SAFETY SYSTEMSSAFETY SYSTEMSINNOVATIONS INNOVATIONS IN EXCAVATIONIN EXCAVATIONHEAT WAVE HEAT WAVE MANAGING NEW MANAGING NEW WORKERSWORKERSWWW.MCSMAG.COMJUNE 2024STAY ATTACHED STAY ATTACHED ENHANCING ENHANCING EQUIPMENTEQUIPMENT
JUNE 2024 www.mcsmag.com4CONSTRUCTION AMONG TOP TRADE JOBS IN THE U.S.Guest post by Pro Tool Reviews WHAT ARE CONSTRUCTION WORKERS ASKING CHATGPT?Guest post by Togal.AICONSTRUCTION OF OBSERVATORY IN TIMELAPSE VIDEOGuest post by Earthcam1630JUNE 2024VOLUME 18 ISSUE 06Inside This Issue28special focusIN EVERY ISSUEIndustry News .............................. Modern Construction Products...... safety solution INNOVATIONS IN EXCAVATIONfall protection and rescue systemsmaintenance solution ATTACHMENT EFFICIENCYthree key solutionsproject profile ECO-WAREHOUSE BUILD fireproofing and slab systemsATTACHMENTSproject profileNEW PORT OF BEAUMONT TERMINALovercoming underwater obstaclesON THE BLOGNATIONAL TRENCH SAFETY Shown is a large septic system install consisting of a three-tank system and wet well. NTS provided one 14x28 12-ft. deep Single Slide Rail Clear span and a 14x24 12-ft. deep Single Slide Rail. Open cut was not an option because of proximity of a new warehouse, poor soils, and an abundance of water. The customer was pleased with the on-site installation assistance NTS Boston Branch provided.www.ntsafety.com22equipment solution FOUR LAND-CLEARING ATTACHMENTS match the equipment to the job20management solution COVER YOUR TRACKS enhance safety and efficiency14
project profile ECO-WAREHOUSE BUILD fireproofing and slab systemsmanagement solution COVER YOUR TRACKS enhance safety and efficiency
PROJECT PROFILESBuilding an Eco-Warehouse .................................. 14New Port of Beaumont Terminal ............................ 16MANAGEMENT SOLUTIONSDetection for Protection ....................................... 18Cover Your Tracks ................................................ 20EQUIPMENT SOLUTIONSFour Land-clearing Attachments ........................... 22More Power, Half the Size ..................................... 24Reduce Labor by Half ........................................... 26MAINTENANCE SOLUTIONSAttachment Efficiency .......................................... 28SAFETY SOLUTIONSInnovations in Excavation ..................................... 30The Heat Is On ..................................................... 32SOFTWARE SOLUTIONSTag Your Tools ..................................................... 34TECHNOLOGY SOLUTIONSBattery Transition ................................................ 36LEGAL SOLUTIONSLiquidated Damages Clauses ................................ 38FEATURED PRODUCTSGCT External Pump .............................................. 41 www.mcsmag.com 3100 Lorna Rd, Ste 101Birmingham, AL 35216MATT WEBER Editormatt@mcsmag.com MIKE BARKER Publishermike@mcsmag.com RANDY MOON Media Consultantrandym@mcsmag.com KEVIN McCLARAN Associate Publisherkevin@mcsmag.com GARY BARKER Associate Publishergary@mwsmag.com LISA AVERY Art Directorlisa@mcsmag.com SETH SAUNDERS Digital Media Specialist seth@mcsmag.com INGRID BERKY Office Manageringrid@mcsmag.comSUBSCRIPTIONS For all changes, go to:MCSMAG.COMClick the SUBSCRIPTIONS button in the main menuTIM GARMONCEORUSSELL HADDOCKPresidentCHRIS GARMONCFOJ. CAMPBELL Vice President, EditorialNo part of this publication may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopy, recording, or any information storage-and-retrieval system without permission in writing from the publisher. The views expressed by those not on the sta of Modern Contractor Solutions, or who are not specifically employed by Highlands Publications are purely their own. All Industry News material has either been submitted by the subject company or pulled directly from its corporate website, which is assumed to be cleared for release. Comments and submissions are welcome, and can be submitted to donna@mcsmag.com.For reprint information, contact Chris Garmon at chris@mcsmag.com.Canada Post Publication Agreement #41578525. Undeliverables 355 Admiral Drive, Unit 4, Mississauga, ON L5T 2N1 Modern Contractor Solutions Magazine@mcsmagModern Contractor Solutions24 HOURS OF CONCRETE KNOWLEDGE Registration is open for the fourth 24 Hours of Concrete Knowledge, a free, virtual conference organized by the American Concrete Institute (ACI). Beginning at 2:00 PM (Eastern Daylight Time) on July 9, 2024, the event brings together 24 chapters and partners of ACI to present the latest research, trends, and studies from their country to the concrete world. The conference will conclude 24 hours later. For more, visit www.concrete.org.STAY ATTACHEDThis month we look at the unsung heroes of construction—equipment attachments. Every piece of machinery plays a crucial role in the overall efficiency and success of a project, and it’s often the attachments that enhance functionality, versatility, and productivity on the job site.Attachments are specialized tools designed to be affixed to construction machinery, such as excavators, loaders, and bulldozers, to perform specific tasks beyond their original capabilities. From digging and lifting to grading and demolition, these attachments transform standard machinery into multifunctional workhorses, capable of tackling a wide range of tasks with precision and ease.Attachments can streamline operations and reduce downtime. Instead of transporting and switching between different pieces of machinery for various tasks, operators can simply swap out attachments, saving time and resources. A hydraulic breaker attachment can quickly turn an excavator into a powerful demolition tool, eliminating the need for extra equipment. By investing in a diverse range of attachments, companies can take on a broader spectrum of projects and thrive in a competitive market.Thanks for reading,Matt WeberEditor
JUNE 2024 www.mcsmag.com8industry newsJCB BREAKS GROUND AT $500 MILLION U.S. FACTORY JCB began work on a new $500 million factory in San Antonio, Texas—the biggest investment in the company’s history. Work on the 720,000-sq. ft. factory is now under way on the 400-acre site. It will be the company’s second largest plant, rivalled only by JCB’s world headquarters in Rocester, Staffordshire, England, and create 1,500 new jobs over five years. The factory will make Loadall telescopic handlers and aerial access equipment, with production scheduled to start in 2026. The factory will also have the capacity to expand and build other products in the future.“Texas was this year named as The Best State for Business for a record-breaking 20th year, and I am proud to welcome JCB as the newest business to call our great state home,” says Governor Greg Abbott. “Today's groundbreaking marks a major milestone in JCB's journey that will create 1,500 good-paying jobs for hardworking Texans in Bexar County and bring hundreds of millions of new capital investment to San Antonio and beyond."For more, visit www.jcb.com.CONSTRUCTION WORKER JOB SATISFACTION ON THE RISEWorkplace satisfaction is more important than ever before for retaining employees, with one recent survey finding that 77 percent of workers were more likely to stay with an employer if they were satisfied with their company’s organizational culture. TollFreeForwarding.com researched online review data for 200 companies across industries and ranked them based on the following criteria: culture and values, diversity and inclusion, work-life balance, compensation, career opportunities, and senior management satisfaction. The research found the construction industry to have the most satisfied employees of any industry, earning an overall score of 72.20 out of 100.Several factors are likely contributing to construction’s high scores, including skyrocketing wages, which have seen a more than 20-percent increase since 2021. Other contributing factors include increasing job opportunities, greater job security, and the availability of diverse roles.“It’s clear that job satisfaction plays an important role in employee retention, and research shows that happy employees are more productive than those dissatisfied with their jobs,” says Jason O’Brien, COO of TollFreeForwarding.com. For more, visit www.tollfreeforwarding.com.FLEETWATCHER INTRODUCES SMALL TOOLS TRACKINGFleetWatcher introduces Small Tools and Attachment Tracking, the newest telematics functionality for the company’s construction telematics platform. With a glance at the FleetWatcher User App, users can search for an individual asset, see a group of assets on a specific project, or look at all assets in a certain class. Now there is no more guessing as to what size bucket is installed on the excavator, or where OSHA Compliant Guardrail andStair Rail SystemsSafety Boot® Guardrail SystemStringerShield® Stair Rail System1.800.804.4741safetyboot.com• Non-Penetrating Design• Rugged Steel Construction• Exceeds OSHA Regulations• Simple, Aordable & Reusable• Residential, Multi-Family & Commercial Applications• Unique Free Standing Design• Keep Post Attached For Reuse On Next Level Or ProjectFeatured on osha.gov website!
JUNE 2024 www.mcsmag.com10industry newsthe concrete saw is. This new functionality shows customers where the assets are, the last time someone was near them, what job they are on, if they have moved, and more. Armed with the item’s last location, customers can use the scanning tool to see if it was accidentally left on the jobsite, thus preventing loss, and allowing fast retrieval. “Like all of our new functionalities, this was customer driven,” says FleetWatcher President Larry Baker. “Customers have been asking for small tool tracking for a while, and with recent Bluetooth advances, it is now a viable tool to collect and disseminate data to deliver the functionality.”For more, visit www.fleetwatcher.com.IGNITE ATTACHMENTS OFFERS FIT FINDERThe Fit Finder digital tool from Ignite Attachments allows customers to find the attachments and implements that match compact equipment machine specifications for existing machines with the click of a button. Ignite Attachments was the first OEM attachment manufacturer to develop this type of online tool, ensuring customer confidence and satisfaction in a new digital landscape. With more than 10,000 data points from across all major compact equipment brands, the Fit Finder is a robust and user-friendly tool in the attachment and implement industry. “Online shopping is a staple of the modern economy,” says Trisha Pearson, business director for Ignite Attachments. “However, making large purchases online, like attachments, can still be nerve-wracking for many. When we set out to disrupt a stagnant industry, we knew we’d need to develop a tool that takes the guesswork out of attachment ordering and allows customers to shop with confidence. The Fit Finder provides the convenience of online shopping, available when and where it works best for customers, with a precise fit for peace of mind.” For more, visit www.igniteattachments.com.SEAA RECOGNIZES MEMBER COMPANIES FOR SAFETY & TRAININGThe Steel Erectors Association of America (SEAA) announces the recipients of its 2024 Safety Excellence and Craft Training Excellence Awards. Member companies received recognition for maintaining good safety records and having a comprehensive training program aligned with long-term career paths. “These companies have created a culture where safety is always the number one priority on the job site. It’s reflected in their EMR ratings and OSHA 300 statistics, and they deserve to be recognized for the incredible work they are doing to keep their workforce safe,” says Jason Farris, chairman of SEAA’s safety and education committee.The Safety Excellence Award goes to 14 SEAA member companies in three categories with excellent 2023 safety records. The three World Class Safety Excellence winners include MAS Building & Bridge, Inc. of Norfolk, Massachusetts; Gardner-Watson Decking, Inc. of Oldsmar, Florida; and GMF Steel Group of Lakeland, Florida. Founded in 1972, SEAA is the only national trade association representing the interests of steel erectors, fabricators, contractors, and related service providers. For more, visit www.seaa.net.
JUNE 2024 www.mcsmag.com12industry newsWORK BEGINS ON VIRGINIA AIRPORT’S $920M OVERHAUL Norfolk International Airport broke ground on two improvement projects Monday: a three-gate expansion to the existing Concourse A and a new U.S. Customs Inspections screening facility for international flights. Richmond, Virginia-based W.M. Jordan Co. is building the new gates and customs facility, which together are projected to cost about $60 million, according to Jones. The projects are part of the larger $920 million transformation detailed in the Norfolk Airport Authority’s updated master plan. Source: www.constructiondive.com CONEXPO-CON/AGG LAUNCHES MENTAL HEALTH RESOURCE HUB ConExpo-Con/Agg launches a resource hub to change the industry's approach to mental health by providing actionable resources, sharing inspiring stories, and offering advice for employers and employees.“The construction industry is filled with professionals committed to precision in everything they do,” says ConExpo-Con/Agg Show Director Dana Wuesthoff. “This level of attention and care must also be given to the mental health of all construction professionals. ConExpo-Con/Agg is committed to breaking down stigmas and creating a future where mental health isn’t an afterthought but the cornerstone of our industry.” Content includes the ConExpo-Con/Agg podcast where Denis Cashman shares his battle with addiction and his journey of recovery, and Ryan Preistly tackles how to maintain a work/life balance.Encouraging Men to Talk About Mental Health, examines why research shows men die by suicide four times more than women. Other resources and articles include topics like; Coping with Stress on the Jobsite, Tips for How to Support your Employees’ Mental Health, 7 Step Guide to Improving Mental Health In Construction. For more, visit www.conexpoconagg.com. JACOBS ADDS $479M JOB TO COLLABORATION WITH ATKINSON A significant transportation upgrade is set to boost regional connectivity in Washington state, aiming to connect key areas and improve travel efficiency. The Washington State DOT selected Jacobs Solutions as lead designer for the SR 509 Stage 2 completion project, according to a news release. The initiative, part of the overall $2.68 billion Puget Sound Gateway Program, aims to enhance the transportation network between I-5 and SR 509. The project will create essential links from the Port of Seattle to key manufacturing and distribution centers in the Kent Valley, finishing near Sea-Tac Airport.Jacobs will join the design-build team, led by Renton, Washington-based contractor Guy F. Atkinson Construction. The project involves the construction of five new bridges, one bridge modification, stormwater facilities, and infrastructure to support walking, cycling, and other physical modes of travel. The value of the contract is $479 million.Source: www.constructiondive.com
JUNE 2024 www.mcsmag.com14project profileIn May of 2023, IDI Logistics, a leading developer and manager of logistics real estate in the U.S., and Peak Construction Corporation, a full-service design-build general contractor, broke ground on a new warehouse facility in Joliet, Illinois. The 677,000 square foot building project was laser-focused on reducing the carbon footprint and achieving specific sustainability goals.IDI Logistics is a pioneer in environmentally sustainable and affordable “eco-warehouse” development. As a member of the U.S. Green Building Council, the developer participates in the LEED (Leadership in Energy and Environmental Design) program. In 2023, IDI was recognized as Gold Level Green Lease Leader by the Institute for Market Transformation (IMT) and the U.S. Department of Energy’s (DOE) Better Buildings Alliance. Leading the way on environmental, social, and governance (ESG) buildings across North America, averaging the development of 5 million square feet of buildings per year, IDI sought key partners to uplevel the Illinois warehouse to be a LEED-certified building. Together with Peak Construction, they teamed up with design and engineering teams at Ware Malcomb and Jacob & Hefner Associates, Inc. to bring the project to the finish line of being LEED-certified. In addition, their approach was to look at sustainability beyond LEED by seeking to reduce their carbon footprint. CHALLENGESIDI secured Ecolab as the tenant of the warehouse. Ecolab is a global sustainability leader offering water, hygiene, and infection-prevention solutions. With the new tenant, the design team had to promptly transition from building a standard warehouse to a lab-like facility.Two primary needs were to upgrade the fireproofing for the storage of Ecolab’s flammable items, and warehouse flooring to accommodate their double rack (shelving) systems. These critical requirements needed to be installed in a tight timeframe, all while meeting LEED specifications.FIREPROOFING SOLUTIONIDI Logistics selected GCP’s Monokote Fireproofing to provide the fire protection needed for Ecolab’s materials, as it is both high-performing and met the LEED requirements.All Monokote Fireproofing materials have Type III environmental product declarations (EPD). According to a report developed by the UN Environment Program, the construction industry is the largest emitter of greenhouse gasses, accounting for 37 percent of global emissions. This has led architects, building owners, and specifiers to recognize the need of EPDs as a tool to bring down the embodied carbon of their buildings.“We like Monokote as a fireproofing solution due to its EPDs," says IDI Logistics Chicago vice president of development Steve Golumbeck. “For us, it was a win-win. Monokote was the most economical, met all fireproofing criteria, and it had a better carbon footprint.”Monokote Fireproofing products also meet the needs of projects targeting LEED V4 or Living Building Challenge certification, and with a carbon footprint that is less than half that of the industry average for similar products. All information related to the sustainability of the fireproofing products has been investigated and verified by third parties. “When IDI was evaluating fireproofing solutions, we didn't know if we were the least expensive option for the project,” says GCP Fire Protection Technical Services Manager John Dalton, P.E. “Competitive bids are always pretty close, but we credit Steve and IDI for understanding the value of the embodied carbon savings in Monokote. Instead of sustainability being an exercise in checking boxes, to their credit this developer went a step further and made embodied carbon a conscious choice. It’s critical that we look beyond simply compiling documentation, and start using EPDs as a tool to allow us to reduce our carbon footprint in the building industry.”Building an Eco-WarehouseBuilding an Eco-Warehousefireproofing and slab systemsLEED CERTIFICATIONBy Abby Feinstein
SLAB SOLUTIONIDI Logistics selected their trusted warehouse flooring solution, Ductilcrete engineered slab systems from Chryso and GCP, to reduce the global warming potential (GWP), seamlessly provide the concrete floor surface needed for Ecolab’s racking system—and save money in the process.“Ductilcrete is our preferred slab system for all of our buildings across the nation,” says Golumbeck. “We like to construct a building from both a maintenance and energy efficient perspective. Ductilcrete helps us meet both of those objectives with its reduced controlled joint slab, and it is the most cost effective in long-term maintenance.”Traditionally, warehouse facilities are built with concrete slabs, a process involving materials which results in high amounts of CO2 emitted into the atmosphere. Since Ductilcrete engineered slab systems are typically thinner than traditional concrete slabs, they require considerably less cement. For example, using a Ductilcrete system for a 1,000,000 square foot warehouse could eliminate roughly 1.2 million lbs. of CO2 emissions. The Ductilcrete engineered systems not only drives down CO2 use, but the unique design significantly lowers maintenance costs. Traditional concrete slabs are prone to cracking due to control joints and concrete curling. By drastically reducing the number of control joints and utilizing a system that reduces the potential for curling, the engineered slabs remain flat, providing tenants with greater flexibility in racking and equipment layouts, and are easier to maintain. These very flat slabs are also ideal for those using a computerized picking system or cantilevered racking systems.“If we used a conventional slab we would have to upgrade the slab, and Ecolab would have been isolated to use their racking only in certain areas of the warehouse," says Golumbeck. “With Ductilcrete we were able to give them the capability to move the racking anywhere in the warehouse as the slabs are 6 inches throughout.”Installed by licensed installer Scurto Cement Construction, the use of the engineered slabs also significantly reduced the time needed. Instead of a typical 30 weeks to install slabs, the Ductilcrete engineered slabs were installed in just five weeks.The IDI Logistics and Peak Construction warehouse project in Illinois is expected to be completed by mid Q2 2024. The use of Monokote Fireproofing and the engineered slab system reduced the carbon footprint and GWP, expedited the project timeline, met or exceeded LEED standards with proven high-performance solutions, and will reduce long-term operating costs. www.mcsmag.com JUNE 202415for more informationMonokote Fireproofing and Ductilcrete Engineered Slab Systems are part of the Saint-Gobain family of products, providing a comprehensive portfolio of solutions for high-performance and sustainable construction. For more, visit www.gcpat.com.
JUNE 2024 www.mcsmag.com16project profileMcCarthy Building Companies has completed construction on Port of Beaumont’s Main Street Terminal 1. The project included demolition of a failed dock structure and construction of a new state-of-the-art general cargo dock. The location of Port of Beaumont along the Texas Gulf Coast makes it the number one strategic military port in the country. In building a new terminal, the Port had a goal of increasing its general cargo handling capacity by more than 15 percent. McCarthy began work on the Main Street Terminal in February of 2022 and achieved substantial completion in two years—several months ahead of schedule.Main Street Terminal 1 is the largest of the 20 projects on the Port of Beaumont’s Capital Improvement Program. The original 100-year-old dock at the Main Street Terminal collapsed in 2012, with the original concrete slab sliding into the water due to pile corrosion. This New Port of New Port of Beaumont TerminalBeaumont Terminalovercoming underwater obstaclesCAPITAL IMPROVEMENTBy Robert WoodMcCarthy Building Companies, Inc. is the oldest privately held national construction company in the country.
required demolition of the entire dock, with portions of the dock remaining underwater with near zero visibility. McCarthy first needed to remove everything directly on and just below the subsurface mudline before installing the new dock in the old dock’s footprint, as any underwater obstructions would have hindered pile driving installation.CALL THE DIVERSTo establish what exactly was underwater, McCarthy utilized divers as well as an unmanned survey vessel (USV) enabling them to maneuver safely and efficiently. Once the area had been surveyed, McCarthy used punches—demolition tools that could be dropped into the water to break up the debris into more manageable pieces before removal. The punches included a 40-foot pile with a steel tip that could strategically be driven into the old dock to break it up, without creating excess debris under the water.“This project brought multiple unique challenges for our team, including navigating the demolition with limited visibility and addressing unexpected obstructions, but we were able to execute our work efficiently with zero recordable safety incidents and five months ahead of schedule,” says Robert Wood, project director for McCarthy.REDESIGNINGThe new dock is 1,200 feet long and 130 feet wide, with a larger section in the middle measuring 152 feet wide. Its construction consists of concrete piles, cast-in-place concrete caps and beams, pre-cast concrete deck panels, and a concrete topping slab. McCarthy self-performed all concrete and pile installation, as well as utility installation including water and sewer.With an opportunity for a complete redesign of the terminal, sustainability and resiliency were top of mind for the Port of Beaumont. Key building elements included concrete piles that provide a corrosion-resistant foundation for extended resiliency, and a final concrete topping slab constructed using synthetic concrete reinforcing fibers, as opposed to traditional welded steel wire mesh. This reinforcing material provides a corrosion-resistant surface which will slow deterioration. The new fender system includes an energy-absorbing component to reduce loads on the dock, which will extend the useful life of the new dock.McCarthy has worked at various ports and marine projects along the Gulf Coast for more than 30 years and is the nation’s fifth-largest port and marine builder ranked by Engineering News Record. McCarthy’s experience in marine construction spans a diverse array of project types including petrochemical liquid terminal facilities, bulk cargo handling terminals, and deep-water container terminal ship docks. www.mcsmag.com JUNE 202417about the authorRobert Wood is project director at McCarthy Building Companies, Inc., the oldest privately held national construction company in the country, with nearly 160 years spent collaborating with partners to solve complex building challenges. For more, visit www.mccarthy.com.
JUNE 2024 www.mcsmag.com18management solutionIn recent years, contractors’ builder’s risk insurance deductibles and premiums have risen as much as two or three times. Much of this is due to unwanted and preventable non-weather-related water losses. The good news is the technology to detect leaks is now advanced and affordable. When properly vetted and installed, water loss mitigation systems now minimize leaks, and sometimes can lower the cost of builder’s risk insurance and deductibles as well.There is significant variation in the performance capabilities of water sensors in the marketplace. To simplify selection, InsureTek aggregates sensors from many manufacturers, then connects them to a cloud-based platform, providing a solution best suited for each building and location.First, InsureTek puts sensors through a lab-based testing process to check their reliability and ensure the devices can integrate seamlessly with the InsureTek portal.For contractors doing their own research, here are questions they should ask:• How does the device communicate? Leak-detection devices need to communicate wirelessly with a central hub. Some companies use their own proprietary protocols, whereas others stick to more common wireless methods — Bluetooth, 3G, 5G, LoRaWAN, Zigbee, or Z-Wave — with some using a combination of several protocols.Depending on a building’s layout, location, cost, and the possibility of interference from too many competing devices, not all wireless communication methods are appropriate for a particular building. Battery-powered devices can also be an option.If you’re installing devices from multiple manufacturers, each will use a separate dashboard/portal. InsureTek has created a device-agnostic portal that accommodates devices from a range of suppliers, allowing for different devices suited for different purposes across a building.• Are you using the device as intended? Commercial buildings and residences have different sizes of pipes requiring separate leak-detection devices. For single-family homes, pipes are a standard .05 to 1.5 inches, whereas in most commercial buildings, their range can extend to 8 inches or more.Commercial buildings require a wide range of sensors to accommodate the thickness of various pipe sizes, pipe types, and safety restrictions. Also, it’s important all devices are installed correctly to make sure they’re effective when you need them the most. To ensure the correct devices (including freeze and humidity sensors) are used, InsureTek works with Arcadis, a certified engineering firm whose team reviews building plans and plumbing riser diagrams before recommending customized risk-mitigation measures. InsureTek also partners with MasTec to ensure that devices are installed uniformly in properties across the United States.• What type of warranty does the device have? If a device malfunctions and your building suffers a major water leak, a warranty may not be much help if you’ve missed your handover date and are facing penalties as a result.Because of the thoroughness of its testing process, InsureTek offers a performance warranty to customers to certify the system will work, assisting building contractors to lower builder’s risk premiums and deductibles. Detection for ProtectionDetection for Protectionevaluating water leak sensorsRISK PREVENTIONBy Manfield Mandigoraabout the authorManfield Mandigora is COO of InsureTek, a B2B platform aggregator that integrates building sensors, installation, insurance, financing, and artificial intelligence/machine learning to predict, mitigate, and minimize building owners’ loss from water damage and other perils. For more, visit www.insuretek.com.
JUNE 2024 www.mcsmag.com20management solutionGround protection products are essential tools for contractors seeking to optimize project efficiency, minimize damage, reduce repairs and reclamation, ensure consistent access, and improve overall safety. Ground protection mats and temporary roadway products offer a range of benefits that contribute to cost savings, streamlined operations, and operator safety.BIG BENEFITSEquipment can get stuck when the ground is soft, which can cause delays and leave businesses, homeowners, or others frustrated with lawn and landscape damage. Ground protection products like temporary roadways, mats, or grids can be used to provide a rigid surface, making it easier for equipment to access the work area. Ground protection mats are primarily used to prevent damage caused by heavy machinery and equipment. They distribute the weight of the equipment and help minimize soil compaction, rutting, and other forms of ground disturbance.Temporary roadways are designed to provide a supportive surface for vehicles and equipment to gain consistent access to job sites. They serve as temporary access routes, enabling vehicles and equipment to reach work sites in areas where access is limited. Temporary roadways can also help to minimize the risk of slips, trips, and falls. Deploying ground protection products enhances safety for crew members by providing them with a designated route through work zones. Engineered ground protection and site access products are typically made from recycled materials, such as high-density polyethylene (HDPE) or other synthetic materials, which contribute to the reduction of waste. By incorporating engineered ground protection products made from recycled materials, contractors eliminate the need to repeatedly re-purchase plywood sheets.WHAT TO CONSIDER When selecting ground protection mats or a temporary roadway, it’s essential to consider various factors such as the weight and type of equipment, condition of the ground, duration of use, specific environmental considerations, and the area of coverage needed. Types of coverage can include roadways to ingress and egress or coverage areas for staging or work platforms.Conducting a site survey in advance helps you select ground protection products that work best for your specific needs. A survey typically includes an evaluation of the ground conditions and identifies access and staging locations for the work. Products come in a variety of materials, sizes, and thicknesses, so the strength, stiffness, and load capacity will vary. Some products interlock, while others don’t. Many require manual deployment. Some products feature tread patterns to improve grip for equipment. Consulting with suppliers is also a key step to help determine suitable options for a specific project.SlatTrax is a unique linear roadway and ground protection system. One hundred feet of the manually deployed DIY product can be set up in 10-15 minutes. The hydraulicly powered single or double spool systems can deploy or retrieve 100 linear feet of road in around two minutes and mounts easily on skid steers and similar equipment. This unique system virtually eliminates manual labor and reduces the number of crew members needed to prepare or exit a site. Hydraulic system spools are loaded with 100 ft. of Trax and can be reloaded with additional Trax sections that connect to Cover Your TracksCover Your Tracksenhance efficiency, safety, and sustainability GROUND PROTECTIONBy Kevin Koberg
quickly create stable service roadways. The Trax are available in rolled or pallet configurations for simple, fast, and easy deployment and retrieval. In addition, the compact, self-contained systems require less space for transporting and storing. While cheaper, plywood has significant limitations in handling, traction, and longevity. It quickly becomes waterlogged, cracked, and splintered, and will need to be replaced frequently. As a result, plywood is typically not the best choice for long-term or heavy-duty ground protection applications.Ground protection mats, such as AlturnaMats and VersaMats, are lightweight sheets which can be connected with linking hardware. These products are made of HDPE plastics and are resistant to breaking, cracking, splintering, and absorbing moisture or liquids. The mats are used to create work platforms, access roads, or temporary parking areas on construction sites. Their simplicity ensures stability and versatility, allowing for adaptation to different project requirements.In some cases, heavy-duty ground protection and access matting is needed. Products such as TuffTrack XL, XtremeMat, MegaDeck, Dura-Base, and System 7 matting may be the ideal solutions. These synthetic ground protection mats are made for the heaviest equipment and worst conditions. TuffTrack XL mats are a one-piece solid material mat that conforms to the terrain. It is two inches thick and can support 150 tons of wheeled or tracked equipment. XtremeMat is a one-piece, roto-molded design with a solid foam core. It’s extreme durability and versatility far surpass timber mats.MegaDeck, Dura-Base, and System 7 mats are constructed from two pieces that are welded or bolted together. They all provide stable work platforms or access roads in very harsh conditions. This type of matting is ideal for heavier equipment, extremely soft ground, or long-term jobsite needs. Each product has its own interlocking connection system. In many cases, a combination of ground protection and site access products may be the most effective approach, especially when linear and area coverage is needed, as there is rarely a one-size-fits-all solution. The selection of appropriate tools depends on the specific needs of each project, and contractors should evaluate the options to determine the combination they believe is best for their needs.By incorporating ground protection products into construction projects, contractors can reduce costs and improve efficiency by minimizing the need for repairs to the ground, while also improving worker safety. www.mcsmag.com JUNE 202421about the authorKevin Koberg is the strategic sales manager for DICA’s Ground Protection product lines. Koberg has worked in the family-owned business alongside his brothers Kris Koberg, CEO, and Kerry Koberg, sales director, since 2009. For more, visit www.dicausa.com.
JUNE 2024 www.mcsmag.com22equipment solutionWhether you want to clear land for construction or stay ahead of seasonal growth, these essential equipment attachments can help you tackle your work.BRUSH CUTTERThis versatile utility attachment is designed to handle the core vegetation management challenges, from cutting tall or thick grass, plowing through dense brush, and removing perennial under/overgrowth to clearing sightlines, shooting lanes, and trails.“Engineered for quick and effective cutting and clearing, a brush cutter is ideal for individuals looking to maintain farmland, ranches, and more,” says Matt Nelson, director of development at Diamond Mowers.Diamond offers two options, the Brush Cutter Pro and Brush Cutter Pro X. Both attachments are compatible with skid-steer carriers or compact track loaders and feature properly sized hydraulic motors for optimal blade performance and safe handling at all flow levels. Available in 60-, 72-, and 84-in. cutting widths, the Pro X is equipped with three steel blades and a Tri-Hex cutting disc that can slice through 10-in. diameter material. The Pro model delivers the same multi-faceted cutting performance but with specific tailoring for a broader range of applications and carriers. The exclusive oval blade carrier boasts two hardened steel blades that maintain a 72-in. cutting width and effectively slice through grass, brush, branches, and small trees up to 5-in. wide. This easy-to-maneuver attachment also features a lower push bar that can reach under fences. DISC MULCHERWhen clearing and processing unwanted trees and brush in a rural setting, a disc mulcher is a top choice. An essential tool for cutting, shredding, and mulching, this powerful and versatile attachment can be a key ally in maintaining and elevating property health.Designed for clearing large expanses of land, a disc mulcher’s speed and productivity make it particularly well-suited for meadow and pasture reclamation. It allows the operator the control to avoid mulching grass and natural vegetation around the trees being cleared. And, unlike traditional land-clearing techniques, mulching doesn’t cause disturbance to the soil. Diamond offers its Disc Mulcher Pro X in two sizes, a 48-in. unit for smaller skid-steers operating in compact spaces, and a 60-in. unit for tackling projects in open, rural areas with a need to clear large areas quickly. Both attachments can slice through trees and brush up to 14 in. thick and shred 6-in. material into a fine mulch.Conversely, Diamond’s Disc Mulcher Belt Drive Pro X is engineered for contractors and mulching professionals who specialize in land clearing, vegetation and forestry management, and pasture reclamation. It features increased torque to reprocess quickly and efficiently anything in its path without slowing down, recovers twice as fast as other mulchers, and boasts an efficient design that promotes lower hydraulic temperatures for maximum uptime and carrier life.Four Land-clearing Four Land-clearing AttachmentsAttachmentsSITE PREPThe Miller Stump Grinder can cut stumps up to 36” in diameter without having to move the carrier.match the equipment to the jobBy Matt Nelsonmatch the equipment to the jobBy Matt Nelson
DRUM MULCHERA drum mulcher serves various needs from pasture reclamation to mitigating the spread of invasive species. These heavy-duty mulchers get their name from their cylindrical, drum-like shape. They are engineered to shred small trees and brush with a forward spinning motion, making them great for quick brush and undergrowth removal. “There are two common types of drum mulcher attachments—depth control and open drum,” notes Nelson. “Primarily used for large-scale brush clearing, undergrowth removal, and vegetation management where there is limited ground contact, depth control mulchers excel at taking down trees and large vegetation. Alternately, an open drum mulcher is designed for greater ground interaction. This attachment engages the entire surface of the tool at ground level for larger bites and maximum productivity.”Historically, open drum models have been known to create a less refined mulch. However, Diamond’s Drum Mulcher OD Pro X offers a hybrid design that fuses the best performance features of depth control and open drum mulchers into one attachment. Strategically engineered to allow for heavy ground engagement, this innovative model features an optimized infeed system that produces a smaller, more uniform, and aesthetically pleasing mulch after the first pass. STUMP GRINDERA stump grinder is another essential tool for cleaning up tree stumps left behind after cutting, storms, or fires. This attachment uses a rotating cutting disc to mulch tree stumps into small pieces—an important process for maintaining safety and aesthetics and preventing invasive species from re-sprouting.The Reflex Stump Grinder is excellent for land clearing and rural grinding applications. It uses the skid-steer’s lift arm to position its heavy-duty wheel in the stump before driving it through the wood with the machine’s wheels or tracks. This easy-to-operate grinder is equipped with a patented cushioning device that protects the wheel from too much pressure, alleviating overload by flexing and keeping the wheel out of harm’s way. Grinding wheels are available in 24- or 26-in. cutting widths and are paired with an appropriately sized motor to match the machine’s hydraulic flow. Another option is the Miller Stump Grinder, which can cut stumps up to 36-in. in diameter without having to move the carrier. The 26-in., six-way grinding wheel features swing, lift, and telescoping functions that allow operators to process a stump while the loader is parked in one position, reducing the risk of soil or turf damage, and making it ideal for settings where aesthetics are important. www.mcsmag.com JUNE 202423about the authorMatt Nelson is director of development for Diamond Mowers. Founded in 2000, DiamondMowers is a leading manufacturer of mowing, mulching, and brush-cutting equipment for themunicipal, skid-steer, and excavator markets. For more, visit www.diamondmowers.com.
JUNE 2024 www.mcsmag.com24equipment solutionMore Power, Half the SizeMore Power, Half the Sizeatlas copco unveils X-Air 750-25DRILLAIR COMPRESSORAtlas Copco has launched the X-Air 750-25 addition to its portable air compressor DrillAir family. This advanced product features at least 10-percent greater efficiency than its predecessor, ensuring low total cost of ownership for customers—and a notable reduction in carbon footprint across the DrillAir range.REDEFINING STANDARDSThe X-Air 750-25 heralds a new era in compact solutions for medium-depth drilling, by being fully flexible between 16 and 25 bar pressure and a flow between 350 and 320 liters per second. Engineered with a highly efficient 6.7-liter Cummins engine, it offers toughness and power with half the footprint and weight of the predecessor, enhancing agility and versatility. At the heart of the unit’s performance is the AirXpert technology, ensuring at least 10-percent greater efficiency compared to its predecessor. Through automatic regulation, this patented technology adjusts operating parameters based on real-time flow requirements, leading to significant reductions in fuel and energy consumption and optimizing medium-depth drilling operations.By Kevin Schoeters
The dynamic flow boost feature further optimizes the X-Air 750-25's performance by enhancing flow rates during drilling's most demanding phases, notably improving flushing and drill stem refilling. This innovation ensures a quicker, more efficient borewell completion process, streamlining operations and significantly cutting down project timelines.A testament to the X-Air 750-25's impact is the experience of Atlas Copco’s valued customer, Baugrund Süd Gesellschaft für Geothermie mbH (BGS). Based in Bad Wurzach, Germany, the water extraction specialist was offered the opportunity to test a prototype of the unit in the autumn of 2023, where the unit was put to work on a large construction site. Over the course of a month, BGS vigorously utilized the X-Air 750-25 for applications including near-surface geothermal energy and geothermal probe system construction. The testing phase highlighted the portable air compressor's exceptional fuel efficiency and suitability to geothermal drilling applications. BGS highlighted the low fuel consumption, and thus, reduction on CO2 emissions of the unit as key advantages. Besides that, the compressor stands out for its easy transportability and maneuverability. BGS also shared that, compared to other alternatives that its team had onsite throughout the testing process, the X-Air 750-25 proved to be the best choice, considering the environmental impact, the technical aspect, and the service provided by Atlas Copco service network.INTELLIGENT CONTROLEvery portable air compressor is equipped with a controller to optimize performance, and this time, the X-Air 750-25 boasts a brand-new addition: the Xc2004. Featuring an intuitive interface, future-ready design, advanced computing power, and enhanced connectivity, the Xc2004 unlocks unparalleled efficiency for our customers.This X-Air model is tailored for a wide range of industries, offering robust and efficient solutions for construction, mining, and energy sectors. Additionally, the compressor's quiet operation, reliability, reduced maintenance costs, and the logistical ease due to its significantly reduced weight simplifies transportation and lowers warehousing costs for Atlas Copco fleet owners. Its enhanced capabilities translate into reduced operational costs, improved drilling speeds, and minimized environmental impact."We are dedicated to accelerating the industry towards a more energy-efficient future," says Leslie Van Mulders, product marketing manager at Atlas Copco. "This new model embodies our commitment to innovation and environmental stewardship. It also represents our pledge to provide solutions that benefit our customers and the planet." www.mcsmag.com JUNE 202425for more informationFor more, visit www.atlascopcogroup.com.
JUNE 2024 www.mcsmag.com26equipment solutionThe patented FH-R material placement attachment provides contractors with 50 percent reduced labor at one-fifth of the cost of traditional self-propelled equipment, according to Road Widener LLC, a leading global manufacturer of road construction equipment. Additionally, the design of the attachment allows the operator of the host machine to control the attachment via remote control — enhancing safety by eliminating the danger of additional workers standing along the jobsite. The FH-R is a versatile solution for material placement, precisely dispensing topsoil, gravel, asphalt, limestone, and more, all with an attachment compatible with common machines that contractors already own. “With the current Bipartisan Infrastructure Deal there is a renewed focus on repairing and reconstructing our nation’s roadways,” says Jack Guebard, Road Widener regional sales manager for the central U.S. “Now is the time to modernize our infrastructure, making it safer and more resilient. The FH-R allows contractors to get the job done more quickly and efficiently. Our two-step process eliminates the need for grading and sweeping by placing the material right where it needs to go the first time.”VERSATILITYThe remote-controlled attachment easily connects to most skid steers, compact track loaders, road graders, and wheel loaders, operating off the host machine’s engine and hydraulics. It is available in left, right, or dual dispensing configurations to take on any roadway around the world. The attachment streamlines a variety of tasks including backfilling, road widening, road shoulder repairs, remediation, and aggregate placement. The material is poured into the hopper at the top of the FH-R and then precisely dispensed via remote control in adjustable lay down widths from 1 to 6 feet. The attachment dispenses up to 20 tons of material in under 10 minutes.“Our customers often tell us the swift capabilities of the FH-R have a tremendous effect on their business,” Guebard says. “With labor shortages spiking, contractors are often running with a lean crew. However, the demand for infrastructure remediation is only rising. The FH-R helps to solve this challenge by efficiently and precisely laying material with only one operator. Some of our customers can lay up to five linear miles a day with our machine, making it truly a gamechanger for any business, no matter the size.”The FH-R works with standard and high flow hydraulics and has only five grease fittings to maintain. The attachment costs up to 80 percent less than a self-propelled material placement machine. Its low-maintenance, functional design greatly reduces the price tag. That savings extends to transportation requirements too. The compact size of the FH-R attachment provides easy transport with a common trailer that is towable by a standard pickup truck. Additionally, the FH-R’s small footprint decreases traffic disturbance and danger on busy highways and narrow backroads. Each FH-R includes a one-year warranty. Reduce Labor by HalfReduce Labor by HalfFH-R material placement attachmentROADWORKBy Heather Hughesfor more informationRoad Widener LLC puts more than 30 years of road construction experience to work manufacturing innovative shoulder maintenance equipment. For more, call 844.494.3363 or visit www.roadwidenerllc.com.Road Widener’s FH-R is a versatile solution for material placement, precisely dispensing topsoil, gravel, asphalt, limestone, and more—all with an attachment compatible with common machines that contractors already own.
JUNE 2024 www.mcsmag.com28maintenance solutionAs construction professionals, we understand the importance of meticulous attention to detail in every aspect of our work. From selecting the right equipment to executing tasks efficiently, every step plays a vital role in the success of a project. Whether you’re preparing to clear a site of debris with grapple attachments or trenching with a trencher attachment, one often overlooked aspect is attachment maintenance. Just as we inspect our machinery before starting work, it is equally important to conduct thorough inspections and maintenance of our equipment attachments.From buckets, booms, and augers to mulchers, cold planers, rakes, and rotary cutters, attachments are the workhorses of our operations, adapting to various tasks and terrains to get the job done. Quite often, attachments make the difference in the jobs you win and how profitable your machine is for your operation. However, their frequent installation and removal make them susceptible to wear and tear. Neglecting attachment maintenance not only jeopardizes their efficiency but also poses serious safety risks to operators and those around them.To ensure attachments are always operating at peak performance, regular inspections and maintenance are key. Here are a few essential tips to incorporate into your daily work routine: Comprehensive walk-around: Begin by conducting a thorough walk-around inspection of the attachment. Look for any signs of damage, such as cracks or breaks in the structure. Check for worn or leaking hydraulic hoses, as well as any hydraulic fittings for potential leaks. Additionally, inspect cables and hoses for frays or wear, as these could indicate imminent failure during operation.Complete a thorough walk-around inspection, examining the critical components of the attachment, from its structural integrity Attachment EfficiencyAttachment Efficiencythree key solutionsEQUIPMENT SERVICEBy Gustav Krejcha
to the condition of its hydraulic system and ancillary components. By investing time and attention into this critical aspect of attachment maintenance, you can safeguard equipment reliability, minimize the risk of accidents, and ensure smooth operations on the jobsite. Evaluate ground-engaging tools (GET): Many attachments utilize ground-engaging tools, such as teeth, blades or cutting edges. GETs play a critical role in penetrating surfaces, excavating materials, and achieving desired results on the jobsite. During your inspection, pay close attention to these components. Look for missing parts, cracks, or excessive wear that may compromise their functionality. Promptly replace any damaged or worn components to maintain optimal performance. Dull or worn-out tools not only diminish performance but also increase fuel consumption and machine wear, leading to higher operating costs over time. Hydraulic system maintenance: After using attachments equipped with hydraulics, it is essential to clean and protect the hydraulic fittings. Wipe away any debris or contaminants to prevent them from entering the system. Linking the fittings together to complete an enclosed circuit helps keep dirt out of the hydraulic system, preserving its integrity and efficiency. By implementing thorough cleaning procedures, protective measures such as applying a layer of lubricant or corrosion-resistant coating to the fittings, and regular inspection routines, you can safeguard the hydraulic system from contamination and extend the lifespan of attachments and the machine. By incorporating these three simple yet effective practices into your daily routine, you can prolong the lifespan of your attachments and maximize their performance on the jobsite. Remember, investing in the right attachments is only the first step—proper upkeep is essential to ensure they continue to meet the demands of your projects.Attachment maintenance should be a priority for every equipment owner and operator. By dedicating time to inspect and maintain your attachments, you not only safeguard their efficiency but also enhance overall jobsite safety. Committing to attachment maintenance is committing to ensuring your attachments are always ready to tackle the hard work with precision and reliability. www.mcsmag.com JUNE 202429about the authorGustav Krejcha is product marketing manager, construction equipment attachments, CASE Construction Equipment Parts & Service. For more, visit www.casece.com.
JUNE 2024 www.mcsmag.com30safety solutionNational Trench Safety’s (NTS) Director of Strategic Operations, Eric Juhl, traveled to the United Kingdom to visit vendors who manufacture large hydraulic bracing. But Juhl ended up coming away with new ideas on how to keep workers safe while also growing the trench safety business back in the United States in two areas: fall protection and rescue systems for excavations. According to Juhl, it was impressive that nearly every job site in the U.K. had a guardrail around it, no matter where the excavation. In addition, nearly all of them had a davit arm attached to the steel protective system in the ground, whether it be a trench box, slide rail, or sheeting. One can easily assume there are less accidents of workers falling into excavations in the U.K. in comparison with the number of accidents in the United States. Unfortunately, stats as recent as 2022 are surprising. In the U.K., there were 40 workplace deaths due to falls from a height. In the United States, a staggering 865 workers died in falls and hundreds of thousands were injured badly enough to require days off work. When you dig into the numbers, falls make up the second highest cause of worker deaths only behind transportation deaths in the United States. The National Institute for Occupational Safety & Health (NIOSH) mentions unprotected edges as a major area of concern. OSHA’s construction standard, 1926 Subpart M, deals with fall protection and specifies that when workers are exposed to vertical drops of six feet or more, the employer is required to provide fall protection in one of three ways:1. Placing guardrails around the hazard area.2.Deploying safety nets.3.Providing personal fall arrest systems for each employee.The guardrail isn’t a new concept in the United States, however, Juhl notes several challenges that can occur. Systems can be outdated, too heavy, not stacked or organized, or not readily available. Juhl explains situations in which systems are shipped to jobsites, but workers end up leaving them in a pile to never move from the spot they were delivered. Sometimes, guardrail systems require the contractor to buy lumber to use as the “rails.” According to Juhl, the method has been inefficient and inconvenient, and there was an opportunity to create a new system.G-RAIL TRENCH BOX RECEIVER Juhl got in contact with Guardian Fall Protection since they had been strategic partners on other products, but now producing a new guardrail system together was being discussed. As a result of the collaboration, the Guardian’s G-rail Trench Box Receiver was born, which integrates Guardian’s G-rails. The receiver fits on wall thicknesses of 0.25 in. to 8 in. thick and weighs only 14 lbs. As for the guardrails themselves, they come in 6-, 8-, 10- and 12-ft. sections and have a storage Innovations in Innovations in ExcavationExcavationfall protection and rescue systemsNATIONAL TRENCH SAFETYBy Elizabeth Martinez
system for easy organization and transport. The product is OSHA 1910.29 and OSHA 1926.502 compliant.With the introduction of Guardian’s G-rail Trench Box Receiver, the opportunity to grow the product line and make conditions safer for thousands of laborers working near excavations had just begun. The most important part of creating the trench box receiver was to ensure it was easy to use and lightweight. Both goals were accomplished. While working on improving guardrails, there was an opportunity to create a better mousetrap with rescue systems in excavations. Tripod and winches were being used regularly for manholes and other easily accessible entries. But when it came to trench protective systems, there were very few good options. Juhl connected with MSA, another safety partner to NTS that supplies gas monitors, tripod and winch systems, and harnesses and head protection. Together with XTIRPA, a new davit arm and trench box adapter was designed. The adapter weighs 40 pounds and ranges from 2 to 10.5 in. wide. Equipped with a workman rescuer, fall arrest protection is ensured, but also quick retraction/rescue of a worker in need. This product only takes minutes to set up and ensures another level of safety. These two life-saving tools are available to buy or rent in the market now. Hazards are always going to exist on construction sites, especially when dealing with excavations. However, the more equipped jobsites are, the more workers can be guaranteed to go home the same way they came to work — alive. www.mcsmag.com JUNE 202431for more informationThis article was contributed by National Trench Safety, a National Utility Contractors Association (NUCA) National Partner. For more, visit National Trench Safety’s official website at www.ntsafety.com.
JUNE 2024 www.mcsmag.com32safety solutionAccording to reports by the Occupational Safety and Health Association (OSHA), almost half of heat-related deaths occur on a worker’s very first day on the job. Over 70 percent of heat-related deaths occur during a worker’s first week.These tragedies can be avoided if employers take actions to protect new workers. The term "workers who are new to working in warm environments" includes the following groups: 1. New, temporary, or existing employees who start new work activities in warm or hot environments, while wearing additional clothing (e.g., chemical protective clothing), or with increased physical activity.2. Workers returning to work environments with potential exposure to heat hazards after an absence of one week or more. 3. Workers who continue working through seasonal changes when temperatures first begin to increase in the spring or early summer. 4. Workers who work on days when the weather is significantly warmer than on previous days (i.e., heat wave). In all examples above, the workers may not be used to the heat loads on that day. The above workers are at increased risk of heat-related illness because of physiological (related to body function and exertion) and/or behavioral factors.ACCLIMATIZATIONThe term “acclimatization” means that the body gradually adapts and tolerates higher levels of heat stress. Workers who are new to working in warm environments may not be acclimated to heat. Their bodies need time to adapt to working in hot conditions. Unacclimated workers do not sweat efficiently, whereas acclimated workers sweat at a higher rate, which helps dissipate heat through evaporative cooling. The sweat of acclimated workers also contains less salt, which prevents development of electrolyte imbalances and heat cramps.When a worker is not acclimated to the heat, body temperature and heart rate increase more quickly when working, and blood flow is not optimized for heat The Heat Is OnThe Heat Is Onprotect new workers from extreme temperaturesLABOR FORCEBy Tom Matthews
dissipation. Acclimated workers maintain lower body temperature and heart rate, and their increased blood flow to the skin helps the body to lose heat through its surface. Other factors that are different from person to person (e.g., general physical fitness) may affect the acclimatization process.PROTECTION STRATEGIESTo protect new workers from heat-related illness, employers should do the following: • Schedule new workers to work shorter amounts of time working in the heat, separated by breaks, in heat stress conditions.• Give new workers more frequent rest breaks.• Train new workers about heat stress, symptoms of heat-related illness, and the importance of rest and water.• Monitor new workers closely for any symptoms of heat-related illness.• Use a buddy system and don’t allow new workers to work alone.• If new workers talk about or show any symptoms, allow them to stop working. Initiate first aid. Never leave someone alone who is experiencing symptoms!These increased precautions should last for 1 to 2 weeks. After that time, new workers should be acclimated to the heat and can safely work a normal schedule.Note that new workers are not the only ones who might be unacclimated. Workers can lose their heat tolerance during an extended absence (e.g., vacation or sick leave). They can also lose heat acclimatization during the winter when temperatures are cooler. Existing workers are at increased risk of heat-related illness in these situations.In the above situations, employers should allow workers to gain heat tolerance gradually. Use the same protection strategies that are used for new workers. Maintain the additional heat protections for at least one week. Unacclimated workers who feel fine on their first day in warm conditions might develop heat-related illness on a subsequent day.WORK DURATIONNew workers need time to acclimate unless they have previously worked in hot environments. To prevent heat-related illnesses, they should work shorter workdays in the heat during their first 1-2 weeks. OSHA recommends the "Rule of 20 Percent" for building heat tolerance: • 20 Percent First Day: New workers should work only 20 percent of the normal duration on their first day.• 20 Percent Each Additional Day: Increase work duration by 20 percent on subsequent days until the worker is performing a normal schedule. For example, if the normal workday lasts 8 hours, then new workers should work no more than 1 hour and 40 minutes (20 percent of 8 hours) on their first day in the heat. They can spend the rest of the workday without heat stress. They should be given at least one rest break during the period when they are working.By following the Rule of 20 Percent, new workers will be working a full schedule by the end of their first week. The Rule of 20 Percent should protect most workers who are physically fit and have no medical problems. Other workers may require more time to adapt to heat—up to 14 days in some cases. When in doubt, give workers more days to acclimate. As duration of work increases, workers will need more rest breaks to recover from the heat load.To become acclimated to heat, workers should perform job tasks that are similar in intensity to their expected work. For example, if a new worker has been hired to lay bricks outdoors in hot weather, then he should lay bricks during his first week. Doing light work may not acclimate a worker to the demands of their job.Remember, to help workers build heat tolerance, reduce the duration of the work but not the intensity of the work. www.mcsmag.com JUNE 202433for more informationThe Occupational Safety and Health Association (OSHA) is a division of the U.S. Department of Labor. For more, visit www.osha.gov.
JUNE 2024 www.mcsmag.com34sotware solutionsIn the construction and work-truck industries, equipment users are incurring unneeded costs and lost work time due to a multitude of issues including lost or missing tools, not having the tools needed to do a job when users are at a project, inability to provide documentation for needed certifications or inspections, and excess or underutilized tooling. Other challenges include managing tool rooms, lay down yards, static assets, and materials.For example, in the electrical utility industry alone, there are an estimated 100,000 heavy trucks like bucket trucks and derrick diggers. The average cost of the tools on these trucks is approximately $30,000 or more. Several sources have stated that the loss rate for tools is around 30 percent, which translates to nearly $1 billion dollars a year of costs in just this one industry segment. Aware Innovations has applied technology and expertise to address these issues with ItemAware.ITEMAWAREItemAware is a powerful asset and material management application that supports multiple technologies, including the Internet of Things (IoT), passive and active RFID, GPS, barcodes, ultra-wideband (UWB), Bluetooth Low Energy (BLE), Wi-Fi and RTLS. ItemAware synergizes this data, allowing for tracking and managing of any asset related to your business in an easily digestible real-time format. ItemAware has a proven track record, having been in use at the U.S. Patent and Trademark Office (USPTO) since 2017 to track and manage over 130,000 IT assets in more than 20 buildings with over 180 floors across six states, saving the USPTO over $1.2 million a year in inventory costs.ItemAware has been tailored to become a unique tool and asset tracking system to tag tools or other items and pair them with a beacon location (truck, shed, jobsite, etc.). ItemAware is then used to see each item’s location and last-seen status in real time. Clicking on individual items gives the user a detailed history of the item including locations, manufacturer, and more.ItemAware prioritizes precision. Tools located just outside a truck or on a job site will not be listed as being on the truck. The ability to know the exact location of equipment cuts down on time spent looking for tools as well as the cost of replacing tools that aren’t actually lost.Compliance isn’t an area you want to overlook. Failure to remain OSHA-compliant can result in significant financial penalties as well as unwanted legal issues for your company. Prevent these fines by allowing ItemAware to aid in keeping safety-related gear current with their certification and inspection dates.TRANSFORMING THE TRACKING PROCESSTestimonials speak volumes, and Concurrent shares how ItemAware has revolutionized Tag Your ToolsTag Your Toolsimprove profitability and productivityASSET TRACKINGBy Chuck Evanhoe
the asset tracking and inventory management fields. Ring Power Utility Equipment began an ItemAware pilot program in early 2022 with South Florida utility contractor, Concurrent Group.Mike Beauregard, senior VP and director of utilities, crane and truck, at Ring Power Corporation, describes ItemAware as “technology [that] far surpasses anything major that has come to the industry in a while.”Since adopting the ItemAware technology, Concurrent has seen a marked decrease in lost tool assets. The intuitive software has helped Concurrent reduce asset bleed by giving their fleet managers more control and visibility of tools and equipment in real time.Steve Sarno, VP power delivery and principle at Concurrent Group, describes just how ItemAware has revolutionized its company’s ability to track essential tools and equipment: “As the tools move around from truck to truck, we’re able to hold those accountable that had borrowed a tool, but also reduce the amount of tools that we’re replacing, this was the first system that worked.” Steve adds, “After implementing the system, I found $175,000 of duplicate tools.” This huge cost savings has not only allowed Concurrent Group to protect their bottom line but has also given them the ability to focus on their most profitable goals.The software is also easy to install with a team of qualified professionals who work around the clock to support the system.With the success of the pilot program at Concurrent, Aware Innovations has established pilot programs with two other major utility contractors in the state of Florida, Pike Electric and Mastec TSG. In addition to tracking tools on trucks, Pike is using the system to track and inventory line blocks as they’re deployed to ensure full recovery of these expensive assets. ItemAware is an intuitive asset tracking and inventory management system which allows you to predict issues, reduce theft, and flag items that need repair before they interrupt your work cycle. Think of the time you’ll save if you eliminate the need for manual asset tracking. www.mcsmag.com JUNE 202435for more informationFor more, email Aware Innovations at info@awareinnovations.com or call 937.528.5858.
JUNE 2024 www.mcsmag.com36technology solutionBattery TransitionBattery TransitionGO delivers power, cuts pollutionALTERNATIVE FUELPollution is a major issue of our time. From the emissions we breathe to noise disturbance, it’s everywhere, but another way is possible: Significant progress has been made in battery technology. New technologies are available, and industrial electrification is a success story in the making.Equipment design and battery technology have driven the most notable transformations within the construction industry. Battery technology is vitally important to remove noise, fumes, and cables to create healthier, happier, and safer working environments. As we move toward a more sustainable future, construction companies are transitioning from traditional gas-powered generators to alternative fuels and power sources. According to the California Air Resource Board, in one hour a small portable gasoline generator emits the equivalent of driving a typical passenger vehicle for 155 miles. Every 32 gallons of gas burned by a generator is equivalent to running a standard car for six months.Advanced battery systems and alternative fuel generators operate without burning fossil fuels, which means zero exhaust emissions at point of use. Unlike their gas-powered equivalents that emit harmful pollutants, battery-powered systems are classified as environmentally friendly. They contribute to cleaner air quality, making them ideal for both indoor and outdoor construction projects. Additionally, these systems operate quietly, reducing noise pollution on job sites. Instagrid provides a pure, clean power supply for construction tools on the jobsite. The Instagrid GO encompasses an advanced design that breaks down a central inverter commonly used in mobile battery systems into multiple micro-level inverters. The result is a considerably smaller and lighter battery-powered system, making the Instagrid GO more mobile and functional. Gas-powered generators have inherent fuel safety risks due to storage, handling, and potential leaks. Battery-powered systems eliminate these hazards. Workers no longer need to carry flammable fuels or worry about accidental spills. Moreover, battery-powered systems have fewer moving parts, reducing the risk of mechanical failures and injuries. This is especially true with the Instagrid GO, operating without the need of a cooling fan due to the use of micro-invertors instead of one, main central inverter.Gas-powered generators often require frequent refueling, interrupting work, and decreasing efficiency. With battery-powered systems, workers can focus on their tasks without interruptions. Additionally, cords and hoses associated with gas-powered tools can hinder movement and create tripping hazards. Battery-powered systems provide greater mobility and flexibility, enhancing overall productivity.While the initial investment in battery-powered systems may be higher, the long-term operating costs are significantly lower. An Instagrid device will cost up to 80 percent less over its lifetime compared to a combustion generator. Battery modules can be recharged multiple times, reducing the need for constant fuel purchases. Maintenance costs are also lower since there are no spark plugs, carburetors, or oil changes to worry about.Governments worldwide are pushing for net-zero emissions, accelerating the adoption of alternative fuels and electrified equipment. In the U.S., legislators in states such as California have moved to outlaw gas-powered generators, and other states are expected to follow suit. Therefore, it is prudent to be ahead of legislation and have contingency plans in place. Battery-powered systems will be at the forefront of this shift.Instagrid products use advanced software and electronics that, when combined with the micro-level inverters installed on individual battery modules, produce a pure AC sine wave. The result is increased power, mobility, and reduced emissions and noise. By embracing these new systems, construction companies contribute to a cleaner environment, enhance safety, improve efficiency, and reduce operating costs. for more informationFor more, contact media.us@instagrid.co or call 888.414.GRID (4743).Instagrid Inc.6 Northway LaneSuite C07Latham, NY 12110By Team Instagrid
JUNE 2024 www.mcsmag.com38legal solutionWhere a contractor has been delayed by an owner (or by a third party for whom the owner is responsible), that contractor may be entitled to recovery in the form of an extension of time or monetary compensation. But what happens where the owner has its project delayed through the fault of the contractor? What can the owner recover and what is the risk to the contractor? Even if an owner has been delayed through the fault of the contractor, the owner still must be able to establish damages attributable to that delay. For an owner dealing with contactor-caused delays to the work, the proof of actual damages attributable to those delays may be very difficult (particularly if the owner is a public owner who may not typically have “lost profit” or “loss of use” types of damages). As such, an owner’s recoverable damages as a result of delays can range anywhere from a minimal amount to a very large sum of money, depending on the impact to the project and what can be established causally. In terms of contractor risks for delays, they are not yet out of the woods. If the owner cannot otherwise establish actual damages, the owner still may be able to contractually shift the financial risk of loss to the contractor for the unexcused delays. This contractual mechanism is the liquidated damages clause provided in the contract between the owner and contractor. Such a clause “liquidates” or establishes a specified amount of damages to which the owner will be entitled for unexcused contractor-caused delay past contractual substantial completion. These damages are calculated on a per diem basis for every day that substantial completion of the project is delayed. For example, if a contract contains a $1,000.00 per day liquidated damages clause, and the contractor is ten days late in finishing the project, then the contractor will be liable to the owner in the amount of $10,000.00, despite the fact that the actual damages may be otherwise.NO PENALTYIn most jurisdictions, liquidated damages clauses are generally enforceable, provided that the provision reasonably quantifies the actual damages suffered and does not appear to penalize the breaching party. Courts are reluctant to rewrite the parties’ negotiated terms of a contract, including the liquidated damages clause, and thus will enforce liquidated damages clauses so long as the damages are not considered a penalty. Further, a fixed amount stipulated in a contract typically will be construed as an agreement for liquidated damages rather than a penalty in the absence of evidence tending to show that the amount of damages claimed is unreasonable. As a general rule of thumb, there are two key aspects which many courts will examine regarding the enforceability of liquidated damages clauses: (1) whether the liquidated damages provision attempts to secure an amount for the non-breaching party which is reasonably proportionate to the amount of actual damages which would be sustained in the event of a breach, and (2) whether the provision for liquidated damages is designed to represent the measure of actual damages, or is it an apparent effort to penalize the breaching party such that the damages will be disproportionate to the actual damages Liquidated Damages ClausesLiquidated Damages Clauseswhat is a contractor’s risk for delays? CONTRACTSBy Christopher S. Drewry
sustained. In other words, where the actual damages are uncertain or difficult to ascertain or prove, or alternatively where they are of a purely speculative character and the contract furnishes no data for their ascertainment, a liquidated damages provision likely will be upheld, provided the sum contracted to be paid does not appear to be unreasonable in amount. DOWN TO THE DETAILSLiquidated damages should be evaluated when making of the contract and may be deemed unreasonable if they are grossly disproportionate to the loss which may result from the breach or unconscionably in excess of the loss sought to be averted. Yet, while reasonableness and proportionality are polestars in an inquiry into whether a liquidated damages provision is enforceable, there often are no hard and fast guidelines, and the determination of enforceability typically turns on the balance of the particular equities of a given case. If there is a valid liquidated damages clause in the contract, what happens next? At the outset, the presence of such a clause does not preclude the need for a threshold inquiry into the cause of the delay in question. Typically, if the cause of the delay is solely that of the owner, and the contractor has timely and properly given notice of its delay and requested a time extension, then the liquidated damages clause will not be applicable. However, where there is a concurrent delay (in other words, both the owner and the contractor have caused delays), the cases are split on the issue of whether liquidated damages will be imposed. If the owner has contributed to the delay, the majority rule, strictly by weight of authority, seems to be that the liquidated damages clause will not be enforceable against the contractor, even if the delay can be prorated. Nevertheless, the owner may still seek to recover its actual damages for the contractor-caused delays through the allocation of the concurrent delay events.For the contractor who has a liquidated damages clause in their contract, they should presume its enforceability in determining the risks associated with whether they can meet the contractual date of substantial completion. The contractor also should administer the project with a keen awareness of this provision and be prepared to document any delay events and provide timely notice to the owner when those events are not contractor-caused. This sets up the best defense to this contractual clause. With no delay causation attributable to the contractor, the per diem assessment of liquidated damages is precluded. www.mcsmag.com JUNE 202439about the authorChristopher S. Drewry is a partner with the law firm of Drewry Simmons Vornehm, LLP, in Indiana (www.dsvlaw.com), where he focuses his practice on construction law and litigation, as well as labor and employment law and litigation. Chris is current member and past chair of the Construction Law and Litigation Committee of the International Association of Defense Counsel, and he can be reached at cdrewry@dsvlaw.com.
JUNE 2024 www.mcsmag.com40modern construction productsBatterySafe cases are designed specifically to transport lithium-ion batteries in accord with international regulations. Batteries are surrounded by cushions filled with Pyrobubbles, an extinguishing agent which provides protection against thermal runaway, and exothermic reactions. Reusable and easy to use, they have an operating temperature range from -4°F to 176°F, and a storage temperature range from 60°F to 86°F. Compliant with international regulations, BatterySafe cases offer peace of mind, whether shipping batteries for development, distribution, or disposal. Available in various sizes, they are ideal for li-ion batteries for power tools, laptop batteries, e-vehicle batteries, and more. For more, visit www.denios-us.com. DENIOS BatterySafe CasesRedesigned from the ground up, the new RedLithium Forge batteries are Milwaukee's most powerful, fastest-charging, and longest-lasting batteries yet. They feature breakthrough battery-cell technology, superior battery-pack construction, and advanced RedLink electronics. When paired with the new Super Charger, users can ensure significantly faster charge times and high-speed cooling from battery to charger, minimizing downtime during the workday. Designed for the professional user, these advancements cater to the demand for high-performance jobsite applications, such as continuous drilling through reinforced concrete. For more, visit www.milwaukteetool.com. MILWAUKEE TOOL MX Fuel RedLithium Forge Batteries The economical 500-gallon FuelPro 500 is a stout, DOT-compliant fuel trailer that allows contractors to refuel equipment on-site quickly and efficiently. The base model is available with fuel trailer only, and an optional front box is available for storage of tools, grease, lubes, or other service supplies. The rugged chassis is constructed from 6-in. C-channel for a long service life. The tank features 7-gauge steel which is double seam welded for strength and durability. Each tank features internal fuel surge baffles and cross bracing, a fuel shutoff valve, a lockable vented fill cap, a tank-pressure relief vent, and an at-a-glance fuel gauge. For more, visit www.FuelProTrailers.com. FUELPRO TRAILERS FuelPro 500The Dynamic tool brand’s 28-piece insulated tool set meets the growing needs of commercial and residential electricians. Each tool within the set has been tested to 10,000 AC and is VDE certified to 1,000 VAC in compliance with IEC 60900. Dynamic’s new insulated tool set includes a 1/2-in. drive ratchet with a selection of extensions and six-point metric sockets. It also contains open-ended metric wrenches, slotted screwdrivers, Phillips screwdrivers, side-cutting pliers, lineman’s pliers, and long-nose pliers. All pieces are precision machined to meet the needs of the most demanding professionals. For more, visit, www.shopdynamictools.com. DYNAMIC 28-Piece Insulated Tool SetThe new ToughSeries Construction Jack (DWHT83550) is a heavy-duty, hands-free lifting tool designed for a wide range of applications. The Construction Jack features a lift capacity of up to 340 lbs. and a lift height of 8-3/4 in. allowing users to complete demanding lifting, leveling, and installation tasks. Heavy lifting typically requires the time and energy of more than one worker, which can interrupt workflow. The Construction Jack is designed to give one worker the lifting assistance they need with a step-to-lift handle, fine-tune adjustments, and a no-load quick release button for optimal productivity and safety. For more, visit www.dewalt.com. DEWALT ToughSeries Construction JackMayhew adds two new pry bars to their long-standing Dominator Pro Pry Bar line. The tools, a 36-in. orange and 36-in. green handled pry bar, fill a void in the product line comprised of multi-color and length options. Mayhew listened to what consumers wanted in making this additional size available. All Dominator Pro Pry Bars are made in the USA and backed by a lifetime warranty. Ideal for any lifting or prying application, these bars feature a unique tri-lobular handle design that provides an enhanced, ergonomic grip and are available in curved and straight blade styles. For more, visit www.mayhew.com. MAYHEW STEEL PRODUCTS Dominator Pro Pry Bars
www.mcsmag.com JUNE 202441featured productKnowing that the lives of many individuals across numerous industries depend on the accuracy and durability of gas detection products, Gas Clip Technologies has spent over a decade specializing in gas detection solutions that are reliable, compliance-based, and affordable, all while utilizing cutting-edge technology. For example, they were the first to apply infrared technology to portable gas detection, making workers safer due to the gas detector’s improved battery life and reliability. Such ideals have been at the heart of every Gas Clip product from the beginning. The GCT External Pump continues that tradition.TAKING AIR SAMPLESThis accessory is a single-button motorized sampling pump that gives any Gas Clip diffusion detector the ability to take remote samples from up to 75 feet away. The pump comes with a 10-ft. hose for extracting air samples and a 3-ft. hose to connect the pump to the user’s detector. However, other hose lengths can be ordered separately. Also, like the MGC Pump, the GCT External Pump is compatible with the MGC Pump Quick Disconnect, an accessory allowing the user to effortlessly connect or disconnect a sampling hose to the pump. ALERTS & CHARGINGAudio and visual alerts will inform the user of a possible hose blockage or low battery charge. The External Pump’s average continuous run time is 40 hours, which makes it possible to get the job done no matter how long it takes. Charging typically takes 4 to 6 hours using the included wall charger. Also, the compatible MGC Vehicle Charger can be used to charge on the go, or the MGC Multi-Charger can be used to charge multiple devices at the same time. COMFORTABLE & DURABLEThe sleek, ergonomic design of the pump allows it to sit comfortably in the user’s hand, which helps prevent accidental drops. An alligator clip on the back allows the user to firmly attach the pump to their belt, jumpsuit, etc. as needed. The durable casing holds up in harsh environments and withstands the fall if the device accidentally takes a tumble. The GCT External Pump comes with a 2-year warranty and is available through distributors worldwide. GCT External PumpFROM GAS CLIP TECHNOLOGIESfor more informationFor more about the GCT External Pump, Gas Clip Technologies’ gas detectors, or any of the other helpful accessories, all designed to make it simple to be safe, email sales@gascliptech.com or call 1.972.775.7577.