www.se.comCatalog | March 2024PLC/PAC for process, high-availability,and safety solutionsModicon M580
Discover ModiconEdge control for Industrial IoTModicon IIoT-native edge controllers manage complex interfaces across assets and devices or directly into the cloud, with embedded functional safety and cybersecurity. Modicon provides performance and scalability for a wide range of industrial applications up to high-performance multi-axis machines and high-available redundant processes.Explore our oer- Modicon HVAC Controllers- Modicon PLC- Modicon Motion Controllers- Modicon PAC- Modicon I/O- Modicon Networking- Modicon Power Supply- Modicon Wiring- Modicon SafetyModicon
Find your catalog> With just 3 clicks, you can access the Industrial Automation and Control catalogs, in both English and French> Consult digital automation catalogs at Digi-Cat OnlineSelect your training> Find the right Training for your needs on our Global website> Locate the training center with the selector tool.Quick access to product informationGet technical information about your product– Characteristics, Dimensions and drawings, Mounting and clearance,Connections and schemas, Performance curves– Product image, Instruction sheet, User guide, Product certications,End of life manual• Up-to-date catalogs• Embedded product selectors, 360° pictures• Optimized search by commercial references
1General contentsModicon M580 offer presentation .......Processors ........................Safety ............................Communication modules .............Edge Module ......................Architectures ......................Dedicated parts for severe environments. . . Standards and certifications ..........Services, Index ....................2134567891021345678910
Schneider Electric’s IoT-enabled, plug-and-play, open, secure, interoperable architecture and platform, in Industries, Infrastructures, Data Centers, and Buildings.2 3www.se.com Life is On | Schneider ElectricCybersecurity solutionsRobust cybersecurity protection is a must, and Schneider Electric’s solutions can deliver it, regardless of business type or industry.The vendor-agnostic services provided by our skilled professionals help to protect your entire critical infrastructure. We help to assess your risk, implement cyber-specific solutions, and maintain your onsite defenses over time, while integrating appropriate IT policies and requirements.This is our difference and your advantage.Dedicated architectures and IoTWe tailor our solutions in the form of dedicated reference architectures for plants: b Management systems b Power systems b Data center systems b Industrial plant and machine systems b Smart grid systemsThe Industrial Internet of Things (IIoT) gives an additional boost to technologies. That's why we provide our customers with an IoT-enabled architecture and platform offering simple, reliable, productive, and cost-efficient solutions.Enhanced safetyWith the release of Modicon M580 Safety, Schneider Electric further expands the EcoStruxure platform.This consolidates our position as one of the most trusted industrial safety vendor, with thousands of Modicon and Triconex safety systems protecting the most critical industrial processes globally.Innovation at every levelEcoStruxure is based on a three-tiered technology stack delivering innovation at every level, from connected products to edge control and apps, analytics, and services.Together with our hybrid segments approach, this enhances your value around safety, reliability, operational efficiency, sustainability, and connectivity across 6 domains of expertise: b Power b IT b Building b Machine b Plant b Grid *The Schneider Electric industrial software business and AVEVA have merged to trade as AVEVA Group plc, a UK listed company. The Schneider Electric and Life is On trademarks are owned by Schneider Electric and are being licensed to AVEVA by Schneider Electric.for PlantApps,Analytics &ServicesConnectedProductsEdgeControl End-to-end CybersecurityCloud and/or On PremiseEcoStruxure™ArchitecturePerformance, Operations, EngineeringEcoStruxure Process ExpertEcoStruxure Automation ExpertEcoStruxure Control ExpertField ServicesPushbuttons and SignallingVariable speed drivesand soft startersProcessInstrumentationInnovative & connected solutions for motor startersComprehensive, robust portfolio of power distribution and motor control centersEcoStruxure Triconex Safety SystemsSCADA SystemsEcoStruxure Foxboro DCSSensors and RFIDAdvanced operator interface, Edge Box and industrial relaysHarmonyIndustrial Edge Control for IIoTModicon
1/1Contents b Overview v Reliable operations .................................................................................. page 1/2 v ................................................................................. page 1/3 v Safer operations ..................................................................................... page 1/4 v More secure operations .......................................................................... page 1/5 v EcoStruxure Plant architecture ............................................................... page 1/6 v ................................................................... page 1/7 v Market segments .................................................................................... page 1/7 b Components v Presentation, processors ......................................................................... page 1/8 v Processor performance ........................................................................ page 1/9 v ................................................................... page 1/9 v Dedicated Modicon X80 modules ......................................................... page 1/10 v Backplanes .............................................................................................page 1/11 v Architectures ............................................................................................page 1/12 v Modicon M580 applications design and setup .........................................page 1/15 v Treatment for severe environments .........................................................page 1/15 b Product compatibility according to network architecture ................ page 1/181 - Presentation2134567891021345678910
213456789102134567891021345678910213456789101/2They are designed with an Ethernet backbone to optimize connectivity and data from the Modicon X80 range, which can be easily integrated into their architecture. communication, data concentration, and control applications.Reliable operationsNo single point of failure > Operations continue in most critical situations > If an error is detected, automatic switch-over from the primary to the backup controllerHigh-availability > Modicon M580 high-availability system based on redundancy of Modicon M580 processors > Highly scalable architecture for increased overall system availability: > Redundant processors (Hot Standby) > Redundant power supplies > Duplicated communication networks (module redundancy) and link redundancy > Redundant switches > Ring topology with 50 ms recovery time > PLC availability enhanced by Ethernet link providing a redundant path > Automatic takeover of alternative equipment in case of a shortcoming happening on one control device > High-availability system used where no interruption of the process can be tolerated > Typical applications include critical infrastructure, utilities, and continuous process plantsOverviewModicon M580 automation platformOpen and secure solution based on standardsIncrease the reparability of the system with no extra hardware Modicon M580 ePAC PAC and Safety PLC with built-in Ethernet for process, high-availability, and safety solutionsStandardization on common Modicon X80 in-rack I/OAll Modicon M580 products are being changed from white to gray (in progress)ReliabilityModicon M580Modicon X80 remote I/O drop adapter
213456789102134567891021345678910213456789101/3Overview (continued)Modicon M580 automation platformResilient operationsModify your process and architecture during runtimeODVA organization: Supports network technologies built on EtherNet/IPFDT technology: A widely-accepted international standard in the automation industry DIA6ED2131203EN DIA6ED2171102ENScalable network architecture > Open architecture with direct Ethernet connection on backplane > network with complete software integration and embedded EtherNet/IP and Modbus/TCP I/O scanner in CPU > OPC UA module for data-driven operations > serial (Modbus, Character), PROFIBUS, CANopen, and HARTReliable and robust > Advanced integration of electrical power system and RTU capabilities with IEC 61850, IEC 101/104, and DNP3 > Based on proven in-rack Modicon X80 I/O > Compliance with a large number of international environmental standards > Easy evolution during operations without stopping your process via change > Hardened products for severe environments to withstand dust, extreme temperature, shocks, and vibrations beyond IEC standardsOptimized maintenance > Native module diagnostics (DDT) > Fast device replacement (FDR) to simplify operations and troubleshooting > Predictive maintenance for power supplies to reduce maintenance time to a minimum > Smooth modernization > Software converter tools to modernize legacy code to Modicon M580: tools are embedded into EcoStruxure Control Expert or additional tools are available (UMAC, EcoStruxure Control Engineering). > Legacy cabling can be adapted through hardware kits to connect existing I/O to Modicon M580 or Quantum S908 RIO bus managed by Modicon M580. > Fieldbuses and communication protocols used in legacy Modicon platforms are fully supported by Modicon M580, including Modicon S908 RIO, Modbus Plus, Ethway, Global Data, and Interbus-S. > Dedicated service teams can support modernization.Click on the pictogram to access Modicon PLC Congurator onlineEfficiency
213456789102134567891021345678910213456789101/4Overview (continued)Modicon M580 automation platformSafe operationsOpen and secure solution based on standardsClear distinction between safety and process with dual processing capabilitiesSafer operations > > Machine Safety (PLe/Cat4) > Process Safety (SIL3) > Safety for Railway applications (CENELEC SIL4) > Various architecture options > Standalone or redundant Safety controllers > Embedded CIP Safety service facilitates integration of smart safety devices in the Modicon M580 Safety architecture > catalogCommon safety > Good practices dictate that control systems must be designed to keep process control functions separate and operationally independent from safety functions. This is usually done using a controller for the process and a separate system for safety. > functions independently, as required by best practices. > safety > Same tools, wiring methods, and I/O structures as in the Modicon M580 Safety
213456789102134567891021345678910213456789101/5Overview (continued)Modicon M580 automation platformSecure operationsModify your process and architecture during runtime More secure operationsCybersecurity-readyThe Modicon M580 is Schneider Electric’s most cyber-secure platform thanks to its advanced built-in cybersecurity features recognized by an Achilles Level 2 > Protection against growing cyberattacks in the industrial space > Cybersecurity Agency) > With the Modicon M580 hardware platform: > Unused services can be disabled > Remote access to PLC can be controlled > Communications between Modicon M580 Controller and engineering station with EcoStruxure Control Expert can be secured via channel: Secure Engineering Link > IPSEC protocols also help secure all protocols for communication to SCADA and administration networks > > Firmware is encrypted and signed > Trusted Platform Module to store cryptographic keys > Modicon M580 programming software > Traceability of security events: > Modicon M580 processor, communication modules, and EcoStruxure Control Expert implement a SYSLOG client. > Native secure protocols such as OPC UA, DNP3, and IEC 60870-5-104 can be used for SCADA or enterprise communications.Schneider Electric provides a wide range of security-related solutions and services. Please consult the following pages on our website: b Cybersecurity services b Industrial Cybersecurity solutionsAchilles Level 2 certicationSecurity
213456789102134567891021345678910213456789101/6Winning associations in EcoStruxure Plant architectureModicon M580 Ethernet PACs, at the Edge Control layer of our EcoStruxure architecture, have strong associations with the following:Apps, Analytics and Services layer > Integrated Control and Software Solutions with AVEVA System platform. For more details, see our website. > Modicon Installed Base Services > Schneider Electric provides smooth modernization paths to migrate existing wired legacy I/O to Modicon M580. For more details, contact our Customer Care Center or see our website. > See the PLC modernization and migration solutions catalog.Edge Control layer > EcoStruxure Process Expert: > DCS for hybrid industries: Single automation system, based on Modicon M580 controllers, to engineer, operate, and maintain the entire infrastructure for a sustainable, productive, and market-agile plant > AVEVA Plant SCADA (formerly Citect) > Manages time-stamped events through OPC server in a system approach > > Integrates objects quickly and easily to provide advanced diagnostic information > Ecostruxure Foxboro DCS > Integration of Modicon M580 PAC systems (used in packaged units or utilities) into the main DCS to reduce engineering costsConnected product layer > X80 Partner modules > See our Technology Partner Program Web page > HMI Harmony range > Web server access, multiple screens on Ethernet backbone, diagnostic data to Vijeo Designer > Altivar variable speed drives and TeSys motor management system > Integration of a tool for setup, commissioning, and diagnostics through FDT/DTM > structure (DDT) to reduce engineering time > Integrated Ethernet port for integration into many network topologies (ring, star, tree, and linear) > > Standard, proven Ethernet protocols: Modbus/TCP and EtherNet/IP > Fast device replacement (FDR) and main standard Ethernet services (RSTP, SNMP, DHCP, QoS, HTTP Web server) > Pact Series and PowerLogic (IEDs) > Integration of Schneider Electric Pact Series breakers and switches, as well as PowerLogic power meters and protection relays via IEC 61850 protocol support into Modicon M580Overview (continued)Modicon M580 automation platformEcoStruxure Plant architectureOpen and secure solution based on standards123for PlantApps,Analytics &ServicesConnectedProductsEdgeControlEnd-to-end CybersecurityCloud and/or On PremiseEcoStruxure™ArchitectureInnovative and connected solutions for motor startersPushbuttons and Signaling123
213456789102134567891021345678910213456789101/7Depending on the model, Modicon M580 controllers comply with the following standards: > > > Marine: IACS E10 and agencies: ABS, BV, DNV, GL, LR, RINA, RMRS, and CCS > Power generation market: IEC 61000-6-5, IEC 61850-3 > See pages 8/2 to 8/9 for more information. MarineHazardous locationsFunctional safetyMarket segmentsThe Modicon PAC platforms (Modicon M340 and Modicon M580) supported by common Modicon X80 modules are designed to meet the requirements of the following vertical segments: Overview (continued)Modicon M580 automation platformTransportation Discrete manufacturingWater & waste waterEnergies & ChemicalsConsumer Packaged GoodsMining, minerals & metalsPower generation Data centersCertifiedField proven
1/8ComponentsModicon M580 automation platformPresentationThe Modicon M580 automation platform allows two types of architecture: standard applications and high-availability applications. These architectures are available for both standard and Safety applications.The processors can manage Modicon X80 modules in a single-rack or multi-rack Ethernet PAC station. Their slots can be equipped with: b Discrete I/O modules b Analog and HART I/O modules b Expert modules (weighing, time-stamping, counting, etc.) b Communication modules: v EtherNet/IP and Modbus/TCP, OPC UA, IEC 61850, RTU (DNP3, IEC 60870) v AS-Interface, Serial link (Modbus), PROFIBUS, and CANopenSeveral power supply options are available (standalone or redundant).Modicon M580 automation platform applications are designed and programmed by EcoStruxure Control Expert engineering tool.The Modicon M580 automation platform meets the needs of specialist applications such as: b Manufacturing and large infrastructure b Water and Waste Water (WWW) b Consumer Packaged Goods (CPG) b Mining, Minerals, Metals (MMM) b Oil & Gas (O&G) b Data centers b Power generationProcessorsThe BMEP58●●●●/BMEH58●●●● processor range constitutes the core of a and backplanes. The QR code printed on the front panel provides access to the product datasheet.Standalone processorsThe standalone BMEP58●●●● processor is a modular automation processor that physically occupies two module slots on a backplane.BMEP58●●●● processors can be installed on BMEXBP●●●● dual Ethernet and X-bus backplanes and BMXXBP●●●● (PV02 or later) X-bus backplanes. Using the redundant power supply BMXCPS4002p in the dual power supply backplane BMEXBP0602/1002 provides higher system availability.Thspeeds, number of I/O, number of supported local racks, and embedded Ethernet port functions (see page 2/11).Redundant processorsThe redundant BMEH58●●●● processors are dedicated to high-availability architectures and physically occupy two module slots on a backplane.BMEH58●●●● processors can be installed on BMEXBP●●●● dual Ethernet and X-bus backplanes, BMXXBP●●●● (PV02 or later) X-bus backplanes, and the dual power supply backplanes BMEXBP0602/1002 (allowing the use of redundant power supplies BMXCPS4002p).BMEP582020 standalone processorBMEH584040 redundant processorModicon M580 automation platform2134567891021345678910
1/9Processors (continued)Safety processors (standalone or redundant)The standalone and redundant BME●58●040S Safety processors are an extension of the standard processors. They have the same characteristics and performance as their corresponding and respective non-Safety related processors, but they sector, machinery, and the rail sector that make Safety processors using Safety I/O modules compliant with the following safety standards: b up to Safety Integrity Level 3 (SIL3) for the process industry sector according to IEC 61508/IEC 61511 b up to Category 4, Performance Level “e” (Cat.4/PLe) for the safety of machinery according to ISO 13849 b up to SILCL3 for the safety of machinery according to IEC 62061 b up to SIL4 for functional safety in the rail industry according to EN 50126, EN 50128, and EN 50129 Based on common Safety, they are able to manage Safety I/O modules for Safety functions described in the Safety logic, together with non-interfering Modicon X80 I/O modules for non-Safety related functions. Safety processors can communicate over Ethernet with Safety protocols. processors are: b Standalone Safety processors embed the CIP Safety communication protocol to allow openness to third-party Safety devices. b Redundant BMEH58●040S Safety processors are dedicated to high-availability architectures for functional safety and critical processes.Processor performanceThe Modicon M580 standalone processor supports up to eight local racks (depending on the CPU performance level), using existing Modicon X80 modules and accessories. The Modicon M580 processor must be installed in the main rack, which can be a dual (Ethernet and X-bus) bus rack. Modicon M580 PLCs can support up to seven expansion racks of 4, 6, 8, or 12 slots for a single power supply and 6 or 10 slots for a dual power supply. These standalone and redundant processors physically occupy two module slots on a backplane.The processors can manage Modicon X80 modules in a single- or multi-rack Ethernet PAC station. Their slots can be equipped with: b Discrete I/O modules b Analog I/O modules b Counter modules b Communication modules: Ethernet Modbus/TCP network, EtherNet/IP network, Modbus SL b AS-Interface actuator/sensor buses and RTU (remote terminal unit) serial link b Expert modulesThe nine standalone processors and three redundant processors (Hot Standby number of supported local racks, and embedded Ethernet port functions (see page 2/11).4 MB to 64 MB (see page 2/9 for more information). b For BMEP58●●20 processors: distributed I/O ports (DIO) to connect distributed equipment b For BMEP58●●40 and BMEH58●●40 processors: distributed I/O ports (DIO) to connect distributed equipment and remote I/O ports (RIO) to connect remote equipmentBMEP5840●● processors are twice as fast as BMEP5830●● processors, which are themselves twice as fast as BMEP5810●● and BMEP5820●● processors. With the new processor models, BMEP585040/BMEP586040 processors have 20% higher calculating speed than BMEP5840●● processors.An optional 4 GB SD memory card BMXRMS004GPF is used with Modicon M580 processors for application and data storage.BMEH584040S processorBMEP582040S processorComponents (continued)Modicon M580 automation platformBMEP586040 processorClick on the pictogram to access Modicon PLC Congurator online2134567891021345678910
1/10Components (continued)Modicon M580 automation platformModicon X80 modulesModicon X80 modules serve as the common base for automation platforms by simply adding a dedicated processor such as the Modicon M580 or Modicon M340.They may also: b Form part of a Quantum Ethernet I/O architecture as an Ethernet RIO (EIO) drop with a CRA bus terminal module b Form an Ethernet Modbus/TCP DIO drop with a PRA moduleModicon X80 drop may also accept automation platform-dedicated modules One Modicon X80 drop may support two racks separated by a distance of up to 30 m/98 ft.Modicon X80 modules are common to several automation platforms, which helps to b A single range of spare parts in stock b Training common to several PLCs b High-quality ruggedness and compactness b b A wide selection of modules: Discrete or analog I/O, expert modules, communication modules, etc.Note: For further information, please consult the “Modicon X80” catalog available on our website.Dedicated modulesHART integrated analog I/O modules The Highway Addressable Remote Transducer (HART) protocol is the global standard for sending and receiving digital information across analog wires between smart devices and a control or monitoring system. The standard is controlled by the HART Communications Foundation.HART integrated analog I/O modules can be added on the backplane of the Modicon M580 processor.module. HART integrated analog I/O modules allow the integration of HART-enabled instruments into the network architecture. Each Modicon M580 main rack can support up to 6 HART I/O modules and each Modicon X80 RIO drop can support up to 7 HART I/O modules. HART analog I/O modules are only supported by dual Ethernet and X-bus backplanes (main rack or RIO drop).Note: For further information, please consult the “Modicon X80” catalog available on our website. IEC 61850 moduleThe BMENOP0300 module is used to implement an engineering approach by enabling IEC 61850-compliant data exchange across industrial automation and energy management applications. The BMENOP0300serving primarily in the following use case: b Electrical device integration (module acts as an MMS client to communicate with IEDs and supports GOOSE) b IEC 61850-based process control (process control objects modeled with IEC 61850 (hydro, DERs, etc.)). The module acts at the same type as a server to communicate with the SCADA and as a client to communicate with the IEDs. b Integration of a Modicon M580 acting as a data concentrator into other electrical automation systems (module uses the IEC 61850 server functionality)OPC UA moduleThe BMENUA0100 OPC UA module is an Ethernet communication module with an embedded OPC UA server for communication with OPC UA clients, including SCADA. It brings high-performance OPC UA capabilities to Modicon M580 ePAC systems allowing up to 10 OPC UA clients to be connected, 50,000 items to be monitored, and hot and warm redundancy to be managed in non-transparent modes, as well as With its dual cybersecurity and transparency capabilities, it also provides a platform of choice to connect a Modicon M580 system securely to the control network. It supports IPV6. It also brings OPC UA client capability, thus allowing data coming between PLCs to be enabled.HART integrated analog input moduleModicon X80 modulesOPC UA moduleIEC 61850 moduleDIA6ED2131203EN2134567891021345678910
1/11Components (continued)Modicon M580 automation platformTypes of backplaneBackplanes for standard applicationsModicon M580 processors can work in either an X-bus rack or a dual (Ethernet and X-bus) rack.The Modicon Ethernet backplanes, which provide X-bus connection and Ethernet connectivity, are available with 4, 8, and 12 slots. BMX racks used as expansion racks in addition to the main rack, separated by a cumulative distance of up to 30 m/98 ft.An Ethernet RIO (EIO) drop is composed of one or two racks that can be either a BMX X-bus rack or a BME Ethernet rack. The expansion rack can only be a BMX X-bus rack. All Ethernet backplanes are available in a version suitable for use in harsh environments.An Ethernet switch is embedded in the Ethernet backplane. This switch is connected to several slots on the backplane. In the case of 12-slot backplanes, not all slots have Ethernet connectivity. Only 8 slots are available for Ethernet, but they are (see page 2/11).Backplanes for high-availability applications b For higher availability, Modicon M580 processors or Modicon X80 drops can work in a dual power supply backplane BMEXBP●●02, which supports the redundant power supply BMXCPS4002p in pairs. b Dual power supply backplanes are available with 6 and 10 dual (Ethernet and X-bus) slots, in which a maximum of 4 out of the 6 slots and 8 out of the 10 slots are available for Ethernet.Note: It is not possible to plug a standard power supply into a dual power supply backplane; the dual power supply backplane is only compatible with the redundant power supply. However, a single redundant power supply can be plugged into the standard backplane. Ethernet backplanesThe Modicon dual backplanes provide X-bus connection and Ethernet connectivity. One Ethernet switch is embedded in the backplane with connectivity to some slots on the backplane. There are two types of Ethernet backplane: for standard applications with one power supply module inserted, up to 12 modules will be supported. For high-availability applications with two power supply modules for redundancy, 6 or 10 modules will be supported. Not all slots have Ethernet connectivity in the case of 12-slot backplanes.Using such connectivity, Ethernet-based modules (both Schneider Electric and third-party) can communicate with any other module or device that is reachable via the Ethernet and IP networks.An additional connector is added to some slots of the backplane, next to the X-bus connector.The Ethernet backplane provides multiple communication buses compared with the X-bus backplane to improve connectivity on the backplane. These buses can be The following communication buses are present in Ethernet backplanes: b X-bus b EthernetExpanded backplanes(BMXXBE1000) and X-bus cables are required (see chapter 2 of the Modicon X80 catalog).The expanded backplane can be either a standard backplane, including a power supply module and supporting up to 12 modules, or a dual power supply backplane, including two redundant power supply modules and supporting up to 10 modules. However, an expanded backplane can only be an X-bus backplane, plugged with the basic I/O modules, and is not compatible with all the advanced function modules (such as HART or weighing). Please refer to the compatibility table for more information (see page 1/18).It is also possible to expand a drop backplane.Each rack will be assigned a physical address using four micro switches located on the bus expansion module: b The main rack containing the processor will be assigned address 0. b The other racks will be assigned addresses 1 to 7.8-slot Ethernet + X-bus backplane6-slot dual power supply backplane2134567891021345678910
1/12 b Standard Ethernet DIO ports on BMEP58●●20architecture b Dual Ethernet RIO ports on BMEP58●●40 processors for remote I/O architectureLocal I/O architecture: Composed of hardwired I/O; mainly compact topology: Composed of devices Distributed I/O architecture: Composed of devices distributed over Ethernet; ideal for mainly distributed topologiesRemote I/O architecture: Uses Ethernet racks. Composed of remote devices and featuring remote functions, such as Components (continued)Modicon M580 automation platformModicon M580 main rackModicon X80 expansion rackX-busEthernetModicon M580 main rackModicon STB I/O Modicon STB I/OEnergy supervisionAltivar Process variable speed driveModicon managed switchModicon M580 main rackEthernetModicon X80 dropModicon X80 dropX-busHARTdeviceModicon M580 main rackEnergy supervisionMotor starterModbus SLModbus SLModicon X80 expansion rack2134567891021345678910
1/13High-availability architecturesWith BMEH58●●40 processors dedicated to the Hot Standby system, high-availability architectures are used for more demanding applications: b Remote I/O b Distributed I/O b Mixed RIO/DIORemote I/O architecture: Composed of remote devices and featuring remote functionsDistributed I/O architecture: Composed of distributed devices under HSBY structureMixed RIO/DIO architecture: Composed of a complex architecture with remote I/O and distributed I/O, making it a particularly Components (continued)Modicon M580 automation platformEnergy supervisionRedundant power suppliesFiber opticModicon X80 dropModicon X80 dropModicon M580 (“Primary” PLC)Modicon M580 (“Standby” PLC)EthernetRedundant power suppliesFiber opticModicon X80 dropModicon X80 dropModicon M580 (“Primary” PLC)Quantum Ethernet I/OModicon M580 (“Standby” PLC)EthernetEcoStruxure Control ExpertTo control networkModicon STBModicon STBModicon M580 (“Primary” PLC)Modicon M580 (“Standby” PLC)EthernetEnergy supervisionAltivar Processvariable speed driveModicon managed switchModicon STBModicon STB2134567891021345678910
1/14Safety architecturesIntegrated Safety architecture: Based on two separed systems: Modicon M580 Safety as a Safety Instrumented System (SIS) and a Modicon M580 as Basic Process Control System (BPCS), both engineered with EcoStruxure Control ExpertCommon Safety architecture: Based on a single Modicon M580 Safety PAC acting as a Safety Instrumented system (SIS) with Modicon X80 Safety I/O as well as Basic Process Control System (BPCS) with Modicon X80 I/OComplex Safety architecture: Mixed standard and high-availability Safety architecture with RIO, DIO and CIP Safety devicesExpansion rackSafe peer-to-peer communicationTime stamping (ERT)Fiber optic converterHMIOPC UA (NUA)Components (continued)Modicon M580 automation platformEcoStruxure Control ExpertControl NetworkField Safety instrumentation Field instrumentationModicon X80 drop Modicon X80 dropModicon X80 dropModicon X80 dropEthernetSTB I/O islandModicon M580 SafetyEcoStruxure Control ExpertControl NetworkField Safety instrumentationField instrumentationModicon X80 dropModicon X80 dropModicon X80 Safety dropModicon X80 Safety dropEthernetEthernetSTB I/O islandModicon M580 Safety as Safety Instrumented System (SIS)Modicon M580 as Basic Process Control System (BPCS)EcoStruxure Control ExpertEncoderPROFIBUS DP MasterAltivar Process driveCIP Safety devicesI/O moduleStandby CPUPrimary CPUControl NetworkRedundant Modicon M580 Safety Standalone Modicon M580 SafetyEthernetModicon X80 dropAltivar Process DriveModicon X80 dropEnergy monitoringModbus serial linkField Safety instrumentationField instrumentation HART deviceRemote Terminal UnitModicon switchX-busRTU (NOR)2134567891021345678910
1/15Components (continued)Modicon M580 automation platformDesign and setup of Modicon M580 applicationsEcoStruxure Control Expert (1) is required to set up an application with all Modicon M580 controllers. The EcoStruxure Control Expert and Unity Pro function block software libraries make it possible to meet the needs of specialist applications b Water and Waste Water (WWW) b Consumer Packaged Goods (CPG) b Mining, Minerals, Metals (MMM) b Oil & Gas (O&G)To set up Modicon M580 automation platform processors, you need EcoStruxure Control Expert or Unity Pro Large or Extra Large programming software identical to the one used to set up Modicon M340, Modicon Premium, and Modicon Quantum automation platforms.Depending on requirements, you may also need: b Unity EFB toolkit software for developing EF and EFB libraries in C language b Unity SFC View software for viewing and diagnostics of applications written in Sequential Function Chart (SFC) or Grafcet language b with EcoStruxure Control Expert or Unity Pro b Unity Loader software or EcoStruxure Automation Device Maintenance for The function block software libraries provide Modicon M580 processors with the processing capability required to meet the needs of specialist applications in the b References b Implicit type conversion, IEC 61131-3 proposition b Security Editor on server b b A trending tool that is synchronized on each PLC scan b DFB providing information on users logged on to the PLC b b Password protection for the application running on the PLC b Macro functionNote: For further information, please consult the “Modicon PAC Engineering and Operation Software” catalog available on our website. Treatment for harsh environmentsIf the Modicon M580 automation platform needs to be used in a harsh environment, on X-bus and racks with a protective coating applied to their electronic cards (see page 7/2).This treatment improves the card insulation qualities and their resistance to: b Condensation b Dusty atmospheres (conducting foreign particles) b Chemical corrosion, in particular when used in sulfurous atmospheres (oil etc.)This protection, combined with appropriate installation and maintenance, enables Modicon M580 products to be used in harsh chemical environments such as types 3C2 and 3C3 as described in standard IEC/EN 60721-3-3.The functional and electrical characteristics of the coated modules are identical to those of the non-coated versions. With coated modules, the Modicon M580 automation platform may be used in harsh environments or within a range of operating temperatures from -25 to +70 °C/ -13 to +158 °F.(1) EcoStruxure Control Expert software continues the range of Unity Pro software and corresponds to versions u 14 of Unity Pro.EcoStruxure Control Expert engineering stationMKTED2140504EN2134567891021345678910
More technical Information on www.se.comMore technical Information on www.se.com213456789102134567891021345678910213456789101/16 1/17BackplanesFrom 4 to 12 slots, single bus (X-bus) or dual bus (X-bus and Ethernet), for redundant or standalone power supplyPower suppliesStandard or Safety, AC or DC, standalone or redundantI/O expansion modulesRemote I/O adapter for Modicon M580Modicon PAC oer for plant automationStandard and severe environments*> Modicon M340PAC (PLC) Standard or PerformanceModbus serial link, Modbus/TCP, or CANopenCommunication and Edge modules OPC UA, ECN, IEC 61850, IEC 101/104, DNP3, EtherNet/IP, Modbus/TCPExpert modulesCounter, time-stamping, motion control, frequency input,weighing, and diagnostics...Communication modulesAS-i, Modbus/ASCII serial link, CANopen, PROFIBUS DP, ber converter, Ethernet switch> Modicon X80 I/O modulesFrom 4 to 64 channels, discrete or analog (including temperature and HART), Standard and Safety> Modicon NetworkingEthernet SwitchesManaged or unmanaged> Modicon M580ePAC (PLC) Standard or Safety with standalone or redundant coprocessorCongure with online tool:Modicon PLC ConguratorClick on the pictogram to access Modicon PLC Congurator onlinePilot with EcoStruxure:Short-form module (100 mm/3.94 in)Long-form module (131 mm/5.16 in)Communication modules IEC 101/104, DNP3, EtherNet/IP, Modbus/TCP* Most of Modicon products exist in hardened (H) or coated (C) versions to support severe environments
213456789102134567891021345678910213456789101/18 1/181/18 1/19CompatibilityModicon M580/M340 platforms and Modicon X80 modulesProduct compatibility according to network architecture and platformFor safety product compatibility, please refer to page 3/6Product type Product main feature Commercial reference (1)Module type Modicon M340 Modicon M580 Modicon M580/M340 Local rack with CPU Modicon X80 drops on Ethernet remote I/O Modicon X80 drops on distributed I/OStandalone CPU Redundant CPU Standalone or redundant CPU N/AX-bus backplane (2) BMXXBPppppDual X-bus and Ethernet backplane BMEXBPppppX-bus backplane (2) BMXXBPppppDual X-bus and Ethernet backplane BMEXBPppppX-bus backplane (2) BMXXBPpppp Dual X-bus and Ethernet backplane BMEXBPppppX-bus backplane BMXXBPpppp, Dual X-bus and Ethernet backplane BMEXBPppppBMXCRA31200 BMXCRA31210 BMECRA31210 BMXPRA0100Modicon X80 power suppliesStandalone power supplyBMXCPS2000 100...240 V a, 20 WBMXCPS2010 24 V c, 17 WBMXCPS3020 (H) 24...48 V c, 32 WBMXCPS3500 (H) 100...240 V a, 36 WBMXCPS3540T 125 V c, 36 WRedundant power supplyBMXCPS4002 (H) 100...240 V a, 40 WBMXCPS4022 (H) 24...48 V c, 40 WBMXCPS3522 (H) 125 V c, 40 WModicon X80 backplanesX-bus backplaneBMXXBP0400 (H) 4 slotsBMXXBP0600 (H) 6 slotsBMXXBP0800 (H) 8 slotsBMXXBP1200 (H) 12 slotsDual X-bus and Ethernet backplaneBMEXBP0400 (H) 4 slotsBMEXBP0800 (H) 8 slotsBMEXBP1200 (H) 12 slotsDual X-bus and Ethernet backplane with power redundancyBMEXBP0602 (H) (3) 6 slotsBMEXBP1002 (H) (3) 10 slotsRack expansionBMXXBE1000 (H) (4) Expansion moduleBMXXBE2005 (5) Expansion kitAccessoriesBMXXEM010 (6) Protective cover Modicon X80 discrete modulesDiscrete input ACBMXDAI0805 8 inputs, 200…240 VaBMXDAI0814 8 inputs, 100...120 VaBMXDAI1602 (H) 16 inputs, 24 Va/ cBMXDAI1603 (H) 16 inputs, 48 VaBMXDAI1604 (H) 16 inputs, 100...120 VaBMXDAI1614 (H) 16 inputs, 100...120 VaBMXDAI16142 16 inputs, 100...120 VaBMXDAI1615 (H) 16 inputs, 200…240 VaDiscrete output ACBMXDAO1605 (H) 16 outputs, 100…240 VaBMXDAO1615 (H) 16 outputs, 24…240 VaDiscrete input DCBMXDDI1602 (H) 16 inputs, 24 V cBMXDDI1603 (H) 16 inputs, 48 V cBMXDDI1604T 16 inputs, 125 V cBMXDDI3202K (H) 32 inputs, 24 V cBMXDDI3203 (H) 32 inputs, 48 V cBMXDDI3232 (H) 32 inputs, 12/24 V cBMXDDI6402K (H) 64 inputs, 24 V cDiscrete mixed I/OBMXDDM16022 (H) 8 inputs, 24 V c; 8 outputs, 24 V cBMXDDM16025 (H) 8 inputs, 24 V c; 8 outputs, relay 24…240 Va/24 V cBMXDDM3202K 16 inputs, 24 V c; 16 outputs, 24 V cDiscrete output DCBMXDDO1602 (H) 16 outputs, 24 V cBMXDDO1612 (H) 16 outputs, 24 V c negativeBMXDDO3202 (H) 32 outputs, 24 V cBMXDDO3202K (C) 32 outputs, 24 V cBMXDDO6402K (C) 64 outputs, 24 V cDiscrete Output RelayBMXDRA0804T 8 outputs, 100…150 VaBMXDRA0815 (H) 8 outputs, 24…240 Va/24...125 V cBMXDRA1605 (H) 16 outputs, 24…240 Va/24 V cBMXDRC0805 (H) 8 outputs, 24…240 Va/24...125 V c(1) Optional versions: (C) - “Coated”, (H) - “Hardened”, and (T) - “Extended Temperature”(2) BMXXBP●●●● with PV02 or later required(3) Not compatible with single power supplies(4) Extended rack can be on any type of backplane, but only X-bus modules (BMX) can be used (5) Extended rack kit(6) Protective cover for unoccupied slots on backplaneNot compatible Compatible
213456789102134567891021345678910213456789101/19 1/19Compatibility (continued)Modicon M580/M340 platforms and Modicon X80 modulesProduct compatibility according to network architecture and platformFor safety product compatibility, please refer to page 3/6Product type Product main feature Commercial reference (1)Module type Modicon M340 Modicon M580 Modicon M580/M340 Local rack with CPU Modicon X80 drops on Ethernet remote I/O Modicon X80 drops on distributed I/OStandalone CPU Redundant CPU Standalone or redundant CPU N/AX-bus backplane (2) BMXXBPppppDual X-bus and Ethernet backplane BMEXBPppppX-bus backplane (2) BMXXBPppppDual X-bus and Ethernet backplane BMEXBPppppX-bus backplane (2) BMXXBPpppp Dual X-bus and Ethernet backplane BMEXBPppppX-bus backplane BMXXBPpppp, Dual X-bus and Ethernet backplane BMEXBPppppBMXCRA31200 BMXCRA31210 BMECRA31210 BMXPRA0100Modicon X80 analog modulesAnalog High-level Input BMXAMI0410 (H) 4 voltage/current inputsBMXAMI0800 8 voltage/current inputsBMXAMI0810 (H) 8 voltage/current inputsBMEAHI0812 (H) 8 current inputs, HARTAnalog Low-level Input BMXART0414 (H) 4 RTD, thermocouple and voltage inputsBMXART0814 (H) 8 RTD, thermocouple and voltage inputsAnalog Mixed I/O BMXAMM0600 (H) 4 voltage/current inputs & 2 voltage/current outputsAnalog High-level Output BMXAMO0210 (H) 2 voltage/current outputsBMXAMO0410 (H) 4 voltage/current outputsBMXAMO0802 (H) 8 current outputsBMEAHO0412 (C) 4 current outputs, HARTModicon X80 Expert modulesSSI encoder interface BMXEAE0300 (H) 3 channelsCounter BMXEHC0200 (H) 2 channelsBMXEHC0800 (H) 8 channelsTime Stamping BMXERT1604T/H 16 inputs , 24...125 V cMotion Control BMXMSP0200 2 channelsFrequency Input BMXETM0200H 2 channelsWeighing (3) PMESWT0100 1 channelCommunication modules (4)Modicon X80 BMXNOM0200 (H) Serial linkBMXEIA0100 AS-InterfaceBMECXM0100 (H) CANopenBMXNRP0200 (C) Fiber converter, multimodeBMXNRP0201 (C) Fiber converter, single modePMEPXM0100 (H) PROFIBUS DPBMENOS0300 (C) Ethernet switchModicon M580 BMENOC0301 (C) EthernetBMENOC0311 (C) Ethernet FactoryCastBMENOC0321 (C) Ethernet control router BMENOP0300 IEC 61850 BMXNGD0100 Ethernet Global DataBMENUA0100 (H) OPC UABMENOR2200H Advanced RTUModicon M580/M340 BMXNOR0200H RTUModicon M340 BMXNOE0100 (H) EthernetBMXNOE0110 (H) Ethernet FactoryCastBMXNOC0401 EthernetEdge Module Edge compute node BMEECN0100H Edge compute nodeModicon X80 I/O expansion modulesRIO drop adapter BMXCRA31200 X-bus, StandardBMXCRA31210 (C) X-bus, PerformanceBMECRA31210 (C) Ethernet, PerformanceDIO drop adapter BMXPRA0100 Peripheral(1) Optional versions: (C) - “Coated”, (H) - “Hardened”, and (T) - “Extended Temperature”(2) BMXXBP●●●● with PV02 or later required(3) Products by our Technology Partners; see more information on our partner website page (4) According to the module type, the communication module description is included in the Modicon X80 catalog, Modicon M580 catalog, or Modicon M340 catalog.Not compatible CompatibleOnly compatible in the standalone conguration of remote Modicon X80 drop1/20 1/21
2/1ContentsProcessor selection guide .................................... page 2/2 b ................................................................ page 2/6 b Standalone processors ......................................................................... page 2/7 b Redundant processors ............................................................................ page 2/8 b Memory structure .....................................................................................page 2/9 b Secure Engineering Link ..................................................................... page 2/10 b References .............................................................................................. page 2/112 - Processors2134567891021345678910
More technical information on www.se.comMore technical information on www.se.com213456789102134567891021345678910213456789102/2 2/2Modicon M580 automation platform BMEP5810 model BMEP5820 models BMEP5830 models BMEP5840 models BMEP5850 model BMEP5860 modelRacks Local racks (main + expansion) 48Remote I/O drops (1) Not supported8 Not supported 16 Not supported 16 31Local X80 I/O (2) (3) Discrete I/O channels1,024 2,048 3,072 4,096 5,120 6,144Safety discrete I/O channelsNot supportedAnalog I/O channels256 512 768 768 1,024 1,024 1,280 1,536Safety analog I/O channelsNot supported(4) 36 72108 108 144 144 180 216Combined local and remote X80 I/O (3) Discrete I/O channels 1,024 2,04810,240 3,072 19,456 4,096 20,480 36,864 37,888Safety discrete I/O channels Not supportedAnalog I/O channels 256 5122,560 768 4,864 1,024 5,120 9,216 9,472Safety analog I/O channels Not supported(4) 36 72360 108 684 144 720 1,296 1,332Distributed equipment (DIO, CSIO)EtherNet/IP or Modbus TCP devices (scanned by CPU) 61 12561 125 61 125 61EtherNet/IP or Modbus TCP devices (scanned by CPU and Ethernet modules) BMENOC301/BMENOC311317 381317 509 445 637 573CIP Safety devices (scanned by CPU) Not supportedIntegrated communication ports Ethernet service port (RJ45) Engineering and Maintenance console (EcoStruxure Control Expert, Web browser, external tools), HMI, SCADA, distributed equipment (DIO)Ethernet device network dual ports (RJ45) - RSTP DIO network (DIO scanner) RIO network (RIO/DIO scanner)DIO network (DIO scanner)RIO network (RIO/DIO scanner)DIO network (DIO scanner) RIO network (RIO/DIO scanner)Mini-B USB port Programming port for Engineering Console (EcoStruxure Control Expert)Communication Ethernet networksMax. cumulative number of: Ethernet network modules BMENOC/BMENOP/BMENOR 2 3 4EtherNet/IP and Modbus TCP EtherNet/IP and Modbus TCP module BMENOC0301 2 3 4FactoryCast FactoryCast module BMENOC0311 2 3 4IP Forwarding Ethernet control router BMENOC0321 2IEC 61850 IEC 61850 module BMENOP0300 2 3 4OPC UA OPC UA module BMENUA0100 2DNP3 Serial/NET, IEC 60870-5-101/104 Advanced RTU module BMENOR2200H 2 3 4DNP3 Serial/IEC 60870-5-101 RTU module BMXNOR0200H (5) 2 3 4 8Global Data Global Data module BMXNGD0100 2 3 4AS-Interface AS-Interface module BMXEIA0100 2 4 4 (6) 6 6 (6) 8 8 (6)Serial link (Modbus and Character mode) Serial link module BMXNOM0200 CANopen CANopen module BMECXM0100 Each BMECXM0100 counts as a distributed I/O device (DIO)PROFIBUS DP PROFIBUS DP module PMEPXM0100 2 4 6 10Internal memory capacity Program process (MB) 4 8 12 16 24 64384 768 1,024 2,048 4,096 Up to 64 MBData storage (GB) 4No. of K instructions executed per ms 10 20 40 50 7.5 15 30 40Product compatibility with Quantum Support of Quantum Ethernet I/O (QEIO) and LL984 Editor No YesReferencesBMEP581020 BMEP582020 BMEP582040 BMEP583020 BMEP583040 BMEP584020 BMEP584040 BMEP585040 BMEP586040Pages 2/7(1) A remote I/O drop can be either an X80 RIO drop (RIO) or a Quantum Ethernet I/O drop (QEIO). One X80 RIO drop can support up to two racks (via X-bus extension). (2) Local Modicon X80 I/O are localized in local racks (main or expansion). Redundant controllers do not not support local X80 IO.(3) Maximum number of I/O channels (discrete, Safety discrete, analog, and Safety analog) and application-specic channels is not cumulative. (4) Application-specic channels include counters, time-stamping, SSI encoder, motion control, serial link, and frequency input modules.(5) Maximum number of BMXNOR modules is not cumulative with other Ethernet network modules.(6) With BMEP58p040 CPUs, additional BMXEIA0100 modules can be installed in remote drops: 2 per drop and with a maximum of 16 BMXEIA0100 modules.2/2 2/3Selection guideModicon M580 automation platform Modicon M580 standalone processors2/2
More technical information on www.se.comMore technical information on www.se.com213456789102134567891021345678910213456789102/3 2/3Modicon M580 automation platform BMEH5820 model BMEH5840 model BMEH5860 modelRacks Local racks (main + expansion) 1Remote I/O drops (1) 8 1631Local X80 I/O (2) (3) Discrete I/O channelsNot supportedSafety discrete I/O channelsAnalog I/O channelsSafety analog I/O channels(4)Combined local and remote X80 I/O (3) Discrete I/O channels 8,192 16,38431,744Safety discrete I/O channels Not supportedAnalog I/O channels 2,048 4,0967,936Safety analog I/O channels Not supported(4) 288 5761,116Distributed equipment (DIO, CSIO)EtherNet/IP or Modbus TCP devices (scanned by CPU) 61EtherNet/IP or Modbus TCP devices (scanned by CPU and Ethernet modules) BMENOC301/BMENOC311317 573573CIP Safety devices (scanned by CPU) Not supportedIntegrated communication ports Ethernet service port (RJ45) Engineering and Maintenance console (EcoStruxure Control Expert, Web browser, external tools), HMI, SCADA, distributed equipment (DIO)Ethernet device network dual ports (RJ45) - RSTP RIO network (RIO/DIO scanner)Mini-B USB port Programming port for Engineering Console (EcoStruxure Control Expert)Communication Ethernet networksMax. cumulative number of: Ethernet networks modules BMENOC/BMENOP/BMENOR 2 4EtherNet/IP and Modbus TCP EtherNet/IP and Modbus TCP module BMENOC0301 2 4FactoryCast FactoryCast module BMENOC0311 2 4IP Forwarding Ethernet control router BMENOC0321 2IEC 61850 IEC 61850 module BMENOP0300 2 4OPC UA OPC UA module BMENUA0100 2DNP3 Serial/NET, IEC 60870-5-101/104 Advanced RTU module BMENOR2200H 2 4DNP3 Serial/IEC 60870-5-101 RTU module BMXNOR0200H (5) – (6)Global Data Global Data module BMXNGD0100 – (6)AS-Interface AS-Interface module BMXEIA0100 4 (7) 8 (7)Serial link (Modbus and Character mode) Serial link module BMXNOM0200 (8)CANopen CANopen module BMECXM0100 – (6)PROFIBUS DP PROFIBUS DP modulePMEPXM0100 2 6 10Internal memory capacity Program process (MB) 8 16 64768 2,048 Up to 64 MBData storage (GB) 4No. of K instructions executed per ms 10 40 50 7.5 30 40Product compatibility with Quantum Support of Quantum Ethernet I/O and LL984 Editor No YesReferencesBMEH582040 BMEH584040 BMEH586040Pages 2/8(1) A remote I/O drop can be either an X80 RIO drop (RIO) or a Quantum Ethernet I/O drop (QEIO). One X80 RIO drop can support up to two racks (via X-bus extension). (2) Local X80 I/O are localized in local racks (main or expansion). Redundant controllers do not not support local X80 I/O.(3) Maximum number of I/O channels (discrete, Safety discrete, analog, and Safety analog) and application-specic channels is not cumulative. (4) Application-specic channels include counters, time-stamping, SSI encoder, motion control, serial, and frequency input modules.(5) Maximum number of BMXNOR modules is not cumulative with other Ethernet network modules.(6) Not supported with redundant controllers.(7) Only supported in remote I/O drops and with a maximum of 16 BMXEIA0100 modules.(8) Only supported in remote I/O drops. Selection guideModicon M580 automation platform Modicon M580 redundant processors2/52/4
2/6Presentation Modicon M580 automation platform Modicon M580 processorsModicon M580 congurationPresentationModicon M580 BMEP58 modular processors form the core of a complete control These standalone processors physically occupy two module slots (0 and 1) on a backplane. Modicon M580 BMEH58 redundant processors form the core of high-availability architectures (Hot Standby system) for more demanding applications, to provide overall higher availability (1).The processors can manage the Modicon X80 I/O platform in a single-rack or multi-rack Ethernet PAC station. Their slots can be equipped with:b Discrete I/O modulesb Analog I/O modules b Counter modulesb Communication modules: Ethernet Modbus/TCP network, EtherNet/IP network, Modbus serial link, AS-Interface actuator/sensor buses, and RTU (remote terminal unit) serial linkb Expert modulesb 4 MB for BMEP581020 processorb 8 MB for BMEP5820pp and BMEH582040 processorsb 12 MB for BMEP5830pp processorsb 16 MB for BMEP5840pp and BMEH584040 processorsb 24 MB for BMEP585040 processorb 64 MB for BMEP586040 and BMEH586040 processorsAn optional 4 GB SD memory card BMXRMS004GPF is used with Modicon M580 processors for application and data storage. Each processor has a USB terminal port for connecting to a programming terminal. A temporary connection to an HMI is possible via the USB port (2).cumulative) maximums on their local racks:b Up to 6,144 discrete I/Ob Up to 1,536 analog I/Ob (3) (process counter, motion control, and serial link or RTU)b 1 Ethernet service portb 2 Ethernet device network ports v DIO ports (distributed equipment) for all processors v RIO ports (remote equipment) for BMEP58pp40/BMEH58pp40 processorsb Applications can be downloaded to the Modicon M580 processor when EcoStruxure Control Expert (4) is connected either via a local communication module, or directly to the processor through USB or Ethernet, or to the Ethernet ports of BMECRA31210 Ethernet drop adapters and Modicon DRS (dual ring switch) switches.(1) The application in a standalone processor can be migrated into a redundant processor as easy as one click in EcoStruxure Control Expert. (2) Please refer to the HMI catalogs on our website.(3) By using remote drops, these limits can be extended to the maximum conguration managed by one Modicon M580 station.(4) Unity Pro software in earlier versions.2134567891021345678910
2/7Description Modicon M580 automation platform Modicon M580 processorsStandalone processorsDescription of BMEP58●●●● processorsBMEP58●●●● processors include:1 Display block comprising eight LEDs with various combinations to provide quick diagnostics of the processor status: - RUN LED (green): processor in operation (program execution) - ERR LED (red): processor or system detected error - I/O LED (red): detected I/O module error - - - status - ETH NS LED (bi-color green/red): indicates the Ethernet connection status - FORCED I/O (bi-color green/red): I/O status forced by the processor2 Mini-B USB port for connecting to a programming terminal3 RJ45 Ethernet port that allows diagnosis of Ethernet ports and provides access to external tools, devices, and distributed I/O devices5 Slot equipped with an optional SD memory card for application and data storage (an LED, located behind the door, indicates access to the memory card) (1)6 Printed serial number, product version, and MAC address on the front panel of the processor7 Two hooks and two screws for mechanical attachment and grounding connection to the backplane8 Two connectors for electrical connection to a Modicon X80 backplane (X-bus only or Ethernet backplane)BMEP58●●20 processors4 BMEP58●●20 processors have dual RJ45 Ethernet ports for connection to the distributed equipment (DIO). BMEP58●●40 processors4 BMEP58●●40 processors have dual RJ45 Ethernet ports for connection to the remote I/O drops (EIO) and distributed equipment (through DRS) (2).USB terminal portThe USB port 2, EcoStruxure Control Expert (4) programming software, OPC Factory Server (OFS), and Harmony HMI terminals (3). BMEP58 processors can be connected to a USB bus comprising several peripheral devices. However: b Only one processor can be connected to the USB bus.b No device on the USB bus can be controlled by the PLC (modem, printer).Ethernet backplanesThe new range of Ethernet backplanes features embedded Ethernet and X-bus connectivity. With 4, 8, and 12 slots for a standard power supply or 6 and 10 slots for a redundant power supply, these two connectors allow the existing Modicon M580/X80 modules to be incorporated into a Modicon M580 architecture.(1) The BMEP585040/BMEP586040 models have a dierent door, which can be locked to prevent removal of the SD card. (2) DRS: Dual ring switches. Supported switches: MCSESM083F23F1/MCSESM103F2CU1/MCSESM103F2CS1/TCSESM083F23F1/TCSESM063F2CU1/TCSESM063F2CS1.(3) Please refer to the HMI catalogs on our website.(4) Unity Pro software in earlier versions.BMEP5810pp/20pp/30pp/40ppBMEP585040/604012345678123456782134567891021345678910
2/8Description (continued) Modicon M580 automation platform Modicon M580 processors Redundant processorsDescription of BMEH58●●●● processorsBMEH58●●●● processors include:1 Display block comprising 13 LEDs with various combinations to provide quick diagnostics of the processor status: - RUN LED (green): processor in operation (program execution) - ERR LED (red): processor or system detected error - I/O LED (red): detected I/O module error - - REMOTE RUN (green): indicates the RUN status of the remote processor - - status - ETH NS LED (bi-color green/red): indicates the Ethernet connection status - A (green): indicates the local CPU A/B/Clear rotary switch is set to “A” - B (green): indicates the local CPU A/B/Clear rotary switch is set to “B” - PRIM (green): indicates the primary status of the processor - STBY (green): indicates the standby status of the processor - FORCED I/O (red): I/O status forced by the processor2 Mini-B USB port for connecting to a programming terminal3 RJ45 Ethernet port that allows diagnosis of Ethernet ports and provides access to external tools, devices, and distributed I/O devices5 Slot equipped with an optional SD memory card for application and data storage (an LED, located behind the door, indicates access to the memory card; the door can be locked to prevent removal of the SD card)6 Printed serial number, product version, and MAC address on the front panel of the processor7 Two hooks and two screws for mechanical attachment and grounding connection to the backplane8 Two connectors for electrical connection to a Modicon X80 backplane (X-bus only or Ethernet backplane)9 10 socket type)11 LED indicating the Hot Standby link status 12BMEH58●●40 processors4 BMEH58●●40 processors have dual RJ45 Ethernet ports for connection to the remote I/O drops (EIO) and distributed equipment (DIO).USB terminal portThe USB port 2, EcoStruxure Control Expert (2) programming software, OPC Factory Server (OFS), and Harmony HMI terminals (1). BMEH58 processors can be connected to a USB bus comprising several peripheral devices. However: b Only one processor can be connected to the USB bus.b No device on the USB bus can be controlled by the PLC (modem, printer).SFP socketsSFP sockets are used to choose the medium of the Hot Standby link. The two types each have a unique reference. Transmission between the primary CPU and the redundant CPU can be either: b Copper if the 490NAC0100 SFP socket is used b Fiber optic if the 490NAC0201 SFP socket is usedEthernet backplanesThe new range of Ethernet backplanes features embedded Ethernet and X-bus connectivity. With 4, 8, and 12 slots for a standard power supply or 6 and 10 slots for a redundant power supply, these two connectors allow the existing Modicon M580/X80 modules to be incorporated into a Modicon M580 architecture.(1) Please refer to the HMI catalogs on our website.(2) Unity Pro software in earlier versions.BMEH58pp40BMEH58pp4010490NAC0100490NAC02011234911567812PF151925A_FTLF1421P1xTL_newPF151924A_FCLF-852021-32134567891021345678910
2/9Description (continued) Modicon M580 automation platform Modicon M580 processorsMemory structureWrite-protect switchProgramDataApplicationprogram%MW backupSaved dataPersistent memoryModicon M580 processorInternal application RAMModicon M580 application storageOptional memory cardMemory structureInternal memory capacityThe internal application RAM of Modicon M580 processors stores and executes the application program. This RAM has no battery backup, which means data could be lost in the event of a power outage. To avoid data loss, the application can be backed up in the persistent memory. The internal memory provides a maximum capacity of 64 MB for program and data, and 4 GB for data storage.b the value of application variablesb the system stateb application backupb a copy of %MW valuesAn optional memory card, BMXRMS004GPF, is used for application backup and data storage. It is formatted by Schneider Electric.BMXRMS004GPF SD memory cardModicon M580 processors support an optional 4 GB memory card BMXRMS004GPF. The SD memory card is of ‘‘industrial grade’’ and formatted for use with Modicon M580 only. The Modicon M580 does not support memory cards from Modicon M340. This card withstands operating temperatures of -40 to +85 ºC/ -40 to +185 °F EcoStruxure Control Expert (1) programming software helps the application designer manage the structure and memory space of the Modicon M580 automation platform.Protecting the applicationIf necessary, it is possible to limit access to the application (in terms of reading and modifying the program) by only loading the executable code in the PLC.downloading).The user has function blocks to help protect know-how by means of a signature that card (code not executed if the signature is not present).Modifying the program in online modeAs with the Modicon Premium and Quantum platforms (with EcoStruxure Control Expert (1)Modicon M580 automation platform. It has the option of adding or modifying the with the controlled process). A dedicated memory area of the application internal with the recommendation to structure the application program in several, reasonably-sized sections. discrete or analog I/O modules to/from a Modicon M580 CPU in a local or remote I/O drop in RUN mode. It enables Ethernet RIO drops to be added in RUN mode. The addition of a complete Modicon M580 Ethernet RIO drop in RUN mode requires EcoStruxure Control Expert or Unity Pro V8.0 or higher on standalone processors and EcoStruxure Control Expert or Unity Pro V11.0 or higher on redundant processors.The CCOTF function avoids interrupting processes and helps to reduce production remote I/O drop. (1) Unity Pro software in earlier versions.2134567891021345678910
2/10Description (continued)Modicon M580 automation platform Modicon M580 processorsSecure Engineering LinkSecure Engineering LinkEnd-to-end secure communicationsAn automation system can be very vulnerable to cyberattacks when programming and/or monitoring operations are performed. To help prevent these attacks, the communications between EcoStruxure Control Expert and Modicon M580 processors (standalone and redundant non-Safety CPUs (1)) at control level: Secure Engineering Link. Programming and/or monitoring operations are thus secured through: b b Modicon M580 controller b EcoStruxure Control Expert client authentication by requiring a login/password to establish the HTTPS tunnellarge applications. b On the EcoStruxure Control Expert side, two dedicated new drivers are available (“HTTPS” and “HTTPS via USB”) b On the Modicon M580 controller side, three Engineering Link modes are available: v Enforced mode, with the highest level of security. Only secured protocols (HTTPS) are accepted by the CPU and Modbus TCP port (502) is closed. v Filtered mode, a hybrid mode for applying cybersecurity on the engineering link, and non-secure connectivity on links to SCADA or other controllers. v Full access mode, with no restricted conditions, all communication drivers and SCADA in Modbus TCP (port 502) are accepted.RequirementsSecure Engineering Link functionality is available for: b b Modicon M580 standard CPUs with product version > V3.0 can be upgraded to Use cases (2)(1) Modicon M580 Safety CPUs will benet from the Secure Engineering Link in rmware release V4.21.(2) See complete communication adapter compatibility matrix in the “Modicon Controller Systems Cybersecurity User Guide” (EIO0000001999).Modicon M580 system Controller aloneController + NOCs (NOC301, NOC311, NOC321)Controller + NOCs (NOC301, NOC311, NOC321)Controller + NOC321Controller + NUA (Sec mode)Controller + BMXNORController + BMENOR (step 3)Controller + NOPController + NOPCommunication adapter parameterBackplane Port enabledBackplane Port disabledIP Forwarding IP Forwarding Backplane IsolatedBackplane Port disabledBackplane Port enabled without IP ForwardingBackplane Port disabled IP ForwardingTopologySecurity modeEngineering LinkHTTPS or HTTPS via USB - - - - - - - - - - - - -Modbus TCP monitoring - - - - - - - - -Modbus TCP programming- -- -- -- -- -- -- -- -- -LegendFull access mode Yes/NoFiltered mode Yes/NoEnforced mode Yes/NoEcoStruxure SCADA EcoStruxure SCADA EcoStruxure SCADAEcoStruxure SCADA2134567891021345678910
2/11ReferencesModicon M580 automation platform Modicon M580 processorsStandalone processorsBMEP58ppppBMXRMS004GPFBMXXCAUSBH0ppReferencesModicon M580 standalone processorsLocal I/O capacity Maximum number of Ethernet modulesDevice ports Service port Reference Weightkg/lb1,024 discrete I/O256 analog I/Ochannels4 MB integrated(memory program)2 Ethernet networks2 DIO 1 BMEP581020 0.849/1.8722,048 discrete I/O512 analog I/Ochannels8 MB integrated(memory program)2 Ethernet networks2 DIO 1 BMEP582020 0.849/1.8722 RIO/DIO 1 BMEP582040 0.849/1.8723,072 discrete I/O768 analog I/Ochannels12 MB integrated(memory program)3 Ethernet networks2 DIO 1 BMEP583020 0.849/1.8722 RIO/DIO 1 BMEP583040 0.849/1.8724,096 discrete I/O1,024 analog I/Ochannels16 MB integrated(memory program)4 Ethernet networks2 DIO 1 BMEP584020 0.849/1.8722 RIO/DIO 1 BMEP584040 0.849/1.8725,120 discrete I/O1,280 analog I/Ochannels24 MB integrated(memory program)4 Ethernetnetworks2 DIO 1 BMEP585040 0.849/1.8726,144 discrete I/O1,536 analog I/Ochannels64 MB integrated(memory program)4 Ethernetnetworks2 RIO/DIO 1 BMEP586040 0.849/1.872SD memory cardDescription Processor compatibility Capacity Reference Weightkg/lbSD memory card (optional) (1)All processors 4 GB (for application backup and data storage)BMXRMS004GPF 0.002/0.004Separate partsDescription Use Length m/ftReference Weightkg/lbFrom ToTerminal port/ USB cordsetsMini-B USB port on Modicon M580 processorType A USB port on: - PC terminal- Harmony HMI graphic terminal 1.8/5.91 BMXXCAUSBH018 0.065/0.1434.5/14.76 BMXXCAUSBH045 0.110/0.243(1) Memory card, used for:- Backing up the program, constants, symbols, and data- File storage2134567891021345678910
2/12References (continued)Modicon M580 automation platform Modicon M580 processorsRedundant processorsBMEH58ppppReferences (continued) (1)Modicon M580 redundant processorsMemory capacity Maximum number of Ethernet modulesDevice ports Service portReference Weightkg/lb8 MB integrated(memory program)2 Ethernet networks2 RIO/DIO 1 BMEH582040 0.849/1.87216 MB integrated(memory program)4 Ethernet networks2 RIO/DIO 1 BMEH584040 0.849/1.87264 MB integrated(memory program)4 Ethernet networks2 RIO/DIO 1 BMEH586040 0.849/1.872AccessoriesDescription Use Cable mediumReference Weightkg/lbHSBY link SFP socket(one reference for one socket)To be inserted in pair in 2 BMEH58●●40 redundant processorsRJ45 copper490NAC0100 –To be inserted in pair in 2 BMEH58●●40 redundant processorsSingle-mode 490NAC0201 –Hot Standby kitsDescription Composition Reference Weightkg/lbHot Standby kit with 2 HSBY processors and 2 SFP sockets- 2 BMEH582040 redundant Modicon M580 processors- 2x 490NAC0100 RJ45 SFP socketsBMEH582040K –- 2 BMEH584040 redundant Modicon M580 processors- 2x 490NAC0100 RJ45 SFP socketsBMEH584040K –(1) For additional characteristics, see our website.BMEH58p040K Hot Standby kit 2134567891021345678910
3/1Contents3 - SafetySafety processor selection guide ............................... page 3/2 b Safety product compatibility table ......................................................... page 3/6 b Standalone Safety processors v Overview, architecture................................................................................ page 3/8 v Safety level .............................................................................................. page 3/9 v CIP safety ................................................................................................. page 3/10 v Description, references ...........................................................................page 3/11 b Redundant Safety processors (HSBY) v Overview, architecture, Safety level ....................................................... page 3/12 v Description, references .......................................................................... page 3/132134567891021345678910
More technical information on www.se.comMore technical information on www.se.com213456789102134567891021345678910213456789103/2 3/2Modicon M580 automation platform BMEP582040S + BMEP58CPROS3 mandatory coprocessor (1) BMEP584040S + BMEP58CPROS3 mandatory coprocessor (1) BMEP586040S + BMEP58CPROS3 mandatory coprocessor (1)Racks Local racks (main + expansion) 48Remote I/O drops (2) 816 31Local X80 I/O (3) (4) Discrete I/O channels2,048 4,096 6,144Safety discrete I/O channels668 1,456 1,456Analog I/O channels512 1,024 1,536Safety analog I/O channels128 272 272(5) 72144 216Combined local and remote X80 I/O (4) Discrete I/O channels 10,24020,480 37,888Safety discrete I/O channels 3,6327,344 12,864Analog I/O channels 2,5605,120 9,472Safety analog I/O channels 6721,360 2,380(5) 360720 1,080Distributed equipment (DIO, CSIO)EtherNet/IP or Modbus TCP devices (scanned by CPU) 61EtherNet/IP or Modbus TCP devices (scanned by CPU and Ethernet modules) BMENOC301/BMENOC311317445 445CIP Safety devices (scanned by CPU) 1664 128Integrated communication ports Ethernet service port (RJ45) Engineering and Maintenance console (EcoStruxure Control Expert, Web browser, external tools), HMI, SCADA, distributed equipment (DIO, CSIO)Ethernet device network dual ports (RJ45) - RSTP RIO network (RIO/DIO/CSIO scanner)Mini-B USB port Programming port for Engineering Console (EcoStruxure Control Expert)Communication Ethernet networks Max. cumulative number of Ethernet network modulesBMENOC/BMENOP/BMENOR2 4EtherNet/IP and Modbus TCP EtherNet/IP and Modbus TCP module BMENOC0301 2 3FactoryCast FactoryCast module BMENOC0311 2 3IP Forwarding Ethernet control router BMENOC0321 2IEC 61850 IEC 61850 module BMENOP0300 2 4OPC UA OPC UA module BMENUA0100 2DNP3 NET / IEC 60870-5-104 Advanced RTU module BMENOR2200H (6) 2 4DNP3 Serial / IEC 60870-5-101 RTU module BMXNOR0200H – (7)Global Data Global Data module BMXNGD0100 24AS-Interface AS-Interface module BMXEIA0100 4 (8) 8 (8)Serial link (Modbus and Character mode) Serial link module BMXNOM0200 Each BMXNOM0200(9)CANopen CANopen module BMECXM0100 Each BMECXM0100 counts as a distributed device (DIO)PROFIBUS DP PROFIBUS DP module PMEPXM0100 2 6 10Internal memory capacity Program process (MB) 8 16 64Program safe (MB) 2 4 16768 2,048 up to 64 MB (10)512 1,024 1,024Data storage (GB) 4No. of K instructions executed per ms 10 40 60 7.5 30 40Product compatibility with Quantum Support of Quantum Ethernet I/O (QEIO) and LL984 Editor No YesReferences BMEP582040S BMEP586040SPages 3/11(1) The mandatory coprocessor must be ordered separately.(2) A remote I/O drop can be either an X80 RIO drop (RIO) or a Quantum Ethernet I/O drop (QEIO). One X80 RIO drop can support up to two racks (via X-bus expansion). (3) Local X80 I/O are localized in local racks (main or expansion). Redundant controllers do not not support local X80 I/O.(4) Maximum number of I/O channels (discrete, Safety discrete, analog, and Safety analog) as well as application-specic channels is not cumulative. (5) Application-specic channels include counters, time-stamping, SSI encoder, motion control, serial, and frequency input modules.(6) Maximum number of BMENOR modules is not cumulative with other Ethernet network modules. (7) Not supported with Safety controllers.(8) Additional BMXEIA0100 modules can be installed in remote drops: 2 per drop and with a maximum of 16 BMXEIA0100 modules.(9) Only supported in non-Safety-related remote I/O drops.(10) BMEP586040S CPU features a global memory pool of 64 MB for the process program (non-Safety), process data (non-Safety non-retain data only), Safety program, and Safety data.3/2 3/3Selection guide3/2Modicon M580 automation platform Modicon M580 Safety standalone processors + ++
More technical information on www.se.comMore technical information on www.se.com213456789102134567891021345678910213456789103/3 3/3Modicon M580 automation platform BMEH582040S + BMEP58CPROS3 mandatory coprocessor (1) BMEH584040S + BMEP58CPROS3 mandatory coprocessor (1) BMEH586040S + BMEP58CPROS3 mandatory coprocessor (1)Racks Local racks (main + expansion) 1Remote I/O drops (2) 816 31Local X80 I/O (3) (4) Discrete I/O channelsNot supportedSafety discrete I/O channelsAnalog I/O channelsSafety analog I/O channels(5)Combined local and remote X80 I/O (4) Discrete I/O channels 8,19216,384 31,744Safety discrete I/O channels 2,9445,888 11,408Analog I/O channels 2,0484,096 7,936Safety analog I/O channels 5441,088 2,108(5) 288576 1,116Distributed equipment (DIO, CSIO)EtherNet/IP or Modbus TCP devices (scanned by CPU) 61EtherNet/IP or Modbus TCP devices (scanned by CPU and Ethernet modules) BMENOC301/BMENOC311317436 436CIP Safety devices (scanned by CPU) – (9)Integrated communication ports Ethernet service port (RJ45) Engineering and Maintenance console (EcoStruxure Control Expert, Web browser, external tools), HMI, SCADA, distributed equipment (DIO)Ethernet device network dual ports (RJ45) - RSTP RIO network (RIO/DIO scanner)Mini-B USB port Programming port for Engineering Console (EcoStruxure Control Expert)Communication Ethernet networks Max. cumulative number of Ethernet network modulesBMENOC/BMENOP/BMENOR2 4EtherNet/IP and Modbus TCP EtherNet/IP and Modbus TCP module BMENOC0301 2 3FactoryCast FactoryCast module BMENOC0311 2 3IP Forwarding Ethernet control router BMENOC0321 2IEC 61850 IEC 61850 module BMENOP0300 2 3OPC UA OPC UA module BMENUA0100 2DNP3 NET / IEC 60870-5-104 Advanced RTU module BMENOR2200H (6) 2 4DNP3 Serial / IEC 60870-5-101 RTU module BMXNOR0200H – (7)Global Data Global Data module BMXNGD0100 – (9)AS-Interface AS-Interface module BMXEIA0100 4 (8) 8 (8)Serial link (Modbus and Character mode) Serial link module BMXNOM0200 Each BMXNOM0200(10)CANopen CANopen module BMECXM0100 – (9)PROFIBUS DP PROFIBUS DP module PMEPXM0100 2 6 10Internal memory capacity Program process (MB) 8 16 64Program safe (MB) 2 4 16768 2,048 Up to 64 MB (11)512 1,024 1,024Data storage (GB) 4No. of K instructions executed per ms 1040 50 7.5 30 40Product compatibility with Quantum Support of Quantum Ethernet I/O (QEIO) and LL984 Editor No YesReferences BMEH582040S BMEH584040S BMEH586040SPages 3/13(1) The mandatory coprocessor must be ordered separately.(2) A remote I/O drop can be either an X80 RIO drop (RIO) or a Quantum Ethernet I/O drop (QEIO). One X80 RIO Drop can support up to two racks (via X-bus expansion).(3) Local X80 I/O are localized in local racks (main or extension). Redundant controllers do not not support local X80 IO.(4) Maximum number of I/O channels (discrete, Safety discrete, analog, and Safety analog) as well as application-specic channels is not cumulative. (5) Application-specic channels include counters, time-stamping, SSI encoder, motion control, serial, and frequency input modules.(6) Maximum number of BMENOR modules is not cumulative with other Ethernet network modules.(7) Not supported with Safety controllers.(8) Only supported in remote I/O drops: 2 per drop and with a maximum of 16 BMXEIA0100 modules.(9) Not supported with Safety redundant controllers.(10) Only supported in remote I/O drops.(11) BMEH586040S CPU features a global memory pool of 64 MB for the process program (non-Safety), process data (non-Safety non-retain data only), Safety program, and Safety data. 3/4 3/5Selection guide (continued)Modicon M580 automation platform Modicon M580 Safety redundant processors+ + +
More technical Information on www.se.comMore technical Information on www.se.com213456789102134567891021345678910213456789103/6 3/63/6 3/7CompatibilityModicon M580 platform and Modicon X80 modulesSafety product compatibility according to network architecture and platformFor non safety product compatibility, please refer to page 1/18Product type Product main feature Commercial reference (1)Module typeModicon M580 SafetyLocal rack with Safety CPU and coprocessor(X-bus + Ethernet backplanes BMEXBP are mandatory for Safety CPU and coprocessor)Modicon X80 drops on Ethernet remote I/O Modicon X80 drops on distributed I/OStandalone CPU Redundant CPU (HSBY) Standalone or redundant CPU (HSBY) Standalone CPUX-bus + Ethernet backplane BMEXBP●●●● X-bus backplane BMXXBP●●●● X-bus + Ethernet backplane BMEXBPppppX-bus backplane BMXXBPppppBMXCRA31200 BMXCRA31210 BMECRA31210 BMXPRA0100Modicon X80 Safety power suppliesRedundant Safety power supplyBMXCPS4002S 100...240 V a, 40 WBMXCPS4022S 24...48 V c, 40 WBMXCPS3522S 100...150 V c, 40 WModicon X80 backplanesX-bus backplane BMXXBP0400 (H) 4 slotsBMXXBP0600 (H) 6 slotsBMXXBP0800 (H) 8 slotsBMXXBP1200 (H) 12 slotsX-bus + Ethernet backplaneBMEXBP0400 (H) 4 slotsBMEXBP0800 (H) 8 slotsBMEXBP1200 (H) 12 slotsX-bus + Ethernet, dual power supply backplaneBMEXBP0602 (H) (2) 6 slotsBMEXBP1002 (H) (2) 10 slotsRack expansion BMXXBE1000 (H)(3) ModuleBMXXBE2005 (4) Accessories BMXXEM010 (5) Protective coverSafety I/O Safety analog input BMXSAI0410 4 channelsSafety discrete input BMXSDI1602 16 channelsSafety discrete output BMXSDO0802 8 channelsSafety Output Relay BMXSRA0405 4 channelsI/O expansion RIO drop adapter BMXCRA31200 X-bus, StandardBMXCRA31210 (C) X-bus, PerformanceBMECRA31210 (C) Ethernet, PerformanceDIO drop adapter BMXPRA0100 Peripheral(1) Optional versions: (C) - “Coated”, (H) - “Hardened”(2) Not compatible with single power supplies(3) Extended rack can be any type of rack, but only X-bus modules (BMX) can be used(4) Extended rack kit(5) Protective cover for unoccupied slots on backplaneCompatible Not compatibleNote: All Modicon X80 Safety modules are compatible with the Modicon M580 Safety ePAC only.
3/8PresentationOverviewThe Modicon M580 Safety processor is a Modicon M580 programmable automation controller (PAC) with embedded Safety modules and functions; it is available as a standalone PAC or a redundant PAC (HSBY).A standalone PAC includes a single CPU with a Safety coprocessor that is mandatory for dual execution.It is based on Modicon X80 modules and on the EcoStruxure Control Expert (1) environment: b Modicon M580 Safety CPU and coprocessor b Redundant Safety power supplies b Safety local and remote I/O b Safety communications b Software libraries for process and machine safetyModicon X80 Safety modules are only compatible with the Modicon M580 Safety processor.ArchitectureThe Modicon Rheinland. It ensures safe operation while optimizing costs.The Modicon M580 Safety processor allows a mix of architectures: b It manages both Safety and non-Safety applications. b Safety and process control functions are separate. b It integrates process and machine safety functions.PresentationModicon M580 automation platform SafetyModicon M580 Safety standalone processorsModicon M580 Safety conguration with a mix of Modicon X80 Standard & Safety I/OCPS4002SCRA31210SDI1602SDO0802DDI1602AMO0410ART0814NOS0300CPS4002SP584040SP58CPROS3NOC0301SAI0410SRA0405EHC0200ModbusEnergy protection and monitoringModicon M580 Safety ePACAltivar Process variable speed driveModicon SwitchEtherNet IPMotor protectionHMIModicon X80 dropModicon M580 Safety standalone topology2134567891021345678910
3/9Presentation (continued)Safety levelThe Modicon M580 Safety PAC improves system reliability thanks to a unique combination between built-in cybersecurity and safety features: b Isolated Safety memory cells b Online error code correction b Security watchdog b Clock monitoring b Safety application executed in a dedicated core b Memory isolation helping to secure access to Safety and non-Safety memory b Any failure in the standard application does not impact the Safety application.Safety applications using the Modicon M580 Safety PAC comply with: b up to Safety Integrity Level 3 (SIL3) for the process industry sector according to IEC 61508/IEC 61511 b up to Category 4, Performance Level “e” (Cat.4/PLe) for the safety of machinery according to ISO 13849 b up to SILCL3 for the safety of machinery according to IEC 62061 b up to SIL4 for functional safety in the rail industry according to EN 50126, EN 50128, and EN 50129 The Safety level is achieved by dual execution of the Safety application, using both the BMEP58p040S processor and the BMEP58CPROS3 coprocessor.(1) Unity Pro software in earlier versions.Presentation(continued)Modicon M580 automation platform SafetyModicon M580 Safety standalone processors2134567891021345678910
3/10Presentation (continued)Modicon M580 automation platform SafetyModicon M580 Safety standalone processorsPresentationCIP SafetyModicon M580 Safety standalone CPUs embed a CIP Safety service over EtherNet/IP protocol in order to facilitate integration of smart safety devices in the Modicon M580 Safety architecture, with a unique software platform for Modicon M580 processes.As an ODVA-conformant service, CIP Safety opens access over EtherNet/IP to third-party Safety products, compliant up to SIL3/PLe for process and machine, and SIL4 for railway. including most devices available on CIP Safety. If a new device must be installed and imported.In order to guarantee CIP Safety compliance, CIP Safety devices (“targets”) 6 must be placed so as to be accessible as DIO devices, according to the following rules: b Placed through the Service ports of Modicon M580 Safety CPU 1 and Modicon X80 CRA modules 2 b Placed through a Modicon X80 BMENOS module 3 or the dual ring switches (DRS) 4 b A CIP Safety target cannot be scanned by a Modicon X80 BMENOC Ethernet module. b The target must be placed in the same Ethernet network and IP domain as the Modicon M580 Safety CPU.The ring topology 7 is enabled with DLR protocol.The CIP Safety service is available with standalone (1)version V3.10 or later and EcoStruxure Control Expert V14.1. Depending on the CPU type, up to 16/64/128 CIP Safety devices can be connected to the CPU, in addition to other DIO devices. To ensure optimum performance of this architecture, a compromise must be made between the maximum number of CIP Safety I/O (up to 128) and the maximum number of RIO drops (up to 31). Recommended topologies are detailed in the table below:Description BMEP582040S BMEP584040S BMEP586040SCSIO devicesDIO devicesRIO dropsCSIO devicesDIO devicesRIO dropsCSIO devicesDIO devicesRIO dropsMaximum recommended remote topology 10 10 8 32 10 16 Number of (CSIO + Maximum recommended distributed topology16 61 2 64 61 2(1) Modicon M580 Safety redundant CPUs (HSBY) do not support CIP Safety.EcoStruxure Architecture BuilderEcoStruxure Control Expert SNCTModicon M580 safetyModicon M340Modicon X80 dropModicon X80 drop142 357662134567891021345678910
3/11Description, referencesModicon M580 automation platform SafetyModicon M580 Safety standalone processorsDescription of Modicon M580 Safety processor and coprocessorBMEP58p040S processorBMEP58p040S processors include:1 Display block comprising eight LEDs with various combinations to provide quick diagnostics of the processor status: - RUN LED (green): processor in operation (program execution) - ERR LED (red): processor or system detected error - I/O LED (red): detected I/O module error - - - status - ETH NS LED (bi-color green/red): indicates the Ethernet connection status - FORCED I/O (bi-color green/red): I/O status forced by the processor2 Mini-B USB port for connecting to a programming terminal 3 RJ45 Ethernet port that allows diagnosis of Ethernet ports and provides access to external tools, devices, and distributed I/O devices4 Dual RJ45 Ethernet ports for connection to the remote I/O drops (EIO) and distributed equipment (through DRS) (1)5 Slot equipped with an optional SD memory card for application and data storage: an LED, located behind the door, indicates access to the memory card (2)6 Printed serial number, product version, and MAC address7 Two hooks and two screws for mechanical attachment and grounding connection to backplane8 Two connectors for electrical connection to a Modicon M580 rack (X-bus and Ethernet backplane)9 QR code that provides access to the product datasheetBMEP58CPROS3 coprocessorThe coprocessor is mandatory with the Safety processor. The BMEP58CPROS3 coprocessor includes:10 Display block comprising two LEDs to provide quick diagnostics of the coprocessor status: - ERR LED (red): detected coprocessor or system error - 11 Printed serial number and product version on the front panel of the coprocessor12 Two hooks and two screws for mechanical attachment and grounding connection to backplane13 Two connectors for electrical connection to a Modicon M580 rack (X-bus and Ethernet backplane)ReferencesModicon M580 Safety processorsLocal I/O capacity Maximum number of Ethernet modulesDevice portsService portReference Weightkg/lb 2,048 discrete I/O512 analog I/Ochannels2/8 MB integrated(Safety/non-Safety memory program)2 Ethernet networks2 RIO/DIO 1 BMEP582040S 0.849/1.8724,096 discrete I/O1,024 analog I/Ochannels4/16 MB integrated (Safety/non-Safety memory program)4 Ethernet networks2 RIO/DIO 1 BMEP584040S 0.849/1.8726,144 discrete I/O1,536 analog I/Ochannels16/64 MB integrated (Safety/non-Safety memory program)4 Ethernet networks2 RIO/DIO 1 BMEP586040S 0.849/1.872– – – BMEP58CPROS3 0.849/1.872(1) DRS: Dual ring switches. Supported Modicon switches: TCSESM083F23F1/063F2CU1/ 063F2CS1(2) BMEP58p040S processors have a door that can be locked to prevent removal of the SD card.BMEP58p040SBMEP58p040S178962354BMEP58CPROS3101112132134567891021345678910
3/12PresentationOverviewThe Modicon M580 Safety is a Modicon M580 programmable automation controller (PAC) with embedded safety modules and functions; it is available as a standalone PAC or a redundant PAC (HSBY) .other and to the same remote I/O network. A Safety coprocessor is mandatory for dual execution; if one CPU stops communications, the other assumes control of the I/O system. It is based on Modicon X80 modules and the EcoStruxure Control Expert (1) environment: b Modicon M580 Safety CPU and coprocessor b Redundant safety power supplies b Safety local and remote I/O b Safety communications b Software libraries for process and machine safetyModicon X80 Safety modules are only compatible with the Modicon M580 Safety processor.In a high-availability architecture (HSBY), it is not possible to place I/O and expert modules in the local rack (together with a CPU).ArchitectureRheinland. It ensures safe operation while optimizing costs.The Modicon M580 Safety processor allows a mix of architectures: b It manages both Safety and non-Safety applications. b Safety and process control functions are separate. b It integrates process and machine safety functions.Safety levelModicon M580 Safety improves system reliability thanks to a unique combination of built-in cybersecurity and safety features: b Isolated Safety memory cells b Online error code correction b Security watchdog b Clock monitoring b Safety application executed in a dedicated core b Memory isolation helping to secure access to Safety and non-Safety memory b Any failure in the standard application does not impact the Safety application. Safety applications using the M580 Safety PAC comply with: b up to Safety Integrity Level 3 (SIL3) for the process industry sector according to IEC 61508/IEC 61511 b up to Category 4, Performance Level “e” (Cat.4/PLe) for the safety of machinery according to ISO 13849 b up to SILCL3 for the safety of machinery according to IEC 62061 b up to SIL4 for functional safety in the rail industry according to EN 50126, EN 50128, and EN 50129The Safety level is achieved by dual execution of the Safety application, using both the BMEH58●040S processor and the BMEP58CPROS3 coprocessor.(1) Unity Pro software in earlier versions.PresentationModicon M580 automation platform SafetyModicon M580 Safety redundant processors (HSBY)Modicon M580 Safety conguration with the full safety rackCPS4002SCPS4002SCRA31210SDI1602SAI0410SDO0802SRA0405DOM3202CPS4002SCPS4002SCRA31210SDI1602SAI0410SDO0802SRA0405DOM3202CPS4022CPS4022CRA31210NOS0300AHI0812DDI3202AMI0810DOM3202CPS4002SCPS4002SP584040SP58CPROS3NOC0321CPS4002SCPS4002SP584040SP58CPROS3NOC0321Distributed devicesVariable speed driveProtection relayModicon X80 dropHMIMotor protectionPower meterModbusSCADAI/O moduleEtherNet IPModicon M580 Safety redundant topology2134567891021345678910
3/13Description of Modicon M580 Safety redundant processor (HSBY) and coprocessorBMEH58p040S processorBMEH58p040S processors feature:1 Display block comprising 15 LEDs with various combinations to provide quick diagnostics of the processor status: - RUN LED (green): processor in operation (program execution) - ERR LED (red): detected processor or system error - I/O LED (red): detected I/O module error - - REMOTE RUN LED (green): peer processor in operation (program execution) - - status - ETH NS LED (bi-color green/red): indicates the Ethernet connection status - A LED (green): processor ID set to A - B LED (green): processor ID set to B - PRIM LED (green): processor acting as primary - STBY LED (green): processor acting as standby - FORCED I/O (red): I/O values overridden by the user - SRUN LED (green): processor in Safety mode - SMOD LED (green): processor in maintenance mode2 Expert3 RJ45 Ethernet port that allows diagnosis of Ethernet ports and provides access to external tools, devices, and distributed I/O devices4 Dual RJ45 Ethernet ports for connection to the remote I/O drops (EIO) and distributed equipment (through DRS) (1)5 6 Hot Standby status link LED7 Slot equipped with an optional SD memory card for application and data storage: an LED, located behind the door, indicates access to the memory card (2)8 Two connectors for electrical connection to an M580 backplane (X-bus and Ethernet backplane)9 Two hooks and two screws for mechanical attachment and grounding connection to backplane10 Printed serial number, product version, and MAC address on the front panel of the processor11 QR code that provides access to the product datasheet12 BMEP58CPROS3 coprocessorThe coprocessor is mandatory with the Safety processor. The BMEP58CPROS3 coprocessor includes:13 Display block comprising two LEDs to provide quick diagnostics of the coprocessor status: - ERR LED (red): detected coprocessor or system error - 14 Printed serial number and product version on the front panel of the coprocessor15 Two hooks and two screws for mechanical attachment and grounding connection to backplane16 Two connectors for electrical connection to an M580 backplane (X-bus and Ethernet backplane)ReferencesModicon M580 Safety redundant processors (HSBY)Local I/O capacity Maximum number of Ethernet modulesDevice portsService portReference Weightkg/lb 8 MB integrated(Safety/non-Safety memory program)2 Ethernet networks2 RIO/DIO 1 BMEH582040S 0.849/1.87216 MB integrated (Safety/non-Safety memory program)4 Ethernet networks2 RIO/DIO 1 BMEH584040S 0.849/1.87264 MB integrated (Safety/non-Safety memory program)4 Ethernet networks2 RIO/DIO 1 BMEH586040S 0.849/1.872(1) DRS: Dual ring switches. Supported Modicon Switches: TCSESM083F23F1/063F2CU1/ 063F2CS1(2) BMEH58p040S processors have a door that can be locked to prevent removal of the SD card.BMEH58p040SBMEP58CPROS3BMEH58p040SDescription, referencesModicon M580 automation platform SafetyModicon M580 Safety redundant processors (HSBY)198111023745612131415162134567891021345678910
4/1ContentsIndustrial Ethernet services b Modicon M580 communication services ............................................... page 4/2 b Modicon M580 Web services ............................................................page 4/8Commmunication modulesCommunication modules selection guide ....................... page 4/12 b Modbus/TCP and EtherNet/IP communication v Modbus/TCP and EtherNet/IP network module ..........................................page 4/16 v FactoryCast network module ............................................................... page 4/16 v Ethernet control router .......................................................................... page 4/16 b OPC UA communication v OPC UA module.................................................................................. page 4/19 b IEC 61850 communication v IEC 61850 module .................................................................................... page 4/22 b RTU communication v RTU module........................................................................................... page 4/24 v Advanced RTU module .......................................................................... page 4/28 b Global Data communication v Ethernet Global Data module ................................................................. page 4/30* For all remaining communication modules compatible with Modicon M580, please refer to the Modicon X80 catalog.4 - Communication modules*2134567891021345678910
4/2PresentationPresentationEcoStruxure Plant Ethernet architectures provide transparent communication Ethernet protocols and services.TransportNetworkData link physical layerModbusModbus/TCPHTTPWeb pagesTCPIGRPQoSSMTPE-mailCIPEtherNet/IPSNMPDiagnostoicsUDPIGMPRSTPICMPIEEE 802.3 AND EthernetIPTFTPDHCPFDRIn addition to the typical Ethernet services (HTTP, BOOTP, DHCP, etc.), Ethernet b Device scanning using Modbus TCP and EtherNet/IPb Messaging using Modbus TCP and EtherNet/IPb (Fast Device Replacement)b Extensive diagnostics through SNMPb Clock synchronization using NTPb b Packet prioritization using QoSb Ring topology redundancy through RSTP Note: The above services may not be oered on all devices. Please refer to the Selection Guide and References pages for a comprehensive list of the services oered by each device.Modicon M580 automation platformIndustrial Ethernet servicesModicon M580 communication servicesProcessors:page 2/2I/O architectures:page 6/2Modules for severe environments:page 7/22134567891021345678910
4/3FunctionsFunctionsEthernet basic servicesHTTP (RFC 1945)HTTP (HyperText Transfer Protocol) is used to transmit Web pages between a server and a browser. HTTP has been used on the Web since 1990. Web servers embedded in Schneider Electric automation products provide easy access to information and diagnostics from anywhere on the network.BOOTP/DHCP (RFC1531)BOOTP/DHCP is used to provide devices with IP parameters automatically. This avoids having to manage each device address individually by transferring this management to a dedicated IP address server.parameters to devices automatically. DHCP is an extension of BOOTP.Schneider Electric devices can be: b BOOTP clients, allowing the IP address to be retrieved automatically from a server, or b BOOTP servers, allowing the device to distribute IP addresses to the network stations.FTP (File Transfer Protocol) & TFTP (Trivial File Transfer Protocol) (RFCs 959, 2228, and 2640)updates.NTP (Network Time Protocol) (RFC 1305)NTP (Network Time Protocol) is used to synchronize the time of a client device from a time server.SMTP (Simple Mail Transfer Protocol) (RFC 0821)SMTP (Simple Mail Transfer Protocol) is an e-mail transmission service. It is used to send e-mail between a sender and a recipient via an SMTP e-mail server.SNMP (Simple Network Management Protocol) (RFCs 1155, 1156, and 1157)SNMP (Simple Network Management Protocol) is an Internet protocol used to manage IP-based network devices. SNMP is used to: b Monitor network components such as computer workstations, routers, switches, bridges, and end devices to view their status b Obtain statistics about the network such as bandwidth utilization and detected network errors b Change information in the device SNMP database such as when to report a high temperature conditionSNMP comprises a network manager (usually running on a computer) and agents (running on the network devices). Network management systems (NMS) are software applications used to manage SNMP managed devices.QoS (Quality of Service) (RFC 2474)a congested network the switches will give higher priority to the most important packets.RSTP (Rapid Spanning Tree Protocol)RSTP has been implemented in Schneider Electric automation products to allow RSTP helps to prevent the formation of broadcast storms and monitors the state of the ring. Should a link in the ring become disconnected, the protocol routes packets the industrial control environment. ConneXium Network Manager has been developed with the Automation and Controls professional in mind. ConneXium Network Manager provides a window on network equipment operation to help improve plant productivity. The software can be used to: b Discover network devices and generate a network map b Set network performance thresholds and provide alerts on detected anomalies to help prevent downtime b Manage ports (multiple ports at once) b Baseline network performance b Document the network b Generate a report to send to technical support b Interface to SCADA via the built-in OPC server b The software is compatible with third-party products as well as with Schneider Electric network devices.Modicon M580 automation platformIndustrial Ethernet servicesModicon M580 communication servicesProcessors:page 2/2I/O architectures:page 6/2Modules for severe environments:page 7/22134567891021345678910
4/4Modicon M580 automation platformIndustrial Ethernet servicesModicon M580 communication servicesFunctions (continued)Modbus standard communication protocolModbus, the industry communication standard since 1979, has been combined with Ethernet Modbus/TCP, the medium for the Internet revolution, to form Modbus/TCP, a completely open Ethernet protocol. The development of a connection to Modbus/TCP does not require any proprietary component, nor purchase of a license.This protocol can easily be combined with any product supporting a standard TCP/IP following website: www.modbus.org.Modbus/TCP, simple and openThe Modbus application layer is very simple and universally familiar with its 9 million installed connections. Thousands of manufacturers have already implemented this protocol. Many have already developed a Modbus/TCP connection and numerous products are currently available.communicate over Ethernet without the need for a powerful microprocessor or a lot of internal memory. Modbus/TCP, high performanceDue to the simplicity of its protocol and the fast speed of 100 Mbps Ethernet, the performance of Modbus/TCP is excellent. This allows this type of network to be used in real-time applications such as I/O scanning.Modbus/TCP, a standard The application protocol is identical on Modbus serial link, Modbus Plus, or Modbus/TCP. This means that messages can be routed from one network to the other without converting protocol.IP routing, enabling devices located anywhere in the world to communicate without worrying about the distance between them.Modbus/TCP network to existing Modbus Plus or Modbus serial link networks.port TCP 502 (well-known port) to the Modbus protocol. Thus Modbus has become an Internet standard.Modbus and Modbus/TCP are recognized by the IEC/EN 61158 international managed by ITEI. Interfacing CANopen with Modbus/TCPCiA DSP 309-2 provides standardized mapping of CANopen data for transport on Ethernet Modbus/TCP43/13 for this purpose. This function code is reserved exclusively for CANopen.Modbus TCP/IP characteristicsMaximum size of data:b Read: 125 words or registersb Write: 100 words or registersFunctions (continued)Modbus/TCP function codes dec hexBit accessRead n input bits 02 02Read n output bits 01 01Read exception status 07 07Write 1 output bit 05 05Write n output bits 15 0FRead 1 input word 04 04Read n input words 03 03Write 1 output word 06 06Write n output words 16 10Read device ID 43/14 2B/0EExamples of Modbus/TCP function codes for accessing data and diagnosticsProcessors:page 2/2I/O architectures:page 6/2Modules for severe environments:page 7/22134567891021345678910
4/5Functions (continued)Modicon M580 automation platformIndustrial Ethernet servicesModicon M580 communication servicesFunctions (continued)EtherNet/IP standard communication protocolEtherNet/IP is an industrial communications protocol based on the Common Industrial Protocol (CIP) which is owned and managed by ODVA, an international, independent standards organization (www.odva.org).Schneider Electric added EtherNet/IP as a core network in 2007. EtherNet/IP is very similar to Modbus TCP in many aspects. In particular, it shares the same principles of standardization and interoperability. EtherNet/IP operates on the same equipment and infrastructure as Modbus TCP, and both protocols can operate simultaneously on the network at any time.Advanced services and high performanceEtherNet/IP is built on an object-based model. Data in each EtherNet/IP device is on the purpose of the device.EtherNet/IP objectsThe Ethernet modules implement the standard set of objects prescribed by ODVA. The most common objects are listed below:Communication Identity Object (01hex)Message Router Object (02hex)Assembly Object (04hex)Connection Object (05hex)Connection Manager Object (06hex)Modbus Object (44hex)EtherNet/IP Network QoS Object (48hex)Port Object (F4hex)TCP/IP Interface Object (F5hex)Ethernet Link Object (F6hex)Diagnostics EtherNet/IP Interface Diagnostic Object (350hex)EtherNet/IP IO Scanner Diagnostic Object (351hex)IO Connection Diagnostic Object (352hex)EtherNet/IP Explicit Connection Diagnostic Object (353hex)Processors:page 2/2I/O architectures:page 6/2Modules for severe environments:page 7/22134567891021345678910
4/6Functions (continued)I/O Scanning serviceThe I/O Scanning service is used to manage the exchange of remote I/O states over programming.I/O scanning is performed transparently by means of read/write requests according This principle of scanning via a standard protocol enables communication with any device supporting Modbus TCP messaging in server mode.b A %MW word zone reserved for reading inputsb A %MW word zone reserved for writing outputsb Refresh periods independent of the PLC scanDuring operation, the module:b Manages TCP/IP connections with each remote deviceb b Feeds back status words used to check that the service is working correctly from the PLC applicationb A range of hardware and software products is available enabling the I/O Scanning protocol to be implemented on any type of device that can be connected to the Ethernet network.Characteristicsb Under EcoStruxure Control Expert (1) software, each station can exchange a maximum of:v 120 write wordsv 125 read wordsb Maximum size in the PLC managing the service:v For BME●58●●40outputs with the manager PLC limited to 64 stations v For BME●58●●20 processors and the Ethernet communication module BMENOC03●●with the manager PLC limited to 128 stationsI/O Scanning service diagnosticsI/O Scanning service diagnostics can be performed in one of four ways:b b From the setup software debug screenb From the PLC system diagnostic function displayed by means of a Web browser on a PC station b Using standard SNMP network management software(1) Unity Pro software in earlier versions.INPUTOUTPUT+–INPUTOUTPUT+–ABABWord table Read Write Ethernet Modbus/TCPDeviceinput words/output wordsModicon M580 automation platform Industrial Ethernet servicesModicon M580 communication servicesFunctions (continued)Modicon Premium, M580, or Quantum platform with I/O Scanner function (Transparent Ready class p30)Device with Modbus/TCP messaging in server modeI/O Scanning service diagnostics2134567891021345678910
4/7Modicon M580 automation platform Industrial Ethernet servicesModicon M580 communication servicesFunctions (continued)Functions (continued)FDR (Fast Device Replacement) service The FDR service uses standard address management technologies (BOOTP, the aim of simplifying maintenance of Ethernet devices.It is used to replace an existing device with a new device that will be detected, The main steps in replacement are:1 2 the device name for the existing device, then reinstalled on the network. Depending on the device, addressing can be performed using rotary selector switches or can be given using the keypad integrated in the device (as for Altivar variable speed drives, for example). 3 The FDR server detects the new device, allocates it an IP address, and transfers 4 The replacement device checks that all these parameters are indeed compatible with its own characteristics and switches to operational mode. The FDR server can be: v A Modicon M580 Ethernet network module, BMENOC03●1v A Modicon M580 processor with integrated Ethernet port, BME●58●●●●Processors:page 2/2I/O architectures:page 6/2Modules for severe environments:page 7/2FDR client device example (ATV630)2134567891021345678910
4/8PresentationModicon M580 automation platformIndustrial Ethernet servicesModicon M580 Web servicesEmbedded Web pages presentationThe M580 CPU includes a Hypertext Transfer Protocol (HTTP) server. The server transmits Web pages for the purpose of monitoring, diagnosing, and controlling remote access to the communication module. The server provides easy access to the CPU from standard Internet browsers. The embedded Web server pages are used to display real-time diagnostic data for the M580 CPU.RequirementsThe embedded Web server in M580 CPUs displays data in standard HTML Web pages. The embedded Web pages can be accessed on a PC, iPad®, or Android® tablet with the following browsers: b Internet Explorer® (V8 or later) b Google Chrome® (V11 or later) b Mozilla Firefox® (V4 or later) b Safari® (V5.1.7 or later)Diagnostic Web pagesThe M580 CPU diagnostic Web pages provide information on Status Summary, Performance, Port Statistics, I/O Scanner, Messaging, QoS (quality of service), Network Time Service, Redundancy, and Alarm Viewer. All these pages are updated every 5 seconds to get the latest information.Status Summary pageThe objects on this page provide status information.Parameters DescriptionLEDs Service Status Green The available service is operational and runningRed An error is detected in an available serviceBlack Version Info. CPU Summary running on the CPUNetwork Info. connectivity that corresponds to the CPUStatus Summary page2134567891021345678910
4/9Modicon M580 automation platformIndustrial Ethernet servicesModicon M580 Web servicesPresentation (continued)Performance pagePort Statistics pageI/O Scanner pageDiagnostic Web pages (continued)Performance pageThe objects on this page provide information on performance statistics.Field DescriptionError Statistics This area contains the detected errors in the diagnostics data for the CPU (these counters can be reset to 0 with the Reset Counters button)Error Rate This percentage represents the total number of packets divided by the number of packets that are not associated with detected errorsTotal Bandwidth UtilizationThis value indicates the percentage of the available bandwidth that the CPU is usingModule I/O UtilizationThis graph shows the total number of packets (per second) the CPU can handle at once (1)Processor UtilizationThis graph shows the number of Modbus/TCP or EtherNet/IP messages per second for the client or server (1)System Bandwidth MonitorThese graphs show the percentage of bandwidth consumed by the Modbus messaging and I/O Scanning services (1)Port Statistics pageThis page shows the statistics for each port on the CPU.The names of active ports are green. The names of inactive ports are gray.The information is reset or expanded using these buttons: b Reset Counters: Resets all dynamic counters to 0. b Detail View: Expands the list of port statistics.I/O Scanner pageThe objects on this page provide information on the scanner status and connection statistics.Field DescriptionScanner Status Enabled The I/O scanner is enabledDisabled The I/O scanner is disabledIdle The I/O scanner is enabled but not runningUnknown The I/O scanner returns unexpected values from the deviceConnection StatisticsTransactions per secondNumber of connectionsScanned Device StatusdevicesGray Black intentionally disabledGreen A device is being scanned successfullyRed A device that is being scanned is returning detected errors(1) Move the mouse over the dynamic graphs to see the current numeric values.2134567891021345678910
4/10Modicon M580 automation platformIndustrial Ethernet servicesModicon M580 Web servicesPresentation (continued)Diagnostic Web pages (continued)Messaging pageThis page shows current information for open TCP connections on port 502: b messages on port 502. These values are not reset when the port 502 connection is closed. Therefore, the values indicate the number of messages that have been sent or received since the module was started. b Messaging page is refreshed.QoS (quality of service) pageEcoStruxure Control Expert (1). When QoS is enabled, the module adds a thereby indicating the priority of that packet.Network Time Service pageEcoStruxure Control Expert (1). The Network Time Service synchronizes computer clocks over the Internet for the purposes of event recording (sequencing events), event synchronization (triggering simultaneous events), or alarm and I/O synchronization (time-stamping alarms).Field DescriptionService Status Running Disabled The NTP service is disabledUnknown The NTP service status is unknownServer Status Green The server is connected and runningRed A bad server connection is detectedGray The server status is unknownServer Type Primary A primary server polls a master time server for the current timeSecondary A secondary server requests the current time only from a primary serverDST Status Running Disabled DST (daylight saving time) is disabledUnknown The DST status is unknownCurrent Date This is the current date in the selected time zoneCurrent Time This is the current time in the selected time zoneTime Zone Coordinated (UTC)NTP ServiceStatisticsNumber ofRequeststhe NTP serverSuccess Rate out of the total number of requestsNumber ofResponsesreceived from the NTP serverLast Error detected during the transmission of an e-mail message to the networkNumber ofErrorsthat could not be sent to the network or that have been sent but not acknowledged by the server(1) Unity Pro software in earlier versions.Messaging pageQoS pageNetwork Time Service page2134567891021345678910
4/11Modicon M580 automation platformIndustrial Ethernet servicesModicon M580 Web servicesPresentation (continued)Alarm Viewer pageRedundancy pageDiagnostic Web pages (continued)Redundancy pageExpert (1).Parameters DescriptionService Status This is the status (enabled or disabled) of the RSTP bridge on the corresponding CPULast Topology ChangeThese values represent the date and time that the last topology change was received for the corresponding bridge IDRedundancy Status Green The designated Ethernet port is learning or formatting informationYellow The designated Ethernet port is discarding informationGray RSTP is disabled for the designated Ethernet portRouter Bridge StatisticsBridge ID bridge RSTP priority and the MAC addressBridge Priority In EcoStruxure Control Expert (1)operating state of the Bridge IDAlarm Viewer pageThe Alarm Viewer page reports detected errors in the application. Information about displayed by the Alarm Viewer is adjusted in the Filter Alarms box.Field DescriptionType This column describes the alarm typeStatus STOP An alarm needs to be acknowledged An alarm has been acknowledged An alarm does not require acknowledgmentMessage This column contains the text of the alarm messageOccurrence This column contains the date and time that the alarm occurredAcknowledged This column reports the acknowledged status of the alarmZone This column contains the area or geographical zone from which the alarm comes (0: common area)(1) Unity Pro software in earlier versions.2134567891021345678910
Applications Ethernet communication Ethernet communication OPC UA communication IEC 61850 communicationType of device Processors with integrated EtherNet/IP and Modbus/TCPEthernet modules OPC UA module IEC 61850 moduleNetwork protocols EtherNet/IP and Modbus/TCP EtherNet/IP and Modbus/TCP OPC UA IEC 61850Structure Physical interface 10BASE-T/100BASE-TX 10BASE-T/100BASE-TX 10BASE-T/100BASE-TX/1 Gb10/100/1000 BASE-TX 10BASE-T/100BASETXType of connector 3x RJ45 connectors: 1 connector for service and 2 connectors for RSTP ring topology Ethernet backplane connection3x RJ45 connectors: 1 for service and 2 for RSTP ring topology (devices) Ethernet backplane connection3x RJ45 connectors: 1 for service and 2 for RSTP ring topology (control) Ethernet backplane connection1x RJ45 connector (control port)Ethernet backplane connection3x RJ45 connectors: 1 for service and 2 for RSTP ring topology (device/control)Ethernet backplane connectionAccess method CSMA-CDData rate 10/100 Mbps 10/100 Mbps 10/100 Mbps/1 Gbps 10/100 Mbps/1 Gbps 10/100 MbpsMedium Double shielded twisted pair copper cable, category CAT 5EDimensions W x H x D 32 x 131 x 86 mm/1.25 x 5.15 x 3.38 in. 32 x 100 x 86 mm/1.25 x 3.93 x 3.38 in. 32 x 131 x 86 mm/1.25 x 5.15 x 3.38 in.32 x 100 x 86 mm/1.25 x 3.93 x 3.38 in. Maximum number of devices when module acts as Client/Scanner Up to 125 DIO (1) 31 RIO drops and 61 DIO 128 DIO (EtherNet/IP or Modbus/TCP) 112 DIO (EtherNet/IP or Modbus/TCP)– 32 IED serversMaximum number of devices when module acts as Server/Adapter 3 EtherNet/IP adapter instances 16 EtherNet/IP adapter instances 12 EtherNet/IP adapter instances10 OPC UA Clients 16 IEC 61850 clientsNumber of modules of the same type per station 1 Up to 4 Ethernet modules depending on processor level (4) Up to 2 Ethernet modules Up to 2 OPC UA modules Up to 4 Ethernet modules depending on processor level (1)Web services Standard services Standard level PLC Web diagnosticsAlarm ViewerStandard level PLC Web diagnosticsAlarm ViewerModule diagnostics (OPC UA)Cybersecurity settingsAdvanced services Rack Viewer (2) – Rack Viewer, PLC Program Viewer, Customizable dashboard (Trend Viewer), Data Editor access to PLC data and variables, Factory Cast Custom Web Pages– –Web page protocol HTTP (HTML5) HTTP (HTML5) HTTP (HTML5, JAVA (3)) HTTPS (HTML5) HTTP (HTML5)Communication services Modbus TCP scanner (IO scanning) Yes Yes No NoEtherNet/IP scanner (IO scanning) Yes Yes No NoI/O scanning memory (data exchange with CPU) – – –Modbus TCP client (messaging) Yes Yes Yes Ye sEtherNet/IP client (messaging) Yes Yes No NoEtherNet/IP adapter (local server) Yes Yes No NoRIO scanner (EtherNet/IP scanner for X80 RIO drops) No Yes No No NoIP Forwarding No No Yes (if enabled, no IPsec) Yes Yes (if enabled, no IPsec)QoS (Quality of Service) Yes Yes No YesRSTP media redundancy Yes Yes No YesNTP/SNTP time synchronization Yes (client and server) Yes (client), clock synchronization to CPU Yes (client)Yes (client and server) Yes (client), clock synchronization to CPUFDR Service Yes (server) Yes (server) Yes (client) NoSNMP network management Yes (agent) Yes (agent) Yes (agent) Yes (agent)Syslog Yes (client) Yes (client) Yes (client) Ye sOPC UA Server No No Yes NoIPsec No Yes Yes (if enabled, no IP forwarding)Yes Yes (if enabled, no IP forwarding)TLS No No Yes (OPC UA) NoIEC 61850 No No No MMS Client and Server GOOSE Publisher and SubscriberIPV6 No No Yes NoCompatibility with processor – – – All Modicon M580 processorsReference BMEP58●020 BMEP58●040 BMEH58●040 BMENOC0301 BMENOC0311 BMENOC0321 BMENUA0100 BMENOP0300Pages 2/7 2/7 2/8 4/16 4/16 4/16 4/18 4/22(1) Depends on CPU level, BMEP581020: 61 DIO max(2) Only for BM●584040/BM●585040/BM●586040 processors(3) Only for Factory Cast custom Web pages(4) See Modicon M580 processors selection guide page 2/2Selection guideModicon M580 automation platformCommunication integrated ports and modules21345678910213456789102134567891021345678910More technical information on www.se.comMore technical information on www.se.com4/12 4/13
Selection guide (continued)Modicon M580 automation platformCommunication integrated ports and modulesApplications RTU communication RTU communicationType of device RTU modulesAdvanced RTU module Network protocols IEC 60870-5-104 (IEC 104), DNP3 NET (Subset level 3), Modbus/TCPIEC 60870-5-101 (IEC 101), DNP3 Serial (Subset level 3), Serial link, external modem linkIEC 60870-5-104 (IEC 104), DNP3 NET (Subset level 3), Modbus/TCPIEC 60870-5-101 (IEC 101), DNP3 Serial (Subset level 3)Structure Physical interface 10BASE-T/100BASE-TX, PPPoE (Point-to-Point Protocol over Ethernet) for ADSL external modem linkNon-isolated RS-232/RS-485 (serial link), Non-isolated RS 232 (radio, PSTN, GSM, GPRS/3G external modem link)100BASE-TX (backplane port) Isolated RS-232/RS-485 (serial link)Type of connector 1x RJ45 1x RJ45 Backplane Ethernet connection and 2 Giga Ethernet control ports on the front1x RJ45Access method CSMA/CD Server/Client CSMA/CD Server/ClientData rate10/100 Mbps 100 Mbps Medium Double shielded twisted pair copper cable, category CAT 5E Double shielded twisted pair copper cable, crossover serial cable (serial link), direct serial cable (external modem link)Accessible via Ethernet backplane Double shielded twisted pair copper cable, crossover serial cable (serial link)Dimensions W x H x D 32 x 100 x 86 mm/1.25 x 3.93 x 3.38 in. 32 x 131 x 86 mm/1.25 x 5.15 x 3.38 in. Maximum number of devices when module acts as Client 64 (IEC 104) 32 (DNP3 NET) 32 64 32Maximum number of devices when module acts as Server 4 (1 main channel + 3 virtual channels) 1 4 (1 main channel + 3 virtual channels) 1Number of modules of the same type per station Up to 8 BMXNOR0200H RTU modules depending on processor level (1) Up to 4 BMENOR2200H Advanced RTU modules depending on processor level (1)Web services Standard services Rack ViewerData Editor access to PLC data and variablesRTU module diagnosticsCybersecurity settingsAdvanced services FactoryCast Custom Web Pages –Web page protocol HTTP (JAVA) HTTPS (HTML5)Web page service SOAP/XML NoCommunication servicesModbus TCP Client (messaging) Yes Reading/writing discrete and analog I/O, counters YesSNMP network management Yes (agent) – Yes (agent)NTP time synchronization Yes (client), clock synchronization to CPU – Yes (client), clock synchronization to CPUFDR Service Yes (client) – Yes (client)Syslog No Yes (client) Yes NoTLS – Yes (DNP3 NET and IEC 104)RTU communi-cation services Yes (IEC 104/DNP3 NET) Yes (IEC 101/DNP3) Yes (IEC 101/IEC 104/DNP3 NET)Time- and date-stamped data exchange Interrogation via polling and exchanges on change of status (RBE), unsolicited messaging Interrogation via polling and exchanges on change of status (RBE), unsolicited messagingDNP3 Secure Authentication Version 2 and Version 5 No – YesIEC 60870-5-104 channel redundancy No – YesEvent routing Yes No YesRTU time synchronization Yes (IEC 104/DNP3 NET) Yes (IEC 101/DNP3) Yes (IEC 101/IEC 104/DNP3) Yes (IEC 104/DNP3 NET) Yes (IEC 101/DNP3) Yes (IEC 101/IEC 104/DNP3)Automatic transfer of time- and date-stamped events to the Client/SCADA Yes (IEC 104/DNP3 NET) Yes (IEC 101/DNP3) Yes (IEC 101/IEC 104/DNP3) 100,000 events (65,535 events per client, 4 clients max.) 150,000 events (65,535 events per client, 4 clients max.)40,000 events for DNP3 SAv5 events (10,000 events per client, 4 clients max.)Data logging service Compatibility with processor All Modicon M340 processors, Modicon M580 standalone processors only All Modicon M580 processorsReference BMXNOR0200H BMENOR2200HPages 4/24 4/29(1) See Modicon M580 processors selection guide page 2/200 events (65,535 events per client, 4 clients max.) 40,000 events for DNP3 SAv5 events (10,000 events per clients, 4 clients max.)"–. *Reserved for future releaseAll Modicon M580 processors21345678910213456789102134567891021345678910More technical information on www.se.comMore technical information on www.se.com4/144/15
4/16Presentation, functionsModicon M580 automation platformModicon M580 communication modulesModbus/TCP and EtherNet/IP network modulesProcessors:page 2/2I/O architectures:page 6/2Modules for severe environments:page 7/2PresentationBMENOC03●1 network modules act as an interface between the Modicon M580 PLC and other Ethernet network devices via the Modbus/TCP and EtherNet/IP communication protocols.BMENOC03●1 network modules are standard format and occupy a single slot in the rack of the Modicon M580 platform. They have to be installed in the main rack with Ethernet + X-bus backplane.FunctionsEtherNet/IP and Modbus/TCP network moduleThe BMENOC0301 b Modbus/TCP and EtherNet/IP protocols operating simultaneously b Ring topologies on two Ethernet ports using RSTP (Rapid Spanning Tree Protocol) b Priority of Ethernet packets using QoS (Quality of Service) b service b Embedded Web server for application monitoring and module diagnostics: this is an HTML5 Web server that can be read by any device (PC, tablet, smartphone) with the majority of operating systems (Android, iOS, Windows) b Sharing data between PLCs b Network management using SNMP (Simple Network Management Protocol)Ethernet FactoryCast moduleThe BMENOC0311 FactoryCast module provides additional Web-based visualization of ePAC diagnostics and system data, such as: b b including all modules and I/O status b ePAC Program Viewer: provides a Web-based view of the EcoStruxure Control Expert (1) program code that animates logical states and variable values b Customizable dashboard: allows a customized widget to be added to provide an optimum overview of the process data b Trend Viewer: provides a graphical visualization of the variables b Easy brand labeling: website logo and colors can be ajusted onlineThe customizable HTML5 Home page can display process values. It is compatible with the majority of operating systems on smartphones and tablets, such as Android, IOS, and Windows. By logging in from a common Web browser, it is easy to diagnose the architecture, and perform simple maintenance without EcoStruxure Control Expert (1) software.Ethernet control routerThe BMENOC0321 Ethernet control router provides bridge transparency from the control network to the device network and connectivity with functions such as: b Embedded IP forwarding: enables communication from the control network to PACs, PLCs, PCs, HMIs, etc. b IPSec feature: applicable when the IP forwarding function is disabled b Time synchronization: to be able to synchronize with external time servers and update the internal clock b SMTP (Email): to send messages and alerts about the ePAC system b Switch embedded in the Modicon M580 platform: provides a direct connection to the processor without any cable, and no separate power supply is required b Fast Device Replacement service b Multiple diagnostics: supports advanced Web pages to FactoryCast, MB Diagnostics, EIP Diagnostics, and CNM (ConneXium Network Manager)(1) Unity Pro software in earlier versions.Customizable HTML5 Home page Diagnose architecture from Web browserSimple application maintenance from Web browserBMENOC03012134567891021345678910
4/17Description, referencesModicon M580 automation platformModicon M580 communication modulesModbus/TCP and EtherNet/IP network modulesDescriptionThe front panel of BMENOC03●1 modules features:1 Screw for locking the module in a slot in the rack2 Display block with four LEDs: - RUN LED (green): Operating status - ERR LED (red): Error detected - MS LED (green/red): Module status - NS LED (green/red): Network connection statusBMENOC0321 modules have two additional LEDs: - NS1 LED (green/red): Ethernet network status - NS2 LED (green/red): Ethernet network status3 Three RJ45 connectors for connection to the Ethernet network (the bottom two connectors 3a support ring topologies (RSTP protocol)) Each RJ45 connector has two associated LEDs: - - ACT LED (green): Transmission/reception activityCombination of Ethernet modules and BMEP58 CPUIt is possible to combine Ethernet modules with the Modicon M580 CPU in order to increase its connectivity.In this example, the two NOC EtherNet/IP and Modbus/TCP network modules are linked to the BMEP58●0●0 CPU module:1 BMEP581020 CPU2 BMENOC03●1 EtherNet/IP and Modbus/TCP network moduleReferencesDescription Data rate Reference Weight kg/lbModicon M580 EtherNet/IP and Modbus/TCP network module10/100 Mbps BMENOC0301 0.200/ 0.441Modicon M580 Ethernet FactoryCast module10/100 Mbps BMENOC0311 0.200/ 0.441Modicon M580 Ethernet Control router10/100 Mbps BMENOC0321 0.200/ 0.441Processors:page 2/2I/O architectures:page 6/2Modules for severe environments:page 7/2Example of BMEP58 and NOC module combination: BMEP581020/BMENOC0301/BMENOC030112BMENOC03●1123a3BMENOC0301BMENOC0311BMENOC03212134567891021345678910
4/18Compatibility:page 1/18Communication modules:page 4/12Modules for severe environments:page 7/2Presentation, referencesModicon M580 automation platformModicon M580 communication modulesOPC UA modulePresentationThe BMENUA0100 OPC UA module is an Ethernet communication module with an embedded OPC UA server for communication with OPC UA clients, including SCADA. It brings high-performance OPC UA capabilities and additional cybersecurity to Modicon M580 ePAC systems. Combined with the OPC UA module, the Modicon M580 CPU also acquires OPC UA or to enable peer-to-peer communication between PLCs.infrastructure model to facilitate information exchange for industrial processes, including information context via meta-data, helping to ensure open interoperability, maintenance overheads.Description1 LED array2 Control port with Ethernet link and activity LEDs3 Ethernet backplane port4 X-bus backplane port5 Cybersecurity mode rotary switch. The three switch positions are: - Secured - Standard - Security resetThe BMENUA0100 module can be installed in any X80 Ethernet backplane slot in the head rack of a Modicon M580 ePAC system.FeaturesThe OPC UA module is available in two designs: b BMENUA0100 for standard environments b BMENUA0100H for severe environments (1)The module includes the following features: b Cybersecurity: Improved security by design features including encrypted implementation of OPC UA cybersecurity features. b Scalable performance: The module is designed to provide scalable performance from low bandwidth IIoT connectivity through to highly demanding operational SCADA connections with thousands of monitored variables without impacting Modicon M580 CPU scan rate. b including simple or structured data types, online variable changes with no break in OPC UA services b Server Stack services (read/write, browse, call, publish, etc.) b Server Stack Data Access Services v Data Access Server Facet v ComplexType 2017 Server Facet v Core 2017 Server Facet v Time-stamping at source b Server Stack Security Services b Server Stack Publish and Subscribe Services b Server Stack Transport Services b Client services: ReadList, WriteList, Browse, Subscriptions (monitored items)ReferencesModicon M580 OPC UA moduleDescription Reference Weight kg/lbOPC UA module (1) BMENUA0100 0.384/ 0.847(1) For severe environments, see page 7/5.BMENUA010021345Front view Rear view2134567891021345678910
4/19ArchitecturesModicon M580 automation platformModicon M580 communication modulesOPC UA moduleExample architecturesSCADA1 Standalone PAC2 BMENUA0100 with control port disabled3 X80 Ethernet RIO drop4 OPC UA client (SCADA system)5 Engineering workstation with single Ethernet connection6 Distributed equipment7 BMENOS0300 switch8 Modicon Switch2X72X Control networkEthernet RIO main ringPLC-to-PLC communication via OPC UA communication protocolDevice network4 51 13666682134567891021345678910
4/2033Architectures (continued)Modicon M580 automation platformModicon M580 communication modulesOPC UA moduleExample architectures (continued)Isolated control network with Modicon M580 redundant PACs1 Primary redundant PAC2 Standby redundant PAC3 BMENUA0100 Ethernet communication module with embedded OPC UA server4 OPC UA client (SCADA system)5 Engineering workstation with dual Ethernet connections6 X80 Ethernet RIO drop7 Distributed equipment8 Modicon SwitchControl networkEthernet RIO main ringHot Standby communication linkDevice network1 277668 84 5 42134567891021345678910
4/21Architectures (continued)Modicon M580 automation platformModicon M580 communication modulesOPC UA module211436555Example architectures (continued)Isolated control network with aggregation of data and PLC-to-PLC communication1 Standalone PAC (OPC UA client via function blocks)2 BMENUA0100 Ethernet communication module with embedded OPC UA server3 OPC UA client (SCADA system)4 Engineering workstation with single Ethernet connection5 Distributed equipment (e.g. PLC, smart device)6 Modicon SwitchControl networkDevice networkPLC-to-PLC communication via OPC UA communication protocolPLC-to-device communication via OPC UA communication protocol SCADA-to-PLC communication via OPC UA communication protocol22134567891021345678910
4/22PresentationIEC 61850 is the latest worldwide standard for electrical utilities. It covers information communication in substations, implementation of the standard has advanced at a remarkable rate since its introduction, with huge numbers of IEC 61850 devices having been installed. Now considered to be the de facto standard for substation automation, it is encompassing an increasing number of new application areas, such as: b Wind power (IEC 61400-25) b Distributed energy resources (IEC 61850-7-420) b Hydro power (IEC 61850-7-410)The long-term active participation of Schneider Electric experts in IEC and UCA with full IEC 61850-8-1 functionality. IEC 61850 with M580 helps reduce customer investment and operational costs by easily connecting their power device to the process systems.The Modicon M580 IEC 61850 module helps to improve system reliability and security by: b Getting the right data at the right time to be able to act proactively, thus increasing the reliability and availability of both the process and the power system b Implementing robust M580 cybersecurity features to help ensure secure communicationFunctionalityIEC 61850 MMS server, client, and GOOSE services can work in either Ed. 2.0 or Ed. 1.0 mode. Modicon M580 controllers support IEC 61850 standard engineering process and data objects. They also support the following data models: b Substation automation systems (IEC 61850-7-4) b Hydroelectric power plants (IEC 61850-7-410) b Distributed energy resources (IEC 61850-7-420)The BMENOP0300 module from the Schneider Electric EcoStruxure platform is used to implement an engineering approach by enabling IEC 61850-compliant data exchange across industrial, energy, and power system applications.our existing PLC customers from both process and energy applications to modernize smoothly and sustainably to the new IEC 61850 standard.Application casesThe BMENOP0300 primarily in the following three areas:1 Electrical device integration - IEC 61850 Client is used for communication with IEDs. - GOOSE is also possible.2 IEC-61850 based process control - Process control objects are modeled with IEC61850 (hydro, DERs, etc.). - Server to SCADA and Client to IEDs is possible when needed.3 Modicon M580 provides information to other systems - IEC 61850 Server is used.Modicon M580 automation platformModicon M580 communication modulesIEC 61850 modulePresentationDierent services that BMENOP0300 can provideModbus TCPOWS EWSIEC 61850 MessagingIEC 61850IEC 61850 ServerIEC 61850 ServerIEC 61850 Client/GOOSERIORIORedundant processorsElectrical devices (IEDs)Power management/Substation automationSCD, ICD, CID1322134567891021345678910
4/23DescriptionThe BMENOP0300 IEC 61850 module is installed on the local Ethernet rack of a Modicon M580 system. The six LEDs on the front panel 1 are used to diagnose operating conditions: b RUN LED (green): Operating status b ERR LED (red): Error detected b MS LED (green/red): Module status b NS LED (green/red): Network connection status b NS1 LED (green/red): Ethernet network status b NS2 LED (green/red): Ethernet network statusWith three Ethernet ports 2 to link external intelligent electrical devices (IEDs), the module provides interfaces for IEC 61850 communication as well as device management software that utilizes the IEC 61850 standard (1).The maximum number of BMENOP0300 modules that can be mounted on a local rack is determined by the M580 processor model: Standalone processor modelBMEP581020BMEP582020BMEP582040(S)BMEP583020BMEP583040BMEP584020BMEP584040(S)BMEP585040BMEP586040(S)Redundant processor modelBMEH582040(S) BMEH584040(S)BMEH586040(S)Maximum number 2 3 4Main featuresThe main features of the BMENOP0300 module are as follows: b Compatible with the entire range of M580 CPUs, in both standalone and v Ring topologies on two Ethernet ports using RSTP (Rapid Spanning Tree Protocol) b Cybersecurity features: v v IPSec for IP-based communication b IEC 61850 services: v MMS messaging server and client v GOOSE publisher and subscriber b Network management using SNMP (Simple Network Management Protocol) b Time synchronization: to be able to synchronize with external time servers and update the internal clock b Modbus TCP support (limited, no I/O scanning)CapabilitiesThe capabilities (2) per module are: b 16 logical devices b MMS server: 16 concurrent connections, 64 report control block instances, 8 instances for one report control block, 68 data sets, 256 data attributes/data set, URCB and BRCB reports b Control model: DOes, SBOes, DOns, SBOns b MMS client: 32 concurrent connections b GOOSE: 4 control blocks for GOOSE publish and 32 control blocks for GOOSE subscribe, up to 256 inputs/data setReferencesDescription Usage Reference Weight kg/lbModicon M580 IEC 61850 communication moduleIEC 61850 communication module used in M580 local rack Ethernet backplanesBMENOP0300 (3)0.345/ 0.761(1) Requires EcoStruxure Control Expert or Unity Pro software V12.0 or later (see our website).(2) Depends on the data model complexity. Maximum value has to be balanced with module performance behavior (loop latency, response time, etc.) (3) For the BMENOP0300C version with conformal coating, see page 7/5.Modicon M580 automation platformModicon M580 communication modulesIEC 61850 moduleDescription, referencesBMENOP0300BMENOP0300_main_image122134567891021345678910
4/24PresentationModicon M580 automation platformModicon M580 communication modulesRTU communicationPresentationRTU protocols and Telemetry systems provide a robust means of communication suitable for the process values, maintenance, and remote monitoring needs of access.RTU systems are designed to meet the needs of the water industry, the oil and gas sector, and other infrastructures, where remote monitoring and telecontrol are essential to the An RTU system consists of the following elements: b A Telemetry Supervisor (SCADA) in a central control room b A network infrastructure and a variety of suitable communication methods (LAN, WAN, modems, etc.) b Ethernet 2Ethernet 1RTURTURTURTURTURTURTURTURTUTCP/IP, LAN/WAN, XdSL, or serial networksPSTN (Public Switched Telephone Network) or GPRS/3G modem connectionsRadio modem connectionsSCADA master stationRadio network 1Radio network 2Example of an RTU system architectureRTU communication protocolsCurrently, people working in the industrial Telemetry sectors use standard protocols for communication between control centers (SCADA) and RTU stations. The most commonly used protocols are as follows: b IEC 60870-5: IEC (International Electrotechnical Commission), in particular IEC 60870-5-101/104 (commonly known as IEC 101 or IEC 104) b DNP3: Distributed Network Protocol version 3DNP3 is the predominant protocol in North America, Australia, and South Africa whereas, in certain European countries, the IEC protocol is required by law. IEC is also commonly used in the Middle East. The geographical distribution of these protocols is as follows: b b IEC 60870-5: Europe, Middle East, Asia, South America, etc.They are both particularly suited to “transient communications” (modem, radio) and data exchanges with limited bandwidth for the following reasons: b They transfer data in a very robust manner between the SCADA system and the RTU devices. b They are essentially “event-triggered” protocols (exchanges on changes of state, exchanges of time- and date-stamped events). b Interrogation via polling b Data exchanges on changes of state (RBE: report by exception) b Unsolicited messaging (a slave station can start an exchange of data with the master station) b Time synchronization between the master station and auxiliary stations via protocol functions b Time- and date-stamping of data and events b Automatic transfer of time- and date-stamped events between the RTU stations and SCADA (control room)2134567891021345678910
4/25Presentation (continued)Modicon M580 automation platformModicon M580 communication modulesRTU modulesMain functionsThe main RTU system functions are as follows: b Remote communications: v Between remote RTU sites (coordination, synchronization) v With the SCADA host system, controlling the central operator station (monitoring, alarm reports) and centralized databases (archiving of alarms or events) v v With the technical station (diagnostics, maintenance) b Data acquisition, processing, and memorization: v Process data sampling using standard or dedicated sensors, validation v Exchange of data with other devices within the station, including controllers and operator consoles v v Event detection, time- and date-stamping, prioritization, and logging as required by the application b Other functions: v IEC 61131-3 programmable control: forcing, access control, load sharing, servo control v Data logging v v Web HMI: displaying the process, alarm handling, trend analysis, telecontrol v High reliability with hardened and ATEX ranges b Advanced RTU systems also feature (see page 4/28): v Cybersecurity functions v v v Compliance with Modicon M580 Hot Standby v v following characterictics:Features BMENOR2200H BMXNOR0200HPlatform support Modicon M580(S) Modicon M340, Modicon M580Compliance with Modicon M580 Hot StandbyYes NoRTU protocol DNP3, DNP3 NET, IEC60870-5-101, IEC60870-5-104DNP3, DNP3 NET, IEC60870-5-101, EC60870-5-104Ethernet protocol SNMP V1/V3, SNTP, Modbus TCP, HTTPSSNMP, SNTP, Modbus TCP, SMTP, FTP, HTTPFirmware upgrade tool Automation Device Maintenance Unity LoaderCybersecurity Enhanced StandardWeb diagnostics Enhanced diagnostics Standard diagnosticsSafety system support Non-interfering Type 1 Not supportedData logging Yes Ye sSerial port Yes YesIP address assignment Static IP DHCP, BootP, Static IPSD card availability (1) Optional Mandatory 150,000 + 40,000 (2) 100,000Maximum input data 8,000 bytes 7,000 points total (including input/output)Maximum output data 8,000 bytes 7,000 points (including input/output)Data attribution Unlocated (3) Located/UnlocatedStrings exchange in DNP3 Supported NoDNP3 SA key method Pre-shared key NoDNP3 secure statistics Ye s NoTLS on RTU protocols (4) Self-signed & CA No(1) The SD card is only used for the data logging feature.(2) 40,000 event buer used for DNP3 SAv5 security statistics events.(3) When the user selects “On-Demand” mode for output type in DNP3/IEC 104 Server, the value will be generated as a located variable.(4) TLS V1.2 for RTU protocols (DNP3/IEC 104)Compatibility:page 1/18Modules for severe environments:page 7/22134567891021345678910
4/26Le PresentationThe BMXNOR0200H communication module integrates the RTU (remote terminal unit) functions and protocols in the Modicon M580 automation platform for industrial telemetry applications and other widely distributed infrastructures.The BMXNOR0200H module can be used to connect an RTU Modicon M580 PLC directly to a telemetry supervisor or to other RTU stations, via the standard DPN3 methods: Ethernet TCP/IP, LAN, WAN, serial link, or modem connections (radio, PSTN, GSM, GPRS/3G, ADSL).The BMXNOR0200H module is designed to operate in a harsh environment (conformal coating), in an extended temperature range (-25 to +70 °C/-13 to +158 °F).FunctionsThe BMXNOR0200H b Upstream RTU communication to the SCADA (server or slave mode) b b RTU protocols: Time synchronization, exchanges of time- and date-stamped data via polling (on change of state and unsolicited), management of time- and date-stamped events b card b b Embedded Web server for setting the RTU protocol parameters, diagnostics, and monitoring b Communications on Ethernet port: v 10BASE-T/100BASE-TX physical interface v Modbus/TCP protocol (client and server) v Integrated RTU protocols for Ethernet communications: DNP3 IP (client or server) and IEC 60870-5-104 (over IP) (client or server) v Connection of ADSL external modem on the Ethernet port, via PPPoE (Point-to-Point Protocol over Ethernet) v Advanced Ethernet functions: NTP client, FTP client or server, HTTP server, SOAP/XML server, SNMP agent, SMTP agent b Communications on serial port: v Isolated RS-232/RS-485 point-to-point serial links v Integrated RTU protocols for serial and modem communications: IEC 60870-5-101 (master or slave) and DNP3 serial (master or slave) v Connection of external modems (radio, PSTN, GSM, GPRS/3G) via PPP (Point-to-Point Protocol) DescriptionThe BMXNOR0200H module can be installed in either a standard or “ruggedized” BMXP34●●●●● /BMEP58●●●● or “ruggedized” BMXP34●●●●●H/BMEP58●●●●H processor.The front panel of the BMXNOR0200H module features:1 A screw for locking the module in a slot in the rack2 A display block with eight LEDs, four of which relate to the serial and Ethernet communication ports3 4 An RJ45 connector for connection to the Ethernet network5 An RJ45 connector for connection of the serial link or an external modemOn the rear panel, two rotary switches for selecting the IP address assignment method for the module.Modicon M580 automation platformModicon M580 communication modulesRTU modulePresentation, functions, descriptionCompatibility:page 1/18Modules for severe environments:page 7/212345BMXNOR0200H2134567891021345678910
4/27References Description Communication portProtocol Reference Weight kg/lbModicon M580 RTU communi-cation module (1)Ethernet 10BASE- 100BASE-TX b Modbus/TCP (client or server), Transparent Ready class C30 b DNP3 IP (client or server) b IEC 60870-5-104 (over IP) (client or server)BMXNOR0200H (2)0.205/ 0.452Serial, External modems b Isolated RS232/RS485 point-to-point serial links b DNP3 serial (master or slave) b IEC 60870-5-101 (master or slave)Spare partsDescription Usage Supplied with module Reference Weight kg/lbmemory cardsupplied as standard with the moduleWeb pages,storage of data logging BMXNOR0200H BMXRWS128MWF 0.002/ 0.004(1) See ruggedized module characteristics, page 7/2.(2) The Web Designer software is supplied on CD-ROM with the module. This software can be used to congure and download the embedded website and to congure advanced services: data logging, sending alarm notications via SMS or e-mail. For further information, please consult our website.Modicon M580 automation platformModicon M580 communication modulesRTU moduleReferences Compatibility:page 1/18Modules for severe environments:page 7/2BMXNOR0200H2134567891021345678910
4/28Modicon 580 automation platformModicon M580 Communication modulesAdvanced RTU modulePresentation,functions,descriptionPresentationThe BMENOR2200H Advanced RTU module is a communication module fully based on the Schneider Electric Ethernet backbone to address advanced use cases and synchronize event data between modules in order to avoid event loss or event duplication after controller switchover. Thus, BMENOR2200H Advanced RTU module reaches new levels of architecture connectivity and simplicity: b Advanced level of cybersecurity with native implementation in RTU protocol b web page based on HTTPS.The BMENOR2200H module is designed to operate in large infrastructures such as Water & Waste Water, pipelines, power generation plants, and transportation. It supports harsh environments (extended temperature range: -25 to +70 °C/-13 to +158 °F).FunctionsBMENOR2200H features the following key functions: b DNP3 NET Sub-level 3/Serial SAv2/5 by pre-shared key, Server/Client b System log for cybersecurity b Time synchronized by CPU or RTU protocol b Web page (HTTPS) for diagnostics and cybersecurity setting b SNTP Client b SNMP v1/v3 Agent b RBAC Management b IEC 60870-5-101/104, Server/Client b Channel Redundancy for IEC104 b TLS on RTU Protocols b b b Sequence of Events (SOE) b Modbus TCP Client/Server b Data logging service (SD-card required) b Other enhanced cybersecurity functions: v Enhanced password policy and login policy v System hardening, server services can be disabled/enabled v Rotary switch for selecting Advanced mode/Standard mode v Secure bootDescriptionBMENOR2200H is installed on a BMEXBP●●●● Ethernet rack only (supports up to 4 Advanced RTU modules per CPU, including other Ethernet module, based on The front panel of the BMENOR2200H module presents:1 A screw for locking the module in a slot in the rack2 A display block with 7 LEDs (hardware diagnostic information: RUN, detected communication status, cybersecurity status)3 A slot for a Flash memory card (only for BMXRMS004GPF 4GB SD-card), with green protective cover4 A RJ45 serial port supporting RS485 and RS232 (1)5 2 Giga Ethernet control portsThe back panel of the BMENOR2200H module features:6 A rotary switch for cybersecurity (Advanced mode, Standard mode and Reset) (a dedicated screwdriver is shipped in the box from factory)7 A dual port for X-bus and Ethernet communication(1) Dust cover is provided.BMENOR2200H, front and rear views76234152134567891021345678910
4/29ArchitectureExample of architecture: Isolated networkSCADAControl Modbus TCPRIO RingDIOSub-ring C S b NOR with control ports enabled b Link redundancy for upstream level is possible thanks to NOC Dual RSTP portDNP3/IEC104 C S S SDNP3/IEC60870 ServerDNP3/IEC60870 ClientDNP3/IEC104 ProtocolModbus TCPSNTP/SNMP/Syslog/HTTPSHSBY C SSystem logFirmware upgrade toolSNMP ClientSNTP ServerDNP3/IEC104 DriverReferencesDescription Communication portProtocol Reference Weight kg/ lbModicon M580 Advanced RTU module, Ethernet-based, 1 serial port, hardened (1)Ethernet DNP3 SAv2/SAv5, IEC 60870-5-101/104, Modbus TCP, SNMP, HTTPS, SNTPBMENOR2200H 0.407/ 0.899card, 4 Go, for processor (2)BMXRMS004GPF 0.002/ 0.004(1) See ruggedized module characteristics, page 7/2.(2) Only for data logging serviceModicon 580 automation platformModicon M580 Communication modulesAdvanced RTU moduleArchitecture,referencesSCADADNP3/IEC104 DriverControl Modbus TCPRIO RingDIOSub-RingSystem logFirmware upgrade toolSNMP ClientSNTP Server C S C S S S b RTU communication via CPU service port to NOC/NOS Ethernet PortDNP3/IEC104DNP3/IEC60870 ServerDNP3/IEC60870 ClientDNP3/IEC104 ProtocolModbus TCPSNTP/SNMP/Syslog/HTTPSHSBY C S C C C C2134567891021345678910
4/30PresentationGlobal Data service The Global Data service performs data exchanges in real time between stations belonging to the same distribution group. It is used to synchronize remote applications, or to share a common database between a number of distributed applications.Exchanges are based on a standard producer/consumer protocol, helping to ensure optimum performance with a minimum load on the network. This RTPS (Real Time Publisher Subscriber) protocol is promoted by Modbus-IDA (Interface for Distributed Automation), and is already a standard adopted by several manufacturers. CharacteristicsA maximum of 64 stations can participate in Global Data within a single distribution group. Each station can: b 10 ms and 1,500 ms in increments of 10 ms. b Subscribe to between 1 and 64 variables. The validity of each variable is 50 ms and 15 s. Access to an element of the variable is not possible. The total size To further optimize the performance of the Ethernet network, Global Data can be ConneXium range, broadcasts data only to Ethernet ports where there is a Global Data service subscriber station. If these switches are not used, Global Data is sent in “multicast” mode to all switch ports. Global Data service diagnostics The diagnostic screens use a color code to show the Global Data status: b b Published/subscribedGlobal Data service diagnostics can be performed in one of four ways: b b From the setup software debug screen b From the PLC system diagnostic function displayed by means of a Web browser on a PC station b Using standard SNMP manager softwareModicon M580 automation platformModicon M580 communication modulesEthernet Global Data modulePresentationDistribution group 1Data exchange 4 KB max.IP multicast 239.255.255.251Ethernet Modbus/TCPIP multicast 239.255.255.250Modicon X80 modules platform + Modicon M580 processorModicon PremiumModicon PremiumModicon QuantumData exchange 4 KB max.Distribution group 2Global Data diagnostics 2134567891021345678910
4/31DescriptionBMXNGD0100The BMXNGD0100modernize the large and complex Modicon installed base (mainly Premium and Quantum) by running the Global Data service more easily.In addition to the Global Data service, the BMXNGD0100 module also has the following embedded services, as it can also be used for inter-controller communication to provide solutions for complex processing and high-end applications: b b Modbus TCP explicit messaging (client and server)such as IO-Scanner, Web, FDR, and NTP, are not supported by the BMXNGD0100 module. This module is only compatible with BMEXBPpppp Ethernet racks in standalone architectures on the X80 platform, to keep the global data transferring internally only, isolated from the external world to help ensure a strict level of cybersecurity.If these functions are required, please check with our Customer Care Center for ReferencesDescriptionUse Reference Weight kg/lbModicon M580 Ethernet Global Data module card (BMXRWSC016M) Inter-controller communication service to transfer global data between each controller for complex multi-controller architecturesBMXNGD0100 0.200/ 0.440Flash memory card Store global data for applicationsBMXRWSC016M 0.002/0.004Modicon M580 automation platformModicon M580 communication modulesEthernet Global Data module Description, referencesExample of architecture to implement BMXNGD0100Modicon M580Premium CPUQuantum CPUBMXNGD01002134567891021345678910
5/1Contents5 - Edge ModuleEdge module selection guide .................................. page 5/2 b Edge Compute Node v Presentation ................................................................................................ page 5/3 v Description .............................................................................................. page 5/3 v Features...................................................................................................... page 5/3 v Module composition ................................................................................. page 5/3 v References .............................................................................................. page 5/3 b Use cases ............................................................................................... page 5/42134567891021345678910
5/2Selection guideEdge ModuleEdge Compute NodeType of device Edge ModuleNetwork protocols Open platformFanless YESStructurePhysical interface 10/100/1000 BASE-TXType of connector1x RJ45 connector (control port) Ethernet backplane connectionTransmission rate 10/100/1000 MbpsCPUProcessor ARM V7 32 bit dual core at 500 MHzStorage 8 GB eMMC (internal storage)Memory 1 GB ECC DDR3 RAMOperating system LinuxSoftware packageContainer engine (Docker), Schneider Applications (OPC UA Server, Webserver, …)Web pageCommissioning / Maintenance / Operation YESWeb page protocol HTTPS (HTML5)Conformal coating Harsh environmentPower supply Internal power supply via rackPower consumption <= 155 mA at 24 V DCDimensions W x H x D 32 x 131 x 86 mm / 1.25 x 5.15 x 3.38 in.Temperature During operation -25 to 70 °CDuring storage -25 to 70 °CVibration resistance 9.8 m/s² (f = 9-150 Hz) conforming to IEC 61131-2Maximum number of OPC UA Clients connexion 2 OPC UA ClientsNumber of modules of the same type per station Up to 2 OPC UA modulesCommunication servicesModbus TCP client (messaging) NOIP Forwarding NONTP/SNTP time synchronization YESFDR Service NOSNMP network management YES (agent)OPC UA Server YES (container only)IPsec NOTLS NOIPV6 NO eMounting location BackplaneHot swapping fallback YESProduct compatibility Modicon X80, Modicon M580Reference BMEECN0100HPages 5/32134567891021345678910More technical information on www.se.com
5/3Presentation, ReferenceModicon M580 automation platformModicon M580 Edge moduleEdge Compute NodePresentationThe BMEECN0100H module integrates IT technologies to provide a simple and powerful open platform for applications. The module brings the IT concept inside the Modicon M580 system without requiring the installation of dedicated iPC hardware.The module is based on three pillars: b Boost: The module adds system features which are not available with the standard Modicon M580 processor, like complex calculations, third-party device with custom protocols, etc. b Platform: Applications are deployed and managed by the ECN module through container virtualization technology, opening up a wide ecosystem of applications. b ReliabilityModicon M580 and Linux OS worlds.DescriptionThe BMEECN0100H module can be installed in any slot of a Modicon X80 Ethernet BMEXBPpppp backplane, in the primary rack of a Modicon M580 ePAC system (1).The ECN module features: 1 LED array2 Control port with Ethernet link and activity LEDs3 Ethernet backplane port for Ethernet communication over the local main Ethernet rack and X-bus backplane port for 24 V c power and rack addressingFeatures b The ECN module is installed in the same rack (1) as the standalone Modicon M580 processor BMEP58pppp b The ECN platform is a non-interfering Type 1 module, compatible with Modicon M580 Safety processors BMEP58ppppS b 500Mhz dual-core ARM V7 32bit CPU b Plug & play: The ECN platform is easy to install and ready to integrate and run applications - Webserver and Docker are integrated in the module. b Hot-swappable: The BMEECN0100H module can be removed from its bus base while the Modicon M580 system is under power. b EcoStruxure environment: - later- The ECN module is updated via EcoStruxure Automation Device Maintenance V3.2.124.0 and later b Software package: Docker V19.03.8 b Fanless, batteryless, its power is supplied internally via the rack b Operating temperature range: -25 to +70 °C (supports severe environments conditions: please refer to 7/2)Module compositionThe Edge Compute Node module is delivered with: b A pre-installed software package including Linux, Docker, OPC UA Server b A web interface, to create, manage, and diagnose the module b EcoStruxure tools (EcoStruxure Control Expert, EcoStruxure Automation Device Maintenance) Diagnostics b Webserver diagnostic: an overview of the module is displayed on the homepage b Data diagnostic, using OPC UA server for a deep dive diagnostic on the ECN module and the CPU b Network diagnostic: the SNMP communication protocol allows the user to manage and diagnose the network. b Visual diagnostic: LED status array in the front of the moduleReferencesModicon M580 Edge moduleDescription Reference Weight kg/lbEdge Compute Node for Modicon M580 BMEECN0100H 0.400/ 0.881(1) 2 ECN modules maximum in a Modicon M580 rack(2) Redundant processors BMEHpppp do not support ECNBMEECN0100H321ECN web interface2134567891021345678910
5/4Use case no 1: complex calculationsComplex calculations are not easily programmed when following IEC 61131. With the Edge Compute Node module, a simple machine learning algorithm can be implemented using Python, or a Fast Fourier Transform (FFT) programmed in C++.Use case no 2: third-party device integrationThe Edge Compute Node module can act as a simple protocol gateway to integrate a third-party device with a non-standard protocol into a Modicon M580 environ-ment. Use case no 3: Integration within a management systemThe Edge Compute Node module is used to connect the Modicon M580 to IT systems such as ERP, MES, databases and the cloud for advanced analytics and data analysis.Modicon M580 automation platformModicon M580 Edge moduleEdge Compute NodeUse casesM580 CPUEthernet backplane (only)Edge Compute Node Only in main rack of the CPUSE platformUser AppEthernet backplane (only)SE platformUser AppLocal networkThird-party deviceM580 CPUOnly in main rack of the CPUEdge Compute Node SCADACloudFirewall RDBMSEthernet backplane (only)SE platformUser AppLocal networkM580 CPUOnly in main rack of the CPUEdge Compute Node 2134567891021345678910
6/1ContentsComparison table of I/O architectures ........................... page 6/2 b Presentation ........................................................................................... page 6/8 b Local I/O architecture ........................................................................... page 6/9 b ........................................................... page 6/10 b Distributed I/O architecture...................................................................page 6/11 b Remote I/O architecture .................................................................... page 6/12Standard architectures b Example of a complex standard architecture .................................... page 6/13 b References and requirements ........................................................page 6/14High-availability architectures b Presentation ......................................................................................... page 6/17 b Components of a high-availability architecture..................................page 6/17 b Example of a complex high-availability architecture ........................ page 6/20 b References ..............................................................................................page 6/21Safety architectures b Presentation ......................................................................................... page 6/23 b Example of a complex Safety architecture ..........................................page 6/24 b References ..............................................................................................page 6/256 - Architectures2134567891021345678910
More technical information on www.se.comMore technical information on www.se.com21345678910213456789102134567891021345678910Modicon M580 architecture typeNote: These architectures can be combined with each otherArchitectures with local racks (main rack and expansion racks) Architecture with local racks (main rack and expansion racks)Architecture with racks in remote dropsHardwired Distributed peripherals and I/O over Ethernet Remote over Ethernet Compact topology with devices hardwired on local I/O Distributed devices and I/O topology over Ethernet Local I/O architecture Distributed I/O architecture Remote I/O architectureExpansion rack (with X-bus rack expansion module) Main local rack with up to 7 local expansion racks on X-bus (Modicon Premium or Modicon X80 racks) Main local rack with up to 7 local expansion racks on X-bus (Modicon Premium or Modicon X80 racks), RIO drop with up to 1 remote expansion rack on X-bus (only Modicon X80 racks)Backplane compatibility BMEXBPpp00 Ethernet + X-bus backplanes Compatible for main racks (local or remote) BMXXBPpp00 X-bus backplanes PV02 (or later) Mandatory for expansion racks (main or remote)Compatible with any rack provided that no Modicon X80 I/O Ethernet modules (such as weighing, HART, and BMECRA31210 modules) are used in the racksCompatible CPU types All standalone processors are compatible (1) BMEP58●●40 CPUs are required to manage RIOCPU Ethernet ports Service port One Service port for HMI, EcoStruxure Control Expert (2), control network, variable speed drive, etc.Dual port Dual ports are not used Dual ports are used for distributed equipment (DIO scanner) Dual ports are used for remote equipment (RIO scanner), BMECRA31210 Ethernet drop adapter is mandatory in RIO drop (3)RIO drops – A maximum of 32 RIO drops can be supported in an M580 networkCommunication AS-Interface module BMXEIA0100 Ye s Yes, in a local rack or RIO dropSerial link module BMXNOM0200 Yes Yes, in a local rack or RIO dropRTU modules BMXNOR0200H Yes Yes, in local rack onlyBMENOR2200H Yes Yes, in local rack onlyIEC 61850 module BMENOP0300 Yes Yes, in local rack onlyOPC UA module BMENUA0100 Yes NoEthernet communication modules BMENOC03p1 Yes Yes, in local rack onlyCANopen module BMECXM0100 Ye s Yes, in a local rack or RIO dropPROFIBUS DP Master module PMEPXM0100 YesExpert functions PTO (pulse train output) module BMXMSP0200 Yes Yes, in local rack onlyOther expert modules: counter, SSI encoder, etc. Yes Yes, in a local rack or RIO dropTime-stamping 1 ms max. between modules in the same rack as the ERT time-stamping moduleBMXERT1604T Yes Yes, in a local rack or RIO drop10 ms with CRA I/O drop adapter combined with discrete I/O modules in the RIO dropBMECRA31210 – Yes, in RIO drop only, system mode with OFS (3)Page 6/9 6/10 6/11 6/12(1) BMEP58pp40 CPUs are not mandatory.(2) Unity Pro software in earlier versions.(3) BMXCRA31210 modules are also compatibleOverviewModicon M580 automation platformArchitecturesStandard I/O architecturesEthernet6/2 6/3X-busEthernetHARTAS-InterfaceX-busModbus
More technical information on www.se.comMore technical information on www.se.com21345678910213456789102134567891021345678910Modicon M580 architecture type High-availability architectures for remote I/O (primary and redundant CPU) High-availability architectures for distributed I/O (primary and redundant CPU) High-availability architectures for hybrid I/O (primary and redundant CPU)Remote over Ethernet Distributed over Ethernet Distributed and remote over EthernetHot Standby topology with devices hardwired on remote I/O over Ethernet Hot Standby topology with devices linked to distributed I/O over Ethernet Hot Standby topology with devices available on distributed and remote I/O over EthernetRemote I/O architecture Distributed I/O architecture Mixed RIO/DIO architectureExpanded rack (with X-bus rack expansion module) No local I/O on high-availability architectureBackplane compatibility BMEXBPpp00 Ethernet + X-bus backplanes Compatible for main racks (remote only) BMXXBPpp00 X-bus backplanes PV02 (or later) Mandatory for expansion racks (main or remote)Compatible with any rack provided that no Modicon X80 I/O Ethernet modules (such as weighing, HART, and BMECRA31210 modules) are used in the racksCompatible CPU types All redundant processors are compatibleCPU Ethernet ports Service port One Service port for HMI, EcoStruxure Control Expert (1), control network, variable speed drive, etc.Dual port Dual ports are used for remote equipment Dual ports are used for distributed equipment (DIO scanner) (2) Dual ports are used for remote equipment (RIO scanner) (3), BMECRA31210 Ethernet drop adapter is mandatory in RIO drop (4)RIO drops A maximum of 31 RIO drops can be supported in an M580 network – A maximum of 31 RIO drops can be supported in an M580 networkCommunication AS-Interface module BMXEIA0100 Yes Yes, in a local rack or RIO dropSerial link module BMXNOM0200 Yes Yes, in a local rack or RIO dropRTU module BMENOR2200H Yes, in local rack onlyIEC 61850 module BMENOP0300 Yes Yes, in local rack onlyOPC UA module BMENUA0100 Yes, in local rack onlyEthernet communication modules BMENOC03p1 Yes, in local rack onlyCANopen module BMECXM0100 NoPROFIBUS DP Master module PMEPXM0100 Yes, in local rack onlyExpert functions PTO (pulse train output) module BMXMSP0200 NoOther expert modules: counter, SSI encoder, etc. Yes, in an RIO drop No Yes, in an RIO dropTime-stamping 1 ms max. between modules in the same rack as the ERT time-stamping moduleBMXERT1604T Yes, in an RIO drop Ye s Yes, in an RIO drop10 ms with CRA I/O drop adapter combined with discrete I/O modules in the RIO dropBMECRA31210 Yes, in RIO drop only, system mode with OFS (2) – Yes, in RIO drop only, system mode with OFS (2)Pages 6/17(1) Unity Pro software in earlier versions.(2) Distributed I/O can also be connected through the dual port of a BMENOC03p1 module.(3) NRP ber converter can be used in case of long distance network.(4) BMXCRA31210 modules are also compatible.Fiber opticEthernetOverview (continued)Modicon M580 automation platformArchitecturesHigh-availability I/O architectures6/4 6/5Fiber opticEthernetEthernetFiber optic
More technical information on www.se.comMore technical information on www.se.com21345678910213456789102134567891021345678910Overview (continued)Modicon M580 automation platformArchitecturesSafety I/O architecturesModicon M580 architecture type Integrated Safety architecture Common Safety architecture High-availability Safety architectures (primary and redundant CPU)Local I/O Safe and non-safe local I/O Safe and non-safe remote I/O over EthernetRemote I/O over EthernetNon-safe distributed I/OSafe and non-safe remote I/O over Ethernet Non-safe distributed I/OHot Standby topology with devices available on distributed and remote I/O over EthernetSeparation between Safe and non-Safe ePAC Unique ePAC for Safe and non-Safe Integrated or Common SafetyExpansion rack (with X-bus rack expansion module) Main local rack with up to 7 local expansion racks on X-bus (Modicon X80 racks), RIO drop with up to 1 remote expansion rack on X-bus (only Modicon X80 racks) No local I/O on high-availability architectureBackplane compatibility BMEXBPpp00 Ethernet + X-bus backplanes Compatible for main racks (local or remote) Compatible for main racks (remote only)BMXXBPpp00 X-bus backplanes PV02 (or later) Mandatory for expansion racks (main or remote)Compatible with any rack provided that no Modicon X80 I/O Ethernet modules (such as weighing, HART, and BMECRA31210 modules) are used in the racksCompatible CPU types All Safety standalone processors are compatible All Safety redundant processors are compatibleCPU Ethernet ports Service port One Service port for HMI, EcoStruxure Control Expert (1), control network, variable speed drive, etc.Dual port Dual ports are used for remote equipment (RIO scanner), BMECRA31210 Ethernet drop adapter is mandatory in RIO drop (2)RIO drops A maximum of 31 RIO drops can be supported in an M580 networkCommunication AS-Interface module BMXEIA0100 Yes, in a local rack or RIO dropSerial link module BMXNOM0200 Yes, in a local rack or RIO dropRTU module BMENOR2200H Yes, in local rack onlyIEC 61850 module BMENOP0300 Yes, in local rack onlyOPC UA module BMENUA0100 Yes, in local rack onlyEthernet communication modules BMENOC03p1 Yes, in local rack onlyCANopen module BMECXM0100 NoPROFIBUS DP Master module PMEPXM0100 Yes Yes, in local rack onlyExpert functions PTO (pulse train output) module BMXMSP0200 Yes, in local rack only NoOther expert modules: counter, SSI encoder, etc. Yes, in a local rack or RIO drop Yes, in RIO dropTime-stamping 1 ms max. between modules in the same rack as the ERT time-stamping moduleBMXERT1604T Yes, in a local rack or RIO drop Yes, in RIO drop10 ms with CRA I/O drop adapter combined with discrete I/O modules in the RIO dropBMECRA31210 Yes, in the RIO drop only, system mode with OFS (2)Pages 6/23(1) Unity Pro software in earlier versions.(2) BMXCRA31210 module is also compatible.6/6 6/7
6/8PresentationEthernet, connecting the Modicon M580 main rack to remote I/O (RIO) drops, installed on a Modicon X80 rack (1), and distributed I/O (DIO) devices. The Modicon M580 solution comprises: b RIO drops on a Modicon X80 drop b Ethernet DIO devices b A choice of three Ethernet drop adapters (standard or high-performance) in each Modicon X80 RIO drop b b (2) b Ethernet RIO architectures with or without Modicon managed switches (2) b Architectures with separate or combined Ethernet RIO and Ethernet DIO devices on the same physical mediumThis solution also includes numerous options and functions as standard, providing: b High process availability, with the option of connecting Ethernet RIO and Ethernet DIO in a daisy chain loop b Deterministic data exchanges between the PLC and the Ethernet RIO b Remote service, with a Service port available on the Modicon M580 CPU or Modicon X80 CRA Ethernet drop adaptersTypical architecture (3)(1) The Modicon X80 range oers common I/O modules that can be used in Ethernet RIO drops connected in Modicon M580 automation platforms.(2) Supported Modicon switches: MCSESM083F23F1, MCSESM103F2CU1, MCSESM103F2CS1 (see page 6/14).(3) This typical architecture representation is a conceptual network diagram and does not represent the actual wiring specications. PresentationModicon M580 automation platformArchitecturesNote b The validated and tested architectures are shown in the technical documentation available on our website. b The use of switches other than those detailed in these architecture I/O pages (pages 6/8 to 6/15) is not supported (2).HMIHistorianEthernet ringHSBY communication linkRedundant system serversEcoStruxure Control ExpertMES(Manufacturing Execution System) ERP systemAVEVA Plant SCADAEnterpriseFactoryProcessFieldModicon M580 main rackModicon X80 dropModicon X80 dropModicon X80 dropModicon X80 dropAltivar Process variable speed driveMotor protectionFiber opticModicon extended managed switchoptic linkWi-FiEnergy supervisionEnergy supervisionRedundant power suppliesModicon X80 dropModicon M580 (“Primary” PLC)Modicon M580 (“Standby” PLC)Altivar Processvariable speed driveRemote siteMotor protectionModicon STBProcessors:page 2/2Modicon M580 modules for severe environments:page 7/22134567891021345678910
6/9Presentation (continued)Modicon M580 automation platformArchitecturesLocal I/O architecturePresentationLocal I/O architecture is used for control systems that reside in the main control cabinet. The Modicon M580 platform provides interrupt services for this type of application.Up to 94and seven expansion racks, connected by BMXXBEp00p rack expansion modules. DescriptionThe Modicon M580 automation platform provides local I/O management for control systems that are wired to the main control cabinet. Local I/O architecture can comprise a maximum of 10 I/O modules in the main rack, in addition to the CPU 2 and the power supply 1. These local I/O can be extended on an expansion rack by using a BMXXBEp00p rack expansion module 3. Ethernet slots are only available in the main rack because rack expansion cables only support X-bus.The choice of appropriate rack depends on the required number of modules for the system. Main racks are available in the following formats: b With X-Bus backplanes, 4, 6, 8, and 12 slots b With Ethernet backplanes, 4, 8, and 12 slots As well as discrete and analog I/O modules, the following modules are available: b v SSI encoder v Counter v Pulse train output v Weighingbackplane.If necessary, communication and network modules can be installed in the local rack. The majority of communication and network modules need to be in the local rack. should be considered: b Number of slots available in the eight local racks (main and expansion racks) b Slots available for optional modules b Power consumed by the installed modules b Available slots and power consumptionThe local I/O architecture can have a maximum of 94 available slots (with eight modules. These modules are powered from the power supply included in the rack. modules in the rack and check that the total current is less than that provided by the selected power supply.This power consumption calculation can easily be performed using the online (1) software. A protective cover BMXXEM010 is also available to occupy unused slots.Module addressingWith EcoStruxure Control Expert (1), the I/O addressing is unlimited (physical limitation: 94 slots).(1) Unity Pro software in earlier versions.Local I/O architecture: devices on local I/OExpansion rackMain rackX-busFor rack accessory references, see chapter 2 of the Modicon X80 catalogMain rack12 slots max. availableExpansion rack10 slots max. available21131123X-busUse Modicon PLC Congurator for power consumption calculationProcessors:page 2/2Modicon M580 modules for severe environments:page 7/22134567891021345678910
6/10Presentation (continued)Modicon M580 automation platformArchitecturesPresentationPROFIBUS, and CANopen.This kind of architecture is used for control systems that are wired to the main control cabinet.It consists of a mainly local topology with several peripherals distributed over The Modicon M580 automation platform provides interrupt services for this type of application.Up to 94comprising a main rack and seven expansion racks, connected by BMXXBE●00● rack expansion modules.DescriptionThe Modicon M580 automation platform provides local I/O management for control systems that are wired to the main control cabinet. communication modules in the main BMEXBP●●00 rack, in addition to the CPU module 2 and the power supply module 1. These local I/O and communication modules can be extended on expansion racks by using a BMXXBE●00● rack expansion module. The choice of appropriate racks depends on the required number of modules for the system. Main racks are available in the following formats: b With X-Bus backplanes, 4, 6, 8, and 12 slots b With Ethernet backplanes, 4, 8, and 12 slots If necessary, communication and network modules can be installed in the main rack. The majority of communication and network modules need to be in the main rack. As well as discrete and analog I/O modules, the following modules are available: b Communication modules: v Serial link 3 v AS-Interface 4 v HART 5 v PROFIBUS DP v CANopenSome communication modules (Modbus/TCP and EtherNet/IP network module, HART analog I/O modules, etc.) require the use of an Ethernet backplane.parameters should be considered: b Number of slots available in the eight local racks b Slots available for optional modules b Power consumed by the installed modules b Available slots and power consumptioncommunication modules. These modules are powered from the power supply included in the rack. modules in the rack and check that the total current is less than that provided by the selected power supply. This power consumption calculation can easily be performed using the online EcoStruxure Control Expert software. A protective cover BMXXEM010 is also available to occupy unused slots.Module addressingWith EcoStruxure Control Expert (1), the I/O addressing is unlimited (physical limitation: 94 slots).(1) Unity Pro software in earlier versions.Integrated eldbus architecture: devices distributed over eldbuses1 2 3 54Main rackExpansion rackX-busUse Modicon PLC Congurator for power consumption calculationProcessors:page 2/2Modicon M580 modules for severe environments:page 7/22134567891021345678910
6/11Presentation (continued)Modicon M580 automation platformArchitecturesDistributed I/O architecturePresentationThe distributed I/O architecture consists of I/O and devices distributed over Ethernet (DIO).The Ethernet DIO devices can be connected to Ethernet ports of the BMEP58●0●0 CPU 1 or a Modicon DRS (dual ring switch).The available Ethernet DIO devices are: b Modicon STB distributed I/O 2 b Altivar Process variable speed drive 3 b Energy supervision 4 and HMI b Tesys U 5 connected via CANopen to a Modicon STB I/O Island and Tesys T/Tesys Island 6 motor protection, etc.Modbus serial link devices can be integrated in the distributed I/O architecture via the BMXNOM0200 serial link module.High availability and expanded integration capacityThe distributed I/O architecture can use the embedded switching module or the external switches to expand the integration capacity. The BMENOS0300 Ethernet switch module 8 can be installed on a local or remote BMEXBPpppp Ethernet main rack in the Modicon M580 platform. The external Modicon switch 7 (1) their implementation.The use of these switches provides enhanced capacity for integrating the following devices: b DIO sub-rings b DIO clouds The advantages of this architecture are: b High availability of the Ethernet DIO devices Maximum distance between each Modicon managed switch: b 100 m/328 ft with copper medium b 2 km/1.25 mi b 16 km/9.94 mi(1) Supported Modicon switches: MCSESM083F23F1, MCSESM103F2CU1, and MCSESM103F2CS1.HMIMain rackDistributed I/O architecture: devices distributed over Ethernet with BMENOS03001 825Distributed I/ODistributed I/ODistributed I/ODistributed I/OEthernetDistributed I/O architecture: devices distributed over Ethernet with Modicon switchLabel MAC-Address Product nameMain rack1235467Distributed I/ODistributed I/OEthernetProcessors:page 2/2Modicon M580 modules for severe environments:page 7/22134567891021345678910
6/123HMILabel MAC-Address Product namePresentation, description (continued)Modicon M580 automation platformArchitecturesRemote I/O architecturePresentationThe remote I/O architecture consists of remote I/O and remote functions (including A maximum of 8, 16, or 31 RIO drops 1 made of Modicon X80 I/O modules can be supported in a remote I/O architecture system, depending on the CPU level. It is possible to include DIO devices in a remote I/O architecture via the Service port of the CPU or the BMECRA31210 drop adapter 1, via a BMENOS0300 network option switch, or via a Modicon switch 5.Some available Ethernet DIO devices: b Altivar Process variable speed drive 2 b Energy supervision 3 and HMI 4 b Tesys T motor protection, etc.Rack Viewer functionThe Rack Viewer function provides access to Ethernet RIO data via a Web browser.Standard remote I/O architectureThis is composed of a daisy chain loop consisting of a Modicon M580 main rack and several Modicon X80 I/O drops containing an Ethernet drop adapter: b BMECRA31210 Modicon X80 remote I/O performance adapter, with Service port b BMXCRA31210 Modicon X80 remote I/O drop adapter, with Service port b BMXCRA31200 Modicon X80 remote I/O drop adapter, without Service portLong distance remote I/O architectureSimilar to the standard remote I/O architecture, this variant comprises one or more converter modules. b BMXNRP02002 km/1.25 mi) b BMXNRP020116 km/9.94 mi)The NRP repeaters are linked to CRA drop adapters by means of Ethernet Interlink cables.High availability and expanded integration capacityThe remote I/O architecture can use the embedded switching module or the external switches to expand the integration capacity. The BMENOS0300 Ethernet switch module can be installed on a local or remote BMEXBPpppp Ethernet main rack in the Modicon M580 platform. The external Modicon DRSs (1)implementation.The use of these switches provides enhanced capacity for integrating the following devices: b RIO sub-rings b Fiber optic media for long distance remote location, etc. b DIO integration in remote I/O architecturesThe advantages of this architecture are: b Reduced wiring costs b Deterministic data exchanges between the PLC and the EIO devices b Secondary rings can be linked to the main ring by two DRSs, which improve availability Maximum distance between each Modicon managed switch: b 100 m/328 ft with copper (twisted pair) medium b 2 km/1.25 mi b 16 km/9.94 mi(1) Supported Modicon switches: MCSESM083F23F1, MCSESM103F2CU1, and MCSESM103F2CS1.Remote I/O architecture: devices on remote I/O11542Main rackRemote dropRemote dropEthernetDIA6ED2131203EN DIA6ED2140903ENProcessors:page 2/2Modicon M580 modules for severe environments:page 7/22134567891021345678910
6/13ArchitecturesModicon M580 automation platformArchitecturesStandard architecturesExample of a complex standard architecture b A choice between nine BMEP58●0●0 CPUs 1 b Easy integration of the I/O network with supervisors in the control network, due to the BMENOC03●1 Ethernet module 2 b Optimized wiring with RIO and DIO control via a single medium: the DIO are controlled via the CPU b High availability of secondary rings with Modicon managed switches 3 b 4 installed directly in the Modicon X80 rack b 5 (for example, power meter, variable speed drive, motor starters, protection relays, etc.); b 6 managed switch b Easy integration of Modicon X80 I/O drops on Ethernet with BMECRA31210 drop adapters 7 HMIModicon X80 dropAltivar ProcessModicon X80 dropTelefast ABE7Motor starterMotor protectionSTB I/O islandPROFIBUS remote clientCANopenPROFIBUS DPPROFIBUS PAModicon managed switch36Ethernet7Example of a complex architectureMES(Manufacturing Execution System) Modicon M580 main rackModicon X80 dropModicon X80dropModicon X80 dropAltivar ProcessEnergy supervisionSupervisionMotor starterInstrumentation on AS-i busHART instrumentationAS-InterfaceModicon X80 dropModicon X80 dropModicon managed switch Fiber opticIRIG-B/DCF77Modicon Premium rack expansionRedundant system serversEcoStruxure Control ExpertX-busX-bus12357777447Processors:page 2/2Modicon M580 modules for severe environments:page 7/22134567891021345678910
6/14Label MAC-Address Product nameReferencesModicon M580 automation platformArchitecturesStandard architecturesLocal I/O architecture + remote I/O architectureEthernetX-bus5 1198Distributed I/O architecture + remote I/O architecture (with BMENOS Modicon X80 Ethernet switch module)EthernetFiber opticCANopen65 10341 2References (1)Ethernet head and drop adapters (2)Description Service portItem(3)Reference Weight kg/lbModicon X80 EIO drop adapterProvide 1 module per Modicon X80 EIO drop– 1 BMXCRA31200 0.200/0.4411 1 BMXCRA31210 (4) 0.234/0.5161 1 BMECRA31210 (4) 0.234/0.516(2)Description Item(3)Reference Weight kg/lbModicon X80 Ethernet converter modulesMultimode 2 BMXNRP0200 0.203/ 0.448Single-mode 2 BMXNRP0201 0.203/ 0.448Ethernet Interlink cables Length 1 m/3.28 ftStandard version– TCSECN3M3M1S4 –UL version – TCSECN3M3M1S4U –Ethernet communication modules (2)Description Item(3)Reference Weight kg/lbModicon X80 EtherNet/IP, Modbus/TCP network module3BMENOC0301 0.200/0.441Modicon X80 FactoryCast network module3BMENOC0311 0.200/0.441Modicon X80 embedded router network module3BMENOC0321 0.200/0.441Ethernet switchDescription ServiceportDevice network port (Ethernet)Item Reference Weight kg/lbModicon X80 Ethernet switch module1 2 10BMENOS0300 –Dedicated Modicon managed switches (5)Copper port optic portoptic portItem(3)Reference(4)Weight kg/lbRJ45 shielded connectorsDuplex SC connectors8 x 10/100 BASE-TX ports– – –MCSESM083F23F1 0.420/ 0.9256 x 10/100 BASE-TX ports2 x 10/100 BASE-FX ports– 4MCSESM063F2CU0 0.500/ 1.102– 2 x 10/100 BASE-FX ports4MCSESM063F2CS0 0.500/ 1.102(1) For additional characteristics, see our website.(2) Requires EcoStruxure Control Expert or Unity Pro Extra Large software u V8.0 (see page 6/16).(3) For items 5 to 9, see page 6/15.(4) Conformal coating version for harsh environments. In this case, add the letter “C” to the end of the reference.(5) Modicon managed switches validated for Modicon M580 architectures.79Processors:page 2/2Modicon M580 modules for severe environments:page 7/22134567891021345678910
6/15References (continued)Modicon M580 automation platformArchitecturesStandard architecturesReferences (continued) (1)Modicon M580 processors (2)I/O capacity Device portsService portItem (2)Reference Weightkg/lb1,024 discrete I/O 256 analog I/O 4 MB integrated (memory program)2 DIO 1 5 BMEP581020 –2,048 discrete I/O 512 analog I/O 8 MB integrated (memory program)2 DIO 1 5 BMEP582020 –2 RIO 1 5 BMEP582040 –3,072 discrete I/O 768 analog I/O 12 MB integrated (memory program)2 DIO 1 5 BMEP583020 –2 RIO 1 5 BMEP583040 –4,096 discrete I/O 1,024 analog I/O 16 MB integrated (memory program)2 DIO 1 5 BMEP584020 –2 RIO 1 5 BMEP584040 –Fiber optic cable Description Lengthm/ftItem(2)Reference Weightkg/lbcables equipped with MT-RJ connectors For interconnection of the Ethernet port on the CPU or BMECRA adapter 13/9.84 6 490NOR00003 –5/16.4 6 490NOR00005 –Rack expansion for Modicon X80 dropDescription Item(2)Reference Weightkg/lbModicon X80 rack expansion module Standard module for mounting in each rack (XBE slot) allowing the interconnection of two racks max.7BMXXBE10000.178/ 0.392Modicon X80 rack expansion kit - Two BMXXBE1000 rack expansion modules- One extension cordset, length 0.8 m/2.63 ft- One TSXTLYEX line terminator (pack of 2) 789BMXXBE20050.700/ 1.543Cordsets and accessoriesDescription Type of connectorLengthm/ftItem(2)Reference Weightkg/lbX-bus preformed extension cordsets with two 9-pin SUB-D connectorsElbowed 0.8/2.63 8BMXXBC008K0.165/ 0.3641.5/4.92 8BMXXBC015K0.250/ 0.5513/9.84 8BMXXBC030K0.420/ 0.9265/16.4 8BMXXBC050K0.650/ 1.43312/39 8BMXXBC120K1.440/ 3.175Description Use Sold in lots of Item(2)Reference Weightkg/lbLine terminator2x 9-way SUB-D connectors marked A/ and /BRequired on the two BMpXBPppp0 modules located at either end of the daisy chain2 9TSXTLYEX0.050/ 0.110(1) For additional characteristics, see our website.(2) For items 1 to 4, see page 6/14.Processors:page 2/2Modicon M580 modules for severe environments:page 7/22134567891021345678910
6/16References (continued)Modicon M580 automation platformArchitecturesStandard architecturesRequirements for a Modicon M580 Ethernet I/O architecture (1)The table below gives the minimum hardware and software requirements for setting up a Modicon M580 I/O architecture.Description of the hardware or software required Reference Version Item(2)Unity Pro Extra Large softwareUNISPUEF●CD80u 8.0 –Modicon X80 remote I/O drop adapter BMECRA31210 u 2.0 1BMXCRA31200 u 2.0 1BMXCRA31210 u 2.0 1 BMXNRP0200 – 2BMXNRP0201 – 2Modicon managed switches MCSESM083F23F1 Firmware u 6.0 4MCSESM063F2CU0 Firmware u 6.0 4MCSESM063F2CS0 Firmware u 6.0 4M580 CPUs BMEP581020 Firmware u 1.0 5BMEP582020 Firmware u 1.0 5BMEP582040 Firmware u 1.0 5BMEP583020 Firmware u 1.0 5BMEP583040 Firmware u 1.0 5BMEP584020 Firmware u 1.0 5BMEP584040 Firmware u 1.0 5BMEP585040 Firmware u 1.0 5BMEP586040 Firmware u 1.0 5(1) For additional characteristics, see our website.(2) For items 1 to 4, see page 6/14 and for items 5, see page 6/15.Processors:page 2/2M580 modules for severe environments:page 7/22134567891021345678910
6/17PresentationModicon M580 automation platformArchitecturesHigh-availability architecturesTypes of high-availability architectureThe EcoStruxure Modicon PAC high-availability system is used for more demanding applications in terms of the availability of their control/command system where no interruption of the process can be tolerated. By minimizing process downtime, the high-availability system with EcoStruxure Control Expert (2) software increases productivity.High-availability system based on Ethernet DIO architectureIn a Hot Standby topology based on Ethernet DIO architecture, devices are linked to distributed I/O over Ethernet. This high-availability system requires one Modicon M580 Ethernet module BMENOC03●1, or if less than 61 DIO, one Modicon X80 BMENOS0300 in each Primary and Standby PLC using distributed devices. The changeover from Primary to Standby processor might not be bumpless depending on the type of DIO used. Please contact our Customer Care Center for more information.High-availability system based on Ethernet RIO architectureIn a Hot Standby topology based on an Ethernet RIO architecture, devices are hardwired on remote I/O over Ethernet. This high-availability system is used for sensitive processes that require an I/O control takeover time within the region of the PLC scan time. As the Ethernet RIO drops are synchronized with the PLC CPU scan time, the CPU changeover is carried out smoothly at the outputs, i.e. it is bumpless.Due to the built-in Ethernet technology of Modicon M580 controllers, the remote I/O architecture is simple to realize. There is no need to insert an Ethernet head adapter module in both the Primary PLC and the Standby PLC. The capacity of Modicon X80 I/O drops depends on the CRA Ethernet drop adapter used.A maximum of 31 RIO drops can be supported in a high-availability remote I/O architecture. Automatic switching of the IP address of these modules helps to ensure transparent addressing to SCADA, even in the event of a CPU changeover.High-availability system based on mixed DIO/RIO architecturesIn a Hot Standby topology based on mixed DIO/RIO architectures, RIO and distributed equipment are integrated on the same physical network. This system features an optimized wiring with RIO and DIO control via a single medium: the DIO are controlled via the CPU.Components of a high-availability system (1)A high-availability (HSBY) system is based on global redundancy of control equipment and network. In case of a shortcoming happening on one control equipment or network, the alternative equipment or network takes over in order to avoid process downtime. designed for redundancy purposes: b Modicon M580 redundant processors b Modicon M580 Ethernet Network modules b Modicon X80 redundant power supplies b Modicon X80 backplanes dedicated to redundant power supplies b Modicon X80 I/O expansion modules b Modicon switches(1) Requires EcoStruxure Control Expert or Unity Pro Extra Large software u V11.0.DIA6ED2140903ENDIA6ED2131203ENHigh-availability system based on mixed DIO/RIO architectures Modicon M580(“Primary PLC”)Modicon M580(“Standby” PLC)SCADA server Engineering stationHSBY communication linkCRAModicon X80 RIOSTBRIO ringDRS switchDRS switch2134567891021345678910
6/18Modicon M580 Hot Standby Ethernet I/O architecture, long distanceModicon X80 RIOEthernet RIOLocal HMI (3)Ethernet DIO device cloud (3)Quantum and Modicon X80 Ethernet RIOEthernet networkEthernet networkEthernet networkHSBY communication linkHSBY communication linkEthernet networkModicon M580(“Standby” PLC)Modicon M580(“Primary PLC”)CRACRACRACRACRACRAModicon X80 RIOPresentation (continued)Modicon M580 automation platformArchitecturesHigh-availability architecturesModicon managed switch(4)Modicon managed switch(4)Modicon managed switch(4)NRPNRPComponents of a high-availability system (continued)Modicon M580 redundant processorsAt the heart of a high-availability architecture are two PLC racks (“Primary” and BMEH58●●40 redundant CPUs connected via a high-speed (1 Gbps) communication link. The volume of data exchanged between the Primary and Standby PLCs can reach 4 MB depending on the CPU. b The Primary PLC executes the application program and controls the I/O located in the X80 drops (redundant processors do not support local I/O). b The Standby PLC remains in the background. switches over automatically, changing over execution of the application program and control of the I/O to the Standby PLC with an up-to-date data context. Once the changeover is complete, the Standby PLC becomes the Primary PLC while the former Primary PLC is being cleared from the detected error: when clearance is done, the PLC reconnects to the standby system and acts as the Standby PLC. The changeover is performed smoothly at the outputs and is completely transparent to the process. In addition to the HSBY communication link, Primary and Standby PLCS may also be connected to each other by an Ethernet link providing a redundant path, thus constituting a main ring that enhances PLC availability. See page 2/8 for more details about redundant processors.Modicon X80 redundant power supplies and compatible backplanesFor high-availability applications, two BMXCPS●●02 redundant power supplies can be used on the same rack to help ensure continuity of the power supply. They are supported by a 6-slot BMEXBP0602 backplane and a 10-slot BMEXBP1002 backplane equipped with dual slots marked CPS1 and CPS2. The power supply is initially set as Primary on the CPS1 slot and Standby on the CPS2 slot. When power stops being supplied in accordance with the expected rate, they switch roles so that power can be continuously delivered. See the Modicon X80 catalog for more details.Redundant network equipmentsupporting the HSBY communication link between them. Depending on the distance between the Primary and Standby PLC, SFP transceivers can be connected via Modicon M580 communication modulesA high-availability architecture may require the use of one or several Modicon M580 communication modules: b BMENOC0301 or BMENOC0311 Ethernet communication module: v to connect the Primary and Standby PLCs to each other and create the Ethernet link v to connect an Ethernet network to the Ethernet backplane of the local rack v to attach a DIO ring to the main ring (up to 128 distributed devices) v to scan distributed equipment b BMENOC0321 Ethernet communication module (on local rack): v to create a redundant control network link between the two PLCs v to create transparency between the device network and the control network b BMENOP0300 communication module for supporting IEC 61850 communication b BMENOR2200H communication module (in Primary and Standby racks) for supporting IEC 60870-5-104 or DNP communication b BMENUA0100 communication module to implement OPC UA communication protocol for: v Primary PLC-to-Standby PLC communication v SCADA-to-PLC communication v PLC-to-device communication2134567891021345678910
6/19Modicon M580 automation platformArchitecturesHigh-availability architecturesPresentation (continued)Components of a high-availability system (continued)Modicon X80 communication modulesA high-availability architecture may require the use of one or several Modicon X80 communication modules: b BMENOS0300 network option switch: v to connect the Primary and Standby PLCs to each other and create the redundant Ethernet link v to connect an Ethernet network to the Ethernet backplane of the local rack v to attach a DIO ring to the main ring (up to 64 distributed devices) b BMXNRP0201 v to connect the Primary and Standby PLCs to each other and create the b BMXNOE0100 module for Ethernet Modbus TCP (requires BMXPRA0100 adapter)Modicon X80 I/O expansion modulesIn a high availability system, the I/O expansion module is used for: b connecting distributed devices (via the Service port) to a Modicon X80 RIO drop b forwarding messages to the CPUs, including Modbus messages received by the BMXNOM0200 module b time-stamping at source of any discrete I/O signal located in the drop with a resolution of 10 ms (NTP protocol); for a faster time-stamping performance (1 ms), the BMXERT1604T module may be used either in an RIO drop or in a local rack equipped with a module (see time-stamping performance comparison table below)Modicon SwitchesModicon managed switches MCSESM are used to isolate dual networks from each other and to expand the system including Modicon X80 RIO drops, secondary rings, Ethernet DIO device cloud, or distributed equipment, while keeping the redundant network available, thanks to the switch management capabilities and multiple connection ports. Refer to the Modicon Networking catalog for more details.Time-stamping performancePerformance Event source module ValueBetween two identical source modules in the same rackBMXERT1604T 1.6 < resolution < 3.3 ms BM●CRA31210 10 mssame source moduleBMXERT1604T 1 msBM●CRA31210 1 scanMaximum number of events scannedBMXERT1604T400 events (1)BM●CRA31210 2,048 events (1)Maximum number of I/O and memory availableBMXERT1604T 16 discrete inputs on moduleBM●CRA31210 Maximum number of source modules in an Ethernet remote dropBM●CRA31210 1 per dropBMXERTpppp 9 per dropMaximum number of event sources controlledBMXERTpppp 500 sources per second (1)(1) This maximum value is not an absolute value. It depends on the overall system dynamics (total number of scanned items and number of events generated by the system).DIA6ED2140903EN2134567891021345678910
6/20 HMIExample of a complex high-availability architecture b A choice between three BMEH58●040 Modicon M580 redundant CPUs 1 b Easy integration of the I/O network with supervisors in the control network, due to the BMENOC03●1 Ethernet module 2 b Optimized wiring with RIO and DIO control via a single medium: the DIO are controlled via the CPU b High availability of secondary rings with Modicon managed switches 3 b 4 installed directly in the Modicon X80 rack b 5 (for example, power meter, variable speed drive, motor starters, protection relays, etc.); b 6 managed switch b Easy integration of Modicon X80 I/O drops on Ethernet with BMECRA31210 drop adapters 7 b The redundant power supplies are compatible with both single power supply racks for standard applications, and the dual power supply racks are compatible with high-availability applications 8Processors:page 2/2Modicon M580 modules for severe environments:page 7/2ArchitecturesModicon M580 automation platformArchitecturesHigh-availability architecturesExample of a complex high-availability architecture6Modicon X80 dropAltivar ProcessModicon X80 dropTelefast ABE7Motor starterMotor protectionSTB I/O islandPROFIBUS remote masterCANopenPROFIBUS DPPROFIBUS PAModicon managed switch3Ethernet7MES(Manufacturing Execution System) Modicon M580(“Primary” PLC)Modicon X80 dropModicon X80dropModicon X80 dropAltivar ProcessEnergy supervisionSupervisionMotor starterInstrumentation on AS-i busHART instrumentationAS-InterfaceModicon X80 dropModicon X80 dropFiber opticIRIG-B/DCF77Modicon M580(“Standby” PLC)Redundant system serversEcoStruxure Control ExpertEthernetHSBY communication link125777874472134567891021345678910
6/21References (1)Modicon M580 redundant processors (2)Memory capacity Device portsService portItem (3)Reference Weightkg/lb8 MB integrated (memory program) 2 RIO 1 1 BMEH582040 0.849/ 1.87216 MB integrated (memory program) 2 RIO 1 1 BMEH584040 0.849/ 1.87264 MB integrated (memory program) 2 RIO 1 1 BMEH586040 0.849/ 1.872Modicon M580 redundant processor kitsDescription Composition Item Reference Weightkg/lbM580 redundant processor kit- 2 Modicon M580 BMEH582020 redundant processors - 2 RJ45 SFP sockets 490NAC01001 BMEH582040K –- 2 Modicon M580 BMEH584020 redundant processors - 2 RJ45 SFP sockets 490NAC0101 BMEH584040K –AccessoriesDescription Use Cable mediumItem Reference Weightkg/lbHSBY link SFP socket(one reference for one socket)To be inserted in pair in 2 BMEH58●●40 redundant processors for short distanceRJ45 copper2 490NAC0100 –To be inserted in pair in 2 BMEH58●●40 redundant processors for long distanceSingle-mode 2 490NAC0201 –Ethernet + X-bus dual power supply racksDescription Type of module to be insertedConnectors Power consump-tionItem (3)Reference Weightkg/lbEther-netX-bus6-slot Ethernet + X-bus dual power supply backplaneBMXCPS4002p redundant power supply, BMEP58/BMEH58 processor, I/O modules, communication modules, and modules (counter, motion control, and serial)4 6 3.9 W 3 BMEXBP0602 1.377/ 3.03610-slot Ethernet + X-bus dual power supply backplane8 10 3.9 W 3 BMEXBP1002 1.377/ 3.036Redundancy power suppliesLine supplyAvailable power Nominal currentItem (3)Reference Weightkg/lb3.3 V c (3)24 V c (3)Total 24 V c rack100...240 V a18 W 40 W 40 W 1.67 A 4 BMXCPS4002 0.360/ 0.794100...240 V a18 W 40 W 40 W 1.67 A 4 BMXCPS4002H 0.360/ 0.794(1) For additional characteristics, see our website.(2) For additional characteristics, refer to our redundant processors selection guide page 2/4. (3) 3.3 V c and 24 V c rack voltages for powering modules in the Modicon X80 I/O rack.ReferencesModicon M580 automation platformArchitectures High-availability architecturesDistributed I/O architecture8Altivar Processvariable speed driveModicon switchModicon STBHSBY communication linkModicon M580 (“Primary” PLC)Modicon M580 (“Standby” PLC)EthernetModicon STB1Energy supervision23Remote I/O architectureEnergy supervisionHSBY communication linkAltivar Processvariable speed driveEthernetMotor protectionModicon STBModicon X80 dropModicon X80 dropModicon M580 (“Primary” PLC)Modicon M580 (“Standby” PLC)12345Harmony HMIMixed remote and distributed I/O architectureModicon M580 (“Primary” PLC)Modicon M580 (“Standby” PLC)Modicon STBModicon STBModicon QuantumAltivar ProcessVSDHSBY communication linkHarmony HMIHarmony HMIEnergy supervisionModicon X80 dropModicon X80 dropModicon X80 drop2134567891021345678910
6/22ReferencesEthernet switch module (1)Description Device ports Service portItem Reference Weight kg/lbEthernet switch module 2 for Ethernet/IP device network1 5BMENOS0300 –I/O expansion modules (1)Description Device ports Service portItem Reference Weight kg/lbRIO drop adapter 2 for Ethernet RIO network (RSTP)1 6BMECRA31210Modicon Switch (2)Description Device ports Item Reference Weight kg/lbModicon Extended Managed Switch8 ports for copper 8MCSESM083F23F1 0.42/ 0.9258 ports for copper8MCSESM103F2CU1 0.50/ 1.1028 ports for copper8MCSESM103F2CS1 0.50/ 1.102(1) For additional characteristics, see the Modicon X80 catalog.(2) For additional characteristics, see the Modicon Networking catalog.References (continued)Modicon M580 automation platformArchitectures High-availability architecturesDIA6ED2140903ENDIA6ED2131203EN2134567891021345678910
6/23Modicon X80 dropModicon X80 dropModicon M580 Primary CPUModicon M580 Standby CPUControl NetworkTime-stamping (ERT)Remote Terminal Unit (RTU)Fiber optic converterModicon switchModicon switchField Safety instrumentationField instrumentationHART deviceEnergy monitoringModbus Serial LinkAltivar Process DriveEcoStruxure Control ExpertTypes of Modicon M580 Safety architectureIntegrated Safety architectureThis architecture is based on a Modicon M580 Safety PAC 1 monitoring Safety Instrumented Functions with Modicon X80 Safety I/O 4 and a Modicon M580 PAC 2 operating the process with Modicon X80 5 and STB 6 I/O. Both PACs are engineered with EcoStruxure Control Expert 3.The Modicon M580 Safety PAC inherits all the Modicon M580 characteristics in terms of features, performance, and architecture.This integrated solution is most useful for medium to large architectures, or if a physical separation is required between the Basic Process Control System (BPCS) and the Safety Integrity System (SIS).Common Safety architectureThis architecture is based on a single Modicon M580 Safety PAC 1 monitoring Safety Instrumented Functions with Modicon X80 Safety I/O 2 and operating the process with Modicon X80 4 and STB 5 I/O. The same PAC is managing both Process and Safety. Logics are separated but integrated in the same EcoStruxure Control Expert application 3.This Common Safety solution in most useful for small to medium architecture. In this case the Basic Process Control System and the Safety Integrity System are integrated in the same hardware but independent from each other. The non-safety interfering with Safety.High-availability Safety architectureThe Modicon M580 Safety PAC can be used in standard or high-availability architectures using standalone or redundant controllers respectively (Hot Standby system).The high-availability architecture provides the same Safety level (SIL3) as the single EcoStruxure Control Expert 3.To increase availability, the Modicon PAC allows the following to be used in a simple way: b Redundant processors, named “Primary CPU” 1 and “Standby CPU” 2 b Redundant power supplies 4 b Ethernet ring network topology 8The ring can be made of copper 8 7 using Modicon switches 5 and Modicon 6.Primary and Standby CPU racks do not support Modicon X80 I/O, only communication modules as for example 9 with Remote Terminal Unit (BMENOR2200H) and 10 with the control network (BMENOC03●1). Other types of communication module may be used for OPC UA (BMENUA0100), IEC 61850 (BMENOP0300), and PROFIBUS DP (PMEPXM0100) communication.PresentationModicon M580 automation platformSafety architecturesIntegrated Safety architectureCommon Safety architectureHigh-availability Safety architectureEcoStruxure Control ExpertControl NetworkField Safety instrumentation Field instrumentationModicon X80 drop Modicon X80 dropModicon X80 dropModicon X80 dropEthernetSTB I/O islandModicon M580 SafetyEcoStruxure Control ExpertControl NetworkField Safety instrumentationField instrumentationModicon X80 dropModicon X80 dropModicon X80 Safety dropModicon X80 Safety dropEthernetEthernetSTB I/O islandModicon M580 Safety as Safety Instrumented System (SIS)Modicon M580 as Basic Process Control System (BPCS)1624 54 531425331 2248759 96106544 44 4 2102134567891021345678910
6/24Example of a complex Safety architecture b A choice between BMEP58●040S Modicon M580 Safety standalone CPU 1 and BMEH58●040S Modicon M580 Safety redundant CPU 2. b The possibility to integrate Modicon M580 and Modicon M580 Safety PAC in the same architecture with a physical separation between the control and the Safety part of the system. b The possibility to use Common Safety mixing process control and Safety in the same PAC with a logical separation. The Safety CPU can manage the process part of the application using standard, non-Safety-related Modicon X80 I/O 5 connected to non-Safety-related Safety instrumentation 6 and the Safety part of the application using Safety I/O 3 connected to Safety instrumentation 7. b The standalone CPU can use third-party Safety devices 9 over CIP Safety 8. b The possibility to connect to the control network via high-performance and secure OPC UA 10 communications b The possibility to connect to a Remote Terminal Unit 11A Modicon M580 Safety architecture inherits all Modicon M580 features in terms of architecture and performance. Hence, all previous architecture descriptions can apply to the Safety CPU with the restriction about usage of non-interfering Modicon X80 IO modules. The simple rule is that Modicon X80 non-interfering Type 1 modules can be located as required but non-interfering Type 2 modules can only be in non- for more details.Processors:page 2/2Modicon M580 modules for severe environments:page 7/2ArchitecturesModicon M580 automation platformSafety architecturesExample of a complex Safety architectureComplex Safety architectureRedundant Modicon M580 Safety CPUSingle Modicon M580 Safety CPUEcoStruxure Control ExpertExpansion rackX-busSafe peer-to-peer communicationModicon M580 Standby CPUModicon M580 Primary CPUEthernetControl NetworkRemote Terminal UnitTime-stamping (ERT)Fiber optic converterModicon switchModicon X80 dropEnergy monitoringModbus Serial LinkField Safety instrumentationField InstrumentationHART deviceCIP Safety devicesIO moduleEncoderAltivar Process DriveAltivar Process DriveModicon X80 dropHMIPROFIBUS DP MasterOPC UA (NUA)1345298761011RTU (NOR)2134567891021345678910
6/25Modicon X80 dropModicon X80 dropModicon M580 Primary CPUModicon M580 Standby CPUControl NetworkTime-stamping (ERT)Remote Terminal Unit (RTU)Fiber optic converterModicon switchModicon switchField Safety instrumentationField instrumentationHART deviceEnergy monitoringModbus Serial LinkAltivar Process DriveEcoStruxure Control ExpertReferencesModicon M580 automation platformSafety architecturesExample of a complex Safety architectureReferences (1)Modicon M580 Safety standalone processorsMemory capacity Maximum number of networksDevice portsService portItem (2)Reference Weightkg/lb2/8 MB integrated(Safety/non-Safetymemory program)2 Ethernetnetworks2 RIO/DIO 1 1 BMEP582040S 0.849/ 1.8724/16 MB integrated(Safety/non-Safetymemory program)4 Ethernetnetworks2 RIO/DIO 1 1 BMEP584040S 0.849/ 1.87216/64 MB integrated(Safety/non-Safetymemory program)4 Ethernetnetworks2 RIO/DIO 1 1 BMEP586040S 0.849/ 1.872Modicon M580 Safety redundant processorsMemory capacity Maximum number of networksDevice portsService portItem (2)Reference Weightkg/lb8 MB integrated(memory program)2 Ethernetnetworks2 RIO/DIO 1 2 BMEH582040S 0.849/ 1.87216 MB integrated(memory program)4 Ethernetnetworks2 RIO/DIO 1 2 BMEH584040S 0.849/ 1.87264 MB integrated(memory program)4 Ethernetnetworks2 RIO/DIO 1 2 BMEH586040S 0.849/ 1.872Modicon M580 Safety mandatory coprocessorReference Item (2) Weightkg/lbBMEP58CPROS3 3 0.849/1.872(1) For additional characteristics, see our website.(2) 3.3 V c and 24 V c rack voltages for powering modules in the Modicon X80 I/O rack.Processors:page 2/2Modicon M580 modules for severe environments:page 7/2EcoStruxure Control ExpertControl NetworkField Safety instrumentation Field instrumentationModicon X80 drop Modicon X80 dropModicon X80 dropModicon X80 dropEthernetSTB I/O islandModicon M580 SafetyEcoStruxure Control ExpertControl NetworkField Safety instrumentation Field instrumentationModicon X80 dropModicon X80 dropModicon X80 Safety dropModicon X80 Safety dropEthernetEthernetSTB I/O islandModicon M580 Safety as Safety Instrumented System (SIS)Modicon M580 as Basic Process Control System (BPCS)Modicon M580 Safety high-availability architecture11233 32355555555 5444444 4445 52134567891021345678910
6/26ArchitecturesModicon M580 automation platformSafety architecturesExample of a complex Safety architectureProcessors:page 2/2Modicon M580 modules for severe environments:page 7/2References (continued) (1)Safety input and output modules (3)Description Type of currentInput voltageIEC/EN61131-2conformityNumber ofchannels(common)Item (2)Reference Weightkg/lbSafety discrete input moduleDC 24 V (logicpositive)Type 3 16non-isolatedinputs(1 x 16)4 BMXSDI1602 0.115/0.254Safety discrete output moduleDC 24 V (logicpositive)Yes 8non-isolatedoutputs(1 x 8)4 BMXSDO0802 0,12/0,264Safety analog input moduleCurrent - 4 isolated inputs4 BMXSAI0410 0.143/0.315Safety relay output moduleAC/DCrelay24 Vdc/24..230 VacYes 4 isolatedoutputs(1 x 4)4 BMXSRA0405 0.145/0.320Safety and redundant power suppliesLine supplyAvailable power Nominal currentItem (2)Reference Weightkg/lb3.3 V c (2)24 V c (2)Total 24 V c rack100...240 V a18 W 40 W 40 W 1.67 A 5 BMXCPS4002S 0.510/1.12420...48 V c18 W 40 W 40 W 1.67 A 5 BMXCPS4022S 0.810/1.786100...150 V c18 W 40 W 40 W 1.67 A 5 BMXCPS3522S 0.610/1.345(1) For additional characteristics, see our website.(2) 3.3 V c and 24 V c rack voltages for powering modules in the Modicon X80 I/O rack.(3) Connection via 20-way caged, screw clamp, or spring-type removable terminal block.BMXCPS4002S power supply2134567891021345678910
7/1ContentsTreatment for severe environments b Presentation ........................................................................................... page 7/2 v Protective treatment for Modicon M580 ..................................................... page 7/2 v Treatment for severe environments ........................................................... page 7/2 - Harsh chemical environments ................................................................... page 7/2 - Extreme climate environments .................................................................. page 7/2 v .............................................. page 7/2 v ......................... page 7/4Dedicated parts for severe environments b Modicon M580 processors for severe environments v References ........................................................................................................ page 7/4 b Modicon M580 communication modules for severe environments v Modicon M580 Ethernet communication modules ....................................... page 7/5 v Modicon M580 OPC UA communication module .......................................page 7/5 v Modicon M580 IEC 61850 communication module .................................. page 7/5 v Modicon M580 RTU communication modules ........................................... page 7/57 - Dedicated parts for severe environments2134567891021345678910
7/2PresentationModicon M580 automation platformTreatment for severe environmentsCompatibility table:page 1/18Communication modules:page 4/12PresentationProtective treatment for Modicon M580 automation platformranging from 0 to +60 °C/32 to 140 °F.protection according to NEMA 250. (1) does not Treatment for severe environmentsenvironments or is required to start and operate in an extended temperature range, from -25 to +70 °C/-13 to +158 °F (only H or T version), the “ruggedized features industrially hardened processor and power supply modules, X-bus and Ethernet I/O modules, and racks that have a protective coating on their circuit boards. Note: Capable of starting within an extended temperature range (from -25 to +70 °C/-13 to +158 °F, a single-rack conguration is also able to operate at extremely low temperatures (as low as -40 °C/-40 °F) if placed in an appropriate enclosure. Please contact our Customer Care Center.modules with “AVR 80” coating on their electronic cards.This treatment increases the isolation capability of the circuit boards and their resistance to: b Condensation b Dusty atmospheres (conducting foreign particles) b Chemical corrosion, in particular during use in sulfurous atmospheres (oil or chemical vaporsThis protection, combined with appropriate installation and maintenance, enables environments:The use of contact grease protection on connectors and removal terminal blocks is mandatory to meet these requirements.The lubricant protection seals electrical contacts from oxygen, moisture, aggressive gasses, and other hostile elements. v IEC/EN 60721-3-3 class 3C1, 3C2, 3C3, 3C4: - 7 days; 25 °C/77 °F relative humidity 75% - Concentrations (ppb): H2S: 9,900/SO2: 4,800/Cl2: 200 v ISA S71.04 classes G1, G2, G3, Gx: - 14 days; 25 °C/77 °F relative humidity 75% - Concentrations (ppb): H2S: 60/SO2: 350/Cl2: 1,450/NO2: 12 v IEC/EN 60068-2-52 salt mist, Kb test severity level 2: - 3x 24-hour cycles - 5% NaCI - 40 °C/104 °F relative humidity 93% v Temperatures ranging from -25 to +70 °C/-13 to +158 °F v Relative humidity levels up to 93% v Altitudes from 0 to 5,000 m/0 to 16,404 ftNote: Some products with the sux 'C' also operate in an extended temperature range (from -25 to +60 °C/-13 to +140 °F). Please contact our Customer Care Center.(1) Each slot in a BMpXBPpp00 rack is equipped as standard with a protective cover that should only be removed when inserting a module. If any covers are subsequently misplaced, replacements can be ordered under reference BMXXEM010 (sold in lots of 5).2134567891021345678910
7/3Presentation (continued)All Safety modules are coated and only exist with this surface treatment. There is no T, C, or H extension in the product references. Safety modules are compatible with: b a temperature range from -25...+60 °C/-13...+140 °F b corrosive environments using common H componentsA protective gel is needed to cover all electrical connections on Modicon M580 products used in corrosive environments.This gel comes in a 25 g tube and can be ordered separately under the reference BMXGEL0025.To order ruggedized or conformal coated processors and modules, see the reference tables from page 7/4 to page 7/5: b H” b C”The majority of operating and electrical characteristics of ruggedized modules are identical to those of their equivalent standard versions. However, some characteristics are subject to either derating or limitation. Please consult our website.In this chapter, note that only Modicon M580 products are described. b For Modicon X80 or Modicon M340 products, please refer to the corresponding catalog: b For additional accessories, please refer to: v Standard accessories for standalone processors, page 2/10 v Standard accessories for redundant processors, page 2/11Protective gel BMXGEL0025Modicon M580 automation platformTreatment for severe environmentsPresentation (continued)Compatibility table:page 1/18Communication modules:page 4/12DIA6ED2131203EN DIA6ED2110104EN2134567891021345678910
7/4Presentation (continued), referencesModicon M580 automation platformDedicated parts for severe environmentsModicon M580 processors for severe environmentsModicon M580 processors for severe environmentsM580 standalone processors for severe environmentsI/O capacity Maximum number of networksDevice ports Service port Reference Weightkg/lb1,024 discrete I/O, 256 analog I/O4 MB integrated (memory program)2 Ethernet networks2 DIO 1 BMEP581020H –2,048 discrete I/O, 512 analog I/O8 MB integrated (memory program)2 Ethernet networks2 DIO 1 BMEP582020H –2 RIO/DIO 1 BMEP582040H –Modicon M580 standalone processors with conformal coatingI/O capacity Maximum number of networksDevice ports Service port Reference Weightkg/lb5,120 discrete I/O, 1,280 analog I/O24 MB integrated (memory program)4 Ethernet networks2 RIO/DIO 1 BMEP585040C –6,144 discrete I/O, 1,536 analog I/O64 MB integrated (memory program)4 Ethernet networks2 RIO/DIO 1 BMEP586040C –Modicon M580 redundant processors with conformal coatingI/O capacity Maximum number of networksDevice ports Service port Reference Weightkg/lb8 MB integrated (memory program) 2 Ethernet networks2 RIO/DIO 1 BMEH582040C –16 MB integrated (memory program) 4 Ethernet networks2 RIO/DIO 1 BMEH584040C –64 MB integrated (memory program) 4 Ethernet networks2 RIO/DIO 1 BMEH586040C –Compatibility table:page 1/18Processors:page 2/10Communication modules:page 4/12BMEP58ppppH2134567891021345678910
7/5ReferencesModicon M580 automation platformDedicated parts for severe environmentsModicon M580 communication modules for severe environmentsCompatibility table:page 1/18Processors:page 2/10Communication modules:page 4/12CommunicationModicon M580 Ethernet communication modules with conformal coatingDescription Service port Device network port (Ethernet)Reference Weight kg/lbEtherNet/IP, Modbus/TCP network module1 2BMENOC0301C 0.345/ 0.761FactoryCast network module1 2 BMENOC0311C 0.345/ 0.761EtherNet control router1 2 BMENOC0321C 0.345/ 0.761Modicon M580 OPC UA communication module for severe environmentsDescription Reference Weight kg/lbOPC UA module for severe environmentsBMENUA0100H 0.384/ 0.847Modicon M580 IEC 61850 communication module with conformal coatingDescription Protocols Physical layerReference Weight kg/lbIEC 61850 communication moduleIEC 61850 standard 10BASE-T/ 100BASE-TXBMENOP0300C 0.345/ 0.761Modicon M580 RTU communication modules for severe environmentsDescription Protocols Physical layerReference Weight kg/lbRTU communication moduleModbus TCP, IEC 60870-5-104, or DNP3 IP (client or server) 1 Ethernet port 10BASE-T/ 100BASE-TXBMXNOR0200H 0.205/ 0.452IEC 60870-5-101 or DNP3 serial (client or server) 1 non-isolated RS-232/RS-485 serial link portAdvanced RTU communication moduleDNP3 SAv2/SAv5 or IEC60870-5-104 (Client or Server), Modbus TCP, SNMP, HTTPS, SNTP (client or server)1 Ethernet port 100BASE-TX (1)BMENOR2200H 0.407/ 0.899IEC 60870-5-101 or DNP3 serial (client or server)1 isolated RS-232/RS-485 serial link port(1) On backplane portBMENOR2200HBMENOC0321CBMENUA0100HBMENOP0300CBMXNOR0200H2134567891021345678910
8/1ContentsTechnical appendices b ................... page 8/2 v Per region ................................................................................................. page 8/2 v Per application .......................................................................................... page 8/2 v Functional safety ....................................................................................... page 8/3 b Environmental characteristics............................................................... page 8/4 b Protective treatment of Modicon M580 automation platform .............. page 8/4 b Installation restrictions and recommendations ................................... page 8/4 b Environment tests................................................................................... page 8/5 b Modicon automation products ............................................................................ page 8/102134567891021345678910
8/2Standards and certicationsModicon M580 automation platformconditionsPer regionThe Modicon M580 automation and Modicon M580 Safety platforms have been developed to comply with the principal national and international standards concerning electronic equipment for industrial automation systems. Up-to-date consult commercial references directly. b Compliance with European Directives for CE marking: v WEEE: 2012/19/EU v Low voltage: 2014/35/EU v Electromagnetic compatibility: 2014/30/EU v Machinery: 2006/42/EC (check EU DoC on our website) v ATEX: 2014/34/EU (check EU DoC on our website) b immunity, resistance, functional safety, etc.): v IEC/EN 61131-2 v IEC/EN/UL/CSA 61010-2-201 b v RCM v EAC v Modicon M580 PACs are considered as open equipment and are designed for use in industrial environments, in pollution degree 2, overvoltage category II (IEC 60664-1), and in low-voltage installations, where the main power branch is protected on both wires by devices such as fuses or circuit breakers limiting the current to 15 A for North America and 16 A for the rest of the world.Per applicationPower generation b IEC/EN 61000-6-5 for Type 1 and Type 2 interfaces b IEC/EN 61850-3 for location GMarineRINA (refer to page 8/11).Railway b EN 50155/IEC 60571: Railway applications - Rolling stock - Electronic equipment b EN 45545-2: Railway applications - Fire protection on railway vehicles - Part 2 : b EN 50121-3-2/IEC 62236-3-2: Railway applications - Electromagnetic compatibility - Part 3-2: Rolling stock - Apparatus b EN 50121-4/IEC 62236-4: Railway applications - Electromagnetic compatibility - Part 4: Emission and immunity of the signalling and telecommunications apparatus b EN 50121-5/IEC 62236-5: Railway applications - Electromagnetic compatibility apparatus b EN 50124-1/IEC 62947-1: Railway - Insulation coordination - Part 1: Basic requirements - Clearances and creepage distances for all electrical and electronic equipment b EN 50125-1/IEC 62498-1: Railway - Environmental conditions for equipment - Part 1 : Rolling stock and on-board equipment b EN 50125-3/IEC 62498-3: Railway - Environmental conditions for equipment - Part 3: Equipment for signaling and telecommunicationsHazardous areas b For USA and Canada: Hazardous location class I, division 2, groups A, B, C, and D b For European Union: ATEX for atmosphere Zone 2 (gas) and Zone 22 (dust) b b For other countries: IECEx for atmosphere Zone 2 (gas) and/or Zone 22 (dust)2134567891021345678910
8/3Functional safetyAl b Generic safety v IEC/EN 61508: Functional safety of electrical/electronic/programmable electronic safety-related systems - IEC/EN 61508-1 - Part 1: General requirements - IEC/EN 61508-2 - Part 2: Requirements for electrical/electronic/programmable electronic safety-related systems - IEC/EN 61508-3 - Part 3: Software requirements b Safety for Process v IEC/EN 61511: Functional safety - Safety instrumented systems for the process industry sector - software requirements - IEC/EN 61511-2 - Part 2: Guidelines for the application of IEC 61511-1 - IEC/EN 61511-3 - Part 3: Guidance for the determination of the required safety integrity levels b Safety for Machine v IEC/EN 62061: Safety of machinery - Functional safety of safety-related electrical, electronic and programmable electronic control systems v ISO/EN 13849-1: Safety of machinery - Safety-related parts of control systems - Part 1: General principles for design v ISO/EN 13849-2: Safety-related parts of control systems - Part 2: Validation b Safety for Railway v demonstration of reliability, availability, maintainability and safety (RAMS) v EN 50128/IEC 62279: Railway Applications - Communication, signaling and processing systems. Software for railway control and protection systems v EN 50129/IEC 62425: Railway applications - Communication, signaling and processing systems - Safety-related electronic systems for signalingFire & Gas b equipment b EN 50156-1: Electrical equipment for furnaces and ancillary equipment - Part 1: Requirements for application design and installation b access control and social alarms systems b EN 298: Automatic burner control systems for burners and appliances burning gaseous or liquid fuels b NFPA 85: Boiler and Combustion Systems Hazards Code b NFPA 86: Standard for Ovens and Furnaces b NFPA 72: National Fire Alarm and Signaling CodeModicon M580 automation platformconditionsStandards and certications(continued)2134567891021345678910
8/4Environmental characteristicsService conditions and recommendations relating to the environmentModicon M580 automation platformModicon M580 Safety platformModicon M580 modules for severe environmentsTemperature Operation °C/°F0...60/32...140 -25...+60/-13...+140 -25...+70/-13...+158Storage °C/°F-40...+85/-40...+185 -40...+85/-40...+185 -40...+85/-40...+185Relative humidity (without condensation)Cyclical humidity %+5 ... +95 up to 55 °C/131 °F +5...+95 up to 55 °C/131 °F +5 ... +95 up to 55 °C/131 °FContinuous humidity (1) %+5 ... +93 up to 55 °C/131 °F +5...+93 up to 60 °C/140 °F +5 ... +93 up to 60 °C/140 °FAltitude Operation m/ft0…2,000/0...6,562 2,000...5,000/6,562...16,404 (temperature derating: approx. 1 °C/400 m (33.8 °F/1,312 ft), isolation 150 V/1,000 m/3,281 ft For accurate temperature derating calculation, refer to IEC 61131-2 Ed4.0 Annex AModicon X80 power suppliesSupply voltage BMXCPS2010 BMXCPS3020BMXCPS3020HBMXCPS3540TBMXCP3522BMXCP3522SBMXCPS2000 BMXCPS3500BMXCPS3500HBMXCPS4002BMXCPS4002SBMXCPS4002HBMXCPS4022SNominal voltage V24 c 24...48 c 125 c 100...240 a 100...240 aLimit voltages V18...31.2 c 18...62.4 c 100…150 c 85...264 a 85...264 aNominal frequencies Hz– – – 50/60 50/60Limit frequencies Hz– – – 47/63 47/63Protective treatment of the Modicon M580 automation platformThe Modicon M580 and Modicon M580 Safety platforms meet the requirements of “TC” treatment (treatment for all climates).For installations in industrial production workshops or environments corresponding to “TH” treatment (treatment for hot and humid environments), Modicon M580 automation platform must be embedded in enclosures with minimum IP54 protection.The Modicon M580 and Modicon protection to IP20 level and protection against access to terminals (enclosed equipment) (2). They can therefore be installed without an enclosure in reserved-access areas that do not exceed pollution level 2 (control room with no dust-producing machine or activity). Pollution level 2 does not take account of more severe environmental conditions: air pollution by dust, smoke, corrosive or radioactive particles, vapors or salts, molds, insects, etc.Installation restrictions and recommendations b Devices must be installed, wired, and maintained in accordance with the instructions provided in the manual “Grounding and Electromagnetic Compatibility of PLC Systems”. b Installation restrictions are provided in the “Modicon M580, M340, X80 I/O Download the manuals for further details:(1) The modules have been tested for a period of 96 hours.(2) In cases where a slot is not occupied by a module, a BMXXEM010 protective cover must be installed (see “Modicon X80” catalog).(e): Tests required by European directives (e) and based on IEC/EN 61131-2 standards.Modicon M580 automation platformconditionsStandards and certications(continued)EIO0000002750EIO000000272633002439KO10002134567891021345678910
8/5Environment testsModicon M580 automation plaftormconditionsEnvironment testsThe table below (pages 8/5 to 8/9) provides test values for Industry; for Power generation, Merchant navy, and Railway application related Name of test Standards Levels Immunity to LF interference (e) (1)Voltage and frequency variations IEC/EN 61131-2; IEC/EN 61000-6-2; IEC 61000-4-110.85...1.10 Un - 0.94...1.04 Fn; 4 steps t = 30 minDirect voltage variations IEC/EN 61131-2; IEC 61000-4-290.85...1.2 Un + ripple: 5% peak; 2 steps t = 30 minThird harmonic IEC/EN 61131-2 H3 (10% Un), 0°/180°; 2 steps t = 5 minVoltage interruptions IEC/EN 61131-2; IEC/EN 61000-6-2; IEC 61000-4-11; IEC 61000-4-29For functional safety (DS criteria): IEC 61000-6-7; IEC 61326-3-1Power supply immunity: b 1 ms for c PS1/10 ms for a PS2 (20 ms DS criteria), 85% Un b Check operating mode for longer interruptions b Up to 5 s, 85% Un IEC/EN 61131-2; IEC/EN 61000-6-2; IEC 61000-4-11For a PS2: b 20% Un, t0: ½ period b 40% Un, cycle 10/12 b 70% Un, cycle: 25/30 b 0% Un, cycle 250/300Voltage shut-down and start-up IEC/EN 61131-2 b Un…0…Un; t = Un/60 s b Umin…0…Umin; t = Umin/5 s b Umin…0.9 Udl…Umin; t = Umin/60 s IEC/EN 61131-2; IEC 61000-4-8For functional safety (DS criteria): IEC 61000-6-7; IEC 61326-3-1Power frequency: 50/60 Hz, 100 A/m continuous ...1,000 A/m; t = 3 s; 3 axesIEC 61000-4-10 Oscillatory: 100 kHz...1 MHz, 100 A/m; t = 9 s; 3 axesConducted common mode disturbances range 0 Hz …150 kHzIEC 61000-4-16For functional safety (DS criteria): IEC 61000-6-7; IEC 61326-3-1For remote systems: b 50/60 Hz and c, 300 V, t = 1s b 50/60 Hz and c, 30 V, t = 1 min b 5 Hz…150 kHz, sweep 3 V…30 V b For AC: 10 V b For DC: 10 V cont. or 100 V, t = 1 sWhere: b PS1 applies to PLC supplied by battery, PS2 applies to PLC energized from a or c supplies b Un: nominal voltage, Fn: nominal frequency, Udl: detection level when powered(1) Devices must be installed, wired, and maintained in accordance with the instructions provided in the manual “Grounding and Electromagnetic Compatibility of PLC Systems” (see page 8/4).(2) These tests are performed without an enclosure, with devices xed on a metal grid and wired as per the recommendations in the manual “Grounding and Electromagnetic Compatibility of PLC systems” (see page 8/4).(e): Tests required by European e directives and based on IEC/EN 61131-2.2134567891021345678910
8/6Environment tests (continued)Name of test Standards Levels Immunity to HF interference (e) (1)Electrostatic discharges IEC/EN 61131-2; IEC/EN 61000-6-2; IEC 61000-4-2For functional safety (DS criteria): IEC 61000-6-7; IEC 61326-3-16 kV contact; 8 kV air; 6 kV indirect contactRadiated radio frequency electromagnetic IEC/EN 61131-2; IEC/EN 61000-6-2; IEC 61000-4-3For functional safety (DS criteria): IEC 61000-6-7; IEC 61326-3-180 MHz…1 GHz: 10/15 V/m (20 V/m DS criteria); 3 V/m, 1.4 GHz...2 GHz: 3V/m (10 V/m DS criteria) 2 GHz...6 GHz: 3V/mSinus amplitude modulated 80%,1 kHz + internal clock frequenciesElectrical fast transient bursts IEC/EN 61131-2; IEC/EN 61000-6-2; IEC 61000-4-4For functional safety (DS criteria): IEC 61000-6-7; IEC 61326-3-1For a or c main supplies: b 2 kV in common mode/2 kV in wire mode (4 kV DS criteria with external protection)For a or c auxiliary supplies, a unshielded I/O: b 2 kV in common modeFor analog, c unshielded I/O, communication and shielded lines: b 1 kV in common mode (3 kV DS criteria)Surge IEC/EN 61131-2; IEC/EN 61000-6-2; IEC 61000-4-5For functional safety (DS criteria):IEC 61000-6-7; IEC 61326-3-1For a/c main and auxiliary supplies, a unshielded I/O: b DS criteria with external protection)For analog, c unshielded I/O: b 1 kV in common modeFor communication and shielded lines: b 1 kV in common mode (3 kV DS criteria)Conducted disturbances induced by IEC/EN 61131-2; IEC/EN 61000-6-2; IEC 61000-4-6For functional safety (DS criteria):IEC 61000-6-7; IEC 61326-3-110 V; 0.15 MHz...80 MHz (20 V DS criteria)Sinus amplitude 80%, 1 kHz + spot frequenciesDamped oscillatory wave IEC/EN 61131-2; IEC 61000-4-18For a/c main supplies and a auxiliary supplies, a unshielded I/O: b For c auxiliary supplies, analog, c unshielded I/O: b For communication and shielded lines: b 0.5 kV in common mode(1) Devices must be installed, wired, and maintained in accordance with the instructions provided in the manual “Grounding and Electromagnetic Compatibility of PLC Systems” (see page 8/4).(2) These tests are performed without an enclosure, with devices xed on a metal grid and wired as per the recommendations in the manual “Grounding and Electromagnetic Compatibility of PLC systems” (see page 8/4).(e): Tests required by European e directives and based on IEC/EN 61131-2.Environment tests (continued)Modicon M580 automation platformconditions2134567891021345678910
8/7Environment tests (continued)Modicon M580 automation platformconditionsEnvironment tests (continued)Name of test Standards Levels Electromagnetic emissions (e) (1) Conducted emissions IEC/EN 61131-2; IEC/EN 61000-6-4; CISPR 11 & 22, Class A, Group 1 150 kHz … 500 kHz: quasi-peak 79 dB (µV/m); average 66 dB (µV/m)500 kHz … 30 MHz: quasi-peak 73 dB (µV/m); average 60 dB (µV/m)Radiated emissions IEC/EN 61131-2; IEC/EN 61000-6-4; CISPR 11 & 22, Class A, Group 130 MHz ... 230 MHz: quasi-peak 40 dB (µV/m) (at 10 m/33 ft)230 MHz ... 1 GHz: quasi-peak 47 dB (µV/m) (at 10 m/33 ft)1 GHz ... 3 GHz: quasi-peak 76 dB (µV/m) (at 3 m/9.84 ft)3 GHz ... 6 GHz: quasi-peak 80 dB (µV/m) (at 3 m/9.84 ft)Name of test Standards Levels Immunity to climatic variations (1) (power on)Dry heat IEC 60068-2-2 (Bb & Bd) 60 °C/140 °F, t = 16 hrs [for ruggedized range: 70 °C/158 °F, t = 16 hrs] (2)Cold IEC 60068-2-1 (Ab & Ad)0 °C…- 25 °C/32 °F...-13 °F, t = 16 hrs + power on at 0 °C/ 32 °F [for ruggedized range: power on at -25 °C/-13 °F ] (2)Damp heat, steady state (continuous humidity)IEC 60068-2-78 (Cab) 55 °C/131 °F, 93% relative humidity, t = 96 hrs [for ruggedized range: 60 °C/140 °F ] (2)Damp heat, cyclic(cyclical humidity)IEC 60068-2-30 (Db) 55 °C…25 °C/131 °F...77 °F, 93…95% relative humidity, 2 cycles t = 12 hrs +12 hrsChange of temperature IEC 60068-2-14 (Nb) 0 °C … 60 °C/32 °F...140 °F, 5 cycles t = 6 hrs + 6 hrs [for ruggedized range: - 25 °C…70 °C/-13 °F...158 °F] (2)Name of test Standards Levels Withstand to climatic variations (1) Dry heat IEC/EN 61131-2; IEC 60068-2-2 (Bb & Bd) 85 °C/185 °F, t = 96 hrsCold IEC/EN 61131-2; IEC 60068-2-1 (Ab & Ad) -40 °C/-40 °F, t = 96 hrsDamp heat, cyclic(cyclical humidity)IEC/EN 61131-2; IEC 60068-2-30 (Db) 55 °C…25 °C/77 °F...131 °F, 93…95% relative humidity, 2 cycles t = 12 hrs + 12 hrsChange of temperature(thermal shocks)IEC/EN 61131-2; IEC 60068-2-14 (Na) -40 °C...85 °C/-40 °F...185 °F, 5 cycles t = 3 hrs + 3 hrs(1) Devices must be installed, wired, and maintained in accordance with the instructions provided in the manual “Grounding and Electromagnetic Compatibility of PLC Systems” (see page 8/4).(2) Refer also to the section “Treatment for severe environments”.(e): Tests required by European e directives and based on IEC/EN 61131-2 standards.2134567891021345678910
8/8Environment tests (continued)Modicon M580 automation platformconditionsEnvironment tests (continued)Name of test Standards Levels Immunity to mechanical constraints (1) (power on)Sinusoidal vibrations IEC/EN 61131-2; IEC 60068-2-6 (Fc)Basic IEC/EN 61131-2: 5...150 Hz, ± 3.5 mm/0.14 in. amplitude (5…8.4 Hz), 1 g (8.4…150 Hz) 0.41 in. amplitude (5…8.4 Hz), 3 g (8.4…150 Hz)each axis IEC 60870-2-2;IEC 60068-2-6 (Class Cm)2...500 Hz, 7 mm/0.28 in. amplitude (2…9 Hz),2 g (9…200 Hz), 1.5 g (200…500 Hz)endurance: 10 sweep cycles for each axisIEC 60068-2-6Seismic analysis: 3... 35 Hz, 22.5 mm/0.89 in. amplitude (3…8.1 Hz), 6 g (8.1…35 Hz)Shock IEC/EN 61131-2; IEC 60068-2-27 (Ea)30 g, 11 ms; 3 shocks/direction/axis (2) For Modicon M580 Safety: 15 g, 11 ms; 3 shocks/direction/axis25 g, 6 ms; 100 bumps/direction/axis (bumps) (3)Free fall during operation IEC/EN 61131-2; IEC 60068-2-32 (Ed Method 1)1 m/3.28 ft, 2 fallsName of test Standards Levels Withstand to mechanical constraints Random free fall with packaging IEC/EN 61131-2; IEC 60068-2-32 (Method 1)1 m/3.28 ft, 5 fallsFlat free fall IEC/EN 61131-2; IEC 60068-2-32 (Ed Method 1)10 cm/0.33 ft, 2 fallsControlled free fall IEC/EN 61131-2; IEC 60068-2-31 (Ec)30° or 10 cm/0.33 ft, 2 fallsPlugging/Unplugging IEC/EN 61131-2 For modules and connectors:Operations: 50 for permanent connections, 500 for non-permanent connections(1) Devices must be installed, wired, and maintained in accordance with the instructions provided in the manual “Grounding and Electromagnetic Compatibility of PLC Systems” (see page 8/4).(2) When using fast actuators (response time y 5 ms) driven by relay outputs: 15 g, 11 ms; 3 shocks/direction/axis.(3) When using fast actuators (response time y 15 ms) driven by relay outputs: 15 g, 6 ms; 100 bumps/direction/axis.(4) Refer also to the section “Treatment for severe environments”.(e): Tests required by European e directives and based on IEC/EN 61131-2 standards.2134567891021345678910
8/9Environment tests (continued)Modicon M580 automation platformconditionsEnvironment tests (continued)Name of test Standards Levels Equipment and personnel safety (1) (e)Dielectric strength and insulation resistanceIEC/EN 61131-2; IEC 61010-2-201; UL; CSA Dielectric: 2 Un + 1000 V; t = 1 minInsulation: Un yy Un y 250 V : Ground continuity IEC/EN 61131-2; IEC 61010-2-201; UL; CSA30A, R yLeakage current IEC/EN 61131-2;IEC 61010-2-201; UL; CSAy 0.5 mA in normal conditiony 3.5 mA in single fault condition IEC/EN 61131-2; IEC61010-2-201 IP20 and protection against standardized pinsImpact withstand IEC/EN 61131-2; IEC 61010-2-201; UL; CSA Sphere of 500 g, fall from 1.3 m/4.27 ft (energy 6.8 J minimum)Overload IEC/EN 61131-2; IEC 61010-2-201; UL; CSA 50 cycles, Un, 1.5 In; t = 1 s ON + 9 s OFFEndurance IEC/EN 61131-2; IEC 61010-2-201; UL; CSA In, Un; 6,000 cycles: t = 1 s ON + 9 s OFFTemperature rise IEC/EN 61131-2; UL; CSA; ATEX; IECEx Ambient temperature 60 °C/140 °F [for ruggedized range: 70 °C/158 °F ] (4)(1) Devices must be installed, wired, and maintained in accordance with the instructions provided in the manual “Grounding and Electromagnetic Compatibility of PLC Systems” (see page 8/4).(2) When using fast actuators (response time y 5 ms) driven by relay outputs: 15 g, 11 ms; 3 shocks/direction/axis.(3) When using fast actuators (response time y 15 ms) driven by relay outputs: 15 g, 6 ms; 100 bumps/direction/axis.(e): Tests required by European e directives and based on IEC/EN 61131-2 standards.2134567891021345678910
8/10Technical appendices Modicon automation products Abbreviation CountryCE European Community European UnionUL Underwriters Laboratories USACSA Canadian Standards Association CanadaRCM Australian Communications and Media Authority Australia, New ZealandEAC Eurasian conformity Russia and Eurasian Economic UnionUKCA cULus Underwriters Laboratories USA, CanadacCSAus Canadian Standards Association Canada, USAIECEx International Electrotechnical Commission Explosive InternationalATEX ATmosphères EXplosives InternationalTÜV Rheinland (functional safety) InternationalABS American Bureau of Shipping USABV Bureau Veritas FranceDNV Det Norske Veritas Norway, GermanyLR Lloyd’s Register RINA Registro Italiano Navale ItalyRMRS Russian Maritime Register of Shipping RussiaRRR Russian River Register RussiaCCS ChinaKRS Class NK JapanNote: Although DNV GL rebranded to DNV as of March 1st, 2021, all certicates with DNV GL name and logo keep their initial validity date. Only rules in force on or after March 1st, 2021, are rebranded to DNV.bodies) have been granted or are pending for our automation products. our website. CertiedCertication pendingCE UL CSA RCM EAC UKCA UL - CSA ATEX - IECEx TÜV RheinlandHazardous locations (1)EU USA Canada Australia Russia USA, Canada International GermanyModicon STB Cl. I, Div. 2, Grps ABCD Zone 2 (2) (4)Modicon Telefast ABE 7Modicon Switch (3) Cl. I, Div. 2, Grps ABCD (2) Zone 2 (2) Modicon MC80 Cl. I, Div. 2, Grps ABCDModicon M340 Cl. I, Div. 2, Grps ABCD Zone 2/22 (2) (5)Modicon M580 Cl. I, Div. 2, Grps ABCD Zone 2/22 (2) (5)Modicon M580 Safety Cl. I, Div. 2, Grps ABCD Zone 2/22 (2) (5) SIL3, SILCL3, SIL4, Cat.4/PLe (6)Modicon X80 Cl. I, Div. 2, Grps ABCD Zone 2/22 (2) (5)Modicon Momentum Cl. I, Div. 2, Grps ABCDModicon Quantum (2) Cl. I, Div. 2, Grps ABCD Zone 2/22 (2) (5)(1) Refer to user manual for installation in hazardous locations.(2) Depends on product; Refer to the product certicates on our website.(3) North American certication cULus (Canada and USA).(4) For zones not covered by this specication, Schneider Electric oers a solution as part of the TPP (Technology Partner Program). Please contact our Customer Care Center.(5) Certied by INERIS. Refer to the instructions supplied with each ATEX and/or IECEx certied product.(6) Certied by TÜV Rheinland for integration into a functional safety: - up to SIL2 or SIL3 in accordance with IEC 61508/61511 for Process - up to SILCL3 in accordance with IEC 62061 and up to Cat.4/PLe in accordance with ISO 13849 for Machine - up to SIL4 in accordance with EN 50126/50128/50129 for Railway2134567891021345678910
8/11Technical appendices Modicon automation productsCertiedCertication pendingOnly part of range certiedABS BV DNV LR RINA RMRS RRR CCS KRS Class NKUSA France Norway/ GermanyUnited Italy Russia Russia China JapanModicon STBModicon Telefast ABE 7Modicon Switch (1) (1) (1)Modicon MC80Modicon M340Modicon M580Modicon M580 SafetyModicon X80Modicon MomentumModicon QuantumEC regulationsEuropean DirectivesThe open nature of the European markets assumes harmonization between the regulations set by the member states of the European Union.European Directives are texts intended to remove restrictions on free circulation of goods and must be applied within all European Union states.Member states are obligated to incorporate each Directive into their national legislation, and to simultaneously withdraw any regulations that contradict it.“essential requirements”). Manufacturers are responsible for taking the necessary measures to establish that their products conform to the requirements of each Directive applicable to their equipment.As a general rule, manufacturers certify compliance with the essential requirements of the Directive(s) that apply to their products by applying a e mark. The ee markThe eprerequisite for placing a product that is subject to the requirements of one or more Directives on the market and allowing its free circulation within European Union countries. The e mark is intended for use by those responsible for regulating national markets. manufacturer can provide reassurance of a high level of quality.As far as our products are concerned, one or more Directives are likely to apply in each case, in particular: b The Low Voltage Directive (2014/35/EU) b The Electromagnetic Compatibility Directive (2014/30/EU) b The ATEX e Directive (2014/34/EU) b The Machinery Directive (2006/42/EU) Hazardous substancesThese products are compatible with: b The WEEE Directive (2012/19/EU) b The RoHS Directive (2011/65/EU) b The China RoHS Directive (Standard GB/T 26572-2011) b REACH regulations (EC No. 1907/2006)Note: Documentation on sustainable development is available on our website (product environmental profiles and instructions for use, RoHS and REACH directives).End of life (WEEE)When products containing backup batteries are unusable or at end of life they must be collected and treated separately. Batteries do not contain .(1) Please refer to the Modicon Networking catalog for more details.2134567891021345678910
9/1Contents b Maintenance and support services ...................................................... page 9/2 b Consultancy services ............................................................................ page 9/3 b Modernization solutions ....................................................................... page 9/3 b Customization services ........................................................................ page 9/3Index b Product reference index ........................................................................ page 9/49 - Services2134567891021345678910
9/2Presentationinstalled baseSchneider Electric, with its experts, products, and dedicated tools, provides services such as system design, consultancy, maintenance contracts, modernization of facilities, and project delivery. b Maintenance and support services: v A set of services to help maintain reliability and availability of automated control systems. These services may be the subject of a bespoke maintenance contract to meet your requirements more closely. b Consultancy services: v Diagnostics of the installed base b Modernization solutions: v Migration solutions including consultancy, expertise, tools, and technical support to help ensure a smooth transition to newer technology while retaining the wiring and encoding in most cases.For more information, please consult the .Maintenance and support servicesSpare parts, exchanges, and repairs Everything you need to get equipment working again as quickly as possibleSolutions to respond very quickly to requests for spare parts, exchanges, and repairs to your installed automation equipment (automation platforms, Human Machine Interfaces, drives, distributed I/O): b Spare parts management: v v Stock of spare parts: a Schneider Electric owned stock of spare parts, on your site or in one of our warehouses, with immediate availability on site or a v Testing of spare parts stored on site v b Repairs: v Products that have broken down are repaired in a network of worldwide repair centers. For each repaired product, our experts provide a detailed report. b On-site repair: v Our experts’ knowledge and expertise v v Availability of our teams to respond 24/7 b Exchanges: v With standard replacements, receive a new or reconditioned product before the product that has broken down has even been sent back v 24 hours (in Europe)Preventive maintenance Improving and helping to ensure the long-term reliability and performance of your installationsSchneider Electric’s preventive maintenance expert assesses your site and the equipment to be managed and sets up a maintenance program to accommodate be managed.Extended warranty An additional manufacturer warranty covering replacement or repair of the equipmentperiod can vary according to the geographical area (please contact our Customer Care Center for more information). Online support Access to dedicated expertsPriority access to experts who can answer technical questions promptly concerning equipment and software both on sale and no longer commercially available.Software subscription Access to software upgrades and new featuresBy subscribing to software updates, users are able to: b Purchase licences b Receive updates, upgrades, software migrations, and transitions b Download software from Schneider Electric’s software libraryDIA6ED2171102EN2134567891021345678910
9/3Presentation (continued)installed baseConsultancy servicesM2C (Maintenance and Modernization Consultancy)Professional tools and methods, proven experience of managing obsolescence and updating installed bases, helping to reduce downtime and improve performancehelp you check the state of your installed base by: b b Collecting the technical data without shutting down production b Analyzing and identifying avenues for improvement b Producing a recommendation plan b Learning about the components that make up the installed base and what their life cycle state is (i.e. commercialized or obsolete) b Better downtime anticipation b Expert advice designed to improve performanceModernization solutionsMigration to EcoStruxure Proven expertise, tools, and methods to give you a clear vision of the improvement opportunities and guide you towards a successful modernization projectproducts, tools, and services that allow you to upgrade your installations with our b Partial modernization: replacement of an old set of components with a new one b the system b Complete modernization: total renovation of the system Moving to Modicon M580/M340 platforms and Modicon X80 station Solution Solution type Tools Solution servicesChange the CPU and retain the I/O racks and wiringChange the CPU and the I/O racks and wiring with wiring systemChange the CPU, the I/O racks, and the I/O wiringSoftWare application conversion toolModernization/ migration serviceManage your projectExecute your projectPlatform PremiumTSX47 to TSX107QuantumModicon 984 & 800 Series I/OModicon Compact Symax (1)April Series 1000 (2)April SMCMerlin Gerin PBAEG (1)Rockwell SLC500Rockwell PLC 5 Siemens S5 and S7Service available(1) Consult Schneider Services - project-specic solution is possible(2) For April Series 1000 (April 5000-7000 and April 2000-3000) Consult Schneider Services - project-specic solution is possibleCustomization servicesadapted products: b Protective coating for HMIs, automation platforms, and distributed I/O modules for use in harsh environments b b Customized front panels for HMIs b request.Note: To check availability of services required, please contact our Customer Care Center.Find out more about EcoStruxure architectures on our website www.se.com2134567891021345678910
9/4IndexProduct reference index#490NAC0100 2/126/21490NAC0201 2/126/21490NOR00003 6/15490NOR00005 6/15BBMECRA31210 6/226/14BMEH582040 2/126/21BMEH582040C 7/4BMEH582040K 2/126/21BMEH582040S 3/136/25BMEH584040 2/126/21BMEH584040C 7/4BMEH584040K 2/126/21BMEH584040S 3/136/25BMEH586040 2/126/21BMEH586040C 7/4BMEH586040S 3/136/25BMENOC0301 4/176/14BMENOC0301C 7/5BMENOC0311 4/176/14BMENOC0311C 7/5BMENOC0321 4/176/14BMENOC0321C 7/5BMENOP0300 4/23BMENOP0300C 7/5BMENOR2200H 4/297/5BMENOS0300 6/146/22BMENUA0100 4/18BMEECN0100H 5/3BMENUA0100H 7/5BMEP581020 6/16BMEP581020 2/116/15BMEP581020H 7/4BMEP582020 2/116/156/16BMEP582020H 7/4BMEP582040 6/16BMEP582040 2/116/15BMEP582040H 7/4BMEP582040S 3/116/25BMEP583020 6/16BMEP583020 2/116/15BMEP583040 2/116/156/16BMEP584020 2/116/156/16BMEP584040 2/116/156/16BMEP584040S 3/116/25BMEP585040 2/116/16BMEP585040C 7/4BMEP586040 2/116/16BMEP586040C 7/4BMEP586040S 3/116/25BMEP58CPROS3 3/116/25BMEXBP0602 6/21BMEXBP1002 6/21BMXCPS3522S 6/26BMXCPS4002 6/21BMXCPS4002H 6/21BMXCPS4002S 6/26BMXCPS4022S 6/26BMXCRA31200 6/14BMXCRA31210 6/14BMXNGD0100 4/31BMXNOR0200H 7/5BMXNRP0200 6/14BMXNRP0201 6/14BMXRMS004GPF 2/114/29BMXRWS128MWF 4/27BMXRWSC016M 4/31BMXSAI0410 6/26BMXSDI1602 6/26BMXSDO0802 6/26BMXSRA0405 6/26BMXXBC008K 6/15BMXXBC015K 6/15BMXXBC030K 6/15BMXXBC050K 6/15BMXXBC120K 6/15BMXXBE1000 6/15BMXXBE2005 6/15BMXXCAUSBH018 2/11BMXXCAUSBH045 2/11MMCSESM063F2CS0 6/14MCSESM063F2CU0 6/14MCSESM083F23F1 6/146/22MCSESM103F2CS1 6/22MCSESM103F2CU1 6/22TTCSECN3M3M1S4 6/14TCSECN3M3M1S4U 6/14TSXTLYEX 6/152134567891021345678910
mySchneider, your personalized digital experienceCreate your accountOrder management> Select Products and Addto Cart> Check for Products’ Priceand Availability> Order Products withGeneric CommercialReferencesProduct information> Find a Product Data Sheetand Related Documents> Select Products and Addto Cart> Stay Up to Date on theStatus of My ProductsSupport> Get Quicker AnswersThanks to Online SupportTraining> Access TrainingsDedicated to My ActivityWatch the How-to VideosAccess an all-in-one customized online experience and benet from tailored business services, resources, and tools to eciently support your business operations.– Eciency: In just a few clicks, nd all the information and support you need to get the jobdone.– Simplicity: Use a single login to access all business services, in one place, available 24/7. You nolonger need to log in to multiple platforms.– Personalization: Benet from content, tools, and business services tailored to your activity, andcustomize your landing page based on your preferences.
Legal informationThe information provided in this Catalog contains description of Schneider Electric products, solutions and services (“Oer”) with technical specications and technical characteristics of the performance of the corresponding Oer. The content of this document is subject to revision at any time without notice due to continued progress in methodology, design and manufacturing.To the extent permitted by applicable law, no responsibility or liability is assumed by Schneider Electric and its subsidiaries for any type of damages arising out of or in connection with (i) informational content of this Catalog not conforming with or exceeding the technical specications, or (ii) any error contained in this Catalog, or (iii) any use, decision, act or omission made or taken on basis of or in reliance on any information contained or referred to in this Catalog.SCHNEIDER ELECTRIC MAKES NO WARRANTY OR REPRESENTATION OF ANY KIND, WHETHER EXPRESS OR IMPLIED, AS TO WHETHER THIS CATALOG OR ANY INFORMATION CONTAINED THEREIN SUCH AS PRODUCTS AND SERVICES WILL MEET REQUIREMENTS, EXPECTATIONS OR PURPOSE OF ANY PERSON MAKING USE THEREOF.Schneider Electric brand and any trademarks of Schneider Electric and its subsidiaries referred to in this Catalog are property of Schneider Electric or its subsidiaries. All other brands are trademarks of their respective owners.This Catalog and its content are protected under applicable copyright laws and provided for informative use only. No part of this Catalog may be reproduced or transmitted in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise), for any purpose, without the prior written permission of Schneider Electric.Copyright, intellectual, and all other proprietary rights in the content of this Catalog (including but not limited to software, audio, video, text, and photographs) rests with Schneider Electric or its licensors. All rights in such content not expressly granted herein are reserved. No rights of any kind are licensed or assigned or shall otherwise pass to persons accessing this information.
Schneider Electric Industries SASHead Oce35, rue Joseph Monier - CS 30323F-92500 Rueil-Malmaison CedexFranceDesign: Schneider ElectricPhotos: Schneider ElectricDIA6ED2151012EN March 2024 - V12Learn more about our products at www.se.com