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STREAMLINING OPERATIONSSTREAMLINING OPERATIONSCONSTRUCTION CONSTRUCTION SOFTWARESOFTWAREBETTER BIDS BETTER BIDS TAKEOFFS AND TAKEOFFS AND ESTIMATESESTIMATESWWW.MCSMAG.COMJULY 2024SMART ANTENNASMART ANTENNAMACHINE CONTROLMACHINE CONTROL
JULY 2024 www.mcsmag.com4CONSTRUCTION OF VIRGINIA GENERAL ASSEMBLY IN TIMELAPSE VIDEOGuest post by EarthCam CONSTRUCTION AMONG TOPTRADE JOBS IN THE U.S.Guest post by Pro Tool ReviewsWHAT ARE CONSTRUCTION WORKERS ASKING CHATGPT?Guest post by Togal.AI3642JULY 2024VOLUME 18 ISSUE 07Inside This Issue38special focusIN EVERY ISSUEIndustry News .............................. Modern Construction Products...... technology solutionMACHINE SMART ANTENNAleica iCON gps 120sotware solutionBETTER BIDSleveraging location-based data for takeoff accuracyproject profile BREAKDOWN AND REBUILD overhauling a car shredderSOFTWAREsotware solutionCLOSING THE GAPconnecting data between the office and fieldON THE BLOGEXPRESS BLOWERGreener Turf Management is a landscaping services company based in Conshohocken, Pennsylvania. They install green roofs and ground materials throughout the mid-Atlantic region. Here, they are using their Express Blower® model TR-HD for a green roof material installation.www.expressblower.com40sotware solution OPTIMAL FEATURES why you need ERP software26equipment solution UPDATES FROM VOLVO CE more productive, safer tech16
PROJECT PROFILESSmoother Flow ..................................................... 14Breakdown and Rebuild ....................................... 16MANAGEMENT SOLUTIONSAbundance of Opportunity .................................... 18Building with Block .............................................. 20EQUIPMENT SOLUTIONSDig into Different Soil ........................................... 22Major Updates from Volvo CE ................................ 26Boosting Off-highway Mobility ............................... 28MAINTENANCE SOLUTIONSBust the Rust ....................................................... 30SAFETY SOLUTIONSEHS Trends in Construction .................................. 32SOFTWARE SOLUTIONSSpecLive Collaborate ............................................ 34Closing the Gap ................................................... 36Better Bids .......................................................... 38Search for Optimal Features ................................. 40TECHNOLOGY SOLUTIONSMachine Smart Antenna ....................................... 42 www.mcsmag.com 3100 Lorna Rd, Ste 101Birmingham, AL 35216MATT WEBER Editormatt@mcsmag.com MIKE BARKER Publishermike@mcsmag.com RANDY MOON Media Consultantrandym@mcsmag.com KEVIN McCLARAN Associate Publisherkevin@mcsmag.com GARY BARKER Associate Publishergary@mwsmag.com SETH SAUNDERS Digital Media Specialist seth@mcsmag.com INGRID BERKY Office Manageringrid@mcsmag.comSUBSCRIPTIONS For all changes, go to:MCSMAG.COMClick the SUBSCRIPTIONS button in the main menuTIM GARMONCEORUSSELL HADDOCKPresidentCHRIS GARMONCFOJ. CAMPBELL Vice President, EditorialNo part of this publication may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopy, recording, or any information storage-and-retrieval system without permission in writing from the publisher. The views expressed by those not on the sta of Modern Contractor Solutions, or who are not specifically employed by Highlands Publications are purely their own. All Industry News material has either been submitted by the subject company or pulled directly from its corporate website, which is assumed to be cleared for release. Comments and submissions are welcome, and can be submitted to donna@mcsmag.com.For reprint information, contact Chris Garmon at chris@mcsmag.com.Canada Post Publication Agreement #41578525. Undeliverables 355 Admiral Drive, Unit 4, Mississauga, ON L5T 2N1 Modern Contractor Solutions Magazine@mcsmagModern Contractor SolutionsEXPO 2024 is a trade convention for landscaping contractors and “green industry” professionals. By participating in EXPO, August 14-16 in San Antonio, Texas, attendees stay up to date with the latest trends, explore new products, and learn to effectively manage issues. For more, visit www.nurserylandscapeexpo.org.STREAMLININGIn recent years, construction management has seen a transition from manual record-keeping to the integration of advanced software solutions. These technologies are revolutionizing how projects are planned, executed, and managed, leading to improved efficiency, lower costs, and overall success.One of the primary areas where software has made an impact is in project 3D planning and design. These detailed digital project plans can be shared among all stakeholders to facilitate better communication among everyone involved, reducing the likelihood of errors and misunderstandings.Software tools for construction management excel in resource allocation and scheduling to help allocate manpower, equipment, and materials based on the most updated data and project requirements. Advanced scheduling algorithms help optimize timelines, ensuring that tasks are completed on schedule and minimizing downtime and delays.From budgeting and safety compliance to data analytics and performance monitoring, software combined with new technology is transforming the industry. Software platforms provide centralized communication hubs where team members, contractors, and clients can share updates and track progress. This real-time collaboration increases transparency, allows for prompt decision-making, and ultimately leads to smoother project execution.This month’s issue of MCS covers several new software solutions to help streamline your operation. Matt WeberEditor
JULY 2024 www.mcsmag.com8industry newsCUMMINS DIAGNOSTIC APP ON TRACKUNIT MARKETPLACEThe Cummins Connected Diagnostics App for Cummin engines is now available on the Trackunit Marketplace, extending the OEM connectivity opportunities on this open construction-industry resource. The powerful app offers Cummins engineering insights to fleet owners and service providers for faster fault resolution.Cummins users can now make informed, time-critical decisions just seconds after a fault occurs. Connected Diagnostics wirelessly connects your engine to Cummins for continuous monitoring and provides your fleet the ability to diagnose fault alerts on a broad range of equipment. Make better decisions on when to stop and minimize unplanned downtime by identifying and ranking fault codes in order of severity, including the suggested root cause and a service recommendation. Global IoT services provider Trackunit connects construction through one platform to create a living, evolving ecosystem that delivers data and insights to the off-highway sector. For more, visit www.trackunit.com. HCSS HEAVYBID PRE-CONSTRUCTION EASES ESTIMATINGHCSS HeavyBid Pre-Construction is a project-tracking solution designed to streamline the estimating process for construction professionals. HeavyBid Pre-Construction allows pre-construction teams to create activities and bid items instantly, either by generating them on the spot, duplicating them from past estimates, or selecting from a library of standardized work activities using HeavyBid construction estimating software. HeavyBid Pre Construction is a comprehensive solution tailored for construction estimating teams, offering a simple and intuitive way to manage upcoming work. HeavyBid Pre-Construction’s project tracking tool eliminates the time needed to set up an estimate and gain thorough tracking in the opportunity phase for informed bidding decisions. It connects a company's backlog directly to its estimating system, eliminating the need for double entry and ensuring accurate data transfer. Project managers can receive faster insights on business trends and project-specific questions, reducing time spent on data manipulation across different systems. For more, visit www.hcss.com. CONSTRUCTION SPENDING: TALE OF TWO MARKETSIn May, public projects garnered increased dollars while private jobs struggled to find funding, according to an Associated Builders and Contractors analysis of U.S. Census Bureau data. Overall, national nonresidential spending was flat in May, ticking down 0.1 percent to a seasonally adjusted annualized rate of $1.21 trillion. But private nonresidential spending fell further, by 0.3 percent, as public projects gained 0.4 percent. That momentum on the public side kept the
JULY 2024 www.mcsmag.com10industry newsOSHA Compliant Guardrail andStair Rail SystemsSafety Boot® Guardrail SystemStringerShield® Stair Rail System1.800.804.4741safetyboot.com• Non-Penetrating Design• Rugged Steel Construction• Exceeds OSHA Regulations• Simple, Aordable & Reusable• Residential, Multi-Family & Commercial Applications• Unique Free Standing Design• Keep Post Attached For Reuse On Next Level Or ProjectFeatured on osha.gov website!broader nonresidential sector up for the year with a 6.2 percent gain. “Nonresidential construction spending has fallen for two consecutive months yet remains just 0.2 percent below the all-time high achieved in March 2024,” says ABC Chief Economist Anirban Basu in a news release. “Much of that progress is attributable to ongoing infrastructure investments, which spurred a sizable 0.4 percent increase in publicly funded nonresidential spending in May.”Source: www.constructiondive.comJLG NAMED ONE OF 2024 TOP WORKPLACES JLG Industries, Inc. has been named one of The Washington Post’s 2024 Top Workplaces in the Washington, D.C. area. Selection is based solely on employee feedback gathered through an anonymous third-party survey administered by research partner Energage, LLC, which measured several aspects of workplace culture, including alignment, execution, and connection. “Everything we do at JLG honors our 55-year history of innovative product design and progressive manufacturing, as well as workplace transformation efforts which include team member career growth and skills development,” says Maria Silva, JLG’s vice president of human resources. “We focus on fostering an inclusive and collaborative environment and lead from a ‘People First’ culture philosophy—from employees to customers, even suppliers and the local communities in which we live and work. Being named a Top Workplace is an outstanding recognition that truly sets our company apart. We are so honored to receive this award, especially because the judges were our employees!” The Washington Post hosted an awards ceremony on Thursday, June 20, to recognize JLG and other top-ranked companies, including technology companies, government contractors, real estate firms, and financial service providers. For more, visit www.jlg.com. BOBCAT BREAKS GROUND FOR MEXICO FACILITY Bobcat Company held a ceremonial groundbreaking June 13 for its new, $300-million manufacturing facility in Mexico. Located in the Salinas Victoria municipality, outside of Monterrey in the state of Neuvo Leon, Mexico, the 700,000-square-foot facility is expected to be operational in 2026. The groundbreaking ceremony was attended by Bobcat representatives, elected officials, and area business leaders. The new location, which was announced in 2023, will expand Bobcat’s existing global footprint to create additional production capacity and manufacturing capabilities for select compact track and skid-steer loader models. Bobcat’s compact loaders are also produced in the U.S. and the Czech Republic where production will remain following the new facility opening. “We have seen tremendous growth across our business, and this new facility will support our long-range plans for increased production to meet customer demand,” says Scott Park, Doosan Bobcat CEO and
JULY 2024 www.mcsmag.com12industry newsvice chairman. “This groundbreaking represents our commitment to our customers—present and future—who are ready to accomplish more with our equipment.” The manufacturing facility will seek LEED Silver certification and feature state-of-the-art technology with an emphasis on quality, precision and energy efficiency. For more, visit www.bobcat.com. WERK-BRAU PARTNERS WITH VALLEY TOOLWerk-Brau has partnered with Valley Tool Manufacturing to provide Werk-Brau branded BrushHound mulchers, brush shredders, and flail mowers, and RockHound landscape rakes through Werk-Brau’s nationwide dealer network. This arrangement makes it easy for Werk-Brau dealers as they have additional products and capabilities to sell with a single point of contact. Several models of brush shredders and fixed tooling forestry mulchers as well as the Original Rockhound Landscape Rake will be supplied by Valley Tool and stocked by Werk-Brau. Models are available for use with both excavators and skid steers/compact track loaders. The brush shredders and forestry mulchers are designed to be hydraulically powered by the carrier (with no external power source required). The agreement brings together two well-known manufacturers with similar company values and cultures to provide dealers with more robust products to offer their customers.“We’re excited to partner with Valley Tool because they are so much like us in terms of their company values, quality, culture, and overall customer-focused business philosophy,” says Werk-Brau National Sales Manager Dale DeWeese. “Using brush clearing attachments are much more productive and far safer than having hand crews with chainsaws, especially on slopes.”For more, visit www.werk-brau.com and www.valleytoolmfg.com. O&G/TUTOR PERINI LANDS $1.3B CONNECTICUT RIVER BRIDGE JOBA joint venture between O&G Industries and Tutor Perini will soon start laying tracks for Amtrak’s $1.3 billion Connecticut River Bridge Replacement project.The passenger rail company announced June 28 that it had selected the JV to begin construction on a new bridge to replace the current structure, which first went into service in 1907 and consistently fails to open and close for shipping traffic on the river. The 1,500-foot-long span currently serves more than 50 trains a day. The project is part of a larger, $16 billion push to improve Amtrak’s Northeast Corridor infrastructure that includes building a new, two-track rail tunnel under the Hudson River between northern New Jersey and Manhattan and the Frederick Douglass Tunnel in Baltimore, among other projects. Source: www.constructiondive.com
JULY 2024 www.mcsmag.com14project profileMcCarthy Building Companies, Inc. has completed construction on the Harmon Road project with the City of Fort Worth. Part of the city’s 2018 City Bond for Streets and Mobility Improvements, the project expanded a two-mile section of Harmon Road, between US287 and Golden Triangle Boulevard in north Fort Worth, from a two-lane roadway to a four-lane road with turn lanes and three integral roundabouts at major intersections with 10-foot-wide shared use sidewalks.“The City of Fort Worth is one of the fastest-growing cities in the country, certainly in our region, creating the need for additional roadways,” says Jeromy Shaw, senior vice president of operations for McCarthy. “McCarthy is pleased to once again partner with the city on a project that will improve the infrastructure and meet population demands.”Designed to handle the expected increase in traffic flow in the rapidly growing area, the project was intended to be a public hard bid traditional selection, however after successfully completing another major infrastructure project (Hemphill Street Connector) via the Construction Manager at Risk (CMAR) delivery method (a McCarthy project), the city decided to use CMAR for the Harmon Road project procurement. CMAR enables the owner, contractor, and engineer to align and work in partnership from early engagement through construction delivery, providing the best outcome for the client, community, and stakeholders.CHALLENGESThe project faced several significant challenges, including sequencing construction to minimize closing major and minor intersections, coordinating utility tie-ins to minimize shutdowns, and the winter storm of 2021, which impacted workflow and supplier deliveries. The existing roadway alignment provided its own unique obstacle, as the roadway from US287 to Heritage Trace existed on the future southbound lanes, and the roadway from Heritage Trace north to Golden Triangle was on the future northbound lanes, causing a switchover at the Heritage Trace intersection. However, crews had green fields alongside the existing roadways, allowing them to begin construction without impacting normal traffic flows.As the project progressed over the next year, the crowded corridor continued to acquire new developments performing their own construction work alongside the project, including fire stations, expansions of apartment complexes, retail, and more. This required careful coordination with other parties to ensure the project was able to continue without impacting the critical path and ensure no damage was done to the newly constructed roadway. While overcoming the many unique challenges of this project, the team completed it on schedule with over half a million dollars in shared savings and unspent budgets.McCarthy has extensive experience constructing civil and infrastructure projects, including the Hemphill Street Connector in Fort Worth, Texas, the Texas A&M Wellborn Road Grade Separation project in College Station, and the construction of the award-winning State Highway 45SW in Hays and Travis counties.for more informationMcCarthy Building Companies, Inc. is the oldest privately held national construction company in the country, with nearly 160 years spent collaborating with partners to solve complex building challenges on behalf of its clients. For more, visit www.mccarthy.com.Smoother FlowSmoother Flowmccarthy completes road project for city of fort worthINFRASTRUCTUREBy Riley Seahorn
JULY 2024 www.mcsmag.com16project profileWhen a car has seen the end of its days or there is scrap metal leftover from a demolition project, it’s often sent to Evraz Recycling, the largest metal scrap recycler in western Canada and known in the U.S. through its three facilities—one in North Dakota and two in Colorado. Evraz Recycling offers a variety of metal recycling and auto wrecking yards, providing communities with a more sustainable way to recycle and reuse metal materials. One of Evraz Recycling’s biggest resources is the car shredder at their Denver location, which is 600,000 lbs. of equipment that can shred an entire car down into 1-in. diameter pieces. The shredder sits on top of a concrete foundation, which had started to weaken due to the weight and force of all the steel that had been fed into it over the years. This caused Evraz to hire Industrial Constructors/Managers, Inc. (ICM) to overhaul the car shredder before it caused a catastrophic event. The ensuing 29 days of work put ICM to the test. It had a very short window of time to demo the equipment and the foundation and reinstall the new equipment in the exact sequence it had been removed in. Since the plant was losing revenue every minute it was offline, ICM had to tightly coordinate and sequence its work. The speed and precision of the project presented notable challenges the company had to overcome to deliver the project on time and on budget. DELICATE DEMOLITIONAs the general contractor of the project, ICM was responsible for the demolition of equipment that was not going to be reused, along with removing equipment that could be reused. The car shredder had to be disassembled in various parts and pieces, which each weighed anywhere from 50,000 to 175,000 lbs. The demolition and re-installation required careful coordination because the components had to be removed and reinstalled in a very specific order. This included the conveyor belt that fed steel to the shredder, which was 180 feet long and weighed 170,000 lbs. “The sheer length and weight of the equipment made us double and triple check our calculations to ensure we were taking everything apart correctly and placing it in an order that could be easily recreated,” says Greg Baladez, junior project manager at ICM. Every day of the project, two cranes did a tandem pick, rotating each piece of equipment over 80 feet before setting it down. Everything was carefully tracked so the pieces were removed in the right order and to ensure they didn’t impact other recycling operations that remained in place. REBUILDING FROM THE GROUND UPWith demolition complete, ICM drilled new helical piers into the bedrock, installed a new concrete foundation, prepped and compacted the subgrade, and fabricated and erected new structural steel to support the equipment. Because of the tight timing, ICM used a fast-setting concrete that’s capable of reaching design strength in 12 to 24 hours instead of the standard 25 to 28 days. “Given the timeline, we had to go with ‘high early’ concrete so we could successfully complete the concrete foundation and move on to other aspects of the project,” says Dan Baker, superintendent at ICM. “This was a crucial decision that was made early in the project and impacted everything that followed.” With the new foundation in place, ICM reinstalled the equipment back in order, which included new shredder equipment, hydraulic pipelines, and electrical system.Breakdown and RebuildBreakdown and Rebuildoverhauling a car shredderJOBSITE COORDINATIONBy Clint Thurston
During reassembly, ICM realized the new equipment was designed and engineered off the existing drawings, which were never correlated with other parts of the shredder. Since some parts weren’t to the exact specifications they needed to be, ICM had to adapt by modifying various parts of equipment to eliminate any timing delays. ICM also assisted with the startup and commissioning of the new equipment, adjusting and torquing down the bolts to make sure everything ran per industry and Evraz specifications. “The bolts had extremely high torque values,” says Baladez. “It wasn’t just finger range, but extreme psi.” KEYS TO SUCCESSBecause ICM had to minimize the recycling plant’s downtime to just 29 days, the company strategically phased the project so that various trades overlapped, with swing shifts enabling work to happen around the clock. Despite the quick pace, ICM cut no corners on quality or safety, particularly given the extreme weight involved in dismantling and reassembling the equipment. ICM averaged 14 workers on site during the day, along with six workers at night. The project involved millwrights, ironworkers, carpenters, electricians, and pipefitters all working together to ensure that everyone was aware of who was always doing what, so that no one got hurt. “The safety and quality-control teams were heavily involved to support the guys in the field,” says Baladez. “Everything was verified and measured twice at the beginning of each phase and often before phases were even reached to ensure that all aspects of the project stayed on track.” Concrete and grouting quality control was also important, as schedules and durations had to be 100-percent accurate, otherwise it would delay the next phase. Both had to be timed perfectly and achieve the right strength to meet the expedited schedule. “Setting 600,000 lbs. of steel and concrete is not only a QC issue, but it can lead to life and safety issues, so we had to make sure that everything was on point,” says Baker. “In addition to ICM’s normal pre-planning that involved developing extensive safety and quality plans for all phases of work, management and field also met daily to capture and plan for any unknowns, helping to ensure that the project was safe, met quality controls, and stayed on schedule.” Thanks to ICM’s meticulous planning, the project was successfully completed at the 29-day mark, allowing Evraz to resume normal operations. While the project was completed quickly, everyone also went home safely while delivering a project that is sure to stand the test of time. www.mcsmag.com JULY 202417about the authorClint Thurston is a project manager at Industrial Contractors/Managers, Inc (ICM), a Colorado-based industrial contractor specializing in steel and concrete structures, heavy moving and rigging, machinery installation, modification and maintenance, and more. For more, visit www.icminc.net.
JULY 2024 www.mcsmag.com18management solutionAbundance of OpportunityAbundance of Opportunityjobsite mechanization offers cutting-edge solutions ROBOTICSThe construction and demolition industries continue to see steady change. Contractors, laborers, and project managers are pushing for safer and more productive solutions to transform modern jobsites while facing an ever-growing backlog of projects fueled by the $1.2 trillion Infrastructure Investment and Jobs Act. At the same time, “The Great Resignation” and Baby Boomer mass retirements contribute to labor shortages across the board.With all these factors at play, relying on manual labor is simply unsustainable—in terms of worker recruitment and retention, safety, productivity, and overall cost-effectiveness. As a result, successful contractors work to think outside the box and supplement experienced crew members with technologically advanced equipment like robotic demolition machines to increase efficiency and reduce the physical strain on laborers. Additional mechanization options help contractors take advantage of current opportunities while accommodating industry trends. PRODUCTIVITY BOOSTHandheld pneumatic breakers and other highly physical methods have been commonplace on jobsites for decades. However, increased jobsite mechanization has allowed contractors to revolutionize productivity.A demolition robot paired with a hydraulic breaker, for example, improves upon previous productivity goals with an impressive hitting power, on par with excavators three times their size, and offer industry-leading power-to-weight ratios. These compact machines access some of the most confined and restrictive jobsites—including those with dust, vibration, and noise restrictions, as well as low floor loads. At 31 in. wide and weighing 1,235 lbs., the most compact units are small enough to fit through standard doorways and light enough to be transported on passenger elevators, making them ideal for confined spaces and interior demolition projects. Larger models are available with higher power ratios for more challenging applications. By employing these heavy-hitting machines, contractors can greatly increase efficiency in applications previously limited to large crews with handheld equipment. For example, one contractor was able to cut their demolition crew by a third during a nearly 1-million-square-ft., multi-level tearout. Two 2,183-lb demolition robots were able to access floors where even skid steers were deemed too heavy. With each robot only requiring a single operator, the contractor was able to better utilize remaining employees across simultaneous jobsites while increasing productivity and lowering overall labor costs. SAFETY BENEFITSFor many in construction and demolition, increased safety is one of the biggest benefits of mechanization. Remote-controlled demolition equipment addresses some of the most pressing safety concerns these industries face.With an operating distance of up to 984 feet, remote-controlled units physically distance employees from harmful silica dust, as well as the strong vibrations of handheld equipment such as breakers, rivet busters, and chipping guns. Long-term use of these common demolition tools is linked to a number of chronic injuries, including carpel tunnel syndrome, nerve damage, and hand-arm vibration syndrome. By Jeff KeelingSuccessful contractors think outside the box and supplement experienced crew members with technologically advanced equipment like robotic equipment to increase efficiency and reduce the physical strain on laborers.
Additionally, remote-controlled demolition machines help prevent one of the most common causes of serious work-related injury and death in construction—falls. A remote-controlled unit allows operators to remain a safe distance from ledges and other fall hazards. This provides peace of mind for workers and project managers, but also increases productivity by minimizing the need for erecting fall protections. For contractors using remote-controlled machines, these safety benefits can quickly add up to significant savings on workman’s comp and insurance premiums. Remote operation paired with smaller crew size can significantly lower worker liability costs by limiting personnel in confined spaces or hazardous operations. RECRUITMENT AND RETENTIONImplementing cutting-edge technology also offers some powerful recruitment and retention tools. When it comes to safety, for example, the workforce is well aware that quality of life and length of career can be significantly affected by injuries and silica dust exposure. At this time, the median age of a construction worker is 42.3 years. Contractors who invest in mechanization reduce the amount of dangerous and hard manual labor workers must perform, which is a powerful benefit to young and experienced workers alike. A young employee may consequently see construction as a long-term profession while an experienced worker may see it as more realistic to remain in the industry for the duration of their career. Cutting edge technology also attracts younger workers. For one concrete cutting company, including advanced robotic technology in their fleet helped reduce the median age of their 300-strong workforce to just 25 years old and cut turnover 10 percent. The machines also allowed the contractor to do more work with fewer people, increasing productivity 17 percent over three years. It’s both an exciting and challenging time for construction and demolition. Opportunities abound for contractors, especially those who find creative ways to recruit, retain, and best use the skills of their workers. Technological advances, such as robotic equipment, can help change the way contractors work and make it possible to thrive in today’s environment while preparing for the future. www.mcsmag.com JULY 202419about the authorJeff Keeling is the vice president of sales and marketing for Brokk Inc. He works closely with regional sales managers to develop and grow the Brokk brand in key segments across the United States and Canada. He is also responsible for educational initiatives aimed at helping customers maximize their Brokk machines’ potential. For more, visit www.brokk.com. Contractors who invest in mechanization reduce the amount of dangerous and hard manual labor workers must perform, which is a powerful benefit to young and experienced workers alike.
JULY 2024 www.mcsmag.com20management solutionBuilding with BlockBuilding with Blockunexpected benefits of concrete masonryCONSTRUCTION MATERIALSAs climate extremes and environmental accountability coalesce, the need for more resilient structures has never been more apparent. Concrete masonry construction is uniquely positioned to help communities overcome these challenges, and more. Concrete masonry is well known for its structural capability, safety and resiliency. However, other inherent benefits like aesthetics and design flexibility, energy efficiency, and low embodied carbon are underutilized or unknown altogether. After more than a decade in the making, the U.S. Department of Commerce authorized the establishment of the Concrete Masonry Checkoff (CMC). CMC is entirely funded and led by industry, with a mandatory penny-per-block-sold assessment to support research, education, and promotion around the value of concrete masonry construction. “There’s not a project that couldn’t benefit from the all-around appeal of concrete masonry,” says Kim Spahn, CMC CEO. “Strength and durability are a given, but the economic and environmental advantages of block extend far beyond stairwells and elevator shafts.” When it comes to curb appeal, Spahn says concrete masonry is limited only by imagination. “Its modular nature combined with a variety of textures, tones, and finishes allow you to achieve a stunning appearance inside or out that won’t lose its luster.” VERSATILITY AND DESIGN Comprising clean lines and geometric shapes, concrete masonry allows for the creation of intricate patterns and contemporary designs. Over time, concrete masonry maintains its intended aesthetic without warping, rotting, rusting, or combusting. “With concrete masonry, you don’t have to sacrifice aesthetics for resilience,” Spahn adds. “Whether your focus is commercial or residential, block gives you the best of both worlds.” Whatever the style, concrete masonry easily integrates with other materials such as glass, steel, or wood, creating visually interesting contrasts and combinations. CARBON CONSCIOUS Sustainability claims don’t always account for the considerable transportation impacts associated with sourcing building materials from afar. Concrete masonry units (CMUs) are produced locally in all 50 states, which helps builders comply with green building requirements mandating that materials be sourced near their jobsite. CMUs start to sequester carbon from the atmosphere as soon as they’re formed and continue to absorb CO2 over the duration of their life through a process called carbonation. Block contains calcium hydroxide which reacts with carbon dioxide to form calcium carbonate, a solid mineral that effectively locks in carbon. This naturally occurring process can help to offset new-build carbon emissions. “For new construction to be deemed ‘sustainable,’ embodied carbon has become the new standard,” says CMC Board Member and Chair of the Programs Committee, Heidi Jandris. “With the latest studies we’re starting to see just how big a role concrete masonry stands to play in reducing a project’s carbon footprint. CMU is made with dry-cast or zero slump concrete which sequesters more carbon dioxide at a much faster rate than other types of concrete.” By Tom DiBacco
To truly measure a project’s carbon footprint, “embodied carbon” examines CO2 emissions during every life-cycle stage, including raw material extraction, transportation, manufacturing, construction, maintenance, renovation, demolition and eventual recycling.On the manufacturing side, making block has become a model of efficiency. The use of recycled materials and advanced admixtures has reduced the need for traditional cement, which lowers overall carbon emissions.LONGEVITY AND SAVINGS Given block’s ability to withstand extreme conditions, it’s typical to expect an operational life that extends long into the future. “Many parts of the world have relied on concrete for centuries—it’s rooted in their culture and rich history,” says Major Ogilvie, chair of the CMC Board. “Here in the U.S., it’s perplexing to see when structures are built, and rebuilt, with materials that simply aren’t designed to last.” Many disaster-prone regions across the country have adopted a proactive approach to loss prevention by legislating the use of concrete block. According to Florida’s Block Strong program, 99 percent of homes in South Florida now feature concrete construction, namely block. After Hurricane Andrew in 1992, residents, code officials, engineers and designers worked to enhance local building requirements to position concrete block as the preferred, practical solution against the looming threat of damaging winds. Occupants of both residential and commercial concrete masonry structures in any region enjoy savings derived from lower energy bills, as the inherent thermal mass keeps spaces warmer in winter and cooler in summer. This allows for the installation of smaller, more efficient and affordable HVAC systems. Insurance premiums to cover concrete structures also tend to be lower because providers project damage claims to be few and far between, and costs to repair after extreme events are lower than having to rebuild. A May 2021 study from the Southeast Concrete Masonry Association (SCMA) compared construction costs in Charlotte, N.C., finding that concrete masonry units were 5 to 6 percent cheaper than conventional wood and light gage steel framing. SCMA’s insurance cost studies in Charlotte and Atlanta found that Builders Risk Insurance went down more than 50 percent with concrete masonry, with Actual Property Insurance being 2.5 to 3 times cheaper for CMUs compared to wood-framing. www.mcsmag.com JULY 202421for more informationThe Concrete Masonry Checkoff (CMC) is an industry funded initiative to support education, research, and promotion of manufactured concrete masonry units in the United States. The Concrete Checkoff Program is the first-ever Checkoff Program at the Department of Commerce. For more information, visit www.concretemasonrycheckoff.org.
JULY 2024 www.mcsmag.com22equipment solutionequipment solutionChoosing the right points and blades for an earth auger may seem like a small detail, but it’s a critical step in any drilling project. The right choice increases productivity by lessening equipment wear and decreasing maintenance needs. Outfitting an auger with the proper points and blades makes drilling easier and protects the auger flighting from excessive wear. Some manufacturers offer multiple styles of points and blade, but not all are the same. To make sure each project goes on without a hitch, choose the best points and blades for each soil type. LOAMY SOIL AND DIRTLoamy soil is a generally soft mixture of sand, silt, and a small amount of clay. For this and other soft-ground projects, look for points and blades constructed with cold-rolled steel and hard surfacing around the edges. Some manufacturers offer points and blades with bolt-on connections. This allows operators to easily switch out the points and blades when soil conditions change or maintenance is needed, offering increased versatility and decreased project downtime. When the blade dulls, some manufacturers offer reversible options. The bolt-on connection makes reversing the blade simple, and the new, sharp edge is used throughout the project. ABRASIVE AND DENSE SOILSome soil types are harder to drill into than others. Abrasive soils, compacted soil, and loose rock require stronger points and blades to lead the auger. For these, some manufacturers use carbide, a stronger alternative to steel.Fencing contractors should pair carbide tip points with hard-faced blades, carbide blades, or chisel points with a carbide blade Dig into Different SoilDig into Different Soilpairing the points and blades with soil types DRILLINGBy Joe HaynesSome manufacturers offer reversible points and blades with bolt-on connections. This means the points and blades switch out easily when soil conditions change or maintenance is needed.
for abrasive soils and soil where impact is possible. A carbide tip point and a chisel point with a carbide blade are optimal for compacted rock. Contractors facing hard pan and frozen soils will find best results with a carbide tip point and a carbide tip blade. COMPACTED ROCK AND HARD PAN SOILSPoints and blades like hard-faced blades, carbide blades, or chisel points make drilling through rock and hard pan soil easier. Look for a manufacturer that pours and molds the points and blades as opposed to welded metals. A single poured component is stronger than a welded one and better for harder soils. And, keep in mind, these points and blades are often paired with a specialty auger, so pay attention to any additional equipment needed. Some manufacturers have multiple blade attachments for their specialty augers, especially those used in heavy-duty applications. An auger with multiple blades chews up the soil more and breaks it down more thoroughly, making it more effective for drilling through harder soils. Most heavy-duty augers, points, and blades also need to be run at a lower RPM than their counterparts for the most effective drilling. Check gear ratios and speed recommendations before starting projects with compacted rock and hard pan soil, especially when using specialty equipment. KEEP POINTS AND BLADES ON-HANDSome projects require digging through multiple soil types. In these types of situations, or when contractors want to move between projects more easily, it’s sometimes easier to keep both the standard and carbide points and blades on hand. In situations where the soil changes mid-project, switching to a more appropriate point and blade helps prolong the work life of both the blade and auger. The key to choosing the best points and blades for a specific auger is to double check these parts are the right type and size. The width of a point or blade is based on the size of the auger it’s attached to. For example, a 4-inch blade won’t fit on a 10-inch diameter auger and vice versa. Choosing the right points and blades for each drilling project doesn’t just rely on knowing the soil conditions but knowing the type of auger that will be used, as well. Points and blades aren’t just another piece of equipment to cross off the checklist. To make sure projects succeed, work with an earth drill manufacturer to choose the best points and blades for any soil type. www.mcsmag.com JULY 202423about the authorJoe Haynes is Little Beaver president. Little Beaver has been proudly manufacturing quality, safe, and productive drilling equipment for three generations. For more, visit www.littlebeaver.com.
JULY 2024 www.mcsmag.com26equipment solutionVolvo CE is introducing a new range of excavators featuring upgrades that include up to 15-percent greater fuel efficiency, increased productivity, enhanced safety, and a slew of operator-friendly features.The series represents the most significant update to the Volvo excavator lineup in 20 years. The initial launch includes multiple medium and large excavator models in North America—the ECR145 short swing, EC210, EC230, EC370, EC400, and EC500 crawler excavators—with more models coming in the next several months.“This new excavator series is the realization of our commitment to our customers. Every design change, innovation, and weld were made with our customers' needs top of mind,” says Scott Young, head of Region North America, Volvo CE. ”All together, these updates will substantially impact their productivity, uptime, employee satisfaction and ultimately, their success.” LESS FUELA newly optimized electro-hydraulic system and other features—like a smart cooling system and engine-speed regulation for higher torque at a lower RPM—add up to a 15-percent improvement in fuel efficiency compared with the previous generation while outperforming the prior models. The enhanced hydraulics enable better machine control and the smooth and precise movement of the boom, bucket, and other hydraulic components. Work modes expand to 10 settings, including two specific to power and four specific to automatic ECO modes. A new creep travel mode coupled with boom- and arm-shock reduction settings give operators tight command of loads and reduce spillage.Major Updates from Volvo CEMajor Updates from Volvo CEmore efficient, more productive, safer tech EXCAVATORSBy Gregg Hennigan
“Our customers are looking for ways to increase productivity and reduce expenses, and we deliver on that with these new excavators,” says Sejong Ko, product manager—large excavators at Volvo CE. “Fuel in particular is a major expense, and the improved fuel efficiency will reduce costs with the added benefit of lowering the environmental impact.”SMART AND SAFEThe new excavator series also enhances safety. One highlight is the pioneering Volvo Smart View with Obstacle Detection, which gives operators 360-degree visibility of the machine’s surroundings. While cameras are increasingly being added to heavy equipment, Volvo Smart View with Obstacle Detection combines camera technology and a new radar detection system to distinguish between objects and humans for a heightened level of awareness.Additional lights have been added to the cab, boom, and arm to make dimmer worksites safer as well.OPERATOR PERKSVolvo also enhanced the already highly regarded cab in the new excavators, with features such as an improved human-machine interface (HMI) that address both ease of use and comfort. The automation of boom and bucket movement with the Volvo Active Control machine control system and an advanced electric control joystick help operators increase productivity.The new excavators also include some seemingly minor upgrades that make a big impact on operator satisfaction: • Updated seat design• Improved ventilation• New footrest support for working on slopes• Keyless engine start• Larger cab side mirror with heater• In-cab wireless phone charger• Built-in cooler/heater compartment for food or drinksThese models also include the newest generation Co-Pilot, the in-cab tablet’s larger, higher-resolution screen, which will display Dig Assist applications like on-board weighing, in-field design and more.LESS MAINTENANCEThe new Volvo excavators offer a 50-percent increase in hydraulic oil life with service intervals extended to 3,000 hours for regular hydraulic oil and 6,000 hours for long-life hydraulic oil.As always, Volvo excavators are backed by the Volvo Lifetime Frame and Structure Warranty, which covers the frame, boom, and arm for the entire initial ownership period. Volvo CE also offers service contracts and financial services. www.mcsmag.com JULY 202427for more informationVolvo Construction Equipment is a leading international manufacturer of premium construction equipment with over 14,000 employees. For more, visit www.volvoce.com.
JULY 2024 www.mcsmag.com28equipment solutionCRAWLER CARRIERSA large, nationwide utility contractor was preparing to bid on a large levee project in south Texas. With fuel and labor costs being such a significant factor in the bid process, they were busy doing the math, when an enterprising sales rep from Perco Rentals came to them with a video link.The video changed the perspective of the contractor’s team, leading them to change what would have been a traditional bid into a more competitive one, with lower costs and higher profit margins. “Our rep knew that the video of the Prinoth Panther T14R would be a game changer for this and other contractors,” says Jacob Barr, president of Mississippi-based Perco Rentals. “With its 360-degree rotational body, remarkable speed, optimized size and nimble climbing ability, the T14R put a unique tool in the contractor’s toolbox, and it helped them win the bid for the project.” Based on the video, the contractor realized that they would no longer have to use a conventional dump vehicle to first bring fill to the levee, and then use a front-bucket wheel loader to correctly position the material. Using the tracked Panther, a single worker could drive his load out on the levee, turn the vehicle’s upper body 180 degrees, dump the load in the precise location, and without rotating back around, proceed back to get the next load.“The contractor saved the cost of a second piece of equipment, the fuel for that equipment, and the skilled operator that would have been required to operate it,” says Barr, whose company owns 40 Prinoth machines. “It essentially cut the work in half and doubled their productivity."Prinoth estimates that through its combination of high payload capacity, speed, and maneuverability on rough terrain, the Panther T14R rotator is about 32 percent more productive than other vehicles in the same category. This gives contractors the ability to complete up to a third more work cycles than competitors, providing those employing the T14R a significant edge. NATURAL SELECTIONMeanwhile, in Alberta, Canada, a large oil and gas contractor was busy laying a pipeline amid the region’s unforgiving terrain and formidable climate. Not only did the contractor have to contend with the physical challenges of operating equipment in Alberta, but it also had to adhere to the area’s strict environmental standards, requiring minimal soil and terrain disturbance and maximum post-construction site reclamation. “The area is so rugged, this contractor had to helicopter personnel in just to operate the advantages of the prinoth panther T14RBy Tom MatthewsBoosting Off-highway Boosting Off-highway MobilityMobilityThe T14R is tough and extremely versatile and can be used in off-highway construction, mining, utility infrastructure, oil and gas, environmental reclamation, and many other challenging applications.
equipment, and once there they were faced with a delicate, yet arduous territory with steep grades, rain and mud one day, and snow and ice the next,” says Troy Gordon, president of Alberta-based Low Impact, an organization so dedicated to treading lightly on the region’s sensitive topography, that it made this its moniker.Like many others, this contractor had been unaware of Prinoth’s Panther T14R until Gordon’s company presented it to them as a solution. “The T14R's design minimizes its impact on the ground, exerting a mere 3 psi of pressure compared to the 10 psi of a human footprint. This low-impact feature enables the machine to traverse fragile environments without causing substantial harm, making it a perfect fit for projects in ecologically delicate locations like ours,” explains Gordon.Gordon went on to compliment the Panther’s size, noting that it can fit where others simply can’t, and the fact that an unskilled operator can be trained in a matter of minutes to drive it. “It’s got a steering wheel and one pedal, it’s easier to drive than a car,” says Gordon.However, according to Gordon, the T14R’s performance in the field is what really knocked the socks off the contractor. The Panther’s Cat C7.1 engine is powerful enough to haul its maximum payload of 29,100 lbs at 33 percent, up a 15-degree slope, and with a maximum speed of 8.1 mi/h, this crawler carrier moves material faster than other machines. With its rotating upper body, the Panther can transport its load, dump it, and proceed back the way it came without turning or repositioning its tracks.“The T14R’s patented undercarriage features rugged steel wheels and high-travel suspension, enabling it to navigate uneven terrain with ease. Its self-cleaning tracks suit all soil types and weather conditions, ensuring smooth and efficient operation,” says Gordon. “Additionally, its unique automatic track tensioning system reduces maintenance and downtime, enhancing overall efficiency and lifespan, thereby offering a better return on investment for contractors.” UP, DOWN, ALL AROUNDIn West Virginia, a major energy services contractor specializing in slip repairs, rented its first Panther T14Rs for work on new project. They too were quickly impressed with the Panther’s performance capabilities in the field.“These folks were operating the Panthers on 70- to 80-degree slopes, where it’s almost too steep to stand,” says Todd Perrine, vice president of West Virginia-based Leslie Equipment Company. “They realized that the Panthers were so nimble on the slopes that they could tether them with a cable, and with the assistance of a winch, they could move up and down just about any grade.”Perrin noted that contractors also love the fact that it only takes an hour to swap the Panther’s dump bed for a flatbed, capable of hauling a wide variety of skid-mounted equipment. He said that operator comfort is yet another factor.“The T14R’s spacious, insulated cab is quieter than other crawler carriers and comes with standard air conditioning, ensuring operators stay focused and alert during long shifts, even in the extreme heat of the south,” says Perrine. Perrine explained that to-date, the contractor has purchased 10 Panthers and consistently rents another 10. “They like the T14R so much, I’m pretty sure they’ll keep buying and renting them from us for the foreseeable future.” www.mcsmag.com JULY 202429for more informationPrinoth is specialized in producing heavy equipment for challenging conditions. For more, visit www.prinoth.com. With its 360-degree rotational body, a single worker can do the work of two machines by driving the load to the dump site, turning the upper body 180 degrees, dumping the load, then proceeding back to get the next load without rotating back around.
JULY 2024 www.mcsmag.com30maintenance solutionmaintenance solutionGalvanic corrosion frequently afflicts structures such as commercial roofing, infrastructure elements and facades, and is also common in the restoration of existing structural steel and concrete reinforcement.By understanding the root causes and manifestations of galvanic corrosion and adopting appropriate mitigation strategies, contractors, property owners and managers can safeguard their investments and ensure the longevity of their buildings.Galvanic corrosion occurs when two uniquely different metals, such as copper and steel, are physically in contact with each other and immersed in a common electrolyte, such as water/moisture or when the same metal is exposed to an electrolyte with different concentrations. In a galvanic couple, the more active metal (the anode) corrodes at an accelerated rate, and the more noble metal (the cathode) corrodes at a slower rate.“In the presence of moisture or grime, metals with varying electrochemical potentials encounter each other, setting off electrochemical reactions that lead to the deterioration of one or both metals. You are quite literally creating a battery with the movement of electrons; that’s when the corrosion begins,” says Rod O’Bannon, manager of Western Specialty Contractor’s Sheet Metal Division. “The combination of dissimilar metals will either accelerate the corrosion process or do nothing, but it’s important to understand which combinations of metals will work against you.”Bust the RustBust the Rustunderstanding the nuts and boltsGALVANIC CORROSIONBy Rob Caputo
www.mcsmag.com JULY 202431Galvanic corrosion often manifests as chalky mineral deposits, sometimes tinged with a rusty-orange hue (ferrous corrosion). These clusters usually accumulate in concealed areas of a building, such as behind panel systems or under parapet caps. This corrosion may remain undetected until it causes interior water leaks or fosters mold growth, underscoring the importance of proactive assistance and scheduled condition and maintenance. Identifying dissimilar metals quickly and making corrections before damage is noticed is key to preventing future problems.“Always be proactive and not reactive. Routine inspections to detect and address galvanic corrosion before it escalates into severe structural issues are always recommended. Partnering with a seasoned specialty contractor for annual roof, parking garage, and façade inspections will facilitate early detection and mitigate corrosion-related concerns,” says Rod O'Bannon, an expert in galvanic corrosion and Western Specialty Contractors region manager for the New York and Washington DC Metro Areas.TIPS FOR PREVENTIONThe separation of dissimilar metals should be the first step whenever possible between bolts, fasteners, and materials in general. • Spacer materials like rubber, plastic, nylon, or neoprene can be interposed between metals to provide electrical insulation and minimize corrosion risk.• Coating materials such as bituminous coatings, zinc-rich primers, epoxies, etc. may also be used to prevent or slow the galvanic corrosion process. • The inclusion of zinc anodes within concrete repairs will serve as sacrificial anodes and take the brunt of the corrosion instead of the structural steel or reinforcement. • Waterproofing systems are another great way to eliminate the intrusion of water and close the circuit required to induce galvanic corrosion.• Installing induced current systems is also an option to help slow or halt the corrosion process.• The use of stainless fasteners as a compatible alternative to traditional metal fastenings can halt the process.Galvanic corrosion poses a substantial threat to the structural integrity of buildings; being aware of this during and after construction is key to avoiding future issues. Taking proactive maintenance and preventive measures is advised for any contractor, property manager, and/or owner to protect the integrity of their buildings and structures. about the authorRob Caputo is Western Specialty Contractors region manager for the New York and Washington DC metro areas. For more, visit www.westernspecialtycontractors.com.
JULY 2024 www.mcsmag.com32safety solutionAs the construction industry evolves, the focus on safety intensifies, marking a significant shift towards protecting its most valuable asset: its workforce. This commitment to safety, similar to bolstering operations with an indestructible shield, highlights an industry-wide move beyond compliance. It's a culture change, embedding safety into the fabric of daily operations. This evolution not only empowers leaders on the ground but also signals a clear “We’ve got your back” message to every team member.Below are six trends and factors leading to a stronger focus on EHS (Environmental, Health, and Safety) in construction: Stricter regulations: As regulatory authorities like OSHA intensify their oversight, especially noticeable during an election year, there is a significant push for compliance with new regulations addressing issues such as heat, mental health, and union participation in safety inspections. This increased regulatory scrutiny demands a more systematic approach to safety management. Additionally, fines per incident have doubled in recent years, dramatically increasing the cost of non-compliance. Rising insurance costs and litigation risks: As insurance costs soar, companies are pressured to control or reduce their Experience Modification Rate (EMR). A litigious society further escalates the risk of litigation, making safety an even more critical concern. Proactive measures such as regular safety audits, employee training programs, and adherence to regulatory standards can mitigate these risks. Extensive documentation of safety protocols and incidents is also crucial in defending against potential litigation and controlling insurance costs. Contractor expectations: Contractors, now more safety-conscious, demand higher safety standards on sites to manage their insurance costs and mitigate litigation risks. This shift requires construction companies to adopt stringent safety policies, necessitates having dedicated safety personnel on-site, and heightens the need to document everything thoroughly. Labor challenges: The shrinking labor pool and limited construction knowledge among new recruits underscores the need for comprehensive training. The declining trend of construction as a multi-generational family business further complicates this issue, necessitating a focus on creating a safe and attractive work environment for new generations.Culture of care: Initiatives to improve the overall employment experience are becoming more prevalent. A culture that prioritizes safety is essential to retain workers and foster a sense of community and responsibility among them. Professionalism in safety management: The increasing emphasis on safety within the construction industry is elevating working environment standards and positioning safety management as a highly sought-after career path. I am pleased to have collaborated with Keene State College, a leader in the expanding field of construction safety, to help develop its B.S. degree program in Construction Safety Sciences.The focus on creating a safer work environment has become central to the operation of construction companies. But how can technology, particularly software tools, significantly enhance safety?TABLETS ARE TRANSFORMATIVEThe use of tablets and smartphones in the worksite is on the path to becoming a universal game-changer in construction. In the past decade, we’ve evolved from disorganized papers, bulky binders, and the labor of searching for the right documents. EHS Trends in ConstructionEHS Trends in Constructionfocusing on environment, health, and safetyWORKFORCEBy Jim Goss
Tablets are increasingly used for a wide variety of crucial functions in excavation and other civil construction projects. For example, site plans can be easily accessed and updated in real time, allowing for immediate adjustments to be made as needed. Digital logs facilitate the management of preventive maintenance schedules, ensuring timely equipment servicing to prevent unexpected breakdowns. Digitizing maintenance records also offers a comprehensive history of each piece of equipment's upkeep, enhancing management and accountability.Furthermore, tablets facilitate the viewing of 3D models of ongoing projects, enabling teams to visualize the result and adjust their work accordingly. Imagine the tablet foremen typically use for checking off daily tasks and communicating with your team, evolving into a powerful safety-enhancing tool. This is the reality of technology in the workplace today, especially in the construction industry. Safety apps and software are becoming essential at jobsites and are being integrated into daily routines as effortlessly as the morning coffee ritual.BENEFITS OF SAFETY SOFTWARECutting-edge safety software from companies like HCSS has the potential to transform safety protocols within construction businesses of all sizes. Here are a few ways these tools make a difference:Safety inspections: Ensure jobsite and equipment safety with a library of inspection forms and custom templates. Create an accessible audit trail and enhance inspections with text and photo capture. Safety meetings: Construction safety meeting software transforms safety management by enabling easy meeting recording, digital tracking of attendee signatures, and a comprehensive history accessible company-wide, enhancing efficiency and compliance. JHAs & JSAs: Enhance safety management by identifying hazards, utilizing standard templates from OSHA and AGC for job hazard analysis (JHA) and job safety analysis (JSA), preventing incidents, and analyzing trends in construction safety—all accessible on mobile devices. Safety observations: Empower anyone at the jobsite to contribute to safety by anonymously reporting unsafe practices using just a smartphone. Incidents reporting: Enhance construction site safety with quick and easy and complete incident reporting. Ensure OSHA compliance while swiftly documenting and analyzing incidents to foster a safer workplace. Near-miss reporting: Transform the safety culture from reactive to proactive by empowering crews to report and analyze near misses, fostering a positive safety environment, and reducing the risks of incidents before they happen. Training and certification tracking: When selecting equipment for a specific task, it's crucial to ensure it's not only the right type for the job but also that it has undergone thorough preventive maintenance. The same principle applies to workers; it is critical to ensure they have the right training and certifications for their tasks. Safety software can streamline and automate this process. Certification and skill tracking software lets your company keep all certifications current, ensuring your team is qualified. EMBRACING TECHNOLOGYThe journey towards a safer jobsite is ongoing, but with the advent of digital tools and software solutions like those provided by HCSS, companies now have the power to make significant strides. By leveraging technology, construction companies can not only meet the industry's evolving demands but also protect their most valuable asset—their workforce. www.mcsmag.com JULY 202433about the authorJim Goss is senior safety consultant for Heavy Construction Systems Specialists, LLC (HCSS). For more, visit www.hcss.com.
JULY 2024 www.mcsmag.com34sotware solutionsSpecLive CollaborateSpecLive Collaboratefirst-of-its-kind specification platformDIGITAL WORKFLOWSchneider Electric launches SpecLive Collaborate, a first-of-its-kind platform to modernize and streamline product specification and content integration for construction professionals. The SpecLive Collaborate platform provides real time collaboration with Schneider Electric Experts and access to up-to-date specification content to increase accuracy and manage version control.Developing specifications is often a disjointed, manual process that relies on templatized content based on potentially outdated office files where the latest or most pertinent information can often get lost in version control. SpecLive Collaborate provides specifiers and engineers with a simple, streamlined experience for evaluating Schneider Electric's solutions. This platform keeps essential technical product data intact by providing real time access to cloud-hosted specification content, reducing coordination gaps for the duration of the specification process. By improving upon static document-based processes, SpecLive Collaborate empowers teams with a shared, cloud-based workspace to develop more accurate specifications more collaboratively and more efficiently."Effective collaboration in the commercial construction industry can be difficult, even with modern technology," says Kelly Sinovich, director, U.S. Specifier Channel, Schneider Electric. "SpecLive Collaborate addresses the need for easy-to-use collaboration tools as the industry's first side-by-side coediting platform offering a single source of truth with complete, current content and access to Schneider Electric experts for potential questions. We thank the RIB team for their partnership on this endeavor as we aim to make specification By Tom Matthews
development as frictionless and efficient as possible."Schneider Electric engaged RIB to develop the platform to address an unmet need in the specifier marketplace for those still using multiple documents and sources to complete their project specifications. IMPROVED ACCURACY, TRANSPARENCYCommercial firms are increasingly digitizing their operations. The inclusion of new systems with interconnected products can add complexity to both the modeling and specifications stages, as these systems must be supported by context-specific specification language, supporting technical data, and often access to a representative. To answer these demands, SpecLive Collaborate:Keeps Firms Engaged. SpecLive Collaborate allows stakeholders to work side-by-side on the same specification and automatically updates every file, providing visibility beyond typical rote selection and configuration. Expands Stakeholder Audience. SpecLive Collaborate integrates with RIB SpecLink, providing access to Schneider Electric's products and curated prescriptive specification content, directly into the workflows of a burgeoning list of owners, specifiers, architects, and engineers.Moves Projects Forward. SpecLive Collaborate provides a cloud-based workspace with a simple and intuitive drag-and-drop interface with access to prewritten content to save time while improving accuracy and efficiency."At RIB, our goal is to make the engineering and construction industry more digital, efficient, and sustainable, and we're proud to partner with Schneider Electric," says Daimon Bridge, managing director, RIB North America. "We are redefining collaboration by seamlessly embedding high-quality content directly into the workflow of design and engineering firms to ensure precision in every specification, empowering end users to effortlessly integrate trusted content, thereby expediting the creation of construction specs with unparalleled accuracy."SpecLive Collaborate is part of Schneider Electric's Specifier toolkit, made available via the MySchneider portal to provide users with the information to easily generate accurate and comprehensive specifications. SpecLive Collaborate does not require new workflows, and if the specifier has questions about a product or other information in the tool, they can request help directly through the platform. www.mcsmag.com JULY 202435for more informationSchneider Electric drives digital transformation by integrating world-leading process and energy technologies, end-point to cloud connecting products, controls, software and services, enabling integrated company management, for homes, buildings, data centers, infrastructure, and industries. For more, visit www.se.com.
JULY 2024 www.mcsmag.com36sotware solutionsAccurate, up-to-date information is essential for profitable construction projects. Decision-makers need access to real-time data to steer the company in the right direction, and those managing projects on the ground need timely reporting on actual production to execute projects efficiently and effectively. However, despite advances in technology, many construction businesses still rely on manual processes and disconnected software that make real-time data sharing impossible.Making sense of project data across disconnected programs and processes requires hours of additional work and data manipulation. In some cases, data captured in the field is walked, driven, or transmitted to a back-office counterpart who manually enters it into the ERP (Enterprise Resource Planning) platform or software of record. From delays on the jobsite while data gets processed, to substantially higher project costs and increased risks, the pitfalls of relying on manual processes and non-integrated software are becoming harder to escape—especially as demands on contractors for more streamlined, efficient projects continue to grow.A noticeable data gap between the jobsite and the office led Coyote Ridge Construction, a Johnstown, Colorado-based heavy civil contractor specializing in underground utilities, excavation, and concrete work, to explore ways to make data accessible to teams in the office and the field. Despite utilizing software to estimate and power back-office functions, the company relied on manual processes to collect field data. "Our field teams captured production updates on paper forms and brought them to the office where project managers would then transfer the information to spreadsheets," says Angie Lowe, accounting manager at Coyote Ridge Construction. "Processing the data took up to two weeks, so it always felt like we were shooting in the dark. It's difficult to make smart business decisions if you don't know what’s happening in the field." After wrapping up the most successful year since opening its doors, the company began looking at ways to work smarter and faster to ensure future growth. "All of our conversations pointed back to the need to improve how we track production," says Lowe. "Finding a better way to record production would trickle down to other areas and have a domino effect throughout the company. Continuing to grow and solidify our future meant we had to find a way to understand what was happening in the field daily." AUTOMATION EMPOWERSALL TEAMSWithin four months, Coyote Ridge Construction implemented a new web-based construction ERP solution and an automated field tracking solution to track production numbers and payroll hours from the field. Coyote Ridge Construction's field teams now utilize digital field logs to capture productivity, labor hours, equipment, and material utilization. With seamless integration between the ERP solution and the field tracking software, information captured in the field is available to teams in the office. This gives the company a single source of truth to compare daily metrics to schedules and budgets outlined in project contracts and ensure work is proceeding as planned. Actual performance data from the field tracking system now also flows back to the estimating software, improving the accuracy of future bids. As Lowe and the management team evaluated ERP and performance-tracking options to complement their estimating software, identifying a vendor that could cover and connect everything together emerged as a priority. "These solutions and the integration between them have dramatically improved our communication and allowed us all to Closing the GapClosing the Gapconnecting data between the office and fieldPROJECT MANAGEMENTBy Jon Fingland
work much more efficiently and cohesively," says Lowe. "We've saved time by automating data capture, and real-time visibility into production has given our field teams a greater sense of ownership of their work. We've empowered them with access to the information they need to make data-driven decisions and keep work moving in the field." REAL-TIME DATA STREAMLINES ACCOUNTINGMoving to integrated ERP and field tracking software also unlocked new efficiencies in Coyote Ridge Construction's accounting workflows, from payroll to accounts payable. "Although improving production tracking was our primary goal, we knew we would see impacts in other business areas," says Lowe. "Before, we considered hiring another payroll administrator, but now we don't have to. Timecard information captured in the field flows right into our ERP solution. Automating the workflow saves time, and because of it, we can process payroll for 190 people with one payroll administrator." Giving project managers and superintendents the ability to issue approvals from the field has also accelerated accounts payable processes. Approvals no longer need to be sequential; they can be concurrent, so no one approver holds up the chain. "Data only needs to be entered once, and the accounting team can access what they need to process invoices and payments faster," says Lowe. "We can view committed job costs, which lessens the need to go to a project manager to approve invoices issued against a purchase order. Now, we're paying 150 vendors a week electronically, so we're not only saving time, we're making sure our vendors are paid quickly."Taking advantage of integrated cloud-based technology's speed and collaborative benefits, Coyote Ridge Construction now understands precisely where projects stand. Both solutions have eliminated multiple sources of inconsistent and out-of-date information, giving the company a single source of truth that can be easily shared in real-time with automated workflows and alerts to executives, managers, accounting professionals, and field teams when they need to see them. "Across the board, automating processes and making the right data available to the right people at the right time has helped us communicate and collaborate," says Lowe. "We've unlocked efficiencies across the business and increased project profitability, and the processes and technology we've put in place give us the peace of mind that we're well-equipped for growth." www.mcsmag.com JULY 202437about the authorJon Fingland is a vice president and category general manager at Trimble. He has over 20 years of industry experience and has played a pivotal role in Trimble’s connected construction vision, helping to bring together modern technologies and real-time data across the project lifecycle, from design and build to operation and maintenance. For more, visit www.trimble.com.
JULY 2024 www.mcsmag.com38sotware solutionsThe cornerstone of a successful bid lies in the takeoff process. By harnessing the power of GPS-enabled smartphones and tablets, takeoff estimators can achieve unprecedented levels of accuracy and efficiency. Modern 3D software solutions that can simultaneously combine data from multiple sources help minimize risk by identifying challenges from pre-construction through each phase of construction. Communicating this information clearly with all stakeholders—including developers, engineers, general contractors, and subcontractors—ensures projects remain on schedule and within budget.Identify existing challenges. To minimize construction delays caused by change orders, ensure existing conditions and demolition plans are verified using topography data collected from drones or data collectors, along with imagery from Google Earth. The ability to combine these multiple sources and provide a clear presentation of any unforeseen omissions or inaccuracies both graphically and with quantities is critical on lump-sum projects. Takeoff mimics construction. A full takeoff should provide numbers and graphics for the entire grading process. Documentation in easily sharable formats that include the approved site plans overlayed with accurate demolition, stripping, and cut-and-fill depths and identifiable quantities helps plan the process step by step. While each site is different, itemized quantities for topsoil stripping, demolition, cut and fill, and material takeoff for paving, sidewalks, topsoil respread, etc., are the minimum requirements. In some sites, soil borings must be entered to quantify the cut by strata and identify unsuitable material which may need to be hauled off site or used in non-structural regions. Sites with layback (vaults, retaining walls, deep foundations, etc.) that require a phased approach must be easily quantified for each phase and clearly marked. Better BidsBetter Bidsleveraging location-based data for takeoff accuracyESTIMATINGBy Suzanne Wolf
A detailed report with fill requirements by region identifies the structural fill requirement necessary for load-bearing areas like paving and buildings and the non-structural areas where lower quality fill may be re-used. Communicate with your team(s). From the earliest idea for development to the completed project, the need to share information is crucial. Systems that can communicate data in the recipient's preferred format can ease communication. For example, a DWG file is best for engineering firms whose language is CAD, while the original PDF plan documents overlaid with supplemental data like cut-and-fill depth contours provides an easy method of communication to GCs and site staff. Location based data on mobile devices. Smartphones and tablets running Google Earth and other geo-browsers support KMZ files. When aligned to the site, the current location is shown on the display. While the GPS in a phone doesn’t provide the accuracy necessary for grade staking, the GPS coordinates are very suitable for:Reconnaissance. A site plan, utility plan, etc., aligned to the site communicates close locations of all site features and is accessible to anyone with a phone or tablet for location-based information. With location-based data, even a ribbon cutting can be more impactful when attendees know where the driveway and building corners are. Delivery location. Marking up a site plan with delivery locations and then sending a KMZ file to the delivery vendors for utility structures, pipe, aggregate, and site trailers, etc., eliminate inconvenient placement and time spent on relocation. Cut and fill. Contours showing precise depths of cut-and-fill overlaid on any site document provide the scope of work with definable intervals and allow easy determination of the general cut or fill depth at a specific location. Planning. With today’s reality of jobsites often being short staffed, the order of the grading process can be provided with step-by-step instructions. For example, a KMZ that identifies the stripping and demolition areas and the stockpile locations clearly marked can keep production moving. Successful bidding hinges on precise takeoff processes enhanced by GPS-enabled smartphones and tablets, ensuring estimators achieve improved accuracy and efficiency. Advanced 3D software further reduces risk by integrating diverse data sources, identifying challenges across all construction phases from pre-construction onward. www.mcsmag.com JULY 202439for more informationInsite Software offers solutions for earthwork takeoff and GPS machine control modeling. For more, visit www.insitesoftware.com.
Successful commercial contractors have turned to new technologies like ERP software for construction to make their operations more efficient and more productive. ERP (Enterprise Resource Planning) software helps contractors manage day-to-day-accounting, financial planning, and project management processes. As the backbone of commercial construction IT infrastructure, ERP software facilitates seamless communication and coordination across departments, automates workflows, and provides valuable analytic and insights so leaders can make informed decisions when it matters. Amid evolving technology and increasingly complex business needs, contractors need ERP software that’s flexible, reliable, and made for the specific needs of the construction industry. We’ll examine the optimal features that commercial contractors should look out for when evaluating an ERP solution.ACCESS ANYWHERE AND ANYTIMEMost ERP solutions provide real-time, browser-based access to applications and integrated data (a single source of truth). This means that users who are in the field, office, or on the move can perform their daily tasks without interruption. Every member of your team can view the same data and manage critical business processes seamlessly. Tasks like checking off items on a list, approving processes and payments, assigning workflows, and collaborating with owners, project managers, and the finance team can be accomplished within a single system. Using a single database allows you to eliminate department silos, reduce time-consuming duplicate data entry, and streamline labor-intensive processes. It allows access to real-time data and enhances communication among key stakeholders. Interactive user interfaces (UIs) on top of a single database platform drive productivity and efficiency because users can quickly, securely, and dynamically view data. Finally, the ease of data availability provides valuable information to guide important decisions. BUSINESS INTELLIGENCEAND ANALYTICSMost ERPs offer some level of business intelligence capabilities, but the best ERPs deliver critical data in a visually understandable format, regardless of its complexity. An effective ERP provides its own business intelligence and analytics software, without relying solely on third-party tools to access information from the database. It presents data in an easily understandable format that can be reported on without needing extensive reporting skills. Users can access reporting and data views anywhere and anytime. They can also easily create their own data views and dashboards, JULY 2024 www.mcsmag.com40sotware solutionsSearch for Optimal FeaturesSearch for Optimal Featureswhy your construction business needs ERP sotwareCOORDINATIONBy Victoria Satran
leading to significant productivity gains and smarter business decisions.STREAMLINING WITH WORKFLOWSIn the right setting, workflows automate all processes, eliminating paper-based, manually intensive administrative tasks. They unify departments to accomplish approvals, mitigate risks, and capture and share documents using data from a single database platform. Folders can be used to search, store, capture, and assign documents into workflows, supported by enterprise-class content management systems on top of the database. These content management solutions with workflows offer a one-stop shop experience where content is organized and stored, and correspondence is shared, stored, and captured for future use.THE POWER OF FORMSForms are often overlooked, but they are a powerful tool for collecting information from the field in an electronic format. This input is delivered directly into the ERP database tables, where it can be used for reporting, workflows, accounting, and more. Forms can eliminate many manual processes and duplicated efforts, allowing for greater financial control and more accurate forecasting.API INTEGRATIONSEven the most feature-rich ERP may need to connect with specialized applications like certified payroll processing or bid estimates and management. The right ERP solution offers real-time, two-way API-based integration with third-party solutions. An API (Application Programming Interface) integration can add significant value to the company's operations and financial management activities.OVERALL VALUENot all ERP software is valuable for contractors. Some lack construction-specific features, others aren't flexible enough to support unique business processes, and some fail to present business-critical data in an easily accessible, understandable, and reportable format. The right ERP empowers users to perform their daily tasks efficiently by providing access to real-time data and dynamic workflows. It allows businesses to customize the ERP applications to fit their processes and strategies, rather than forcing them to change how they operate due to the software's limitations. www.mcsmag.com JULY 202441for more informationComputer Guidance Corporation is the trusted provider of construction management software for architecture, engineering, and construction companies. For more, visit www.computerguidance.com.
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JULY 2024 www.mcsmag.com44technology solutiontechnology solutionTo meet project budget and specification requirements of construction projects, it's essential to incorporate intelligent solutions at every stage of the work. Leica Geosystems launched the Leica iCON gps 120, a smart antenna designed to further empower construction professionals with scalable and flexible machine control solutions. The new Leica iCON 120 Machine Smart Antenna is integrated into the existing Leica MC1 3D machine control solution, expanding the platform into different levels of GNSS positioning and heading requirements. Thanks to its flexibility, scalability, and modularity, it extends the machine control solution offering to more applications and machine types. Construction machines like compaction rollers, which usually require only sub-meter accuracy without heading, can now be equipped with a tailor-made Leica MC1 machine control solution. This allows streamlined operations and consistent workflows between heavy construction equipment that vary in application requirements. Using the Leica MC1 machine control solution enables more precise and quicker task completion, significantly enhanced fleet efficiency, reduced waste, and more environmentally friendly operations.The Leica iCON gps 120 opens up possibilities for heavy construction equipment rental companies to offer premium machine control solutions with components easily installed “on demand.” Contractors can also benefit from the hardware flexibility, as they can effortlessly move the antenna between various machines or upgrade to a higher-specification solution in a cost-efficient way.CUSTOMIZATIONConstruction customers can start with a single GNSS solution using a satellite-based augmentation system (SBAS) or HxGN SmartNet Precise Point Positioning (PPP) service. Once they need to advance their systems to higher specifications, they can easily upgrade to a Real-Time Kinematic (RTK) solution with low or high accuracy by adding the communication unit Leica CR50. With a second iCON gps 120 Machine Smart Antenna, customers get a full high-accuracy dual GNSS solution with heading. The iCON gps 120 customizable solutions will suit their requirements, regardless of machine control accuracy or specifications. Moreover, the antennas can be easily switched between Leica MC1 prepared machines, thanks to the easy mounting and dismounting, such as the quick disconnect system.“Leica Geosystems' innovative and flexible solutions are robust enablers of digital construction workflows,” says Tommi Kauppinen, vice president, heavy construction, machine control field solutions at Leica Geosystems. “The iCON gps 120 Machine Smart Antenna expands the machine control technology possibilities on the construction site by offering scalable solutions to even more machines and applications.”The Leica iCON construction portfolio offers a comprehensive range of hardware and software. With the Leica iCON portfolio, Leica Geosystems provides customers with the power of choice: They can select from various digital solutions based on their specific machine and application needs. Whether they require basic functionality or more advanced applications, the Leica iCON portfolio offers matching solutions. Machine Smart AntennaMachine Smart Antennaleica iCON gps 120 GPS CONTROLBy Reka Vasszifor more informationLeica Geosystems, part of Hexagon, creates complete solutions for professionals across the planet. Known for premium products and innovative solution development, professionals in various industries, such as aerospace and defense, safety and security, construction, and manufacturing, trust Leica Geosystems for all their geospatial needs. For more, visit www.leica-geosystems.com.
JULY 2024 www.mcsmag.com46modern construction productsLoftness offers Battle Ax mulching heads for both low- and high-flow skid steers and compact track loaders. These models feature a unique rotor with built-in depth gauges, which function similarly to raker teeth on chainsaws to prevent the attachments from engaging too much material at one time. This design is more ideal for managing the amount of material being fed into the attachment than ring-style rotors, which many operators find to be overly limiting. Also unique to the Battle Ax is the exclusive two-stage cutting chamber, which processes material more thoroughly than competitive mulching heads, since it can process material on two separate shear bars. For more, visit www.loftness.com.LOFTNESS Battle AxMulching Heads The MTA 519 is extremely compact at 5-ft., 11-in. wide and 6-ft., 4-in. tall, with a tight turning radius of 10 ft., 10 inches. It’s small enough to fit through garage doors and down ramps into the lower levels of structures. It also retains a maximum load capacity of 5,500 lbs.; a 19-ft., 1-in. maximum working height; and outreach of up to 11 ft., 2 in. for loading and unloading materials on the second floor of a structure. The MTA 519 features five tire options and a ground clearance of 13 inches. The new quick attach system allows the machine to operate standard flow skid steer and CTL attachments. For more, visit www.manitou-group.com. MANITOU MTA 519 Compact TelehandlerWerk-Brau’s redesigned High Performance Loader Buckets have an enhanced performance profile. Curved side walls, a beveled design, and increased roll-back angle provide better material retention, allowing these buckets to hold 5 percent more material. Engineered for strength and durability, they feature high-strength, abrasion-resistant steel in all critical components. Tapered side plates reduce wear and allow for easier dumping. An inclined bottom reduces loading forces, allowing the bucket to do more and last longer with less wear. A stout top design withstands the high digging forces exerted by today’s more powerful machines. The buckets are available in capacities from 2.0 to 9.0 cubic yards. For more, visit www.werk-brau.com.WERK-BRAU High Performance Loader BucketsTRUFAST Thermal-Grip Insulation PinBRIGADE ELECTRONICS Backeye 360AI UpgradeSTACOOL INDUSTRIES, INC. StaCool VestThe fully adjustable StaCool Vest provides all-day comfort, keeping workers cool and productive despite the summer heat. Velcro straps at the shoulders, chest, and stomach provide a comfortable fit and unparalleled mobility for wearers of all body types and sizes. Advanced cooling technology provided by the ThermoPaks keeps core body temperatures at safe levels for hours of use. A spare set of ThermoPaks is included with each StaCool Vest to extend cooling time and comfort when the initial set thaws. Each gel-packed cell works independently for extended cooling time. A thermal barrier is built in to ensure the wearer does not get too cold. For more, visit www.stacoolvest.com.TruFast released the Thermal-Grip Insulation Pin, which is designed for rapid insulation attachment to steel studs ranging from 12-18 gauge. The pins are available in lengths from 1 to 6 inches. The 2.25-in. diameter of the washer head ensures secure attachment to the insulation board. These insulation pins and washers can be used to attach EPS, XPS, ISO, and mineral wool insulation. TruFast offers a Thermal-Grip Insulation Pin for concrete/CMU applications along with two models of pinner tools for installing the insulation pins, the IP40D or IP50D Thermal-Grip Insulation Fastening Tool. For more, visit www.thermalgriptools.com. Brigade Electronics has added artificial intelligence technology to its award-winning Backeye 360 vehicle safety solution. The 360-degree four-camera system, a bestseller for the company since its 2013 launch, now features cutting-edge AI capable of identifying humans in vehicle blind spots. The intelligent camera system aids maneuverability in challenging situations by providing drivers with a complete 360-degree view of their vehicle in a single image. The system merges images from four cameras positioned around the vehicle and provides a real-time view on an in-cab monitor, creating a bird's-eye view of the vehicle and its surroundings. For more, visit www.brigade-inc.com.