Return to flip book view

Hands On Precision Maintenance Skills Training and Reliability Consulting CREATING RELIABLE OPERATIONS Do it Once Do it Right info Hendrixpm com 888 233 9777

FROM THE DESK OF PHIL HENDRIX Co Founder of Hendrix Precision Maintenance After doing the work ourselves and resurrecting failed maintenance efforts for 40 years in our own careers all of us agree most bearing equipment failures are the result of mechanics and supervision taking shortcuts and not paying attention to the little details to eliminate common assembly errors Adopting Precision Maintenance as a Process was the most important change we ever made to double and triple equipment life OR as we say Do it Once Do it Right ABOUT HENDRIX Hendrix Precision Maintenance is proud to be a leader in the world of Precision Maintenance Training Our team of expert real world experienced instructors take pride in being the best at what they do With decades of experience behind each instructor attendees can be assured they are learning real world applications and problem solving that will be of immense value within their industry Our small class size content rich curriculum hands on simulators and dual instructor classes ensures that everyone experiences individualized attention in an environment where class participation collaboration and questions are encouraged and fostered We have trained thousands of mechanics in over 200 companies and or plants Each time our trainings have demonstrated measurable results providing a vast return on investment Our hands on simulators and static demonstrators that replicate real world operating equipment are specifically engineered to enable instructors to impart assembly errors and many common mistakes Participants are then systematically taught to identify and eliminate each one resulting in the conversion of a poor high risk failure machine into an improved reliable machine operating as intended What makes Hendrix Unique Our training curriculum courses simulators and instructors are unique in many ways and provide immense value to all involved in the Industrial Maintenance field There is no other Precision Maintenance Skills Development company with a two instructor strategy and proprietary rotating equipment simulators Running Static Machines to train Craftsmen Supervisors Engineers and Leaders about Precision Maintenance No other company provides the level of detail and amount of hands on practical exercises www HendrixPrecisionMaintenance com 2

Hands On Precision Maintenance Skills Training Reliability Consulting CREATING RELIABLE OPERATIONS PRECISION PRECISION PRECISION CONSULTING SKILLS TRAINING STANDARDS Precision Consulting Precision Assessment Program Processes Data Equipment Skills Skills 1 Assembly Rebuild Installation Equipment Condition Assessment High Critically Bad Actors Equipment Remediation Support Workplan Development Supervision Skills 2 Precision Bearing Installation Maintenance Policies Processes Design Purchase Commissioning Skills 3 Pump Hydraulics Mechanical Seals Troubleshooting Installation Job Plans Procedures Maintenance Job Plans Rebuilds Fasteners High Pressure Bolt Ups Precision Worksheets Checklists Packaged Upload able Content Available Operator Basic Care Observation Adjustment Lubrication Basic Tools Custom Tailored Training Precision Lubrication Skills Leading to Lube Certification Boot Camp Accelerated Precision Knowledge Skills Custom Classes Precision Training Tailored to Needs Digital Skills Training Coaching Mentoring info Hendrixpm com 888 233 9777 3

PUBLIC CLASSES We hold Precision Maintenance Skills Classes all over the country Visit our Website for our Public Class Schedule www HendrixPrecisionMaintenance com Don t see a class in your area call or email us today Suggestions of new class locations are always welcome ON SITE CLASSES WE BRING REAL WORLD HANDS ON SKILLS TRAINING IMPLEMENTATION TO YOUR SITE Our Instructors Our Simulators Our Curriculum Your site Your Workforce Your Private Training We bring to your site our simulators either running static or dynamic pieces of rotating equipment built to mimic the exact problems that mechanics will face in the field In essence we bring your plant floor machinery right into your facility They arrive in a failed state and we train your workforce to master the skill sets to put them back the right way Using their new Hands On skill sets participants prove to themselves that what we teach can greatly extend Mean Time Between Failure MTBF on all rotating machines which drastically reduces costs while improving uptime and producing reliable operations www HendrixPrecisionMaintenance com 4

PRECISION SKILLS TRAINING PRECISION MAINTENANCE SKILLS 1 REDUCING COMMON ASSEMBLY ERRORS IN EQUIPMENT TO EXPONENTIALLY EXTEND MTBF COURSE DESCRIPTION 40 Hours five 8 hour days or four 10 hour days No prerequisites required Learn How to Easily Double or Triple Rotating Equipment Life by making vibration much lower through the elimination of common assembly errors and adherence to rigid precision installation rebuild and maintenance standards which we will show you how to achieve with little or no extra downtime Participants will dis assemble re assemble correct defects perform precision alignment for both in line coupled v belt driven machines and measure the noticeable improvements as common field shop assembly errors are eliminated from our running and static simulators RECOMMENDED AUDIENCE maintenance and construction craftsmen apprentices front line supervisors project reliability engineers maintenance managers superintendents operations personnel and significant others implementing plant reliability improvement COURSE OBJECTIVES Understand what Precision Maintenance is how to achieve w o extra downtime How to identify and avoid common assembly errors Understand and correct common fit tolerance problems Learn basic bearing installation problems and corrections Learn what is good fair and bad vibration how it affects equipment life How to lower vibration exponentially improve Bearing life MTBF How to significantly improve and retain balance How to improve upon status quo alignment standards achieve precision alignment How to create smooth running belt drives How to reduce energy consumption 5 10 or more on most Equipment Learn Common Lubrication Errors How to Avoid info Hendrixpm com 888 233 9777 5

PRECISION SKILLS TRAINING PRECISION MAINTENANCE SKILLS 2 PRECISION BEARING INSTALLATION MAINTENANCE FOR LONGER EQUIPMENT LIFE COURSE DESCRIPTION 32 Hours 4 Days No prerequisites required Our precision OEM trained and real world plant experienced instructors will show participants How to easily Double or Triple Bearing Life Using real plant size bearings shafts housings participants will learn how to use the proper tools to eliminate the pain of common bearing installation errors and mount with proper clearances pre loads critical fit tolerances that most craft don t know They will practice Hands On using the most common types of bearings seen in 95 of plant equipment in chemical power steel aluminum paper auto food and other industrial manufacturing plants Participants will learn simple bearing failure analysis that doesn t require a metallurgist and all the correct mounting methods used by Bearing OEM s including turning angle pressure w hydraulic nut how to make a poor man s hydraulic nut in your shop how to find interpret vital bearing nomenclature and how to avoid common lube mistakes made every day that kill most bearings prematurely RECOMMENDED AUDIENCE Maintenance and Construction Craftspeople Front line Supervisors Maintenance Managers and Superintendents Reliability and Maintenance Engineers supervising contractors doing machinery installation repairs and reliability improvement COURSE OBJECTIVES Proper bearing removal installation and adjustment of Ball bearings Cylindrical Roller Bearings including Cooper Split Bearings Tapered Bore Spherical Roller Bearings Journal Condition Assessment Angular Contact Thrust Ball Bearings in Duplex Triplex New Quadplex Pillow Block Bearings Do s Don ts and the New Concentra Bearing Paper Machine Steel and Aluminum Mill Large Roll Journals Sine Bar Use Tapered Roller Bearings Timken Cup and Cone Bearings Straight Bore Spherical Roller Bearings Needle Bearing specifics Timken TDO and TDI bearing specifics Explain misunderstood bearing nomenclature Understand Precision Bearing Installation criteria how to achieve critical Fit Tolerance www HendrixPrecisionMaintenance com 6

PRECISION SKILLS TRAINING PUMP HYDRAULICS MECHANICAL SEALS TROULESHOOTING OPERATIONS INSTALLATION 24 Hours 3 Days No prerequisites required COURSE DESCRIPTION Our nationally renowned pump seal instructor with years of field expertise field troubleshooting for some of the largest pump and seal companies in the world will reveal essential maintenance and troubleshooting techniques that have either been overlooked or never taught in the first place In our years of applying precision maintenance techniques we have learned to EXPECT pumps and seals to run trouble free without the replacement of expensive mechanical seals or bearings until such time as the impeller casing or wear rings wear out and pump won t pump This is a direct result of improved pump performance and extended MTBF brought about by craft mechanics that have learned how to Do it Once Do it Right Our course is aided greatly using a large 6 ft tall portable pump hydraulic training simulator complete with clear tanks valves piping and a running Goulds pump with a clear casing for dynamic demonstration It has as many gauges as a small aircraft and even has shaft movement visibility using a strobe light at different operating conditions Students will see the effects of improper pump operation and learn how to avoid inducing parasitic defects back into the system only to cause increased down TOPICS COVERED plus much more time and rework Opening and closing various valves Upon completion of this course participants will know how to operate troubleshoot pumps Even more importantly they will understand how pumps should run trouble free for 100 000 hours instead of the 10 000 to 30 000 hrs and driving up repetitive maintenance costs info Hendrixpm com to create real life in field and plant conditions Troubleshooting corrections to operate pumps on their pump curve De mystifying Pump Curves so the average mechanic supervisor can troubleshoot Proper starting and stopping procedures with proper flows Troubleshoot and correct common field problems that most people guess wrong Packing sealing and gland water issues corrected Vibration issues understood and solved Water hammer issues 888 233 9777 7

PRECISION SKILLS TRAINING FASTENERS HIGH PRESSURE BOLT UPS THE CONNECTION TO SAFE AND RELIABLE PRODUCTION 16 Hours 2 Days No Prerequisites required COURSE DESCRIPTION Hendrix Precision Maintenance Instructors are now providing courses that will help you to keep things from coming apart Literally Fastener Integrity takes a back seat until a failure occurs Hendrix Precision Maintenance Training has a course dedicated to the integrity of fasteners For many years fastener integrity has taken a back seat to more visible and what some consider more important issues such as pumping efficiency production maximization or minimizing time to repair to name a few Fastener Integrity has long been considered a labor intensive task that can be assigned to the less experienced mechanic or laborer However Fastener Integrity is kind of like an atta boys TOPICS COVERED and more Understanding Fastener Terminology Specifications Use of PCC 1 Standards to Ensure Proper Piping Alignment and Proper Sealing Surfaces Fastener Charts and How to Use Them Safe Disassembly of Bolted Connections Precautions that are too often overlooked Bolting Fastener Reliability Importance of correct Thread Engagement Proper Tensioning Adverse Effect of Stress Risers The Stress Strain Curve of a Threaded Fastener and how to stay within the Margin of Error Elastic Range It only takes one failure to wipe out the advantage of the many that were done correctly Lack of fastener integrity can cause disruptions in production and safety hazards at a minimum One fastener failure has the potential to put operations out of business Torque Relationship to Bolt Tension Working with assemblies that have Multiple Fasteners Flanges Heads etc The training curriculum that has been developed by Hendrix professionals is comprehensive covering fasteners for rotating equipment piping and vessel flanges and structural steel www HendrixPrecisionMaintenance com 8

PRECISION SKILLS TRAINING PRECISION MAINTENANCE LUBRICATION DESIGNED TO EDUCATE AND PREPARE PLANT PERSONNEL TO TAKE MLT MLA CERTIFICATION COURSE COURSE DESCRIPTION Our Precision Lubrication Courses can be from 1 day classroom overview to 4 day courses designed to educate and prepare plant personnel wanting to take MLT and MLA Certification Test We also offer onsite lube consulting plant lube program design and implementation including lube routes and lube specifications Our Lube experts with years of plant experience can also do HandsOn In Plant Training of your personnel Please note that onsite classes will take some of your equipment and or spare equipment and we will actually lubricate them with your personnel OUR 3 MOST POPULAR LUBRICATION CLASSES 1 Mechanical Lube Analysis Mechanical Level 1 combined 4 day class Lubrication Technician This MLT Certification Training Level I course is a 4 day class that covers both the MLTI and MLAI Body of Knowledge in accordance to ISO 18436 4 and meets all of the instructional hours required to sit for the exam It provides the foundational training for reliability centered machine lubrication work practices AND oil sample based condition assessment This class will help you understand the positive impact that high quality lubrication practices can have on your machine s health and your plant s productivity Participants will learn how to transform an existing lubrication process from modest and reactive to thorough accurate and proactive 2 Mechanical Lubrication Technician Level 2 4 day class This advanced level MLT certification class was developed to help program managers machine lubrication engineers and first line technicians develop their ability to articulate machine specifications and technically accurate lubrication practices This MLT II course covers the ICML Body of Knowledge including lubrication theory and formulations testing and analysis lubricant selection and application maintenance strategy lubricant condition control and storage This course includes practical case studies and problem solving activities to help students retain and recall methods that tackle real world challenges 3 Mechanical Lubrication Analysis Level 2 3 day class This new 3 day MLAII course is in accordance with the ISO 18436 4 Body of Knowledge that includes oil sampling lubricant health contamination measurement and control and wear debris monitoring analysis Personnel attending this course will gain a high level of knowledge around evaluation of used oil samples info Hendrixpm com 888 233 9777 9

PRECISION SKILLS TRAINING PRECISION MAINTENANCE ALIGNMENT HANDS ON PRECISION LASER ALIGNMENT TRAINING COURSE DESCRIPTION Using our Running Simulators participants can immediately see their own Results in Lower Vibration and Amps Our best in class experienced Alignment Millwrights not engrs or teachers w no real field experience teach hands on in this 2 day class which includes real life equipment problems most frequently encountered in the field Half day instruction and 1 days of hands on practice with mentor coaching and setting units up with different built in problems Included is our Written Step by Step Alignment Procedure and showing mechanics engineers and supervisors the steps skipped by most mechanics and constructors that causes them to fall short of precision on new construction and maintenance alignments We introduce the running impact of The Most Common Assembly Errors made when changing and aligning equipment and how to quickly correct it We furnish management with key alignment and vibration metrics that we in our plant maintenance careers and our customers have used to exponentially improve rotating equipment life Customizable to your plant s alignment laser Contact us today to discuss your specific needs Notes Schedule of Training typically two 2 day classes conducted back to back in the same week Class size of up to 8 3 4 simulator training stations Hendrix will use your lasers no additional cost or can supply lasers additional charge www HendrixPrecisionMaintenance com 10

PRECISION SKILLS TRAINING OPERATOR BASIC CARE COURSE DESCRIPTION Tailored 2 5 day class Targeting your current operations and equipment participants will understand the roles and responsibilities in improving reliability asset operations within their own plant Our best in class experienced Maintenance and Engineering leaders teach hands on in this 2 5 day class which includes real life equipment problems most frequently encountered in the field Precision maintenance reliability leaders will specifically design develop and execute tailored hands on training to improve the skill set of the craftsman supervisors operators planners superintendents and engineers We introduced breaking down silos between maintenance operation and engineering functions and places more ownership on the operator The operator of any asset is in a position two cents if there is something out of the ordinary or abnormal with a piece of equipment before a failure occurs We assist with developing a Plan Procedures and Checklists for the longevity of the operator care training program Participants will learn how to write and revise standard inspection PM s onepoint lessons the importance of operator care boards We introduce the running impact of The Most Common Errors made when changing over a piece of equipment and operating equipment and how to quickly correct it Physical inspection points fasteners lubrication pneumatics belt wear torque spec requirements proper fitting and clevises and general alignment We furnish management with key performance indicators KPI s that we in our plant maintenance careers and our customers have used to exponentially improve operational efficiencies info Hendrixpm com 888 233 9777 11

PRECISION SKILLS TRAINING PRECISION LEADERSHIP WORKSHOP Management overview for CEO s VP s Plant Managers and other levels of supervision This tailored seminar will provide an overview of the basic steps and share real results when adding a precision maintenance approach for reliability Utilizing real operating and static simulators to show actual results sites have achieved detailing how they did it and the all important critical steps for implementation These exclusive custom sessions can be organized for one two or four hours in duration PRECISION MAINTENANCE BOOT CAMP For Reliability Engineers Supervisors Planners Vibration Analysts other roles that lead the work process The Precision Maintenance Boot Camp is designed to accelerate the essential knowledge and skills necessary for reliability engineers and other essential roles that are expected to lead to reliability improvement In many cases these individuals have never been formally introduced to these strategies processes and tactics yet they are expected to be the go to source for solving difficult problems and achieving improvements Armed with these vital skills craftsmen and front line leadership can begin eliminating unscheduled downtime recapture lost opportunities and drive the production and profits in the right direction up BOOT CAMP TOPICS 10 STEPS TO PRECISION MAINTENANCE STRATEGIES PROCESSES TACTICS Awareness of Business Issues Trends Application of Skills Precision Maintenance Skills Assessment Measuring Results KPI s Sr Management Sponsorship Progress Review Mentorship Roles Responsibilities Processes New Hires Training Implementation Achieving Sustainability www HendrixPrecisionMaintenance com 12

PRECISION SKILLS TRAINING PRECISION MAINTENANCE SKILLS 1 VIDEO The Essentials Learn How to Easily Double or Triple Rotating Equipment Life Hendrix has digitized our most popular hands on Precision Maintenance Skills 1 course and now it s available online Nothing substitutes for Hendrix s instructor led face to face hands on training BUT this is as close as it gets Your Time Your Pace Our Training PRECISION MAINTENANCE SKILLS 1 COURSE OBJECTIVES Understand what Precision Maintenance Is how to achieve w o extra downtime How to identify and avoid common assembly errors Understand and correct common fit tolerance problems Learn basic bearing installation problems and corrections Learn what is good fair and bad vibration how it affects equipment life How to lower vibration exponentially improve Bearing life MTBF How to significantly improve and retain balance How to improve upon status quo alignment standards achieve precision alignment How to create smooth running belt drives How to reduce energy consumption 5 10 or more on most Equipment Learn Common Lubrication Errors How to Avoid HIGHLIGHTS Our most popular Skills course in its entirety Recorded in High Definition with close up camera angles for detail Accessible via a web based Learning Management System LMS Self paced Precision Maintenance Skills Training Your time Your pace Our training IDEAL FOR Millwrights Mechanics Supervisors Operators Planners Reliability Engineers Any size workforce any size company Low cost flexible sustainable long term solution for training the workforce No travel required International customers Mobile Ready Viewable on your iPad or any mobile device Human Resources Skills Development Training Programs Certified for Continuing Education Units CEU and Professional Development Hours PDH On boarding New Hires Refresher training info Hendrixpm com Remote plants mills and personnel 888 233 9777 13

PRECISION SKILLS TRAINING Industrial Maintenance Modularized Training THE FUNDAMENTALS Hendrix has developed 20 content rich eLearning Modules designed to give craftspeople the foundational Industrial Maintenance knowledge needed for career advancement Accessed via our Learning Management System or yours the eModules mostly ppt files can be self paced or can be taught by your in house instructor or our experienced instructors The courses are intended for Apprentices Multi Craft personnel Engineers Operators New Hires and refresher training Below is a list of eModules duration includes recommended hands on activities VALVE MAINTENANCE I II 32 hours PUMPS I II 32 hours HEAT EXCHANGERS 8 hours DIESELS 8 hours INTRO to ELECTRICITY 8 hours MACHINE ALIGNMENT 32 hours PRINCIPLES of MACHINING 32 hours BEARINGS 8 hours PIPE FITTINGS and AUXILIARIES I 11 12 hours CONTROL VALVES and ACTUATORS 12 hours LATHE OPERATIONS 40 hours MEASUREMENT and TESTING EQUIPMENT 12 hours SAFETY RELIEF VALVES 12 hours TURBINES 12 hours HYDRAULICS PNEUMATICS 24 hours DRIVE COMPONENTS 12 hours LUBRICATION PART 1 HYDRAULIC FLUIDS 6 hours LUBRICATION PART 2 INDUSTRIAL LUBRICANTS 6 hours PRINT READING 12 hours MILLING MACHINES 24 hours PART 1 VERTICAL SPINDLE MILLING MACHINES PART 2 HORIZONTAL SPINDLE www HendrixPrecisionMaintenance com 14

PRECISION CONSULTING SKILLS ASSESSMENT Hendrix Precision Maintenance offers a low cost skills assessment tool which is available in both hard copy and online electronic format which allows customers to conduct a rapid assessment of their maintenance workforce related to precision maintenance experience fundamentals and skills The skills assessment is valuable in order to establish upfront needs analysis by individual and group The assessment can also be used to help tailor our training offerings to focus on areas of weakness by individual or group as well as conduct post training effectiveness evaluation Several hundred multiple choice questions Written or online test Graded by our Instructors Individual Group results Results delivered in written electronic format Individual Group Heat Maps identifying areas of strength weakness The Skills Assessment is an invaluable tool to help justify and measure the effectiveness of PRECISION training EQUIPMENT SUPPORT In order to implement Precision Maintenance you have to actually correct installation balance alignment and lubrication deficiencies with your rotating equipment You will need a list of all your rotating equipment ranked by criticality and a plan to put the equipment into a precision state We can help customers put their plan together and then also provide either remote or onsite support during remediation efforts This support includes providing supervision and technical support working with customer planners to ensure the remediation procedures are effective and helping track and manage the remediation project Our personnel have all successfully implemented and sustained precision maintenance Beyond our training having experienced PRECISION experts working with your people to put your equipment in a precision state is one of the fastest ways to success info Hendrixpm com 888 233 9777 15

PRECISION CONSULTING PRECISION ASSESSMENT PROGRAM For many the first step in any journey is figuring out where you are Our Precision Assessment Program is a rapid evaluation conducted on site at customer plants or facilities which helps establish the level of need and readiness for a customer Our assessment focuses on three major areas SKILL ASSESSMENT BENCHMARK We administer and proctor our Skills Assessment evaluation to a cross section of customer maintenance personnel normal 10 15 personnel in order to establish the current technical knowledge precision experience and skill level of the workforce EQUIPMENT CONDITION ASSESSMENT We will spend hours in your plant evaluating the condition and status of rotating equipment in order to establish technical findings related to the level of precision evident in the installed asset base Evaluation includes visual inspection vibration checks and photographic data collection In a standard assessment we will normally be able to evaluate a cross section of several hundred equipment MAINTENANCE PROGRAM ASSESSMENT We will also evaluate and assess several key maintenance program areas necessary for successful implementation and sustainment of a successful precision program Key program areas include lubrication program MRO Stores and Inventory Vibration monitoring and analysis operator care preventive maintenance and reliability engineering Our program assessment is accomplished using small group interviews CMMS data reviews and documentation analysis Our program assessment is normally conducted by 2 3 of our personnel over the course of 3 4 days onsite Approximately 2 weeks later the customer receives a written and electronic report which includes findings and recommendations for program implementation as well as a return oninvestment analysis for potential payback and benefits evaluation An onsite management debrief is also included as part of the assessment www HendrixPrecisionMaintenance com 16

PRECISION CONSULTING STADARDS SPECIFICATIONS PROCEDURES STANDARDS Hendrix Precision Maintenance can provide standards and other tools necessary to help expedite your implementation of Precision Maintenance These tools include implementation guidelines checklists and worksheets to assist with your implementation as well as Key Performance Indicators to help track your journey to achieving PRECISION SPECIFICATIONS One of the first steps in Precision Maintenance is making sure your equipment vendors are complying with PRECISION Hendrix has formatted equipment purchasing and repair specifications which can be issued to your vendors to ensure that equipment that is either purchased or repaired comply with the necessary technical specifications to ensure the equipment can be maintained in a PRECISION state PROCEDURES PRECISION procedures are the key to ensuring your program is sustained long after training has been accomplished Hendrix Precision Maintenance provides electronic formatted precision maintenance PM s which can be rapidly applied via the customer CMMS Computerized Maintenance Management System to specific assets to reinforce precision maintenance fundamentals necessary to keep these assets in a precise state Additionally we also provide over 200 high fidelity electronically formatted rebuild and repair job plans for common equipment types which include operational steps labor tools and parts for common repair activities conforming to precision maintenance standards info Hendrixpm com 888 233 9777 17

PRECISION MAINTENANCE Why Choose Hendrix Thousands of craftspeople supervisors who have attended different precision maintenance classes agree our is 2X BETTER with more hands on more intensity and 2 rather than 1 instructor At Hendrix keeping a low student instructor ratio is paramount We have now trained thousands of mechanics in over 300 customer companies and or plants Demonstrate measurable results and return EVERYTIME Simply the BEST Precision Maintenance training available delivered by Exceptional Instructors with decades of training and real world practical industry craft leadership experience More Hands On simulators and static demonstrators that replicate realworld operating equipment Specifically engineered to enable instructors to impart assembly errors and many common mistakes Participants are then systematically taught to identify and eliminate each one resulting in the conversion of poor high risk of failure machine into an improved reliable machine operating as intended Integrated content and implementation capabilities with on site mentorship coaching and reliability engineering services Do it Once Do it Right www HendrixPrecisionMaintenance com 18

Background Return On Investment ACTUAL RESULTS PETRO CHEMICAL PLANT 2200 Pumps Not happy with 2 year rotating assembly and mechanical seal life PUMP SEAL LIFE EXTENDED TO OVER 5 YEARS MINERAL OPERATIONS 400 3600rpm 300 400HP blowers across 49 plants worldwide 2 year life expectancy on blowers resulting in a 50K rebuilds DOUBLED BLOWER LIFE TO 4 YEARS WORLD S LARGEST PULP PAPER MILL Maintenance COST REDUCED 25 IN 4 YEARS while achieving sustaining industry leading 98 UPTIME AVAILABILITY MANUFACTURING PLANT On track to be shut down due to 75 85 average uptime Precision Maintenance implementation YIELD 94 96 UPTIME 4 YEARS OF PRODUCTION RECORDS PROCESS MANUFACTURING PLANT Chiefly interested in energy savings 7 5 TOTAL ENERGY SAVINGS IN THE FIRST YEAR OF IMPLEMENTATION from putting equipment in a Precise State info Hendrixpm com 888 233 9777 19

References Available Upon Request www HendrixPrecisionMaintenance com 20

TESTIMONIALS The only way to truly breakthrough with exponential improvement in asset management and maintenance improvement What Hendrix teaches is what s missing from new generations in maintenance hands on practical application that you just can t get from a book or YouTube Maintenance Mgr Pharmaceutical Industry Senior Manufacturing Consultant Pulp and Paper Industry Some of the best training I have ever received Every maintenance mechanic supv engr needs to go thru this training I wouldn t touch any equipment until this is complete Vibration Analyst Reliability Wood Products Industry Director of Reliability Petro Chemical Industry I learned way more than I thought I would even after reading the book a little over the last year and a half It s not often I dish out praise for a job well done but after spending the last 15 years traveling around to our sites and training mechanics on our product specific equipment I know it takes a special dedicated person to deliver that training and keep the process lively what I call trick them into learning Mike and Wynn did a phenomenal job of keeping the class engaging and fun Hats off to them for their hard work and you are lucky to have them on your team Thanks again for putting such a comprehensive and easy to understand training opportunity out there Lifelong Mechanic Technical Development Specialist Food Beverage Industry All through the week of class I had numerous ah ha moments during which I realized that I had room for improvement I wish this training was available earlier in my career as I know it would have helped to make me a better mechanic I learned some great skills that are easy to implement in the area of equipment alignment and lubrication The very skilled and knowledgeable instructors taught us that with a small investment in tools and a little extra time we as mechanics can greatly improve equipment life and in doing so decrease downtime I would highly recommend this training to anyone in the field of Equipment Maintenance PSM Utility Systems Specialist Food and Beverage Industry info Hendrixpm com 888 233 9777 21

Notes ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ _____________________________________________________ Do it Once Do it Right www HendrixPrecisionMaintenance com 22

Effect of Mis Alignment on Vibration on a 1800 rpm piece of Rotating Equipment info Hendrixpm com 888 233 9777 23

To understand what precision maintenance really is you have to a know something about vibration of machines or b accept one simple premise Bearing engineers and manufacturers around the world genuine NASA rocket scientists and thousands now of Precision Maintenance Practitioners will tell you Lower the overall vibration of any machine with bearings in it and you will exponentially increase the bearings and thus the machine s life expectancy Dr Wernher von Braun Accomplished with Precision Machine Assembly Error Reduction Per NASA Running Tests The work above was done in the mid 1960 s by NASA s Dr Wernher von Braun and his own Rocket Team at the Redstone Arsenal in Huntsville Alabama Working with machinist and engineers they ran thousands of tests to determine the likelihood of bearings making the trip to the moon without failure As you can see on the graph small and usually inexpensive amounts of vibration reduction easily achieved on most rotation equipment will yield much larger results in improved bearing life www HendrixPrecisionMaintenance com 24