trays.Double Pass Jacket — The extrusion of a first pass cable jacket over the core, applying a rein-forcement braid, and extruding a second pass jacket on a cable.Drain Wire — In a cable, the uninsulated wire laid over the component or components and used as a ground connection.Drive — A drive is the system for converting the power generated by the rotating shaft of the motor to its usable form for the particular application.Durometer — A device used to measure the hardness of a substance.EElastomer — An elastic rubber-like substance such as natural or synthetic rubber.Electrical Service — This term describes how the electricity is delivered by the local public utility to the facility. Elongation — The fractional increase in length of a material stressed in tension.EMI — Electromagnetic Interference, interference to cables or conductors causes by frequencies outside the radio frequency spectrum.
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.329TECHNICAL DATAGlossary (Continued)Enclosure — A box that houses electrical devices or connections is called an enclosure. It normally is manufactured of steel, aluminum or fiberglass. Sizes can range from very small (2" x 4" x 2") to very large (48" x 72" x 18" or larger). They are rated by NEMA for various applications such as Type 1 (general purpose), Type 1A (dust-tight), Type 4 (water resistant), Type 12 (oil-tight).Encoder — An electro-mechanical device that converts the angular position or motion of a shaft or axle to a digital or analog code.ETL — abbreviation for ETL Testing Laboratories. The ETL Listed Mark is an alternative to UL and CSA marks and is used when denoting compli-ance with nationally recognized standards such as ANSI, IEC, UL and CSA. Explosion Proof — This term refers to the clas-sification of electrical devices that are permitted to be installed and operated in hazardous locations as defined in Articles 500 through 503 in the National Electrical Code (NEC). Such locations are where fire or explosion hazards may exist due to flammable gasses or vapors, flammable liquids, combustible dust, or ignitable fibers or filings.Extra Flex — The suitability of a conductor or cable to have enhanced flexibility.Extra Hard Usage — Type Listed for flexible cords and cables that permits usage in hazardous classified locations.Extreme Temperature Usage — The product is capable of surviving in this environment for only a few minutes after which it must be replaced.FF — Flat band metallic armor.Farad — The unit of capacitance equal to a capacitor having a potential of 1 volt when charged with 1 coulomb of electricity.FEP — Fluorinated ethylene propylene insulated wire.FEPB — Fluorinated ethylene propylene insulated wire but with glass or asbestos braid.FF-1 — Fixture wire, flexible, rubber insulated, single conductor, 300V, 60°C.FF-2 — Same as FF-1, with 600V rating.FFH-1 — Heat resistant fixture wire other wise same as FF01, 300V.FFH-2 — Same as FF-1 with 600V rating.Finely Stranded — The use of minimum of 34 awg stranding in the conductor strand.Flat Braided Drain — An uninsulated conductor that is constructed by weaving a braid that can be flattened and has the same CMA of a stranded conductor, typically used as a grounding drain.Flex Life — The measurement of the ability of a conductor or cable to withstand repeated bend-ing.Flexibility — The quality of a cable which allows bend under the influence of an outside force, as opposed to limpness which is bending due to the cables overweight.Fluoropolymer — Three fluoropolymers are commonly used in wire construction; tetrafluoro-ethylene (TFE) and two conventionally extruded materials, fluorinated ethylene propylene (FEP) and perfluoroalkoxy (PFA). Since TFE is difficult to extrude in long continuous lengths, it is often applied in the form of a tape wrap, or as a fluid dispersion used for impregnating fiberglass braids. Due to the excellent insulating properties of these compounds lead wire insulated with these mate-rials can be half the size of conventional wire. Temperature ranges for these compounds: FEP – 200°C, PFA – 250°C, TFE – 250°C. Footage Indicators — Numeric numbers printed on the jacket of the cable that callout a footage unit of measure.FRMR — Flame retarding, moisture resisting finish.FT Flame Ratings — Flame test ratings indicate how readily fire will spread along wire and cable. The tests are a complex formula of time, distance, diameter and set-up, but the following gives a general idea of what happens.FT-1 – A Bunsen burner flame is applied to a vertical sample for five 15 second applications. Burning must cease within 60 seconds of removal of the burner with no more than 25% of a paper indicator charred. FT1 is applicable for wires such as NMD90 and TW75, which are used in com-bustible buildings. UL VW1 is similar to CSA FT-1.FT-2 – A Bunsen burner flame is applied to a horizontal sample for five 15 second applica-tions. The charred portion must not exceed 100mm from end to end and there shall be no flaming particles dropping from the sample. Products such as some S, SJ and HPN cords, as well as SIS wire, are rated FT-2.FT-4 – Cables are strapped to an 8 ft vertical section of ladder tray and burned at 70,000 BTU for 20 minutes. The charred portion shall not exceed 1.5 meters. The FT-4 test is used on cable intended for tray or shaft applications.FT-5 – Flame is applied to a horizontal sample, similar to the FT-2 fire test but with a much larger burner. The flame must extinguish in less than 4 minutes and the burn length shall not exceed 150mm. The FT-5 test is applicable to portable cables used in underground work areas such as mines and tunnels.FT-6 – Cable samples on a horizontal tray in a tunnel type of chamber are burned at 300,000 BTU for 20 minutes. Flame spread not to exceed 1.5 meters, with a smoke density during the test of (a) 0.5 peak and 0.15 maxi-mum average. FT-6 is used for cable in return air plenums.FX — Single rubber insulated Christmas tree wire with outer braid, 125V, 60°C.FXT — Single plastic insulated Christmas tree wire. 125V, 60°C.GG — Rubber insulated, neoprene jacketed, porta-ble power cable with two to five #8 AWG or larger conductors with ground wires.GFI — Ground Fault Interrupter. A protective device that detects abnormal current flowing to ground and then interrupts the circuit.G-GC — A UL cable type. A portable power cable similar to Type G but also having a ground check conductor to monitor the continuity of the ground-ing circuit.Glass — Glass is used in many high temperature wires as a jacket and as a filler. Since glass has low abrasion resistance, it is typically impregnated with silicone or fluoropolymer material. Glass is not a great insulator and its uses are usually restricted to the jacket. Glass melts at about 1800°F. When cooled, glass loses its flexibility and becomes brittle. Therefore, when the melting point of glass is reached, the cable most likely cannot be flexed although the cable has survived. Glass braids are also porous so they are typically finished with a fluo-ropolymer, silicone or aramid compound to improve moisture, chemi-cal and heat resistance.GOR — Gasoline and oil resistant wire.Greenfield — This is a flexible, metallic conduit of circular cross-section that is used as a raceway to protect electrical conductors that run through it. Greenfield can be manufactured from steel or aluminum. Ground — The connection between an electrical circuit and the earth or other large connecting body thus making a complete electrical circuit.GTO — Gas tube sign and oil burner ignition cable. 5,000V – 15,000V.
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.330TECHNICAL DATAGlossary (Continued)HH — Shielded power cable. Multi-conductor cables have paper or varnished cambric insula-tions applied directly over individual conductors. Spiraled metallic shielding tape over insulations with overall protective covering.Halogen-Free — The absence of any elements of fluorine, bromine, iodine, and astatine.Hazardous Locations — These locations are defined in Articles 500 through 503 in the National Electrical Code 9 NEC). They are described as those locations where fire or explosion hazards may exist due to flammable gasses or vapors, flammable liquids, combustible dust, or ignitable fibers or filings. HC — Two or more conductor heater cord, asbestos and rubber insulation with cotton braid over each conductor. Twisted, no overall covering.HF — Polyethylene insulated radio hookup wire with or without braid.HiPot — A test to determine the highest voltage that can be applied to a conductor without break-ing down the insulation.Hook and Loop — A fastener method of using two components featuring tiny hooks on one side that will mate up with even smaller and hairier loops, when pressed together they bind temporar-ily until they are pulled apart.Horsepower — The amount of energy that the motor can deliver to the job it must do is mea-sured in units of horsepower. For a rough calcula-tion, in a DC circuit, one horsepower equals 746 watts. Since a watt = volts x amps, then 1 hp = 746 watts = 110 volts x 6.78 amps. This same calculation cannot be used for AC circuits, how-ever, since the motor is an “inductive” load and a simple calculation is not possible.HPN — Two conductor, neoprene insulated heat-er cord. Parallel construction. For use in damp locations.HS — Rubber insulated heater cord. Cotton serve and rubber-jacketed overall. For use in damp locations #14 or #12 conductors. Also made with neoprene insulated inners.HSJ — Same as type HS but with #18 or #16 conductors and differing thickness or jacket.HSJO — Same as type HSJ but with neoprene jacket.HSO — Neoprene jacketed heater cord.HW — Radio hookup wire with polyvinyl insula-tion. With or without nylon jacket, braid or shield, 2500V.Hydroscopic — Readily absorbing and retaining moisture.II — Interlocked armor of aluminum, bronze or steel.ICEA — Abbreviation for Insulated Cable Engineers Association, a pro-fessional not-for-profit organization dedicated to developing cable standards for electrical power, control and tele-communications industries.ICEA 210,000 BTU Vertical Tray Flame Test (ICEA T-29-5200) —Though not a UL test, this test is similar to the 70,000 BTU per hour UL 1581 vertical tray test but with the heat source increased to 210,000 BTU per hour. This rating is not required by the NEC or CEC but sometimes required by end users.ICEA Type G — A ground conductor for every primary conductor as well as two additional grounds. 90°C 2000V.ICEA Type W — No ground conductors. 90°C 2000V.IEEE — Institute of Electrical and Electronic Engineers.Impedance —The measure of which an electric circuit resists the flow of electric current when an alternating current (AC) is applied. The impedance is affected by the resistance, inductance and capacitance in the circuit. Impedance is measured in Ohms.Integral Fill — The open space between conduc-tors and jacket is filled with a polymer.Intrinsically Safe Circuit —A circuit in which any spark or thermal effect is incapable of causing ignition of a mixture of flammable or combustible material.IP66 – IP69K Ratings — Ingress Protection rat-ings are used to define levels of sealing effective-ness against foreign bodies or fluids.IPE — Irradiated polyethylene tape.ISO/IEC — International Standards Organization & International Electrotechnical Commission.JJ — Asphalted jute, non-metallic armor.KK — Constant used to denote insulation resis-tance.KCML — A newer term used to denote 1,000 circular mils.LL — Denotes lead sheath.Lay — The length measured along the axis of a wire required for a single strand to make one complete turn about the axis of the cable. Left hand lay – Counterclockwise. Right hand lay – Clockwise.Leads — This is the term that is used to describe electrical wires where the ends have been pre-pared or must be prepared for connection to either another wire (splicing), wire connector, or wire terminal.Lead Cured — Enclosing an uncured rubber cable (insulation & jacket) with a temporary lead jacket in the curing process which changes the cables properties. LESCW — Low energy safety circuit wire.Liquid-Tight Flexible Metal Conduit — This is a raceway of circular cross-section having an outer liquid-tight, non-metallic, resistant jacket over an inner flexible metal or plastic core with associated couplings, connectors, and fitting approved for the installation of electric conductors. Article 351 of the National Electrical Code (NEC) covers this device.Live-Flex — The extreme flexibility and kinetic energy of the insulation.Long-Term Usage Temperature — The product can survive a brief exposure to this tem-perature (several days to several weeks) before replacement is required.LSZH — Low Smoke Zero Halogen.LW — Radio hookup wire with poly- vinyl insula-tion. With or without nylon jacket, braid, or shield-ing braid 300V.MM — Suffix indicating two or more insulated, twisted conductors under an outer, non-metallic covering.Mating Cycles — The number of times a con-nector can be connected and disconnected while maintaining the specifications for maximum resis-tance and pull force.MC — Denotes cable with interlocking metal tape or corrugated tube enclosure.MCM — One thousand circular mils.MI — One or more conductors insulated with highly compressed refractory minerals and enclosed in a liquid-tight and gas-tight metallic tube sheathing.
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.331TECHNICAL DATAGlossary (Continued)Mica — Mica is an element with unique crystalline properties that allow for making very thin shavings. The highest rated mica has long term heat resis-tance of 1800°F and will melt at 2200°F. Due to its flaking characteristics, mica is usually bonded with a glass braid. Mica has good electrical prop-erties and is used as both an insulator and a heat barrier in cable.Mil — A unit used for measuring the diameter of a wire or thickness of insulation. One-one thou-sandth of an inch (0.001").MIL — Military Specifications.ML — Single conductor, paper lead cables twisted together without overall covering. Type A – AVC mine locomotive cable; Type B – Motor lead wire.MM — Mining machine cable.Modulus of Elasticity — The ratio of stress to strain in an elastic material.Mold Cured — Cable which is first extruded with a mold unit onto a reel, then the whole reel is cured.Motor Control — This is the term that covers the family of devices used to start and stop motors, reverse motors, change motor speeds and protect motors.Motor Nameplate — A Motor Nameplate should be affixed to the housing or frame of the motor. Pertinent information relating to the installation and operation of the motor is normally contained on the nameplate. Such information includes Horsepower, Amperes, Voltage, Phase, Speed (in RPMs), Serial Number, Manufacturer’s Name, etc.Motor Protection — Motor protection is accom-plished through the use of fuses, motor starters, thermostats or a combination of the three. The fuse specially designed for motor protection is the dual element fuse, commonly called a fusetron.Motor Running Current — This is the value, in amperes, of the electrical current running through the motor windings when it is operating and deliv-ering its rated horsepower. This value should be on the motor nameplate.Motor Starting Current — This is the value, in amperes, of the electrical current running through the motor windings when the motor is started. Because of the inertia of the rotor when rotating from zero revolutions to high speed, the motor starting current is several times higher than the motor running current. The motor protection device (fuse, heater element, relay) must be designed to permit this higher current on starting.MPF — Mine power feeder. 5-8-15kV.MRFR — Moisture resistant, flame retardant finish.MSHA — Mine Safety and Health Administration. The federal enforcement agency for employee safety in mines and mills.MSHA Flame Test — This test is required by MSHA to ensure adequate fire resistance for cables used in the mining industry. In this test a 3 foot length of cable is mounted horizontally. During the test, all power conductors are con-nected to a current source to raise the conductor temperature to 400°F (204°C) to simulate overload conditions. A flame source consisting of a Tirrill burner with a heat output of approximately 3,000 BTU per hour is applied to the center of the cable for 60 seconds and then removed. Each of three test specimens must meet the following criteria: 1) The duration of burning must not exceed 240 seconds2) The length of the burned (charred) area must not exceed 6 inches. Cables that meet this test requirement are printed with an MSHA acceptance number; the CSA FT-5 test is very similar.MTW — Thermoplastic insulated machine tool wire. 90°C to 105°C, 600V.Multiconductor — More than one conductor within a single cable complex.Mutual Capacitance — The intentional or unin-tentional capacitance that occurs between two conductors in a cable, in which the current pass-ing through one passes over into the other.MV — Medium voltage 5kV – 3kV.MW — Radio hookup wire with polyvinyl insulation and plain or nylon jacket, or braid, or shield.MYD — Marina yard and dock cable.NNational Electric Code — A consensus stan-dard published by the National File Protection Agency, the purpose is the practical safeguarding of persons and property from hazards arising from the use of electricity. The NEC is intended to be suitable for mandatory application by gov-ernmental bodies exercising legal jurisdiction over electrical insulations and for use by insurance inspections.National Electrical Manufacturer’s Association (NEMA) — This is a voluntary asso-ciation of the leading US manufacturers of electri-cal devices and equipment. NEMA has published standards in various important product areas. This standardization has facilitated the inter-change of products and devices by the many manufacturers or similar products.NBC — (Same properties of EZS.) A blend of acryonitrile butadiene rubber and polyvinyl chloride (PVC). Used for jacketing.NEC — National Electrical Code.NEMA — National Electrical Manufacturers Association.NFPA — National Fire Protection Association.Nickel — Coating used for conductors that oper-ate at higher temperatures than silver. At these high temperatures, copper oxidizes rapidly if it isn’t nickel-plated. However, one drawback of nickel is its poor solderability. Nickel is rated to temperatures to 200°C and above (450°C). The conductor is the metallic component of cable/wire through which electrical power or electrical signals are transmitted.NM — Non-metallic sheathed cable, braid or plas-tic covered. For dry use, 60°C.NMC — Non-metallic sheathed cable, braid or plastic covered. Wet or dry use, 60°C.Nominal O.D. — The outside diameter of a cable that falls in the middle of the cables outside diam-eter limits.No-Wick — The non-ability of fluids to move within the core of a cable.NRHW — Moisture and heat-resistant rubber insulation neoprene jacket for use in duets. Dry and wet locations, 600V, 75°C. Also RHWN.OODVA Conformity — Meets the specifications and Regulatories of the Open DeviceNet Vendor Association.OHM — Unit of resistance such that a constant current of one ampere produces a force of one volt.OSHA — Abbreviation ofOccupational Safety and Health Act. Specifically the Williams-Steiger law passed in 1970 covering all factors relating to safety in places of employment.Overcoat — Application of a layer of material over the jacket for additional protection.Over-Wrap — The application of a tape product over a conductor, layer, or core of a cable.PP — Two or more rubber-insulated stranded con-ductors with cotton braid over each. Reinforced with overall covering of cotton braid over rubber filler. For pendant or portable use in damp loca-tions. 300V– 600V.
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.332TECHNICAL DATAGlossary (Continued)PCG — Portable mine cable with power, control and ground conductors.PCM — Pulse Code Modulation, a technique which the amplitude of an analog signal is con-verted to a binary value represented as a series of pulses.PD — Rubber insulated stranded conductors with cotton braid over each. Conductors twisted with braid overall. Light duty, dry locations on applianc-es, 300V.Peckerhead — This is the generic term referring to the terminal box that is mounted on the motor frame. Performance Designed — Specifically enhanced to outperform in application.PG — Portable mine cables having power and ground conductors. 600V.Picofarad (pF) — Capacitance equal to one tril-lionth (10-12) of a farad.Picofarad/Foot (pF/Ft) — A common unit of measure used to measure capacitance of electri-cal cable.Pigtail Leads — The extended wires coming from a cable that aid in its termination.Pilot Light — This is a motor control device that is used to indicate whether a circuit is on or off. It can be housed in the same enclosure as a push button, mounted independently, or in an electrical panel with a family of similar devices.Plastic Deformation — Change to dimensions under load that is not recovered when the load is removed.Plenum — The air return path of a central air han-dling system, either duct work or open space over a dropped ceiling.Plenum Cable — Cable approved by UL for installations in plenums without the need for con-duit.PLC — Programmable Logic Controller is an industrial computer.PLSJ — All rubber, parallel-jacketed, two conduc-tor, light duty cord for pendant or portable use in damp locations. 300V.PLT — Same as PLSJ except thermoplastic insu-lations.PLTC — Power Limited Tray Cable. A multi-con-ductor control or power cable rated for 300 volts and listed as suitable for use in cable trays per NEC Article 725.PNA, PNW — Polyethylene insulated control cables with nylon sheath on individual conductors. Cabled tape and polyvinyl chloride jacket. Dry or wet locations, 600V, 75°C.PO — Two stranded copper conductors with separator code rubber insulation and cotton braid over each. Laid parallel with cotton or rayon braid overall. For use in dry location on small applianc-es. 300V – 600V.Polyester — A synthetic stretchable resin in which the polymer units are linked by ester groups.POSJ — All rubber, parallel, light duty rip cord for use on lamps and small appliances, 300V, 60°C.POSJX — All rubber, parallel, #20 AWG. rip cord for use in lamps, clocks and Christmas trees. 125V.POT — Thermoplastic, parallel, light duty rip cord. 300V, 60°C to 105°C.Power Transmission — This term is used to cover the range of devices and systems that are used in conjunction with motors to accomplish tasks through the power of the motor. Power transmission systems convert the rotating power of the motor to do the particular work that is required.POXT — Same as POT but #20 AWG for clock and Christmas tree use. 125V.Propogation Delay — Is the time required for a digital signal to travel a specific distance.PS — Thermostat cable with solid conductors, individual rubber insulation and cotton braid. Twisted, rubber jacket and cotton braid overall.PUR — Polyurethane.Push Button — This is a motor control device that is used to start, stop, control speed, move up or down, etc. It can be housed in its own enclo-sure or mounted with other similar devices such as pilot lights, selector switches, etc.PW — Moisture-proof, reinforced, portable cord with two or more rubber insulated conductors with individual cotton braid. Moisture resistant cotton braid finish over rubber jacket. 300V– 600V.QQuad Shield — Shielding to a cable that com-prises of an alum/mylar shield, braided shield, alum/mylar shield, and braided shield.Quick-Connex™ — A wired connector system that instantly allows the decoupling of devices.RR — Code rubber insulated building wire, 600V, 60°C.Rated Voltage — The maximum voltage at which an electrical component can operate for extend-ed periods without undue degradation or safety hazard.RD — Rubber insulated twin conductors, fibrous covered.Resistance — A measure of the difficulty in moving electrical current through a medium when voltage is applied. Measured in ohms.Resolver — A type of rotary electrical transformer used for measuring degrees of rotation, consid-ered an analog device.Retractile Cable — A cable that returns by its own stored energy from an extended condition to its original form.Reverse Lay — The twisting all of conductors in a cable alternately in layers to the right then to the left about the core.Reversing Starter — This is a motor starter that is used to start and run a motor in either direc-tion. Depending on the type of motor, this device is designed differently. Because it is a starter, however, it must also include a motor protection device.RF — Fixture wire, code or latex rubber insulation and braid over solid or stranded conductor.RFH — Same as RF but rubber or latex rubber insulation, heat resistant, 75°C.RH — Rubber insulated, heat resistant building wire. 75°C.RH/RW — Rubber insulated, heat and moisture resistant building wire. 75°C dry, 60°C wet.RHD — Rubber insulated, twin conductor, heat resistant, fibrous covered wire.RHDL — Same as RHD, except lead instead of fibrous covered.RHH — Rubber insulated, heat resistant building wire. 90°C.RHL — Same as RHH but with lead sheath over-all.RHM — Rubber insulated multiple conductors, heat resistant and overall fibrous covered.RHML — Same as RHM but with lead cover overall.RHW — Rubber insulated building wire, heat and moisture resistant. 75°C dry or wet.Ribbed Conductor — The extruded insulation of conductor is in a multi faceted pattern which cre-ates a ribbed appearance.
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.333TECHNICAL DATAGlossary (Continued)RJ — Rubber insulated and jute covered cable.RJFJ — Rubber insulated cable with flat band armor.RJIJ — Rubber insulated with interlocking armor.RL — Rubber insulated with lead sheath.RLJFJ — Rubber insulated cable with lead, jute, flat band armor and overall jute covering.RLJWJ — Rubber insulated cable with lead, jute, steel wire armor and overall jute covering.RM — Rubber insulated multiple conductors with fibrous covering.RML — Same as RM but lead instead of fibrous covering.RoHS — Abbreviation for Restriction of Hazardous Substances. Also known as Directive 2002/95/EC, it originated in the European Union and restricts the use of lead, mercury, cadmium, hexavalent chromium, polybrominate biphenyls and polybrominated diphenyl ethers in new electri-cal and electronic products.Rope Lay Bunched Stranded — A conductor formed by assembling 7 or 19 bunch stranded conductors to form a simple core in larger sizes 7, 19 and 37 simple ropes may be assembled to form the complete rope (conductor). For use in flexible power cables, portable power cords and welding cable, where greater flexibility is required.Rope Lay Concentric Stranded — A con-ductor formed by assembling 7 or 19 concen-tric stranded conductors to form the completed conductor. Used in cables where some flexing is to be encountered and ease in bending is required.RP — Performance grade rubber insulation, 60°C.RPM — See Speed.RR — Rubber insulation, neoprene jacket. See type USE.RS — Integral rubber insulation and jacket on sin-gle conductor cables.RU — Rubber insulated, latex building wire, 60°C.RUH — Same as RU but heat resistant. 75°C.RUW — Same as RU but moisture resistant. 60°CRW — Rubber insulated building wire. Moisture resistant, 60°C.RWS — Same as RW but synthetic rubber.SS — Heavy-duty, rubber insulated portable cord. Stranded copper conductors with sep-arator and individual rubber insulation. Two or more color coded conductor cabled with filler, wrapped with separator and rubber jacketed overall. 600V.SA — Silicone rubber insulation, asbestos or glass braid, for use in dry locations. Maximum operating temperature for special applications, 125°C.SB — Slow burning wire. Three cotton braids, impregnated. 90°C.SD — Service drop cable. Two code-rubber-in-sulated conductors, tape, laid parallel with neu-tral conductor concentric thereover. Tape and braid overall. Also round construction.SDN — Small diameter multi-conductor control cable with neoprene jacket and nylon sheath over polyethylene insulation.SDT/TC — Thermo plastic 90°C tray cable.SE — Above ground service entrance cable, not protected against mechanical abuse. Flame retardant, moisture resistant covering. Overall neoprene sheath. 60°C – 75°C.SEA — Service entrance cable, steel armored under outer braid, one or two rubber insulat-ed conductors with neutral conductor served concentrically, moisture resistant tape, weather-proof braid finish, 300V, 75°C.Self-Vulcanizing Tape — Non tacky sili-cone tape that when stretched and wrapped combines or unites with itself into a strong seamless, rubbery, fluid proof, and electrically insulating layer.Semi-Conductive — Having electrical con-ductivity greater than insulators but less than conductors.Serve — Any filaments or group of filaments, such as wires or fibers vertically wound around a central core.SEU — Same as SEA but not armored.SEW, SEWF — Silicone rubber insulated equipment wire (CSA).SF — Silicone rubber insulated fixture wire, solid or 7 stranded conductor, 200°C.SG — Same as SW except with ground wires (CSA).SGO — Same as SWO except with ground wires (CSA).SH-A — Portable mine power cable, three or four individually shielded conductors. 5000V.SH-B — Same as SH-A, except shield is overall.SH-C — Same as SH-B but with grounding conductors.SH-D — Same as SH-A but with grounding conductors.Silver-plated — Conductors are used in high temperature environments. It is also used for high frequency applications where silver’s high conductivity reduces attenuation at high fre-quencies. Silver is rated to temperatures up to 250°C.Silicone — Silicone rubber is used as a heat resistant insulator and as a finisher on glass braids. Silicone has a 40 year life at 125°C, a 5 year life at 150°C, and can survive short-term temperatures of 200°C. Due to Silicone’s rela-tively low price and favorable high temperature characteristics, it is one of the most widely used insulating material for applications below 200°C. Silicone is extremely moisture and chemical resistant, but has very low mechanical abrasion resistance. For this reason, silicone is usually used as a glass braid finisher or covered with a glass braid material.Single Cable — A cable designed to carry current of usually one ampere or less.Single Phase — AC (Alternating Current) motors are either single phase or three phase. Single phase motors are installed where single phase electrical service has been provided. Only two conductors (plus a ground) are available in single phase circuits. Single phase AC motors require a starting system such as “capacitor start.” Voltages will be either 115V, 208V, or 230V.SIS — Indicates single conductors having syn-thetic thermosetting insulation of heat resistant, moisture resistant, flame retarding grade. Also made with chemically cross-linked polyethylene insulation. Used for switchboard wiring only 90°C.SJ — Junior hard service, rubber insulated pendant portable cord. Same construction as type S, but 300V. Jacket thickness different.SJO — Same as SJ, but neoprene, oil resistant compound outer jacket. Can also be made “water resistant,” 300V, 60°C.SJT — Junior hard service thermoplastic or rubber insulated conductors with overall ther-moplastic jacket. 300V, 60°C to 105°C.SJTO — Same as SJT but oil resistant thermo-plastic outer jacket. 60°C.SL — Single conductor paper lead cables twisted together, without overall covering (Same as ML).
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.334TECHNICAL DATAGlossary (Continued)SO — Hard service cord, same construction as type S except oil resistant neoprene jacket. 600V, 60°C to 90°C.SOO — Same construction as SO, with oil resistant insulation.SOOW — Water resistant neoprene jacketed portable cord (CSA).SP-1 — All rubber, parallel jacketed, two-con-ductor light duty cord for pendant use in damp locations. 300V.SP-2 — Same as SP-1 but heavier construction, with or without third conductor for grounding purposes. 300V.SP-3 — Same as SP-2 but heavier construction for refrigerators or room air conditioners. 300V.SPC — Submersible pump cable.Specific Gravity — The ratio of the density (mass per unit volume) of a material to the den-sity of water.Speed — The motor speed is normally stated on the Motor Nameplate in RPM’s (Revolutions per Minute).Spiral Wrap — The helical wrap of a tape or thread over a core.SPT-1 — Same as SP-1 except all thermoplastic, 300V, with or without third conductor for grounding.SPT-2 — Same as SP-2 except all thermoplas-tic, 300V, with or without third conductor for grounding.SPT-3 — Same as SP-3 except all thermoplastic, 300V, with or without third conductor for groundingSR — Silicone rubber control cable, 600V, 125°C.SR-AW — Flexible nickel-plated copper con-ductor, silicone rubber insulation, glass braid. 500V, 200°C.SR-C — Solid copper conductor, silicone rub-ber insulation, glass braid, 600V, 125°C.SR-D — Portable range or dryer cable. Three or four rubber insulated conductors with rubber or neoprene jacket, flat or round construction. 300V, 60°C.SRDT — Same as SR-D except all thermoplas-tic with a maximum temperature of 90°C.SR-H — Silicone rubber insulated, asbestos braid. 500V, 125°C.SSF — Same as SF except flexible stranding, 150°C.ST — Hard service cord, jacketed, same as type S except all plastic construction. 600V, 60°C to 105°C.Starter — A motor starter is used to start and stop a motor and to provide motor protection. It can be either manual or magnetic.STO — Same as ST but with oil resistant ther-moplastic outer jacket. 600V, 60°C.STOO — Same as STO with oil resistant ther-moplastic insulation.Stranding — A system used to twist together or “lay up” small individual wires to form a sin-gle conductor. Stranding provides increased flexibility, flex life, ease of handling and/or vibra-tion resistance.Surge — A temporary large increase in the voltage or current in an electric circuit or cable.SV — Vacuum cleaner cord, two or three con-ductor, rubber insulated. Overall rubber jacket. For light duty in damp locations. 300V, 60°C.SVO — Same as SV except neoprene jacket, 300V, 60°C.SVT — Same as SV except all plastic con-struction. With or without third conductor for grounding purposes only. 300V, 60°C to 90°C.SVTO — Same as SVT except with oil resistant thermoplastic jacket. 60°C.SW — Rubber jacket power supply cable (8 AWG to 2 AWG) CSA. 600V.SWO — Same as SW except neoprene jacketed (CSA).SWT — Plastic jacketed power supply cable (8 AWG to 2 AWG) CSA. 600V.TT — Thermoplastic vinyl building wire, 600°C.TBS — Switchboard wire, thermo-plastic insu-lation, flame proof cotton braid, 600V, 90°C.TBWP — Three cotton braids, weatherproof saturated. No voltage rating.TC — Tray cable article 340 NEC.TC-ER — Tray Cable Exposed Run rating.Tear Strength — The force required to initiate or continue a tear in a material under specified conditions.Temperature Rating — The maximum and minimum temperature at what a material or cable may be used in continuous operation without loss of its basic properties.Tensile Strength — The pull stress required to break a given specimen.TEW — Canadian Standards Association type appliance wires. Solid or stranded single con-ductor, plastic insulated. 600V, 105°C.TF — Fixture wire, thermoplastic covered solid or 7 strands. 60°C.TFE — Tetrafluoroethylene.TFE Wrap — A fluoropolymer tape that is usu-ally helically applied.TFF — Same as TF but flexible stranding.TFFN — Same as TFF but with nylon sheath.TG — Flexible nickel or nickel clad copper con-ductor, fluoropolymer tape, glass braid. 200°C.TGS — Solid or flexible copper, nickel clad iron or copper, or nickel conductor. Fluoropolymer tape silicon glass braid. 600V, 250°C.Thermocouple — A device for measuring temperature that consists of two wires of differ-ent metals connected at two points.Thermoplastic — A material which softens when heated or reheated and becomes firm upon cooling.Thermoset — A material that hardens or sets by heat, chemical, or radiation techniques and that, once set, cannot be resoftened by heating.THHN — 90°C 600V nylon jacketed building wire.Three Phase — AC (Alternating Current) motors are either single phase or three phase. Three phase motors are installed where three phase electrical service has been provided. Three conductors (plus a ground) are available in three phase circuits. Three phase motors do not require a starting system. Three phase volt-ages will be either 208V, 230V, 460V or 575V.THW — Thermoplastic vinyl insulated building wire. Flame retardant, moisture and heat resis-tant. 75°C. Dry and wet locations.THWN — Same as THW but with nylon jacket overall. 75°C.TIA/EIA — Abbreviation for Telecommunications Industry Association/ Electronic Industries Alliance. TIA is a trade association for the information, communica-tions and entertainment technology industry. TIA serves through its leadership in standards development, and domestic and international policy advocacy. TIA represents the commu-nications sector of the Electronic Industries Alliance (EIA).Tinned Copper — Tin coating added to cop-per to aid in soldering and inhibit corrosion.
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.335TECHNICAL DATATP — Parallel tinsel cord. All rubber insulation and jacket over two extremely flexible conduc-tors. Light duty, attached to appliances of 50W or less. For use in damp locations in lengths of eight feet or less.TPE — Thermoplastic Elastomer.TPO — Same construction as type PO but with extra flexible tinsel conductors. 125V.TPT — Same as TP but all thermoplastic insu-lation and jacket. 125V.Tray — A cable tray system is a unit or assem-bly of units or sections, made of non-combus-tible materials forming a rigid structural system used to support cables.Tray Cable — A multi-conductor control sig-nal, or power cable specifically approved under the NEC for installation in trays only.Triaxial Cable — A cable construction having three coincident axes such as conductor, first shield and second shield all insulated from one another.TS — Two or three conductor rubber insulated and jacketed tinsel cord. Light duty, attached to an appliance of 50W or less. For use in damp places in lengths of eight feet or less.TSE — Thermoset Elastomer.TSO — Same as type TS but with neoprene jacket, 125V.TST — Same as TS but all thermoplastic insulation and jacket.TT — Polyvinyl chloride insulation and sheath, aerial and duct.Tubed Construction — The extrusion of a jacket over the core of cable with limited pres-sure applied.TW — Thermoplastic vinyl jacketed building wire, moisture resistant, 60°C.UUF — Thermoplastic underground feeder and branch circuit cable.UL — Underwriters Laboratory, a non-profit independent organization, which operates a list-ing service for electrical and electronic materials and equipment.cUL – UL Mark for Canada, indicates a product is Listed to Canadian Standards, and has used Canadian standards to evaluate the product.Glossary (Continued)UL Listed – UL has determined that the manufacturer has demonstrated the ability to produce a product that complies with UL requirements. This may include product compli-ance testing.UL Recognized – UL has determined that the manufacturer has demonstrated the ability to produce a component for use in an end prod-uct that complies with UL requirements.ULTC (Tray Cable) Flame Test (UL 1581) — This test is conducted on cables lashed to a vertical metal ladder tray 8 feet in height. The combustion source is a ribbon burner with a flame temperature of approximately 1500°F (815°C) which supplies 70,000 BTUs of heat per hour. The flame application time is 20 min-utes. This rating requires the cable to self-ex-tinguish prior to reaching the tip of the tray. A “tray rated” cable must meet this test.Ultra Shield — The combination of alum/mylar and metallic braiding when shielding conductors in a cable.UL VW-1 Vertical Wire Flame Test (UL: 1581) — This small-scale test conducted on a single 24 inch length of wire. The flame source is a Tirrill burner (similar to a Bunsen burner) with a heat output of approximately 3,000 BTUs per hour. The flame is applied for 15 sec-onds and is then reapplied 4 more times each time the wire ceases to burn. If the sample burns longer than 60 seconds after any appli-cation, or if the indicator flag or cotton batting is ignited during the test, the cable fails the test.Uni-lay — Lay length and direction is the same in each layer, the normal direction of lay is left handed.URC — Weatherproof wire.USE — Underground service entrance cable, rubber insulated, neoprene jacketed.UV Resistant — Prevents Ultra Violet Light from degrading the cable.VV — Varnished cambric insulation with fibrous covering.Vapor Barrier — A thin layer of impermeable material that prevents moisture from damaging the components it protects.VCB — Varnished cambric insulation, lead cov-ered cable. Ends must be hermetically sealed.VCL — Varnished cambric insulation, lead cov-ered cable. Ends must be hermetically sealed.VD — Indicates a twin wire having two type V conductors laid parallel under an outer fibrous covering.Velocity of Propagation — The speed of an electrical signal down a length of cable com-pared to speed in free space expressed as a percent. It is the reciprocal of the square root of the dielectric constant of the cable insulation.VFD — Variable Frequency Drive.VG — Varnished glass tape over a flexible cop-per conductor. Varnished glass or nylon braid. 600V or 3000V, 130°C.VM — Indicates a cable having two or more type V conductors twisted together under an outer fibrous covering.Volt — A unit of electromotive force.Voltage Rating — The highest voltage that may be continuously applied to a wire.VW-1 — See UL VW-1.WW — Heavy-duty portable power cable, one to six conductors, 2000V without grounds.Watt — A unit of electric power.Wicking — The longitudinal flow of a liquid in a wire or cable due to capillary action.WP — Weatherproof construction, two or three impregnated cotton braids, 80ºC.WTTC — Wind Turbine Tray Cable (NEC Article 336).XX — Two FX wires twisted together, color-cod-ed, 125V. 60°C.XHHW — High temperature (90°C) chemically cross-linked polyethylene jacketed small diame-ter building wire.XLPE — Cross-linked polyethylene.XT — Two FXT wire twisted together, col-or-coded, 125V. 60°C.
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.336TECHNICAL DATATPC Wire & CableSTANDARD TERMS & CONDITIONS OF SALE1. PLEASE READ THIS AGREEMENT CAREFULLY. IT CONTAINS THE ONLY TERMS AND CONDITIONS OF SALE THAT APPLY TO THE PURCHASE OF PRODUCTS FROM TPC WIRE & CABLE CORP. (“COMPANY”). THESE TERMS PREVAIL OVER ANY TERMS SET FORTH IN CUSTOMER’S PUR-CHASE ORDER OR SIMILAR COMMUNICATION REGARDLESS WHETHER OR WHEN CUSTOMER HAS SUBMITTED ANY SUCH PURCHASE ORDER OR SIMILAR COMMUNICATION, AND ANY SUCH TERMS ARE OBJECTED TO AND SHALL NOT BE BINDING ON THE COMPANY. BY PLACING AN ORDER FOR PRODUCTS FROM THE COMPANY, OR BY ACCEPTING DELIVERY OF THE PRODUCTS DESCRIBED ON THE APPLICABLE PACKING SLIP, BILL OF LADING AND/OR INVOICE RECEIVED WITH THE PRODUCTS, CUSTOMER AGREES TO BE BOUND BY AND ACCEPT THESE TERMS AND CONDITIONS OF SALE. These Terms and Conditions and each accompanying confirmation of sale and/or invoice from the Company comprise the entire agreement between the parties, and supersede all prior or contemporaneous understandings, agreements, negotiations, representations and war-ranties, and communications, both written and oral. These Terms and Conditions may only be amended or modified in a writing, which specifically states that it amends these Terms and Conditions and is signed by an authorized representative of each party. Notwithstanding anything herein to the contrary, if a written contract signed by an authorized representative of each party is in existence covering the sale of the goods or services covered hereby, the terms and conditions of said contract shall prevail to the extent they are inconsistent with these Terms and Conditions of Sale.2. AVAILABILITY AND PRICING: Catalog product listings, specifications, availability, pricing and the minimum order policy are subject to change without notice. Orders are not binding upon the Company until accepted by an authorized representative of the Company. The Company reserves the right to refuse service, terminate accounts or cancel orders in its sole discretion. The Company may also change or modify these Terms and Conditions of Sale from time to time without notice. For scheduled deliveries over 60 calendar days, the Company reserves the right to charge the Customer the price of the products at shipment if higher. The Company’s quoted prices do not reflect the cost of accommodating Customer’s purchases via credit card or any third party procurement services, software or e-commerce providers and the Company may accordingly pass through the additional charges incurred as a result of Customer’s use of such purchasing methods. Prices shown do not include any Federal, State or local taxes or any present or future sales, use, excise, value-added or similar taxes. Where applicable, such taxes shall be billed as a separate item and paid by Customer. Orders are accepted with the understanding that such taxes will be added, as required by law. The Company charges local sales tax unless Customer has a valid sales tax exemption certificate on file with the Company. Orders under $100.00 U.S. Dollars and $150.00 Canadian Dollars will be subject to a $25.00 U.S. Dollars and $50.00 Canadian Dollars service charge respectively.3. PAYMENT TERMS: Standard terms for Customers that are registered businesses and meet the Company’s credit criteria are Net 30 days from invoice date unless otherwise agreed by the Company in writing. All payments are due within 30 days of the invoice date, without any deductions or setoffs. Customers shall not withhold payment of any amounts due and payable by reason of any deduction or set-off of any claim or dispute with Com-pany, whether relating to Company’s breach, bankruptcy or otherwise. The Company shall have the right of set-off and deduction for any sums owed. If Customer fails to pay within payment terms, the Company may defer shipments until such payment is made and may, at its option, cancel all or any part of unshipped orders. A late payment charge of 2% per month shall be charged on all past due accounts and Customer shall pay the Company all costs incurred by it in collecting any past due account from Customer, including all court costs and attorney’s fees, provided, however, if the foregoing charges exceed that rate which may be lawfully charged under applicable law, then such charges shall be calculated so as not to exceed the lawful rate. The Company reserves the right to add a $35.00 service charge on all returned checks. Credits granted by the Company must be used within one year. Credits not taken within one year are subject to cancellation, and the Company shall have no further liability. Any remedies described in these Terms and Conditions shall not be exclusive, and shall be in addition to any other remedies available at law or in equity.4. OPEN ACCOUNTS/CUSTOMER’S FINANCIAL CONDITION: A Customer that desires to open an account must furnish such information as requested by the Company. The Company reserves the right in its absolute discretion to grant, refuse or discontinue any extensions of credit, or reduce or suspend any credit limit at any time. Company also reserves the right to cancel any order, require payment in advance, or require the Customer to provide adequate assurance of performance, without any liability by the Company, in the event of the Customer’s insolvency, filing of a petition in bank-ruptcy, the appointment of a receiver or trustee for Customer, or the execution by Customer of an assignment for the benefit of creditors.5. CREDIT CARDS: We accept credit card and procurement cards from American Express®, MasterCard® and VISA® at the point of sale. A surcharge may be assessed for Customers who routinely pay past due invoices by credit card.6. RETURNS: Permission for return of products must first be secured from TPC in writing before return of any product. Products returned without an RMA form will not be accepted. All RMA authorizations are conditional and credit will not be issued until the product is received and inspected by TPC to ensure the material is undamaged and in the original packing. TPC will only issue RMA’s for products that are within 90 days of original shipment date. Returns may be subject to a restocking charge up to 25% of the value of the product. Special made-to-order products and custom cuts to stock products, as identified on the order acknowledgement, are non-cancellable/non-returnable. All claims for shortages must be made within 72 hours of receipt.7. INTERNATIONAL ORDERS: Export orders requiring special handling, packaging, freight costs, and documentation are subject to additional charges; please contact your Company Sales Representative for further details. Customer acknowledges that some products may not be available for shipment outside the U.S.8. EXPORT CONTROLS: Products purchased or received under these Terms and Conditions of Sale are subject to export control laws, restrictions, regulations and orders of the United States. Customer agrees to comply with all applicable export laws, restrictions and regulations of the United States
EXPERTS IN CUSTOM CABLE AND ASSEMBLY SOLUTIONS • WWW.TPCWIRE.COMSpecifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.337TECHNICAL DATATPC Wire & Cable (Continued)or foreign agencies or authorities, and shall not export, or transfer for the purpose of re-export, any product to any prohibited or embargoed country or to any denied, blocked, or designated person or entity as mentioned in any such United States or foreign law or regulation. Customer represents and warrants that it is not on the Denied Persons, Specially Designated Nationals or Debarred Persons List and is not otherwise prohibited by law from purchasing the products or services hereunder. Customer shall be responsible to obtain any license to export, re-export or import as may be required.9. DELIVERY & DAMAGES: All U.S. domestic shipments are FOB Shipping Point in accordance with Incoterms 2000 and in all cases title shall pass upon delivery to the carrier at point of shipment and thereafter all risk of loss or damage shall be upon Customer (without regard to which party pays for the shipping costs). If Company is notified by Customer of a loss or damage during shipment, the Company will gladly lend its assistance to Customer in secur-ing an adjustment from the carrier. Company and carrier handling charges apply and are not included in the price of products. In-stock catalog products are normally shipped within 24 hours after Company’s receipt of order from the Company’s warehouse. Next Day Air Service is available upon Customer request, otherwise Company shall choose the method of shipment. Delivery dates provided in advance are estimates only and shall not represent fixed or guaranteed delivery dates. Export shipments are on the basis of FOB Company Warehouse in accordance with Incoterms 2000, with the Company charging separately for all costs, including brokerage fees, duties, taxes, insurance, and freight to bring the products to the named place of destination.10. TOLERANCE ON SHIPPING LENGTHS AND QUANTITY: All TPC products will have shipping tolerances as detailed below, unless otherwise agreed upon prior to receipt of an order:• Authorized Stock Products -0 + 10% • Made-to-Order Products -10 + 10%This acknowledgement constitutes the entire agreement between TPC and the Buyer and supersedes any previous agreements.11. WARRANTY & LIMITATION OF LIABILITY: There are no express or implied warranties for value added services, services bundled with the prod-ucts, or other services provided by the Company. COPIES OF THE MANUFACTURERS’ WARRANTIES ARE AVAILABLE PRIOR TO THE PURCHASE OF PRODUCTS BY CONTACTING THE COMPANY. THE COMPANY MAKES NO OTHER WARRANTIES WHATSOEVER, WHETHER EXPRESS OR IMPLIED BY LAW, COURSE OF DEALING, COURSE OF PERFORMANCE, USAGE OF TRADE OR OTHERWISE, AND ANY AND ALL OTHER WAR-RANTIES, INCLUDING BUT NOT LIMITED TO WARRANTIES OF MERCHANTABILITY, TITLE, NON-INFRINGEMENT OR FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY DISCLAIMED. CUSTOMER IS RESPONSIBLE FOR INSTALLATION AND USE IN ACCORDANCE WITH MANUFACTURERS’ INSTRUCTIONS AND THE COMPANY SHALL NOT BE RESPONSIBLE FOR CUSTOMER’S IMPROPER SELECTION OF A PRODUCT FOR A PARTIC-ULAR APPLICATION OR OTHERWISE. NO WARRANTY WILL APPLY IF ITS PRODUCTS ARE IN ANY WAY ALTERED OR MODIFIED AFTER DELIVERY BY THE COMPANY OR DEFECT OR FAILURE ARISES BECAUSE CUSTOMER FAILED TO FOLLOW COMPANY’S INSTRUCTIONS AS TO THE STOR-AGE, INSTALLATION, COMMISSIONING, USE OR MAINTENANCE OF THE GOODS. NOTWITHSTANDING ANYTHING TO THE CONTRARY CON-TAINED HEREIN OR IN ANY OTHER AGREEMENT AMONG THE PARTIES, (A) THE COMPANY’S LIABILITY ON ANY CLAIM ARISING OUT OF THIS AGREEMENT OR FROM THE PERFORMANCE OR BREACH OF THIS AGREEMENT OR CONNECTED IN ANY MANNER WITH THE SUPPLYING OF ANY PRODUCTS OR SERVICES HEREUNDER, OR THE SALE, RESALE, OPERATION OR USE ALLOCABLE TO SUCH PRODUCTS OR PART THERE-OF INVOLVED IN THE CLAIM, WHETHER BASED ON CONTRACT, WARRANTY, TORT (INCLUDING NEGLIGENCE AND FOR PROPERTY DAMAGE AND DEATH) OR OTHER GROUNDS, SHALL NOT IN ANY EVENT EXCEED THE PRICE ALLOCABLE TO SUCH PRODUCTS OR PART THEREOF INVOLVED IN THE CLAIM, REGARDLESS OF CAUSE OR FAULT., AND (B) IN NO EVENT SHALL THE COMPANY BE RESPONSIBLE TO CUSTOMER OR ANY THIRD PARTY FOR ANY CONSEQUENTIAL, SPECIAL, INCIDENTAL, INDIRECT PUNITIVE OR EXEMPLARY DAMAGES, INCLUDING BUT NOT LIMITED TO LOSS OF PROFITS, REVENUES, SALES, DATA, BUSINESS, GOODWILL OR USE, OR DIMINUTION IN VALUE, EVEN IF THE COM-PANY HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH LOSS OR DAMAGE OR IF SUCH LOSS OR DAMAGE COULD HAVE BEEN REASONABLY FORESEEN BY COMPANY, IN EACH CASE, REGARDLESS OF THE LEGAL OR EQUITABLE THEORY (CONTRACT, TORT OR OTHERWISE) UPON WHICH THE CLAIM IS BASED, AND NOTWITHSTANDING THE FAILURE OF ANY AGREED OR OTHER REMEDY OF ITS ESSENTIAL PURPOSE. THE PARTIES AGREE THAT WITHOUT THIS LIMITATION OF LIABILITY THE COMPANY WOULD NOT HAVE AGREED TO THE PRICE OR TERMS AND CONDITIONS OF THIS AGREEMENT. THE LIMITATION OF LIABILITY SET FORTH HEREIN APPLIES BOTH TO PRODUCTS AND SERVICES PUR-CHASED OR OTHERWISE PROVIDED HEREUNDER. Any cause of action against the Company must be instituted within 1 year from the date of pur-chase or provision of the products or services. If the Company provides Customer with advice, training, applications support, or other assistance which concern any products supplied hereunder, or any equipment, system or the like in which the product may be installed, the Company’s giving of such advice or assistance will not subject the Company to any liability, whether based on contract, warranty, tort (including negligence) or other grounds. PRODUCTS MANUFACTURED BY A THIRD PARTY MAY CONSTITUTE, CONTAIN, BE CONTAINED IN, INCORPORATED INTO, ATTACHED TO OR PACKAGED TOGETHER WITH, THE GOODS SOLD PURSUANT TO THESE TERMS AND CONDITIONS, AND SUCH THIRD PARTY PRODUCTS ARE NOT COVERED BY THE COMPANY’S MANUFACTURER’S WARRANTIES OR ANY EXPRESS OR IMPLIED WARRANTY BY THE COMPANY.12. CATALOG DESCRIPTIONS: All specifications, drawings, illustrations, descriptions and particulars of weights, dimensions or capacity and other details including, without limitation, statements regarding compliance with legislation or regulation (together “Descriptions”) wherever they appear (in-cluding, without limitation, in this catalog, on web sites, on dispatch notes, invoices or packaging) are intended to give a general idea of the products, but will not form part of this Agreement. The Company accepts no liability in contract or tort, or under statute, regulation or otherwise for any error in or omission from such Descriptions whether caused by the Company’s negligence or otherwise. The Company may make changes to the products as part of a program of improvement or to comply with legislation. The information contained on our website supersedes the information contained in any printed catalog or other publication.
TPC WIRE & CABLE • USA 800-521-7935 • CANADA 800-545-0122 • MEXICO 001-877-283-1696Specifications subject to change. For complete specifications and availability, ask your TPC Sales Representative or call 800-521-7935.338TECHNICAL DATATPC Wire & Cable (Continued)13. INTELLECTUAL PROPERTY RIGHTS: The products offered for sale by the Company may be subject to patent, trademark, copyright, design and other rights of third parties. The Company shall in no event whatsoever be responsible or liable in the event of any claim of infringement of any such rights. The Company’s entire catalog(s) and website(s), including without limitation, the content of the catalog(s) and website(s) is copyrighted as a collective work under United States of America laws and applicable international copyright laws and the Company, its parent company or its affiliates own the full copyright in its catalog(s) and website(s), including without limitation in the selection, coordination, arrangement and enhancement of the content contained therein. Except as stated below, none of the materials in the Company’s catalog(s) or on its website(s) may be reproduced, distributed, republished, downloaded, copied in any form or by any means, displayed, posted, transmitted, modified, translated, added to, updated, compiled, or abridged without the prior written permission of the Company. Customer may download, store, print and copy selected portions of the content in the Company’s catalog(s) and website(s) provided Customer: (1) only uses the content downloaded, stored, or printed for furthering Customer’s business with the Company; (2) does not publish or post any part of the content from the catalog(s) or website(s) in any other catalog or on any other Internet site; (3) does not publish or broadcast any part of the content from the catalog(s) or website(s) in or on any other media; and (4) does not modify or alter the content from the catalog(s) or website(s) in any way or delete or modify any copyright or trademark notice. All non-public, confidential or proprietary information of Company, including, but not limited to, specifications, samples, patterns, designs, plans, drawings, documents, data, business operations, customer lists, pricing, discounts or rebates, disclosed by Company to Customer, whether disclosed orally or disclosed or accessed in written, electronic or other form or media, and whether or not marked, designated or otherwise identified as “confidential,” in connection with the sale of goods or services under these Terms and Conditions is confidential, solely for the use of performing such sale and may not be disclosed or copied unless authorized in advance by Company in writing.14. FORCE MAJEURE: The Company shall not be liable for loss or damage caused by any delay or failure to perform resulting in whole or in part from Acts of God, severe weather conditions, labor disruptions, governmental decrees or controls, insurrections, war, risks, shortages, inability to procure or ship product or obtain permits and licenses, insolvency or other inability to perform by the manufacturer, delay in transportation, any other commercial impracticability and/or any other circumstances beyond the control of the Company.15. GOVERNING LAW: This Agreement and any sales hereunder shall be governed by the laws of the State of Ohio without regard to conflicts of laws rules and venue shall be exclusively in the federal and state courts of Summit County, State of Ohio, United States of America. The parties expressly exclude the application of the 1980 United Nations Convention of Contracts for the International Sales of Goods, if otherwise applicable.16. SEVERABILITY: If any provision or provisions of this Agreement shall be held to be invalid, illegal or unenforceable, such provision(s) shall be enforced to the fullest extent permitted by applicable law, and the validity, legality and enforceability of the remaining provisions shall not in any way be affected or impaired thereby.17. WAIVER: The Company’s failure to insist on performance of any term or condition contained in this Agreement, or failure to exercise any of the Company’s rights hereunder, shall not constitute a waiver of any of the Company’s rights or remedies under this Agreement.18. NO THIRD PARTY BENEFIT: The provisions set forth in these Terms and Conditions of Sale are for the sole benefit of the parties hereto, and confer no rights, benefits or claims upon any person or entity not a party hereto.