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3NAROTS Process Solutions MIXING PLANT 3NAROTS Process Solutions Mixing Plant ADDRESS No 63 Jalan Mutiara Emas 5 11 Taman Mount Austin 81100 Johor Bahru Johor Malaysia contact 3narots com Tel 60 149873698 Can t find what you are looking for Please contact 3Narots Process Solutions at here and we will assist you in choosing an Application we can tailor design your application to suit Your needs We build up our Applications in modules so only equipment needed for the specific product is in use hence optimizing production costs

About 3Narots can supply you a wide selection of mixing plants from our Model Basic Batch to our highly Advanced Continuous mixing plants where all ingredients are mixed together inline With such wide range of mixing plants we cater for a very wide range of Producers from COMPLEXITY MADE SIMPLE 1 Contents Small Scale Companies to Large Throughput Companies 3 4 Introduction 5 6 Type Basic Batch 7 8 Type Basic Batch Single Circulation 9 10 Type Basic Batch Double Circulation 11 12 Type Vacuum Batch Double Circulation 13 14 Type Vacuum Batch DC Auto Dose 15 16 Type Vacuum Batch DC Auto Dose 17 18 Type Vacuum Batch Auto Dose 19 20 Type Vacuum Continuous 2

About 3Narots can supply you a wide selection of mixing plants from our Model Basic Batch to our highly Advanced Continuous mixing plants where all ingredients are mixed together inline With such wide range of mixing plants we cater for a very wide range of Producers from COMPLEXITY MADE SIMPLE 1 Contents Small Scale Companies to Large Throughput Companies 3 4 Introduction 5 6 Type Basic Batch 7 8 Type Basic Batch Single Circulation 9 10 Type Basic Batch Double Circulation 11 12 Type Vacuum Batch Double Circulation 13 14 Type Vacuum Batch DC Auto Dose 15 16 Type Vacuum Batch DC Auto Dose 17 18 Type Vacuum Batch Auto Dose 19 20 Type Vacuum Continuous 2

MIXING There are many types of mixers both inline mixers and tank mounted mixers on the market some of them are patented 3NAROTS designed mixing plants only utilize Standard Components which are proven to be adequate in the majority of cases and cost effective due to the standard components be INTRODUCTION Mixing Plants ing from a highly competitive market 3NAROTS circulation loops consist of standard centrifugal pumps and a back pressure valve with both being sized according to the specific product solubility of the dry ingredients By doing so the centrifugal pump act as a whipper and the back pressure valve ensures the uniformity of the particles as it is a very low pressure homogenization effect For very special products or on a costumer s request 3Narots can supply these Special types of mixers which are available on the market and integrate them in our design Mixing is by itself a simple word and mixing is a feature used in basically all the food beverage F B Applications from very simple and easy mixable liquid ingredients matched by nature e g skim milk cream to highly complex mixing of several liquids multiple dry ingredients including additives such as emulsifiers stabilizers to secure a stable emulsion e g chocolate drink water milk powder cocoa powder and vegetable oil Mixing plants for mixing several dry ingredients are also widely used in the F B Industry Mixing of dry ingredients into liquid can be done either at atmospheric pressure or under vacuum Promoted on the market now are Vacuum mixers where the dry ingredients are sucked into a mixing tank by vacuum created in the tank and the dry ingredients are entering the tank below the liquid level Although in operation in many facilities it is not without complication When mixing liquid and dry ingredients together it can be a simple process if they are easy dispersi based on our team s practical experience in commissioning these vacuum mixers such as ble with each other but it can also be a very complex process if the dry ingredients are difficult to disperse in the liquid ity of the different ingredients and the transport media air must be adjusted Factors in the dry ingredients which can increase the difficulty of mixing are many such as 3 Flow of dry ingredients in the dry ingredients tube becomes low due to different flowabil High foam creation in the tank if dosing ingredients with a high foamability and whip ability e g WPC 80 Solubility Flowability Wettability Hygroscopicity Dispersibility Foamability in the high shear mixer To avoid these complications and risks all 3NAROTS vacuum mixers Whip ability dose the dry ingredients above the liquid level 3NAROTS have successfully designed in Blockage of the entry point where the dry ingredients meet the liquid especially when dosing very hydroscopic ingredients e g lactose When dosing the ingredients under the liquid level there is a risk that some of the dry ingredient transport media air does not exit the product because it becomes micro bubbles stalled and commissioned this type of mixing plant

MIXING There are many types of mixers both inline mixers and tank mounted mixers on the market some of them are patented 3NAROTS designed mixing plants only utilize Standard Components which are proven to be adequate in the majority of cases and cost effective due to the standard components be INTRODUCTION Mixing Plants ing from a highly competitive market 3NAROTS circulation loops consist of standard centrifugal pumps and a back pressure valve with both being sized according to the specific product solubility of the dry ingredients By doing so the centrifugal pump act as a whipper and the back pressure valve ensures the uniformity of the particles as it is a very low pressure homogenization effect For very special products or on a costumer s request 3Narots can supply these Special types of mixers which are available on the market and integrate them in our design Mixing is by itself a simple word and mixing is a feature used in basically all the food beverage F B Applications from very simple and easy mixable liquid ingredients matched by nature e g skim milk cream to highly complex mixing of several liquids multiple dry ingredients including additives such as emulsifiers stabilizers to secure a stable emulsion e g chocolate drink water milk powder cocoa powder and vegetable oil Mixing plants for mixing several dry ingredients are also widely used in the F B Industry Mixing of dry ingredients into liquid can be done either at atmospheric pressure or under vacuum Promoted on the market now are Vacuum mixers where the dry ingredients are sucked into a mixing tank by vacuum created in the tank and the dry ingredients are entering the tank below the liquid level Although in operation in many facilities it is not without complication When mixing liquid and dry ingredients together it can be a simple process if they are easy dispersi based on our team s practical experience in commissioning these vacuum mixers such as ble with each other but it can also be a very complex process if the dry ingredients are difficult to disperse in the liquid ity of the different ingredients and the transport media air must be adjusted Factors in the dry ingredients which can increase the difficulty of mixing are many such as 3 Flow of dry ingredients in the dry ingredients tube becomes low due to different flowabil High foam creation in the tank if dosing ingredients with a high foamability and whip ability e g WPC 80 Solubility Flowability Wettability Hygroscopicity Dispersibility Foamability in the high shear mixer To avoid these complications and risks all 3NAROTS vacuum mixers Whip ability dose the dry ingredients above the liquid level 3NAROTS have successfully designed in Blockage of the entry point where the dry ingredients meet the liquid especially when dosing very hydroscopic ingredients e g lactose When dosing the ingredients under the liquid level there is a risk that some of the dry ingredient transport media air does not exit the product because it becomes micro bubbles stalled and commissioned this type of mixing plant

TYPE BASIC BATCH 5 WE MAKE COMPLEXITY SIMPLE This is a mixing plant where all dry ingredients are dosed manually at atmospheric pressure Heated cooled by jacketing the mixing tank and can be used for many products such as Reconstituted milk products Fresh milk products with dry ingredient e g chocolate milk Stabilizer and emulsifiers Other products containing dry ingredients This is a cost effective mixing plant widely used for small scale production This also have the ability to work as a batch Pasteurizer Capacities from 100 liters to 2000 liters per batch 6

TYPE BASIC BATCH 5 WE MAKE COMPLEXITY SIMPLE This is a mixing plant where all dry ingredients are dosed manually at atmospheric pressure Heated cooled by jacketing the mixing tank and can be used for many products such as Reconstituted milk products Fresh milk products with dry ingredient e g chocolate milk Stabilizer and emulsifiers Other products containing dry ingredients This is a cost effective mixing plant widely used for small scale production This also have the ability to work as a batch Pasteurizer Capacities from 100 liters to 2000 liters per batch 6

This is a mixing plant where all dry ingredients are dosed manually at atmospheric pressure TYPE BASIC BATCH Single Circulation and heated by a heat exchanger and can be used for many products such as Reconstituted milk products Fresh milk products with dry ingredient e g chocolate milk Recombined Condensed milk Other product containing dry ingredients This is a cost effective mixing plant is widely used for larger scale production where the ingredients are relatively easy to dissolve and total solids up to approx 20 3Narots would recommend dearation takes place post the mixing tanks More liquid ingre 7 dients line can be added 8

This is a mixing plant where all dry ingredients are dosed manually at atmospheric pressure TYPE BASIC BATCH Single Circulation and heated by a heat exchanger and can be used for many products such as Reconstituted milk products Fresh milk products with dry ingredient e g chocolate milk Recombined Condensed milk Other product containing dry ingredients This is a cost effective mixing plant is widely used for larger scale production where the ingredients are relatively easy to dissolve and total solids up to approx 20 3Narots would recommend dearation takes place post the mixing tanks More liquid ingre 7 dients line can be added 8

It can be used for many products such as TYPE BASIC BATCH Double Circulation This is a mixing plant where all dry ingredients are dosed automatically at atmospheric pressure from the dry ingredient batch bins and heated by a heat exchanger and including an internal circulation loop to enhance the dissolving process 9 Reconstituted milk products Fresh milk products with dry ingredients e g chocolate milk Reconstituted Fat Filled Milk Powder FFMP mix up to 52 TS Very High Solids Products e g SCM Sweetend Condensed Milk 72 TS Infant formula mix 35 TS Other product containing dry ingredients This is a cost effective mixing plant is widely used for larger scale productions where the ingredients are more difficult to dissolve 3Narots recommend a dearation step takes place post the mixing tanks More liquid ingredients line can be added 10

It can be used for many products such as TYPE BASIC BATCH Double Circulation This is a mixing plant where all dry ingredients are dosed automatically at atmospheric pressure from the dry ingredient batch bins and heated by a heat exchanger and including an internal circulation loop to enhance the dissolving process 9 Reconstituted milk products Fresh milk products with dry ingredients e g chocolate milk Reconstituted Fat Filled Milk Powder FFMP mix up to 52 TS Very High Solids Products e g SCM Sweetend Condensed Milk 72 TS Infant formula mix 35 TS Other product containing dry ingredients This is a cost effective mixing plant is widely used for larger scale productions where the ingredients are more difficult to dissolve 3Narots recommend a dearation step takes place post the mixing tanks More liquid ingredients line can be added 10

It can be used for many products such as TYPE VACUUM BATCH Double Circulation This is a mixing plant where all dry ingredients are dosed automatically into the tank air space under Vacuum from the dry ingredient batch bins and heated by a heat exchanger including an internal circulation loop to boost the dissolving process Reconstituted milk products Fresh milk products with dry ingredients e g chocolate milk Reconstituted Fat Filled Milk Powder FFMP mix up to 52 TS Very High Solids Products e g SCM Sweetened Condensed Milk 72 TS Infant formula mix 35 TS Other product containing dry ingredients This is a cost effective mixing plant widely used for larger scale productions where the ingredients are more difficult to dissolve Minor ingredients can be added by including a hopper or 2 along with an outlet valve attached to the mixing tank Extra liquid ingredients line can be added 11 12

It can be used for many products such as TYPE VACUUM BATCH Double Circulation This is a mixing plant where all dry ingredients are dosed automatically into the tank air space under Vacuum from the dry ingredient batch bins and heated by a heat exchanger including an internal circulation loop to boost the dissolving process Reconstituted milk products Fresh milk products with dry ingredients e g chocolate milk Reconstituted Fat Filled Milk Powder FFMP mix up to 52 TS Very High Solids Products e g SCM Sweetened Condensed Milk 72 TS Infant formula mix 35 TS Other product containing dry ingredients This is a cost effective mixing plant widely used for larger scale productions where the ingredients are more difficult to dissolve Minor ingredients can be added by including a hopper or 2 along with an outlet valve attached to the mixing tank Extra liquid ingredients line can be added 11 12

TYPE VACUUM BATCH Double Circulation Auto Dose This is a mixing plant where all dry ingredients are dosed and weighed automatically into the tank air space under vacuum from the dry ingredient bins and heated by a heat exchanger including an internal circulation loop to boost the dissolving process This is an effective mixing plant widely used for larger scale productions where the in 13 gredients are more difficult to dissolve It can be used for many products such as Reconstituted milk products Fresh milk products with dry ingredient e g chocolate milk Reconstituted Fat Filled Milk Powder FFMP mix up to 52 TS Very High Solids Products e g SCM Sweetened Condensed Milk 72 TS Infant formula mix 35 TS Other products containing dry ingredients Minor ingredients can be added by including a hopper or 2 along with an outlet valve at tached to the mixing tank or separate mixing tanks for water or oil based ingredients can be included More dry ingredients bins and liquid ingredients lines can be included if necessary 14

TYPE VACUUM BATCH Double Circulation Auto Dose This is a mixing plant where all dry ingredients are dosed and weighed automatically into the tank air space under vacuum from the dry ingredient bins and heated by a heat exchanger including an internal circulation loop to boost the dissolving process This is an effective mixing plant widely used for larger scale productions where the in 13 gredients are more difficult to dissolve It can be used for many products such as Reconstituted milk products Fresh milk products with dry ingredient e g chocolate milk Reconstituted Fat Filled Milk Powder FFMP mix up to 52 TS Very High Solids Products e g SCM Sweetened Condensed Milk 72 TS Infant formula mix 35 TS Other products containing dry ingredients Minor ingredients can be added by including a hopper or 2 along with an outlet valve at tached to the mixing tank or separate mixing tanks for water or oil based ingredients can be included More dry ingredients bins and liquid ingredients lines can be included if necessary 14

TYPE VACUUM BATCH Double Circulation Auto Dose This is a mixing plant where all dry ingredients are dosed and weighed automatically 15 It can be used for many products such as Reconstituted milk products Fresh milk products with dry ingredient e g chocolate milk Reconstituted Fat Filled Milk Powder FFMP mix up to 52 TS Very High Solids Products e g SCM Sweetend Condensed Milk 72 TS Infant formula mix 35 Other product containing dry ingredients into the tank air space under vacuum from the dry ingredient bins and heated by a heat Minor ingredients can be added by including a hopper or 2 along with an outlet valve at exchanger including an internal circulation loop to boost the dissolving process tached to the mixing tank This is an effective mixing plant widely used for larger scale productions where the in More dry ingredients bins can be included if necessary gredients are more difficult to dissolve 16

TYPE VACUUM BATCH Double Circulation Auto Dose This is a mixing plant where all dry ingredients are dosed and weighed automatically 15 It can be used for many products such as Reconstituted milk products Fresh milk products with dry ingredient e g chocolate milk Reconstituted Fat Filled Milk Powder FFMP mix up to 52 TS Very High Solids Products e g SCM Sweetend Condensed Milk 72 TS Infant formula mix 35 Other product containing dry ingredients into the tank air space under vacuum from the dry ingredient bins and heated by a heat Minor ingredients can be added by including a hopper or 2 along with an outlet valve at exchanger including an internal circulation loop to boost the dissolving process tached to the mixing tank This is an effective mixing plant widely used for larger scale productions where the in More dry ingredients bins can be included if necessary gredients are more difficult to dissolve 16

NDC only contains 2 to 4 solids coming from dry ingredients and only contains as little as TYPE VACUUM BATCH Auto Dose This is a 2 step process 1 First the total amount of water needed for a batch is divided in 2 mixing tanks 1 for the major dry ingredient Normally Sodium casenate skim milk powder or a vegan substitute and one for the minor This is a mixing plant where all dry ingredients are dosed and into the tank air space ingredients which are more difficult to dissolve e g stabilizer such as Guar Gum tle solids coming from dry ingredients and have high solids and we are not using unnecessary energy to circulate the 2 major liquid ingredients which It is designed specifically for 2 The second step is to dose all 4 liquid ingredients into one stream and in line mix and under vacuum from the dry ingredient bin This mixer is used for mix containing very lit 17 25 water NDC Non Dairy Creamer up to 75 TS By doing this we ensure we have the biggest water phase to dissolve the dry ingredients are palm oil and glucose syrup temperature control the mix according to the desired recipe selected by the operator in the control system 18

NDC only contains 2 to 4 solids coming from dry ingredients and only contains as little as TYPE VACUUM BATCH Auto Dose This is a 2 step process 1 First the total amount of water needed for a batch is divided in 2 mixing tanks 1 for the major dry ingredient Normally Sodium casenate skim milk powder or a vegan substitute and one for the minor This is a mixing plant where all dry ingredients are dosed and into the tank air space ingredients which are more difficult to dissolve e g stabilizer such as Guar Gum tle solids coming from dry ingredients and have high solids and we are not using unnecessary energy to circulate the 2 major liquid ingredients which It is designed specifically for 2 The second step is to dose all 4 liquid ingredients into one stream and in line mix and under vacuum from the dry ingredient bin This mixer is used for mix containing very lit 17 25 water NDC Non Dairy Creamer up to 75 TS By doing this we ensure we have the biggest water phase to dissolve the dry ingredients are palm oil and glucose syrup temperature control the mix according to the desired recipe selected by the operator in the control system 18

TYPE VACUUM CONTINUOUS This is a continuous mixing plant specifically developed for large volumes of a specific product where all the dry and wet ingredients are dosed in a continuous stream into the 2 mixing tanks at different temperatures This mixer is used for a mix containing large amounts of solids from a dry ingredient source and at high solids It is designed specifically for 19 RSCM Recombined Sweet Condensed Milk up to 75 TS RCM Recombined Condensed Milk up to 28 TS This is a 3 Step mixing process 1 In the first mixing tank the milk solid ingredients water and stabilizer mix is metered continuously into the tank circulated whilst maintaining the temperature at approx 40 C The brix is continuously monitored at the outlet of the transfer line after the hydration holding tube before it is heated further and into the 2nd mixer tank 2 The second mixing the temperature is maintain at approx 65 C sugar is added continuously The brix is continuously monitored at the outlet in the transfer line after the hydration holding tube 3 The palm oil is dosed continuously into the stream just before entering the final heat exchanger where the mix storage temperature is maintained 20

TYPE VACUUM CONTINUOUS This is a continuous mixing plant specifically developed for large volumes of a specific product where all the dry and wet ingredients are dosed in a continuous stream into the 2 mixing tanks at different temperatures This mixer is used for a mix containing large amounts of solids from a dry ingredient source and at high solids It is designed specifically for 19 RSCM Recombined Sweet Condensed Milk up to 75 TS RCM Recombined Condensed Milk up to 28 TS This is a 3 Step mixing process 1 In the first mixing tank the milk solid ingredients water and stabilizer mix is metered continuously into the tank circulated whilst maintaining the temperature at approx 40 C The brix is continuously monitored at the outlet of the transfer line after the hydration holding tube before it is heated further and into the 2nd mixer tank 2 The second mixing the temperature is maintain at approx 65 C sugar is added continuously The brix is continuously monitored at the outlet in the transfer line after the hydration holding tube 3 The palm oil is dosed continuously into the stream just before entering the final heat exchanger where the mix storage temperature is maintained 20

3NAROTS Process Solutions MIXING PLANT 3NAROTS Process Solutions Mixing Plant ADDRESS No 63 Jalan Mutiara Emas 5 11 Taman Mount Austin 81100 Johor Bahru Johor Malaysia contact 3narots com Tel 60 149873698 Can t find what you are looking for Please contact 3Narots Process Solutions at here and we will assist you in choosing an Application we can tailor design your application to suit Your needs We build up our Applications in modules so only equipment needed for the specific product is in use hence optimizing production costs