Message 1PACKAGING MACHINESOilsSMART
2The effects of temperature and oxygen levels on edible oils varies from one oil to another.It is therefore essential to have a precise understanding of the oils to be fi lled and to adapt the fi lling solution accordingly. COST REDUCTION USING THE WEIGHT FILLING SYSTEMFluid oils, oxygen sensitiveThicker oils, temperature sensitiveOlive oils Peanut oilsRapeseed oils Copra oilsSunfl ower oils Palm oilsSoya oilsWeight fi lling precision: a key advantage for the fi lling of oilsWeight fi lling is known to avoid over-fi lls: by measuring the weight directly in the container (net weight), the weight-fi lling system, contrary to other fi lling technologies, is not affected by changes in the pressure, temperature or nature of the oil and systematically corrects even the slightest variations without the need for human intervention. The fi lling time is optimized and adapted to the oils fi lled. Standard deviation of 1 g for 1 KgCompetitor fi llingNominal quantity to be fi lled gramProduct lossOil is a very temperature-sensitive product. Therefore, in the case of high temperature variations, a 10 degree variance over the period of a day will cause a volume variation of 7ml for 1L.Advantages » Minimum production costs by reducing raw material loss » Free volume of only 3% at a pre-defi ned fi lling temperatureSerac weight fi lling
3Nozzles which do not drip for immaculate containersThe Serac nozzle closing solutions are adapted to the characteristics of oils and retain or suck back the oil droplets which may form at the end of the nozzle. Two key families of valves may be selected according to the oils and volumes to be fi lled. Serac weight fi lling performanceThe technical characteristics of the tank and fi lling nozzles are perfectly suitable for the fi lling of oils. » A single moving part in contact with the product » No product retention in the tank » Metal/metal closing without sealing rings and without splashing » No contact between the nozzle and the container » Clean, laminar fl ow without splashingFOR THE HIGH-SPEED FILLING OF OILS Serac proposes a tank with offset nozzles in order to reduce the quantity of oil in the tank.Tank with inline nozzlesTank with offset nozzles Suction valve with capillarity effectVacuum valveAdvantages » Excellent fi lling cleanliness thanks to the capillary system which retains droplets » No rejected products due to soilingAdvantages » Excellent fi lling cleanliness thanks to the suction system » No soiling of containers » Greater range of products processed (volume, viscosity, T°) » Less format changes with a single valve type for all fi lling operation (formats, oils, T°)FOR LARGE CONTAINERSThe suction system enables, during closing of the conic valve, retaining or suction of the remaining product droplets. The very small quantity of droplets sucked back up are stored in a buffer tank mounted above the main product tank.Advantages » Hygienic fi lling » No soiling of the container or the circulation plate; The visual aspect of the product is preserved.Advantages » Limitation of product loss during batch changes » End of production optimized and perfectly adapted to upstream bottle production for the Combox version The technical characteristics of the tank and fi lling nozzles are perfectly suitable for the fi lling of oils.inline nozzlesvalve with capillarity
4Bottom transfer of containers (For all types of glass, plastic or metal containers)Neck transfer of containers (For all types of PET containers)Advantages » Machine made entirely of high-quality, hygienic stainless steel » Number of nozzles optimized to reduce maintenance » Perfectly adapted to large volume containers and containers with offset neck » Excellent filling cleanliness with vacuum suction valve (optional) » Versatile thanks to the multi-format solution RBAdvantages » A wide range of shapes and volumes thanks to the neck transfer system » All formats must have the same neck design » Format change-over times optimized » Diversion of bottles found to be defective (optional)The filling machine design depends on the product characteristics; The transfer technologies are also selected according to the container type. SPECIALISED IN THE FILLING OF BOTTLED OILSRB
5Filling mode Precision Work-rate Tarring CommentsNet weight★ ★ ★ ★ ★PermanentSystematic checking of each container. A feature for containers with a non-negligible weight variation (glass, metal).Net weight boost★ ★ ★ ★ ★PeriodicThe check is carried out after a given period of time or number of containers. A feature for containers with a constant weight (PET for example).BOOST YOUR WORK-RATEThe FCS+fi lling software offers various fi lling modes enabling you to increase your production work-rate by up to 15%! IMPROVEMENT OF BATCH TRACKINGIt is possible to start weighing on all nozzles regularly and print a dynamic weight reading ticket.REMOTELY MONITOR PRODUCTION AND ENHANCE PERFORMANCE, IMPLEMENT PRO-ACTIVE MAINTENANCEThe FCS+Production Indicators module provides real-time access to production reports and thus enables very simple monitoring of key productionindicators from the infeed gate right up to the product evacuation module.Stay connected to your productionThe FCS+ fi lling software is user-friendly for the operator. It is also ready to receive Add-on functions offering access to numerous services.
6Optimize your cost with on site blowingSerac puts it technical know-how at your service to help design your PET container. Blowing tests are also possible in order to qualify the container just before the complete industrialization phase. Specially designed for the fi lling of oils, the unique and patented transfer system converts the sequential movement of the linear blower system into a continuous movement adapted to the Serac oil fi lling machine. Serac also provides high work-rate block systems thanks to its partnership with the manufacturers of high-speed rotary blowers.23411The innovative design makes the operator safe and user friendly, increasing production uptime.1Access to internal parts of the machine is simplifi ed with wide sliding doors.2Easy to operate with minimal mechanical adjustments.SBL (Blower)COMBOX (Blower-Filler-Capper)Advantages » Optimal hygiene level » Possibility to use extremely thin-wall containers thanks to the direct transfer from the blower to the fi lling machine » Filling machine specifi cally designed for vegetable oils » Lower level of investment than for a conventional bottling line » Optimized maintenance costs and fl oorspace requirements3 Quick change-overs within 10 minutes.4Preferential heating technology for an homogeneous distribution of materials on oval or asymmetric containers.COMBOX : up to 12 000 BPH (1L)
7Rigidify your PET containers/Nitrogen systemComplete line dedicated to oils: work with a specialistThe addition of an accurate nitrogen injection system between the fi lling and the capping stations enables reinforcement of container stability due to pressurization.The dosage may be easily adjusted during operation via a control element on the supervision screen.Serac proposes to assist you in the acquisition of associated upstream and downstream machines and equipment and is able to take charge of installation of the complete production line. Advantages » A complete line offer adapted to all types of packaging (plastic, glass, metal) » Selection of equipment in cooperation with industrial manufacturers in a completely independent role » Possibility to assemble and test the line before shipping (optional) » A single contact address, Serac Worldwide, both global and local corporations active on the edible oils market are placing their trust in Serac.300Serac machinesARE PRESENTLY USED TO FILL FOODSTUFF OILS 100 OF WHICH ARE COMPLETE LINESOverBLOWINGLABELLING CASE PACKINGPALETTIZATIONFILLING-CAPPINGOILOILOILOILRigidify your PET containers/
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