Flexible Flat Cables Cables Cable Assemblies Standard Custom The Clear Choice
The of is Here Combine power signal video air liquid in a crystal clear flat cable Cicoil high flex flat cables are the Future of Cabling Our patented extrusion technology produces the most high performance flat cables available with the superior attributes you re looking for J J J Ultra flexible Tens of millions of flex cycles in the tightest bend radius applications Unlimited variation Micro size to 400mm wide cables wires from 4 to 44 gauge also including fiber optics tubing or coax so you can get the exact cable you need Extreme Environments Our cables perform from 65 C to 260 C and under exposure to water steam chemicals and oils Built In Flexibility In addition to the strong flexible cable jacketing every Cicoil cable incorporates finely stranded ultra flexible wire conductors Conductors and shields are also specially heat treated and plated to maximize their flexibility while providing extremely long flex life in the most demanding applications Cicoil flat cables are rated for over ten million cycles and our cables have performed for hundreds of millions of flexing cycles in some of the most demanding robotic continually flexing equipment applications Standard Wire Common Flexible Wire Cicoil Ultra Flexible Wire Standard 24 AWG wire has 7 base strands flexible wire has 19 base strands while Cicoil High Flex wire has 66 base strands All Cicoil wire has base stranding of 40 AWG minimum versus 36 AWG and larger in other flexible wires Standard or Custom Cables Cicoil s patented extrusion process makes custom cables easy so you can quickly get the exact cable you want Try our Online Configurator where you can design your own cable in minutes and get an immediate drawing and quote Check out our many standard cables and assemblies all available from stock for immediate delivery Complete Cable Assemblies Cicoil can provide complete cable assemblies with any connectors required by the customer Every cable assembly is 100 tested by our automated test equipment so reliability and performance is guaranteed Our award winning quality system is certified to ISO 9001 standards including the strict AS9100 aerospace specification Cicoil cable assemblies are used on the space shuttle supersonic missiles and industrial robotics in some of the most demanding applications possible So you can rest assured that your cable assembly will receive the same dedication and care ensuring reliable high performance operation Visit Cicoil com to learn more or call 661 295 1295 to speak directly to an Application Engineer LEAD SM RoHS FREE AS9100 COMPLIANT FLAME TESTED CICOIL SM FREE RoHS COMPLIANT FAA CERTIFIED LEAD REACH The Clear Choice
Table of Contents Page Motion Control Cables 3 Motion Series Cable Motion Series Plus Cable EZ Flexx Motion Series Plus Cable Hi Flex Motor Power Cable Hi Flex Shielded Signal Cable 4 5 6 7 8 Data Video Cables 9 Cat 6a Ethernet Cable Cat 5e Ethernet Cable Camera Link Cable Controlled Impedance Cable USB Cable Flexible Coaxial Cable FireWire Cable HDMI Cable 10 11 12 13 14 15 16 17 Unshielded Cables Multi and Single Conductor 19 Hi Flex Unshielded Cable Hi Flex Hi Temp IDC Ribbon Cable Ultra Flexible Micro IDC Ribbon Cable Flexx Sil Hi Temp Festoon Cable Hi Flex Unshielded Single Conductor Cable Thermocouple Cable 20 22 23 24 25 26 Customizing Cicoil Flat Cables 27 Unlimited Flat Cable Design Online Cable Configurator Low Friction Options StripMount Integrated Mounting Strip Flat Cables with Tubing SuperTuff Jacketing Colored Flat Cable Cable End Preparation 28 29 30 30 31 31 31 31 Cicoil Cable Assemblies 33 Custom Cable Assemblies from Cicoil 34 35 Cicoil Cable Technology Patented Extrusion Process Key to Flexibility Top 10 Reasons to Use Flat Cable Flat Cable vs Round Cable Flexx Sil Cable Technology Cleanroom Cables Outgassing Performance Cicoil Flat Cables vs Alternatives Harsh Environments Bend Radius and Life Cycles Certifications and Approvals Current Ratings for Wire Flexible Flat Cables Cable Assemblies xxx p1of1 2020 05 08 37 38 38 39 40 41 42 49 50 51 52 53 661 295 1295 n Cicoil com 1
Cicoil A History of Innovation Cicoil Invents the Ribbon Cable Cicoil was founded in 1956 with an innovative new product for the early mainframe computers the flat ribbon cable The ribbon cable allowed companies like IBM to replace bulky stiff round cables with sleek flexible ribbon cables Cicoil s innovative engineers figured out how to use a new material silicone rubber to mold a flat cable containing multiple conductors of the same size Named ribbon cables variations of these flat cables are still used today in most computers printers and many electronic devices Cicoil s ribbon cables helped America put a man on the moon as the lightweight cables were integral to the first space walk in 1965 and the Lunar landing in 1969 In the decades that followed Cicoil flat cables have performed on every US fighter jet most commercial airplanes and in many demanding missile and land based applications Flexx Sil Material and Patented Extrusion Process Servo controlled automation systems need cables that are able to continuously flex for millions of cycles are lightweight and that fit in increasingly compact spaces To meet these new needs Cicoil developed a new extrusion process able to make continuous lengths of flat cable with a unique crystal clear material named Flexx Sil Representing a quantum leap from Cicoil s original molded flat cables the new Flexx Sil material and extrusion process created a wide variety of high performance cost effective flat cable solutions for the semiconductor motion control and medical automation industries worldwide Cicoil Today Innovating for the Future Cicoil continues its proud history of innovation with the company s automated stateof the art facility in Valencia California By implementing the latest lean manufacturing production techniques Cicoil continues to design and manufacture the highest quality products with fast responsive lead times for our customers Our efforts have earned numerous customer and industry awards for quality delivery and continuous improvement and our continued R D has resulted in multiple US and worldwide patents Cicoil cables perform flawlessly in mission critical applications in the Aerospace Semiconductor Medical and Factory Automation industries When you need high performance cable solutions Cicoil is The Clear Choice 2 Flexible Flat Cables Cable Assemblies xxx p1of1 2020 06 22 661 295 1295 n Cicoil com
Flexible Flat Cables Cables Cable Assemblies Standard Custom The Clear Choice
NEED CUSTOMS Motion Series Cable See Page 27 Ideal for Hi Flex Motion Applications Designed for 1KW 2KW and 3KW Servo Motors n Shielded Power and Signal Wires for 1 2 or 3 Servo Axes n Halogen Free Flame Retardant HFFR n n Cicoil s Motion Series cable is available in three designs for 1 2 or 3 axes of servo motion with multiple power ratings Each Motion Series cable incorporates four shielded power cables and eight signal cables for each axis of motion The Flexx Sil encapsulation provides a solid one piece construction that creates a highly durable flexible flat cable package UL RoHS MEETS 94V 0 COMPLIANT REACH FAA COMPLIANT FLAME TESTED B Applications Linear Motors Servo and Stepper Motors Cable Power Rating 1KW Motion Control 2KW 3KW Conductor Gauge Power Signal Width 1 2 3 1 2 3 1 2 3 22 AWG 4c 22 AWG 8c 22 AWG 12c 18 AWG 4c 18 AWG 8c 18 AWG 12c 14 AWG 4c 14 AWG 8c 14 AWG 12c 28 AWG 8c 28 AWG 16c 28 AWG 24c 28 AWG 8c 28 AWG 16c 28 AWG 24c 28 AWG 8c 28 AWG 16c 28 AWG 24c 0 85 1 68 2 52 0 95 1 89 2 83 1 10 2 19 3 27 8 15 27 SIGNAL SHIELDED 8X DimensionsA inches No of Axes A Height Part Number 0 10 0 10 0 10 0 14 0 14 0 14 0 20 0 20 0 20 MC 1000 1 MC 1000 2 MC 1000 3 MC 2000 1 MC 2000 2 MC 2000 3 MC 3000 1 MC 3000 2 MC 3000 3 B 1 AXIS POWER SHIELDED 4X POWER SHIELDED POWER SHIELDED 4X 4X 8X SIGNAL SHIELDED SIGNAL SHIELDED SHIELDED 8X 8X B A SIGNAL BHEIGHT A A WIDTH 2 AXES POWER SHIELDED 8XA SIGNAL SHIELDED 16X A WIDTH POWER SHIELDED 12X WIDTH SIGNAL SHIELDED 24XA Cable Assemblies J1 3 6 12 CA003 CA006 CA012 Notes 1 Append onto base cable Part Number for complete assembly Example MC 1000 1 CA003 2 Connector ratings may differ from cable ratings refer to manufacturer specifications Mechanical Conductors Ultra flexible finely stranded tinned copper Shielding Ultra flexible braided shields with 90 nominal coverage Minimum Bend Radius 6x cable height for intermediate flex 10x cable height for continuous flex Flex Life 10 000 000 cycles nominal Outer Jacket Durometer Rating 65 Shore A 4 A P1 J1 CABLE LENGTH Wire Gauge Power P1 18 22 14 All engineering values are nominal and subject to change Environmental Temperature Rating 65 C to 165 C Moisture Rating Submersible Salt Water Resistant Cleanroom Rating Class 1 Zero Particulates Extreme Environments Sunlight UV Light Alcohol Chemical and Oil Resistant Electrical Outer Jacket Dielectric Strength 450 volts mil 17 7 kv mm See Electrical Rating Chart on Page 53 Flexible Flat Cables Cable Assemblies MS p1of1 2020 05 08 P1 Connectors Signal J1 D Sub 9 Pin P N L717 DB25P Shell P N 5748677 3 Please contact Cicoil for other connectors and length options Cable Specifications B A Assembly Dimensions Part Number Addition B A 3 AXES Notes 1 Amp rating is the maximum value for each conductor at room temperature of 70 F 21 C Amp rating decreases as temperature increases Cable Length feet B Dimensions POWER SHIELDED 4X A Amp Rating1 B Tin Contacts TE P N 770904 1 9 Pos Housing TE P N 172169 1 Gold Contacts MOLEX P N 02 09 6110 15 Pos Housing MOLEX P N 19 09 2159 Options Unlimited Cable Design Low Friction Options StripMount Integrated Mounting Strip Integrated Tubing SuperTuff Jacket Colored Jacketing Strip and Tin Cable Ends Complete Assembly Page 28 30 30 31 31 31 31 34 661 295 1295 n Cicoil com
NEED CUSTOMS Motion Series Plus Cable See Page 27 Ideal for Hi Flex Motion Applications Shielded Power and Signal Wires in a Compact Flat Cable n For 1 2 or 3 Servo Axes n Halogen Free Flame Retardant HFFR n n Cicoil s Motion Series Plus cable is available in a single axis design that may be ganged for 1 2 or 3 axes servo motion Each Motion Series Plus cable integrates 6 power conductors and 20 signal wires in a compact flat cable measuring just 0 75 wide by 0 2 thick The Flexx Sil encapsulation provides a solid one piece construction that creates a highly durable flexible flat cable package UL RoHS MEETS 94V 0 COMPLIANT REACH FAA COMPLIANT FLAME TESTED Applications Linear Motors Servo and Stepper Motors Cable Dimensions Dimensions inches Amp Rating1 No of Axes Power Signal Width Height 8 1 2 3 22 AWG 3 pr 22 AWG 6 pr 22 AWG 9 pr 28 AWG 10 pr 28 AWG 20 pr 28 AWG 30 pr 0 75 1 50 2 25 0 20 0 20 0 20 Part Number 1 AXIS MCP 2000 1 MCP 2000 2 MCP 2000 3 Notes 1 Amp rating is the maximum value for each power conductor at room temperature of 70 F 21 C Amp rating decreases as temperature increases MOTOR POWER AUX 22 AWG TWISTED PAIR SHIELDED X3 0 21 0 75 MOTOR FEEDBACK AUX 28 AWG TWISTED PAIR SHIELDED X5 X2 Motion Control Conductor Gauge 2 AXES Cable Assemblies 1 50 Cable Length feet Part Number Addition 3 6 12 CA003 CA006 CA012 Notes 1 Append onto base cable Part Number for complete assembly Example MCP 2000 1 CA003 2 Connector ratings may differ from cable ratings refer to manufacturer specifications 0 42 CABLES ARE NOT BONDED 0 75 3 AXES Please contact Cicoil for other connectors and length options 2 25 Assembly Dimensions P1 P1 J1 J1 CABLE LENGTH Cable Specifications Mechanical Conductors Ultra flexible finely stranded tinned copper Shielding Ultra flexible braided shields with 90 nominal coverage Minimum Bend Radius 6x cable height for intermediate flex 10x cable height for continuous flex Flex Life 10 000 000 cycles nominal Outer Jacket Durometer Rating 65 Shore A Connectors Power P1 Tin Contact TE P N 770904 1 9 Pos Housing TE P N 172169 1 Signal J1 25 Pin Amphenol P N L717 DB25P Metallized Shell TE P N 5748677 3 All engineering values are nominal and subject to change Environmental Temperature Rating 65 C to 165 C Moisture Rating Submersible Salt Water Resistant Cleanroom Rating Class 1 Zero Particulates Extreme Environments Sunlight UV Light Alcohol Chemical and Oil Resistant Electrical Outer Jacket Dielectric Strength 450 volts mil 17 7 kv mm See Electrical Rating Chart on Page 53 Flexible Flat Cables Cable Assemblies MS Plus p1of1 2020 05 28 CABLES ARE NOT BONDED 0 63 0 75 Options Page Unlimited Cable Design Low Friction Options StripMount Integrated Mounting Strip Integrated Tubing SuperTuff Jacket Colored Jacketing Strip and Tin Cable Ends Complete Assembly 661 295 1295 n Cicoil com 28 30 30 31 31 31 31 34 5
NEED CUSTOMS EZ Flexx Motion Series Plus See Page 27 Ideal for Hi Flex Motion Applications Shielded Power and Signal Wires in a Compact Flat Cable n For 1 2 or 3 Servo Axes n Rated for More Than 10 Million Flexing Cycles n Easy to Separate and Strip n Halogen Free Flame Retardant HFFR n n Cicoil s EZ Flexx Motion Series Plus cable is available in a single axis design that may be ganged for 1 2 or 3 axes servo motion Each EZ Flexx Motion Series Plus cable integrates 6 power conductors and 20 signal wires in a compact flat cable measuring just 0 84 wide by 0 19 thick The Flexx Sil encapsulation provides a solid one piece construction that creates a highly durable flexible flat cable package UL RoHS MEETS 94V 0 COMPLIANT REACH COMPLIANT Applications Linear Motors Servo and Stepper Motors Cable Dimensions Conductor Gauge Dimensions inches Amp Rating1 No of Axes Power Signal Width Height 22 AWG 3 pr 22 AWG 6 pr 22 AWG 9 pr 28 AWG 10 pr 28 AWG 20 pr 28 AWG 30 pr 0 84 0 19 8 1 2 3 See Dimensional Drawings Part Number MCZ 1000 1 MCZ 1000 2 MCZ 1000 3 Cable axes are not bonded so may be grouped laterally or in stacked positions as shown below 1 AXIS MOTOR POWER AUX 22 AWG TWISTED PAIR SHIELDED X3 700X 70 CLEAR FLEXX SIL RUBBER Motion Control 0 19 Notes 1 Amp rating is the maximum value for each power conductor at room temperature of 70 F 21 C Amp rating decreases as temperature increases 0 84 MOTOR FEEDBACK AUX 28 AWG TWISTED PAIR SHIELDED X5 X2 2 AXES Cable Assemblies Cable Length feet Part Number Addition 3 6 12 CA003 CA006 CA012 Notes 1 Append onto base cable Part Number for complete assembly Example MCZ 1000 1 CA003 2 Connector ratings may differ from cable ratings refer to manufacturer specifications 1 68 0 36 3 AXES Please contact Cicoil for other connectors and length options Assembly Dimensions 2 52 P1 P1 J1 J1 CABLE LENGTH Connectors Power P1 Tin Contact TE P N 770904 1 9 Pos Housing TE P N 172169 1 Signal J1 25 Pin Amphenol P N L717 DB25P Metallized Shell TE P N 5748677 3 Cable Specifications Mechanical Conductors Ultra flexible finely stranded tinned copper Shielding Ultra flexible braided shields with 90 nominal coverage Minimum Bend Radius 6x cable height for intermediate flex 10x cable height for continuous flex Flex Life 10 000 000 cycles nominal Outer Jacket Durometer Rating 65 Shore A 6 FAA FLAME TESTED All engineering values are nominal and subject to change Environmental Temperature Rating 65 C to 165 C Moisture Rating Submersible Salt Water Resistant Cleanroom Rating Class 1 Zero Particulates Extreme Environments Sunlight UV Light Alcohol Chemical and Oil Resistant Electrical Outer Jacket Dielectric Strength 450 volts mil 17 7 kv mm See Electrical Rating Chart on Page 53 Flexible Flat Cables Cable Assemblies EZ MS Plus p1of1 2020 05 08 0 55 Options Unlimited Cable Design Low Friction Options StripMount Integrated Mounting Strip Integrated Tubing SuperTuff Jacket Colored Jacketing Strip and Tin Cable Ends Complete Assembly Page 28 30 30 31 31 31 31 34 661 295 1295 n Cicoil com
NEED CUSTOMS Hi Flex Motor Power Cable See Page 27 Ideal for Hi Flex Servo Power Applications Rated for More Than 10 Million Flexing Cycles n 4 Power Conductors in Shielded and Unshielded Versions n Halogen Free Flame Retardant HFFR n n Cicoil s line of Hi Flex Motor Cables provides the advantages of all Cicoil flexible flat cables in a standard low cost package Ultraflexible finely stranded wire conductors are used for maximum flexibility and long life in dynamic flexing applications Shielded conductors add tinned copper braiding over PFA insulation Cicoil s patented extrusion process encapsulates the wire conductors in a crystal clear flexible yet extremely durable insulation UL RoHS MEETS 94V 0 COMPLIANT REACH COMPLIANT FAA FLAME TESTED Applications Linear Servo and Stepper Motors AC and Variable Frequency Drives Dimensions Volts DC Conductor Gauge 7 8 10 15 19 27 36 47 65 95 125 7 8 10 15 19 27 36 47 12 000 18 000 18 000 20 000 20 000 20 000 20 000 20 000 20 000 20 000 20 000 12 000 18 000 18 000 20 000 20 000 20 000 20 000 20 000 24 AWG 22 AWG 20 AWG 18 AWG 16 AWG 14 AWG 12 AWG 10 AWG 8 AWG 6 AWG 4 AWG 24 AWG 22 AWG 20 AWG 18 AWG 16 AWG 14 AWG 12 AWG 10 AWG Shielded Non Shielded Amp Rating1 Dimensions inches Width 0 27 0 32 0 36 0 43 0 48 0 61 0 75 0 92 1 26 1 47 1 77 0 36 0 41 0 45 0 52 0 57 0 70 0 84 1 01 Height Part Number 0 09 0 11 0 12 0 14 0 15 0 19 0 24 0 29 0 35 0 40 0 47 0 12 0 13 0 14 0 16 0 17 0 21 0 26 0 31 969M101 24 4 MC 969M101 22 4 MC 969M101 20 4 MC 969M101 18 4 MC 969M101 16 4 MC 969M101 14 4 MC 969M101 12 4 MC 969M101 10 4 MC 969M101 8 4 MC 969M101 6 4 MC 969M101 4 4 MC 969M101 24 4 SMC 969M101 22 4 SMC 969M101 20 4 SMC 969M101 18 4 SMC 969M101 16 4 SMC 969M101 14 4 SMC 969M101 12 4 SMC 969M101 10 4 SMC Notes 1 Amp rating is the maximum value for each conductor at room temperature of 70 F 21 C Amp rating decreases as temperature increases Wire Gauge 22 24 16 20 14 4 10 Shielded HEIGHT HEIGHT WIDTH WIDTH Cable Assemblies Please contact Cicoil for other connectors and length options Cable Length feet Part Number Addition 3 6 12 CA003 CA006 CA012 Notes 1 Append onto base cable Part Number for complete assembly Example 969M101 24 4 MC CA003 2 Connector ratings may differ from cable ratings refer to manufacturer specifications Assembly Dimensions P1 Power Connector P1 Tin Contacts TE P N 770902 1 9 Pos Housing TE P N 172169 1 Tin Contacts TE P N 171639 1 9 Pos Housing TE P N 172169 1 Gold Contacts MOLEX P N 02 09 6110 9 Pos Housing MOLEX P N 3092092 Ring Lugs Typical Cable Specifications Mechanical Conductors Ultra flexible finely stranded tinned copper Shielding Ultra flexible braided shields with 90 nominal coverage Minimum Bend Radius 6x cable height for intermediate flex 10x cable height for continuous flex Flex Life 10 000 000 cycles nominal Outer Jacket Durometer Rating 65 Shore A Non Shielded Connectors See Table to the left Environmental Temperature Rating 65 C to 165 C Moisture Rating Submersible Salt Water Resistant Cleanroom Rating Class 1 Zero Particulates Extreme Environments Sunlight UV Light Alcohol Chemical and Oil Resistant See Electrical Rating Chart on Page 53 Flexible Flat Cables Cable Assemblies Motor Power p1of1 2020 05 08 P1 CABLE LENGTH All engineering values are nominal and subject to change Electrical Outer Jacket Dielectric Strength 450 volts mil 17 7 kv mm Motion Control Cable Options Page Unlimited Cable Design Low Friction Options StripMount Integrated Mounting Strip Integrated Tubing SuperTuff Jacket Colored Jacketing Strip and Tin Cable Ends Complete Assembly 661 295 1295 n Cicoil com 28 30 30 31 31 31 31 34 7
NEED CUSTOMS Hi Flex Shielded Signal Cable See Page 27 Ideal for High Performance Data Transmission Applications Ultra Flexible for Confined Area and Continuous Motion n Twisted Shielded Signal Pairs for Excellent EMI RFI Protection n Halogen Free Flame Retardant HFFR n n Cicoil s Hi Flex Shielded Signal cables are ideal for the most demanding data transmission applications Cicoil s patented extrusion process allows individually shielded pairs to be placed in a highly flexible flat profile while exceeding electrical and signal requirements These flat cable designs are an excellent alternative to bulky round and stiffer PVC or Teflon flat cable designs UL RoHS MEETS 94V 0 COMPLIANT REACH COMPLIANT FAA FLAME TESTED Applications Sensors Encoders Actuators Resolvers Cable Conductor Gauge Dimensions Amp Rating1 Motion Control 28 AWG 5 26 AWG 6 24 AWG 7 22 AWG 8 18 AWG No of Pairs 1 2 3 5 1 2 3 1 2 3 1 2 3 1 2 3 15 Dimensions inches Width 0 12 0 21 0 31 0 21 0 13 0 23 0 32 0 14 0 25 0 36 0 15 0 27 0 40 0 21 0 38 0 56 Height 0 12 0 12 0 12 0 21 0 13 0 13 0 13 0 14 0 14 0 14 0 15 0 15 0 15 0 21 0 21 0 21 Part Number 969M101 28 1TPS 969M101 28 2TPS 969M101 28 3TPS 969M101 28 5TPS 969M101 26 1TPS 969M101 26 2TPS 969M101 26 3TPS 969M101 24 1TPS 969M101 24 2TPS 969M101 24 3TPS 969M101 22 1TPS 969M101 22 2TPS 969M101 22 3TPS 969M101 18 1TPS 969M101 18 2TPS 969M101 18 3TPS Notes 1 Amp rating is the maximum value for each conductor at room temperature of 70 F 21 C Amp rating decreases as temperature increases Cable Assemblies 2 Discreet Twisted Pair HEIGHT HEIGHT WIDTH WIDTH 3 Discreet Twisted Pair 5X TWISTED PAIR HEIGHT 0 21 WIDTH Assembly Dimensions J1 J1 CABLE LENGTH Connectors Cable Length feet Part Number Addition 3 6 12 CA003 CA006 CA012 Please contact Cicoil for other connectors and length options Cable Specifications Mechanical Conductors Ultra flexible finely stranded tinned copper Shielding Ultra flexible braided shields with 90 nominal coverage Minimum Bend Radius 6x cable height for intermediate flex 10x cable height for continuous flex Flex Life 10 000 000 cycles nominal Outer Jacket Durometer Rating 65 Shore A 8 1 Discreet Twisted Pair Notes 1 Append onto base cable Part Number for complete assembly Example 969M101 28 1TPS CA003 2 Connector ratings may differ from cable ratings refer to manufacturer specifications Wire Gauge Signal J1 All engineering values are nominal and subject to change Environmental Temperature Rating 65 C to 165 C Moisture Rating Submersible Salt Water Resistant Cleanroom Rating Class 1 Zero Particulates Extreme Environments Sunlight UV Light Alcohol Chemical and Oil Resistant Electrical Outer Jacket Dielectric Strength 450 volts mil 17 7 kv mm See Electrical Rating Chart on Page 53 Flexible Flat Cables Cable Assemblies Shielded Signal p1of1 2020 05 08 28 22 26 18 25 Pin Amphenol P N L717 DB25P Metallized Shell TE P N 5748677 3 Gold Contacts TE P N 745254 2 25 Pos D SUB Housing TE P N 5205208 1 Gold Contacts MOLEX P N 02 09 6110 9 Pos Housing MOLEX P N 3092092 Options Unlimited Cable Design Low Friction Options StripMount Integrated Mounting Strip Integrated Tubing SuperTuff Jacket Colored Jacketing Strip and Tin Cable Ends Complete Assembly Page 28 30 30 31 31 31 31 34 661 295 1295 n Cicoil com
Flexible Flat Cables Cables Cable Assemblies Standard Custom The Clear Choice
NEED CUSTOMS Cat 6A Ethernet Cable See Page 27 500 MHz Performance Speeds Ideal for 100BASE TX and 10GBASE T 10 Gigabit Ethernet n Rated for More than 10 Million Flexing Cycles n Exceptional EMI RFI Suppression n Rated for Temperatures from 65 C to 165 C n Halogen Free Flame Retardant HFFR n n Cicoil s Cat 6A Ethernet Cable meets the increased demands of professionals who need a rugged flexible and high performance Ethernet cable solution Cicoil s patented extrusion process allows individually shielded twisted pairs to be placed in a flexible flat profile for high speed data transmission with exceptional EMI RFI suppression Cicoil s Cat 6A Flat Cable delivers the ultimate in electrical performance extreme ruggedness and a Flex rating of over 10 Million cycles UL RoHS MEETS 94V 0 REACH COMPLIANT COMPLIANT FAA FLAME TESTED Applications PLC and DCS Automation Networks Field Level Networking and Ethernet Networks Cable Dimensions Amp Rating1 Conductor Gauge No of Pairs 1 4 28 AWG 4 Dimensions inches Width Height Part Number 0 52 0 15 DC 601 SHIELDED PAIRS 0 15 0 52 Cable Assemblies Wiring Diagram Cable Length feet Part Number Addition 3 6 12 CA003 CA006 CA012 Notes 1 Append onto base cable Part Number for complete assembly Example DC 601 CA003 2 Connector ratings may differ from cable ratings refer to manufacturer specifications 1 2 3 4 5 6 7 8 Please contact Cicoil for other connectors and length options Assembly Dimensions J1 RJ 45 RJ 45 J1 Connectors Signal J1 RJ45 POSITION 3 6 POSITION 1 2 POSITION 7 8 POSITION 4 5 Data Video Note 1 Amp rating is the maximum value for each conductor at room temperature of 70 F 21 C Amp rating decreases as temperature increases CABLE LENGTH Cable Specifications Mechanical Conductors Ultra flexible finely stranded tinned copper Shielding Ultra flexible braided shields with 90 nominal coverage Minimum Bend Radius 6x cable height for intermediate flex 10x cable height for continuous flex Flex Life 10 000 000 cycles nominal Outer Jacket Durometer Rating 65 Shore A 10 All engineering values are nominal and subject to change Environmental Temperature Rating 65 C to 165 C Moisture Rating Submersible Salt Water Resistant Cleanroom Rating Class 1 Zero Particulates Extreme Environments Sunlight UV Light Alcohol Chemical and Oil Resistant Electrical Outer Jacket Dielectric Strength 450 volts mil 17 7 kv mm See Electrical Rating Chart on Page 53 Flexible Flat Cables Cable Assemblies Ethernet 6A p1of1 2020 05 08 Options Unlimited Cable Design Low Friction Options StripMount Integrated Mounting Strip Integrated Tubing SuperTuff Jacket Colored Jacketing Strip and Tin Cable Ends Complete Assembly Page 28 30 30 31 31 31 31 34 661 295 1295 n Cicoil com
NEED CUSTOMS Cat 5e Ethernet Cable See Page 27 Ideal for Motion and Harsh Environment Applications Exceeds ANSI TIA EIA 568 A and TIA EIA 568 B Cat 5e Specs n Supporting Data Rates to 1 Gb second n Halogen Free Flame Retardant HFFR n n Cicoil s Cat 5e Ethernet Cable meets the increased demand of professionals who need a rugged reliable portable flexible and harsh environment ready network cable solution Cicoil s patented extrusion process allows individually shielded wires to be placed in a highly flexible flat profile for clear high speed data transmission UL RoHS MEETS 94V 0 COMPLIANT REACH COMPLIANT FAA FLAME TESTED Applications PLC and DCS Automation Networks Field Level Networking and Ethernet Networks Dimensions Amp Rating1 3 Dimensions inches No of Pairs Conductor Gauge Cross Section Profile Width Height Diameter Part Number 4 30 AWG 28 AWG Flat Round 0 45 0 14 0 21 DC 500 DC 501 Flat Section Note 1 Amp rating is the maximum value for each conductor at room temperature of 70 F 21 C Amp rating decreases as temperature increases Round Section SHIELDED SHIELDED PAIRS PAIRS 0 14 0 14 0 45 0 45 Part Number Addition 3 6 12 CA003 CA006 CA012 0 21 0 21 Color Code DC 501 a BRN WHI with BRN stripe b ORG WHI with ORG stripe c GRN WHI with GRN stripe d BLU WHI with BLU stripe Cable Assemblies Cable Length feet SHIELDING SHIELDING Notes 1 Append onto base cable Part Number for complete assembly Example DC 500 CA003 2 Connector ratings may differ from cable ratings refer to manufacturer specifications Please contact Cicoil for other connectors and length options Assembly Dimensions J1 RJ 45 RJ 45 J1 Connectors Signal J1 RJ45 CABLE LENGTH Cable Specifications Mechanical Conductors Ultra flexible finely stranded tinned copper Shielding Ultra flexible braided shields with 90 nominal coverage Minimum Bend Radius 6x cable height diameter for intermediate flex 10x cable height diameter for continuous flex Flex Life 10 000 000 cycles nominal Outer Jacket Durometer Rating 65 Shore A All engineering values are nominal and subject to change Environmental Temperature Rating 65 C to 165 C Moisture Rating Submersible Salt Water Resistant Clean Room Rating Class 1 Zero Particulates Extreme Environments Sunlight UV Light Alcohol Chemical and Oil Resistant Electrical Outer Jacket Dielectric Strength 450 volts mil 17 7 kv mm See Electrical Rating Chart on Page 53 Flexible Flat Cables Cable Assemblies Ethernet 5e p1of1 2020 05 12 Options Page Unlimited Cable Design Low Friction Options StripMount Integrated Mounting Strip Integrated Tubing SuperTuff Jacket Colored Jacketing Strip and Tin Cable Ends Complete Assembly 661 295 1295 n Cicoil com 28 30 30 31 31 31 31 34 11 Data Video Cable
NEED CUSTOMS Camera Link Cable See Page 27 Ideal for Motion Video Vision and Frame Grabber Applications Exceeds Camera Link Standards n Separately Shielded Conductors in Flat Package Provides Fastest Data Speeds n Halogen Free Flame Retardant HFFR n n Cicoil Camera Link cable is ideal for motion video and frame grabber applications that require an extremely durable and harsh environment resistant design This design features a 10 million flex cycle life and high flexibility through the use of ultra flex copper stranded wire in the 11 twinax dual shielded cables that comprise the Cicoil Camera Link cable Also individually shielded conductors in a flat cable create a constant clear signal path for the highest data speeds available UL RoHS MEETS 94V 0 COMPLIANT REACH COMPLIANT FAA FLAME TESTED Applications Aerospace Robotics Medical Semiconductor Automation Cable Dimensions Amp Rating1 Conductor Gauge No of Pairs 5 28 AWG 11 Dimensions inches Width Height Part Number 1 50 0 17 CL 1000 FLEXX SIL JACKET 0 03 1 50 Data Video Note 1 Amp rating is the maximum value for each conductor at room temperature of 70 F 21 C Amp rating decreases as temperature increases TWINAX TINNED ULTRAFLEX COPPER SHIELDED BRAID SHIELD PFA JACKET FOIL SHIELD WIRE STRANDS DRAIN WIRE Cable Assemblies Connector Type Temperature Rating Metal 55 C to 105 C Please contact Cicoil for other connectors and length options Plastic Cable Length feet Part Number Addition 3 6 12 3 6 12 M CA003 M CA006 M CA012 P CA003 P CA006 P CA012 20 C to 85 C 0 03 0 17 Notes 1 Append onto base cable Part Number for complete assembly Example CL 1000 M CA003 2 Connector ratings may differ from cable ratings refer to manufacturer specifications Assembly Dimensions J1 J1 Connectors Signal J1 Camera Link CABLE LENGTH Cable Specifications Mechanical Conductors Ultra flexible finely stranded tinned copper Shielding Ultra flexible braided shields with 90 nominal coverage Minimum Bend Radius 6x cable height for intermediate flex 10x cable height for continuous flex Flex Life 10 000 000 cycles nominal Outer Jacket Durometer Rating 65 Shore A 12 All engineering values are nominal and subject to change Environmental Temperature Rating 65 C to 165 C Moisture Rating Submersible Salt Water Resistant Cleanroom Rating Class 1 Zero Particulates Extreme Environments Sunlight UV Light Alcohol Chemical and Oil Resistant Electrical Outer Jacket Dielectric Strength 450 volts mil 17 7 kv mm See Electrical Rating Chart on Page 53 Flexible Flat Cables Cable Assemblies Camera Link p1of1 2020 05 08 Options Unlimited Cable Design Low Friction Options StripMount Integrated Mounting Strip Integrated Tubing SuperTuff Jacket Colored Jacketing Strip and Tin Cable Ends Complete Assembly Page 28 30 30 31 31 31 31 34 661 295 1295 n Cicoil com
NEED CUSTOMS Controlled Impedance Cable See Page 27 Individually Controlled Impedance Signals with Frequencies Up to 1 GHz n Excellent Alternative to Coaxial Cables in Many Applications n Choice of 1 8 Individually Shielded 100 Ohm Twinax Conductors n Halogen Free Flame Retardant HFFR n Cicoil s Controlled Impedance Cable is a highly flexible cable with individually controlled impedance signals This 30 AWG 1 twisted shielded pair cable can be used as a more durable and flexible alternative to standard twisted pair and coaxial cables Unlike bulky round and non flexible woven cables the Cicoil design can be used in applications requiring submersion in water exposure to harsh weather and rugged environments And the flat cable construction guarantees clear high speed data transmission UL REACH COMPLIANT FAA FLAME TESTED Dimensions Dimensions inches Conductor Gauge No of Pairs No of Conductors Width Height Part Number 30 AWG 1 2 4 6 8 2 4 8 12 16 0 15 0 28 0 54 0 81 1 07 0 15 0 15 0 15 0 15 0 15 CIM 100 01 CIM 100 02 CIM 100 04 CIM 100 06 CIM 100 08 WIDTH HEIGHT Data Video 3 COMPLIANT Applications Sensors Encoders Actuators Resolvers Cable Amp Rating1 RoHS MEETS 94V 0 Note 1 Amp rating is the maximum value for each conductor at room temperature of 70 F 21 C Amp rating decreases as temperature increases Cable Assemblies Cable Length feet Part Number Addition 3 6 12 CA003 CA006 CA012 Please contact Cicoil for other connectors and length options Notes 1 Append onto base cable Part Number for complete assembly Example CIM 100 01 CA003 2 Connector ratings may differ from cable ratings refer to manufacturer specifications Assembly Dimensions J1 J1 J1 J1 Connectors Signal J1 D SUB P N 205203 8 CABLE LENGTH Cable Specifications Mechanical Conductors Ultra flexible finely stranded tinned copper Shielding Ultra flexible braided shields with 90 nominal coverage Minimum Bend Radius 6x cable height for intermediate flex 10x cable height for continuous flex Flex Life 10 000 000 cycles nominal Outer Jacket Durometer Rating 65 Shore A All engineering values are nominal and subject to change Environmental Temperature Rating 65 C to 165 C Moisture Rating Submersible Salt Water Resistant Cleanroom Rating Class 1 Zero Particulates Extreme Environments Sunlight UV Light Alcohol Chemical and Oil Resistant Electrical Outer Jacket Dielectric Strength 450 volts mil 17 7 kv mm See Electrical Rating Chart on Page 53 Flexible Flat Cables Cable Assemblies Impedance p1of1 2020 05 08 Options Page Unlimited Cable Design Low Friction Options StripMount Integrated Mounting Strip Integrated Tubing SuperTuff Jacket Colored Jacketing Strip and Tin Cable Ends Complete Assembly 661 295 1295 n Cicoil com 28 30 30 31 31 31 31 34 13
NEED CUSTOMS USB Cable See Page 27 USB 2 0 and 3 0 Available Ideal for High Performance Data Transmission Applications n Ultra Flexible Cable for Confined Area and Continuous Motion n Halogen Free Flame Retardant HFFR n n Comprised of 2 individually shielded power wires and 1 twisted shielded pair of 100 ohm twinaxial configuration for USB 2 0 and 3 twisted pairs of 100 ohm twinaxial configuration for USB 3 0 Cicoil s Flexx Sil jacketed USB cables are designed for highly demanding applications Unlike typical USB cables the Cicoil cable has been designed for high flexibility mechanical stress temperature extremes and harsh environments And the flat cable construction guarantees clear high speed data transmission even in the toughest of environments UL USB 2 0 USB 3 0 COMPLIANT REACH COMPLIANT FAA FLAME TESTED Applications Indoor and outdoor USB applications Cable Type RoHS MEETS 94V 0 Dimensions Conductor Gauge Amp Rating1 Dimensions inches Power Signal Power Signal Width Height Part Number 7 10 3 5 24 AWG 2c 24 AWG 2c 30 AWG 1 pr 28 AWG 3 pr 0 31 0 62 0 15 0 18 USB 2000 USB 3000 USB 2 0 0 31 24 AWG SINGLE 0 31 SHIELDED WIRE 2 PLACES 24 AWG SINGLE SHIELDED 30 AWG WIRE 2 PLACES 100 OHM TWINAX 30 AWG 100 OHM TWINAX Data Video Note 1 Amp rating is the maximum value for each conductor at room temperature of 70 F 21 C Amp rating decreases as temperature increases 0 15 0 15 Cable Assemblies Configuration Host to Host Please contact Cicoil for other connectors and length options Host to Peripheral Cable Length feet Part Number Addition 3 6 12 3 6 12 CAH003 CAH006 CAH012 CAP003 CAP006 CAP012 Notes 1 Append onto base cable Part Number for complete assembly Example USB 2000 HCA003 2 Connector ratings may differ from cable ratings refer to manufacturer specifications USB 3 0 0 62 0 62 24 AWG POWER CONDUCTOR SHIELDED 2 PLACES 24 AWG POWER CONDUCTOR 28 AWG SIGNAL CONDUCTOR SHIELDED 2 PLACES IMPEDANCE MATCHED 28 AWG SIGNAL CONDUCTOR SHIELDED 3 PLACES IMPEDANCE MATCHED SHIELDED 3 PLACES 0 18 0 18 Assembly Dimensions Host to Host J1 J1 CABLE LENGTH Connectors Signal J1 USB Type A P N A USBPA 3 R Signal J2 USB Type B P N B USBPB 3 R Host to Peripheral J2 J1 CABLE LENGTH Cable Specifications Mechanical Conductors Ultra flexible finely stranded tinned copper Shielding Ultra flexible braided shields with 90 nominal coverage Minimum Bend Radius 6x cable height for intermediate flex 10x cable height for continuous flex Flex Life 10 000 000 cycles nominal Outer Jacket Durometer Rating 65 Shore A 14 All engineering values are nominal and subject to change Environmental Temperature Rating 65 C to 165 C Moisture Rating Submersible Salt Water Resistant Cleanroom Rating Class 1 Zero Particulates Extreme Environments Sunlight UV Light Alcohol Chemical and Oil Resistant Electrical Outer Jacket Dielectric Strength 450 volts mil 17 7 kv mm See Electrical Rating Chart on Page 53 Flexible Flat Cables Cable Assemblies USB p1of1 2020 05 08 Options Unlimited Cable Design Low Friction Options StripMount Integrated Mounting Strip Integrated Tubing SuperTuff Jacket Colored Jacketing Strip and Tin Cable Ends Complete Assembly Page 28 30 30 31 31 31 31 34
NEED CUSTOMS Flexible Coaxial Cables See Page 27 Ideal for High Performance Video Transmission Applications Ultra Flexible Cable for Confined Area and Continuous Motion n 1 8 Individual 50 or 75 Ohm Coax Conductors n Halogen Free Flame Retardant HFFR n n Cicoil Flexible Coaxial Cables are ideal for high speed data and video applications that require flexibility high low temperature resistance and protection from very rugged environments These 50 ohm and 75 ohm low capacitance cables feature low line to line skew maximum signal integrity low EMI and suppress crosstalk And the flat cable construction guarantees clear high speed data transmission even in the toughest of environments UL 75 REACH COMPLIANT FAA FLAME TESTED Dimensions Amp Rating1 Conductor Gauge 3 30 AWG 3 30 AWG Dimensions inches No of Conductors Width Height Part Number 1 2 4 8 1 2 4 8 0 12 0 25 0 50 1 01 0 18 0 36 0 73 1 47 0 12 0 12 0 12 0 12 0 18 0 18 0 18 0 18 FC50 01 FC50 02 FC50 04 FC50 08 FC75 01 FC75 02 FC75 04 FC75 08 50 Ohm WIDTH HEIGHT 75 Ohm WIDTH HEIGHT Note 1 Amp rating is the maximum value for each conductor at room temperature of 70 F 21 C Amp rating decreases as temperature increases Cable Assemblies Cable Length feet Part Number Addition 3 6 12 CA003 CA006 CA012 Please contact Cicoil for other connectors and length options Notes 1 Append onto base cable Part Number for complete assembly Example FC50 01 CA003 2 Connector ratings may differ from cable ratings refer to manufacturer specifications Assembly Dimensions J1 J1 J1 J1 J1 J1 J1 J1 CABLE LENGTH Connectors Signal J1 SMA Male Cable Specifications Mechanical Conductors Ultra flexible finely stranded tinned copper Shielding Ultra flexible braided shields with 90 nominal coverage Minimum Bend Radius 6x cable height for intermediate flex 10x cable height for continuous flex Flex Life 10 000 000 cycles nominal Outer Jacket Durometer Rating 65 Shore A All engineering values are nominal and subject to change Environmental Temperature Rating 65 C to 165 C Moisture Rating Submersible Salt Water Resistant Cleanroom Rating Class 1 Zero Particulates Extreme Environments Sunlight UV Light Alcohol Chemical and Oil Resistant Electrical Outer Jacket Dielectric Strength 450 volts mil 17 7 kv mm See Electrical Rating Chart on Page 53 Flexible Flat Cables Cable Assemblies Coax p1of1 2020 05 08 Options Page Unlimited Cable Design Low Friction Options StripMount Integrated Mounting Strip Integrated Tubing SuperTuff Jacket Colored Jacketing Strip and Tin Cable Ends Complete Assembly 661 295 1295 n Cicoil com 28 30 30 31 31 31 31 34 15 Data Video 50 COMPLIANT Applications Aerospace Surveilance Surgical Robotics Medical Diagnostics Automated Test Systems Cable Ohms RoHS MEETS 94V 0
NEED CUSTOMS FireWire Cable See Page 27 Ideal for High Performance Data Transmission Ultra Flexible Cable for Confined Area and Continuous Motion n Exceed FireWire Specs in a Flat Compact Package n Halogen Free Flame Retardant HFFR n n Comprised of 2 individually shielded 22 AWG power wires and 2 individually twisted shielded pairs of 28 AWG 100 ohm twinaxial configuration Cicoil s Flexx Sil jacketed FireWire cables are designed for highly demanding applications Unlike typical FireWire cables the Cicoil cable has been designed for high flexibility mechanical stress temperature extremes and harsh environments And the flat cable construction guarantees clear high speed data transmission even in the toughest of environments UL RoHS MEETS 94V 0 REACH COMPLIANT COMPLIANT FAA FLAME TESTED Applications Indoor and Outdoor FireWire Applications Cable Dimensions Amp Rating1 Conductor Gauge Dimensions inches Power Signal Power Signal Width Height Part Number 8 5 22 AWG 2c 28 AWG 2 pr 0 38 0 12 FW 1000 22 AWG POWER CONDUCTOR SHIELDED 2 PLACES 28 AWG SIGNAL CONDUCTOR IMPEDANCE MATCHED SHIELDED 2 PLACES Note 1 Amp rating is the maximum value for each conductor at room temperature of 70 F 21 C Amp rating decreases as temperature increases Data Video Cable Assemblies 0 12 0 38 Cable Length feet Part Number Addition 3 6 12 CA003 CA006 CA012 Please contact Cicoil for other connectors and length options Notes 1 Append onto base cable Part Number for complete assembly Example FW 1000 CA003 2 Connector ratings may differ from cable ratings refer to manufacturer specifications Assembly Dimensions J1 J1 Connectors Signal J1 FireWire P N 154 FWW15 E CABLE LENGTH Cable Specifications Mechanical Conductors Ultra flexible finely stranded tinned copper Shielding Ultra flexible braided shields with 90 nominal coverage Minimum Bend Radius 6x cable height for intermediate flex 10x cable height for continuous flex Flex Life 10 000 000 cycles nominal Outer Jacket Durometer Rating 65 Shore A 16 All engineering values are nominal and subject to change Environmental Temperature Rating 65 C to 165 C Moisture Rating Submersible Salt Water Resistant Cleanroom Rating Class 1 Zero Particulates Extreme Environments Sunlight UV Light Alcohol Chemical and Oil Resistant Electrical Outer Jacket Dielectric Strength 450 volts mil 17 7 kv mm See Electrical Rating Chart on Page 53 Flexible Flat Cables Cable Assemblies FireWire p1of1 2020 05 08 Options Unlimited Cable Design Low Friction Options StripMount Integrated Mounting Strip Integrated Tubing SuperTuff Jacket Colored Jacketing Strip and Tin Cable Ends Complete Assembly Page 28 30 30 31 31 31 31 34 661 295 1295 n Cicoil com
NEED CUSTOMS HDMI Cable See Page 27 Ideal for High Definition Multimedia Interface Applications Ultra Flexible Cable for Confined Area and Continuous Motion n Meets HDMI 1 3 Digital Audio Video Specifications n Halogen Free Flame Retardant HFFR n n Comprised of 4 individually dual shielded 100 ohm and one bundle of 5 twisted 28 AWG pairs with an overall shield Cicoil s Flexx Sil jacketed HDMI cables are designed for highly demanding high resolution video signal transmission applications Cicoil s design is an excellent alternative to standard HDMI cables where resistance to mechanical stress temperature extremes vibration tight bending and harsh environments is required UL RoHS MEETS 94V 0 COMPLIANT REACH COMPLIANT FAA FLAME TESTED Applications High Definition Multimedia Interfaces Dimensions Amp Rating1 Conductor Gauge No of Pairs 5 28 AWG 9 Dimensions inches Width Height Part Number 0 77 0 21 HDMI 2000 CAMERA LINK 100 OHM TWINAX 4 PLACES 28 AWG 5 TWISTED PAIRS SHIELDED 0 106 0 135 Note 1 Amp rating is the maximum value for each conductor at room temperature of 70 F 21 C Amp rating decreases as temperature increases 0 21 0 77 Data Video Cable Cable Assemblies Cable Length feet Part Number Addition 3 6 12 CA003 CA006 CA012 Notes 1 Append onto base cable Part Number for complete assembly Example HDMI 2000 CA003 2 Connector ratings may differ from cable ratings refer to manufacturer specifications Please contact Cicoil for other connectors and length options Assembly Dimensions J1 J1 Connectors Signal J1 HDMI CABLE LENGTH Cable Specifications Mechanical Conductors Ultra flexible finely stranded tinned copper Shielding Ultra flexible braided shields with 90 nominal coverage Minimum Bend Radius 6x cable height for intermediate flex 10x cable height for continuous flex Flex Life 10 000 000 cycles nominal Outer Jacket Durometer Rating 65 Shore A All engineering values are nominal and subject to change Environmental Temperature Rating 65 C to 165 C Moisture Rating Submersible Salt Water Resistant Cleanroom Rating Class 1 Zero Particulates Extreme Environments Sunlight UV Light Alcohol Chemical and Oil Resistant Electrical Outer Jacket Dielectric Strength 450 volts mil 17 7 kv mm See Electrical Rating Chart on Page 51 Flexible Flat Cables Cable Assemblies HDMI p1of1 2020 05 08 Options Page Unlimited Cable Design Low Friction Options StripMount Integrated Mounting Strip Integrated Tubing SuperTuff Jacket Colored Jacketing Strip and Tin Cable Ends Complete Assembly 661 295 1295 n Cicoil com 28 30 30 31 31 31 31 34 17
Save Space with Custom Flat Cables Every Launch Counts Rely on Cicoil Certified for Space Travel Cicoil custom cables solve many critical space weight and assembly issues Packaging many conductors using flat cables provides solutions in high performance tight fitting military and aerospace applications And Cicoil s unique cable forming capability means cables can take virtually any shape eliminating costly flex circuits or wiring costs Cicoil flat cables are used extensively within a variety of modern guided missiles and their delivery systems Their flat profile saves space and weight while a seamless Flexx Sil encapsulation provides incredible shock absorption When one launch can make the difference rely on Cicoil Approved by NASA for space flight Cicoil flat cables exceed outgassing specifications for vacuum and space use They provide very broad temperature capability ranging from 65 C to 260 C and also deliver exceptional resistance to radiation and ozone UAVs Soar with Flat Cables Motion Control Cicoil flat cables can include power signal data and video conductors in one compact lightweight package saving valuable space and weight on UAVs And the Flexx Sil jacket operates in extreme conditions including temperatures from 65 C to 260 C and it also cushions the conductors against vibration and turbulence Sophisticated Versatile Mission Ready And that s just the Cicoil Cables The fighter is pretty cool too Withstand 10 000 Gs of Shock This projectile s guidance system sustains 10 000 Gs of shock force when fired That s why Cicoil high performance flat cables have been specified to form the Control Systems Actuator Harness Cicoil s unique StripMount feature saves space while providing a strong anti vibration mounting Bring on the Heat and Cold Cicoil High Flex Flat Cables Perform in temperatures from 65 C to 260 C Enables compact lightweight assemblies Flexible flat cables fit in tight spaces Cicoil delivers exceptional reliability under a broad range of temperatures Our cables retain their electrical properties and flexibility in temperatures from 65 C to 260 C They also withstand exposure to high levels of ultraviolet radiation and ozone with no adverse effects 18 Flexible Flat Cables Cable Assemblies Cicoil_Aerospace_FullPg_MachD_ad wrap indd 1 Complete assemblies including any connectors made in house AS9100 certified quality Cicoil cable assemblies are used in thousands of missioncritical aircraft missile and space applications Our AS9100 certified quality system ensures that each cable assembly is rigorously tested to perform in the toughest places Our in house cable production and assembly capabilities allow us to respond quickly to prototype or production needs Visit our website or call today to speak to an engineer www Cicoil com The Clear Choice 661 295 1295 www cicoil com 661 295 1295 n Cicoil com 5 20 13 9 32 AM
Flexible Flat Cables Cables Cable Assemblies Standard Custom The Clear Choice
NEED CUSTOMS Hi Flex Unshielded Cable See Page 27 Ideal for High Performance Power Control Applications Ultra Flexible Cable for Confined Area and Continuous Motion n 4 AWG 28 AWG Conductors Available in 2 12 Conductors n Low Smoke Zero Halogen LSZH n n Cicoil s line of Hi Flex Unshielded Cables provides the advantages of all Cicoil flexible cables in a standard low cost package Ultraflexible finely stranded wire conductors are used for maximum flexibility and long life in dynamic flexing applications Cicoil s patented extrusion process encapsulates the wire conductors in a crystal clear flexible yet extremely durable Flexx Sil insulation UL RoHS REACH 050 Pitch 035 COMPLIANT MEETS 94V 0 1mm Pitch COMPLIANT 037 Applications Aerospace Festoon Systems Robotics Medical Oil Drilling Packaging Cable Amp Rating1 Volts DC Conductor Gauge Unshielded 12K 28 AWG 6 12K 26 AWG 11 A A BB Dimensions 5 8 FAA FLAME TESTED 12K 18K 24 AWG 22 AWG Dimensions inches No of Conductors Width Height 2 3 4 6 8 10 2 3 4 6 8 10 2 3 4 6 8 10 12 2 3 4 6 8 10 12 0 13 0 18 0 23 0 33 0 43 0 53 0 14 0 19 0 25 0 35 0 46 0 57 0 15 0 21 0 27 0 38 0 50 0 62 0 74 0 18 0 25 0 32 0 45 0 59 0 73 0 87 0 08 0 08 0 08 0 08 0 08 0 08 0 09 0 09 0 09 0 09 0 09 0 09 0 10 0 10 0 10 0 10 0 10 0 10 0 10 0 11 0 11 0 11 0 11 0 11 0 11 0 11 Part Number 969M101 28 2 969M101 28 3 969M101 28 4 969M101 28 6 969M101 28 8 969M101 28 10 969M101 26 2 969M101 26 3 969M101 26 4 969M101 26 6 969M101 26 8 969M101 26 10 969M101 24 2 969M101 24 3 969M101 24 4 969M101 24 6 969M101 24 8 969M101 24 10 969M101 24 12 969M101 22 2 969M101 22 3 969M101 22 4 969M101 22 6 969M101 22 8 969M101 22 10 969M101 22 12 Note 1 Amp rating is the maximum value for each conductor at room temperature of 70 F 21 C Amp rating decreases as temperature increases 2 12 Conductors HEIGHT WIDTH Cable Assemblies 22 28 AWG A Please contact Cicoil for other connectors and length options B Cable Length feet Part Number Addition 3 6 12 CA003 CA006 CA012 A Notes B 1 Append onto base cable Part Number for complete assembly Example 969M101 28 2 CA003 2 Connector ratings may differ from cable ratings refer to manufacturer specifications A Assembly Dimensions B J1 J1 A CABLE LENGTH B Connectors for 28 AWG Signal J1 25 Pos D SUB Amphenol P N L717 DB25P A Metallized Shell TE P N 5748677 3 Connectors forB22 26 AWG Signal J1 Gold Contacts TE P N 745254 2 25 Pos D SUB Housing TE P N 5205208 1 A B 20 Flexible Flat Cables Cable Assemblies Unshielded Multi p1of2 2020 05 08 661 295 1295 n Cicoil com
Cable continued Volts DC Conductor Gauge 13 18K 20 AWG 20 20K 18 AWG 26 20K 16 AWG 27 20K 14 AWG 36 20K 12 AWG 47 65 95 125 20K 20K 20K 20K 10 AWG 8 AWG 6 AWG 4 AWG Dimensions inches No of Conductors Width Height 2 3 4 6 8 10 12 2 3 4 6 8 10 12 2 3 4 6 8 10 12 3 4 8 3 4 4 4 4 4 0 20 0 28 0 36 0 51 0 67 0 83 0 99 0 24 0 33 0 43 0 62 0 81 1 00 1 19 0 26 0 37 0 48 0 70 0 92 1 14 1 36 0 47 0 61 1 16 0 58 0 75 0 92 1 17 1 47 1 64 0 12 0 12 0 12 0 12 0 12 0 12 0 12 0 14 0 14 0 14 0 14 0 14 0 14 0 14 0 15 0 15 0 15 0 15 0 15 0 15 0 15 0 19 0 19 0 19 0 24 0 24 0 29 0 35 0 40 0 47 Part Number 969M101 20 2 969M101 20 3 969M101 20 4 969M101 20 6 969M101 20 8 969M101 20 10 969M101 20 12 969M101 18 2 969M101 18 3 969M101 18 4 969M101 18 6 969M101 18 8 969M101 18 10 969M101 18 12 969M101 16 2 969M101 16 3 969M101 16 4 969M101 16 6 969M101 16 8 969M101 16 10 969M101 16 12 969M101 14 3 969M101 14 4 969M101 14 8 969M101 12 3 969M101 12 4 969M101 10 4 969M101 8 4 969M101 6 4 969M101 4 4 Unshielded Amp Rating1 Note 1 Amp rating is the maximum value for each conductor at room temperature of 70 F 21 C Amp rating decreases as temperature increases Cable Assemblies 4 20 AWG Cable Length feet Part Number Addition 3 6 12 CA003 CA006 CA012 Please contact Cicoil for other connectors and length options Notes 1 Append onto base cable Part Number for complete assembly Example 969M101 20 2 CA003 2 Connector ratings may differ from cable ratings refer to manufacturer specifications Assembly Dimensions J1 J1 CABLE LENGTH Connectors for 14 20 AWG Signal J1 Gold Contacts MOLEX P N 02 09 6110 15 Pos Housing MOLEX P N 19 09 2159 J1 J1 J1 J1 J1 J1 J1 J1 CABLE LENGTH Connectors for 4 12 AWG Signal J1 Ring Lugs Typical Cable Specifications Mechanical Conductors Ultra flexible finely stranded tinned copper Minimum Bend Radius 6x cable height for intermediate flex 10x cable height for continuous flex Outer Jacket Durometer Rating 65 Shore A All engineering values are nominal and subject to change Environmental Temperature Rating 65 C to 165 C Moisture Rating Submersible Salt Water Resistant Cleanroom Rating Class 1 Zero Particulates Extreme Environments Sunlight UV Light Alcohol Chemical and Oil Resistant Low Smoke Zero Halogen LSZH Has passed testing for smoke toxicity flammability and halogen content by UKAS certified lab Electrical Outer Jacket Dielectric Strength 450 volts mil 17 7 kv mm See Electrical Rating Chart on Page 53 Flexible Flat Cables Cable Assemblies Unshielded p2of2 2020 05 08 Options Page Unlimited Cable Design Low Friction Options StripMount Integrated Mounting Strip Integrated Tubing SuperTuff Jacket Colored Jacketing Strip and Tin Cable Ends Complete Assembly 661 295 1295 n Cicoil com 28 30 30 31 31 31 31 34 21
NEED CUSTOMS Hi Flex Hi Temp IDC Ribbon Cable See Page 27 Ultra Flexible Ribbon Cable for standard IDC Connectors Available with up to 64 Conductors in 050 or 1mm Pitch n 65 C to 260 C Rating Ideal for the Harshest Environments n Low Smoke Zero Halogen LSZH n n Cicoil s high performance line of flat ribbon cable is ideal for electronic applications that require better flexibility broader temperature and harsh environment capabilities than those offered by PVC or other ribbon cables Cicoil s patented Flexx Sil jacket provides the highest flex highest performance ribbon cable available UL RoHS MEETS 94V 0 COMPLIANT REACH COMPLIANT FAA FLAME TESTED Applications Aerospace Robotics Medical Semiconductor Packaging Surgical Systems Cable Gauge Pitch Unshielded 28 AWG 050 28 AWG 1mm Dimensions Amp Rating1 Dimensions No of Conductors Width Span Height 10 14 16 20 26 28 30 34 40 44 50 60 64 10 16 20 26 30 34 40 44 50 0 50 0 70 0 80 1 00 1 30 1 40 1 50 1 70 2 00 2 20 2 50 3 00 3 20 10 mm 16 mm 20 mm 26 mm 30 mm 34 mm 40 mm 44 mm 50 mm 0 45 0 65 0 75 0 95 1 25 1 35 1 45 1 65 1 95 2 15 2 45 2 95 3 15 9 mm 15 mm 19 mm 25 mm 29 mm 33 mm 39 mm 43 mm 49 mm 0 04 max 0 04 max 0 04 max 0 04 max 0 04 max 0 04 max 0 04 max 0 04 max 0 04 max 0 04 max 0 04 max 0 04 max 0 04 max 0 94 mm 0 94 mm 0 94 mm 0 94 mm 0 94 mm 0 94 mm 0 94 mm 0 94 mm 0 94 mm 5 5 310J101 10 310J101 14 310J101 16 310J101 20 310J101 26 310J101 28 310J101 30 310J101 34 310J101 40 310J101 44 310J101 50 310J101 60 310J101 64 666K101 10 666K101 16 666K101 20 666K101 26 666K101 30 666K101 34 666K101 40 666K101 44 666K101 50 Note 1 Amp rating is the maximum value for each conductor at room temperature of 70 F 21 C Amp rating decreases as temperature increases Cable Specifications Mechanical Conductors Ultra flexible finely stranded copper Minimum Bend Radius 6x cable height for intermediate flex Outer Jacket Durometer Rating 65 Shore A See Electrical Rating Chart on Page 53 22 WIDTH SPAN Part Number Please contact Cicoil for other connectors and length options IDC Ribbon p1of1 2020 05 08 Part Number Addition 3 6 12 CA003 CA006 CA012 Assembly Dimensions J1 J1 A A CABLE LENGTH B B Connectors Signal J1 Berg or equivalent XX Position Quantity 050 Pitch P N 71602 00XX 1mm Pitch P N 89361 1XX Environmental Temperature Rating 65 C to 260 C Moisture Rating Submersible Salt Water Resistant Cleanroom Rating Class 1 Zero Particulates Extreme Environments Sunlight UV Light Alcohol Chemical and Oil Resistant Low Smoke Zero Halogen LSZH Has passed testing for smoke toxicity flammability and halogen content by UKAS certified lab Flexible Flat Cables Cable Assemblies Cable Length feet Notes 1 Append onto base cable Part Number for complete assembly Example 310J101 10 CA003 2 Connector ratings may differ from cable ratings refer to manufacturer specifications All engineering values are nominal and subject to change Electrical Operating Voltage 300 Outer Jacket Dielectric Strength 450 volts mil 17 7 kv mm HEIGHT Cable Assemblies Options Unlimited Cable Design Low Friction Options StripMount Integrated Mounting Strip Integrated Tubing SuperTuff Jacket Colored Jacketing Strip and Tin Cable Ends Complete Assembly Page 28 30 30 31 31 31 31 34 661 295 1295 n Cicoil com
Ultra Flexible Micro IDC Ribbon Cable Light flexible design routes easily in tight spaces 025 Pitch works with any Micro IDC connector n Standard sizes available with up to 34 conductors n Rated for Temperatures from 65 C to 260 C n Low Smoke Zero Halogen LSZH n n Cicoil s 025 Micro IDC Cable is excellent for tight spacing applications that require dependable signal density The Ultra Flexible cable performs exceptionally well in harsh environments including high low temperatures and under exposure to moisture and most chemicals UL REACH COMPLIANT FAA FLAME TESTED Dimensions Amp Rating1 0 2 Dimensions Volts DC No of Conductors Width Span Height Part Number 3K 10 14 16 20 26 28 30 34 0 250 0 350 0 400 0 500 0 650 0 700 0 750 0 850 0 225 0 325 0 375 0 475 0 625 0 675 0 725 0 825 0 026 0 026 0 026 0 026 0 026 0 026 0 026 0 026 482W101 10 482W101 14 482W101 16 482W101 20 482W101 26 482W101 28 482W101 30 482W101 34 WIDTH SPAN HEIGHT Cable Assemblies Please contact Cicoil for other connectors and length options Note 1 Amp rating is the maximum value for each conductor at room temperature of 70 F 21 C Amp rating decreases as temperature increases Cable Length feet Part Number Addition 3 6 12 CA003 CA006 CA012 Notes 1 Append onto base cable Part Number for complete assembly Example 482W101 10 CA003 2 Connector ratings may differ from cable ratings refer to manufacturer specifications Assembly Dimensions J1 J1 A A CABLE LENGTH B B Connectors Signal J1 CnC Tech or equivalent XX Position Quantity 025 Pitch P N 3230 XX 0103 00 Cable Specifications Mechanical Conductors Ultra flexible finely stranded bare copper Minimum Bend Radius 6x cable height for intermediate flex Outer Jacket Durometer Rating 65 Shore A See Electrical Rating Chart on Page 53 All engineering values are nominal and subject to change Environmental Temperature Rating 65 C to 260 C Moisture Rating Submersible Salt Water Resistant Cleanroom Rating Class 1 Zero Particulates Extreme Environments Sunlight UV Light Alcohol Chemical and Oil Resistant Low Smoke Zero Halogen LSZH Has passed testing for smoke toxicity flammability and halogen content by UKAS certified lab Electrical Operating Voltage 300 Outer Jacket Dielectric Strength 450 volts mil 17 7 kv mm Flexible Flat Cables Cable Assemblies Micro IDC Ribbon p1of1 2020 05 08 Options Page Unlimited Cable Design Low Friction Options StripMount Integrated Mounting Strip Integrated Tubing SuperTuff Jacket Colored Jacketing Strip and Tin Cable Ends Complete Assembly 661 295 1295 n Cicoil com 28 30 30 31 31 31 31 34 23 Unshielded 30 AWG 025 COMPLIANT Applications Aerospace Robotics Medical Semiconductor Surgical Systems Printer Head Satellites Board to Board Cable Gauge Pitch RoHS MEETS 94V 0
NEED CUSTOMS Flexx Sil Hi Temp Festoon Cable See Page 27 Rated from 65 C to 165 C Ultra Flexible Alternative to PVC Neoprene Festoon Cables n Available in 18 AWG to 4 AWG Configurations n Low Smoke Zero Halogen LSZH n n Cicoil s line of Flexx Sil Festoon Cables are designed for continuous flexing extreme temperature and higher voltage requirement applications These UV radiation resistant cables are an excellent alternative to PVC and Neoprene jacketed flat cables that do not provide reliability in severe environments The clear Flexx Sil jacket makes the cables highly flexible and ideal for extreme temperatures and harsh environments UL RoHS MEETS 94V 0 COMPLIANT REACH COMPLIANT FAA FLAME TESTED Applications Festoon Systems Gantries Telescoping Jetways Conveyors Car Washes Cable Dimensions inches Unshielded Amp Rating1 Volts DC Conductor Gauge No of Conductors Width Height Part Number2 15 20K 18 AWG 19 20K 16 AWG 27 20K 14 AWG 36 47 65 95 125 20K 20K 20K 20K 20K 12 AWG 10 AWG 8 AWG 6 AWG 4 AWG 4 4 8 12 4 8 4 4 4 4 4 0 43 0 48 0 92 1 36 0 61 1 16 0 75 0 92 1 17 1 47 1 64 0 14 0 15 0 15 0 15 0 19 0 19 0 24 0 29 0 35 0 40 0 47 CFC 18 4 CFC 16 4 CFC 16 8 CFC 16 12 CFC 14 4 CFC 14 8 CFC 12 4 CFC 10 4 CFC 8 4 CFC 6 4 CFC 4 4 Note 1 Amp rating is the maximum value for each conductor at room temperature of 70 F 21 C Amp rating decreases as temperature increases 2 High tensile bare copper silver plated conductors and insulated wires with specific color codes are available by request Minimums may apply Dimensions HEIGHT WIDTH Assembly Dimensions Cable Assemblies Cable Length feet Part Number Addition 3 6 12 CA003 CA006 CA012 Please contact Cicoil for other connectors and length options Notes 1 Append onto base cable Part Number for complete assembly Example CFC 18 4 CA003 2 Connector ratings may differ from cable ratings refer to manufacturer specifications J1 J1 CABLE LENGTH Connectors Wire Gauge 18 14 16 4 12 Cable Specifications Mechanical Conductors Ultra flexible finely stranded tinned copper Minimum Bend Radius 6x cable height for intermediate flex 10x cable height for continuous flex Outer Jacket Durometer Rating 65 Shore A All engineering values are nominal and subject to change Environmental Temperature Rating 65 C to 165 C higher temperatures available Moisture Rating Submersible Salt Water Resistant Cleanroom Rating Class 1 Zero Particulates Extreme Environments Sunlight UV Light Alcohol Chemical and Oil Resistant Low Smoke Zero Halogen LSZH Has passed testing for smoke toxicity flammability and halogen content by UKAS certified lab Electrical Outer Jacket Dielectric Strength 450 volts mil 17 7 kv mm See Electrical Rating Chart on Page 53 24 Flexible Flat Cables Cable Assemblies Festoon p1of1 2020 05 08 Signal J1 Gold Contacts MOLEX P N 02 09 6110 9 Pos Housing MOLEX P N 3092092 Gold Contacts MOLEX P N 02 09 6110 15 Pos Housing MOLEX P N 19 09 2159 Ring Lugs Typical Options Unlimited Cable Design Low Friction Options StripMount Integrated Mounting Strip Integrated Tubing SuperTuff Jacket Colored Jacketing Strip and Tin Cable Ends Complete Assembly Page 28 30 30 31 31 31 31 34 661 295 1295 n Cicoil com
NEED CUSTOMS Hi Flex Unshielded Single Conductor Cable See Page 27 Ideal for Power Applications Requiring Voltages up to 42 000 Volts DC n Excellent Alternative to PVC Teflon Wire in Confined Area and Motion Applications n Available from 4 AWG to 30 AWG n Low Smoke Zero Halogen LSZH n Cicoil s Hi Flex Unshielded Single Conductor Cable is ideal for high voltage and extreme temperature applications Ultra flexible finely stranded wire conductors are used for maximum flexibility and long life in dynamic flexing applications Cicoil s patented extrusion process encapsulates the wire conductor in a crystal clear flexible yet very durable Flexx Sil insulation UL REACH COMPLIANT FAA FLAME TESTED Dimensions Volts DC Conductor Gauge 10K 12K 12K 12K 31K 31K 42K 42K 42K 42K 42K 42K 42K 42K 30 AWG 28 AWG 26 AWG 24 AWG 22 AWG 20 AWG 18 AWG 16 AWG 14 AWG 12 AWG 10 AWG 8 AWG 6 AWG 4 AWG Diameter inches Part Number2 0 21 0 21 0 22 0 22 0 23 0 24 0 25 0 26 0 28 0 30 0 33 0 39 0 44 0 50 969M101 30 1 969M101 28 1 969M101 26 1 969M101 24 1 969M101 22 1 969M101 20 1 969M101 18 1 969M101 16 1 969M101 14 1 969M101 12 1 969M101 10 1 969M101 8 1 969M101 6 1 969M101 4 1 B DIAMETER A Unshielded 3 5 6 7 8 10 15 19 27 36 47 65 95 125 COMPLIANT Applications Aerospace Solar Panel Robotics Medical Oil Drilling Wind Turbine Welding Cable Amp Rating1 RoHS MEETS 94V 0 Note 1 Amp rating is the maximum value for each conductor at room temperature of 70 F 21 C Amp rating decreases as temperature increases 2 High tensile bare copper and silver plated conductors insulated wires with specific color codes are available by request Minimums may apply Cable Assemblies Cable Length feet Part Number Addition 3 6 12 CA003 CA006 CA012 Please contact Cicoil for other connectors and length options Cable Specifications Mechanical Conductors Ultra flexible finely stranded tinned copper Minimum Bend Radius 6x cable height for intermediate flex 10x cable height for continuous flex Outer Jacket Durometer Rating 65 Shore A Notes 1 Append onto base cable Part Number for complete assembly Example 969M101 30 1 CA003 2 Connector ratings may differ from cable ratings refer to manufacturer specifications Assembly Dimensions J1 Connectors Signal J1 Ring Lug All engineering values are nominal and subject to change Environmental Temperature Rating 65 C to 165 C Moisture Rating Submersible Salt Water Resistant Cleanroom Rating Class 1 Zero Particulates Extreme Environments Sunlight UV Light Alcohol Chemical and Oil Resistant Low Smoke Zero Halogen LSZH Has passed testing for smoke toxicity flammability and halogen content by UKAS certified lab Electrical Outer Jacket Dielectric Strength 450 volts mil 17 7 kv mm See Electrical Rating Chart on Page 53 Flexible Flat Cables Cable Assemblies Unshielded Single p1of1 2020 05 08 J1 CABLE LENGTH Options Page Unlimited Cable Design Low Friction Options StripMount Integrated Mounting Strip Integrated Tubing SuperTuff Jacket Colored Jacketing Strip and Tin Cable Ends Complete Assembly 661 295 1295 n Cicoil com 28 30 30 31 31 31 31 34 25
NEED CUSTOMS Thermocouple Cable See Page 27 Ideal for Control Instrumentation Temperature Sensing Applications n Rated from 65 C to 260 C n Available in Type J Type K Versions with 1 8 Conductors n Halogen Free Flame Retardant HFFR n Cicoil Thermocouple Cables are ideal for high performance temperature sensing applications where flexibility and reliability are needed Available in flat cables with up to 8 thermocouples and encased in Cicoil s clear Flexx Sil jacketing these cables provide high performance and compact packaging for the most demanding thermocouple applications UL RoHS MEETS 94V 0 COMPLIANT REACH COMPLIANT FAA FLAME TESTED Applications Temperature Sensing Heating Air Conditioning Cooking Equipment Cable Dimensions Unshielded Type Conductor Gauge J 28 AWG K 28 AWG Dimensions inches No of Conductors Width Height Part Number 1 2 4 8 1 2 4 8 0 14 0 27 0 54 1 08 0 14 0 27 0 54 1 08 0 14 0 14 0 14 0 14 0 14 0 14 0 14 0 14 TC J 01 TC J 02 TC J 04 TC J 08 TC K 01 TC K 02 TC K 04 TC K 08 WIDTH HEIGHT Cable Assemblies Cable Length feet Part Number Addition 3 6 12 CA003 CA006 CA012 Please contact Cicoil for other connectors and length options Notes 1 Append onto base cable Part Number for complete assembly Example TC J 24 CA003 2 Connector ratings may differ from cable ratings refer to manufacturer specifications Assembly Dimensions J1 J1 J1 J1 J1 J1 J1 J1 CABLE LENGTH Connectors Type J Signal J1 Omega P N SMPW CC J M Type K Signal J1 Omega P N SMPW CC K M Cable Specifications Mechanical Conductors Type J Ultra Flexible Iron and Constantan Type K Ultra Flexible Chromel and Alumel Minimum Bend Radius 6x cable height for intermediate flex 10x cable height for continuous flex Outer Jacket Durometer Rating 65 Shore A All engineering values are nominal and subject to change Environmental Temperature Rating 65 C to 260 C Moisture Rating Submersible Salt Water Resistant Cleanroom Rating Class 1 Zero Particulates Extreme Environments Sunlight UV Light Alcohol Chemical and Oil Resistant Electrical Outer Jacket Dielectric Strength 450 volts mil 17 7 kv mm See Electrical Rating Chart on Page 53 26 Flexible Flat Cables Cable Assemblies Thermocouple p1of1 2020 05 08 Options Unlimited Cable Design Low Friction Options StripMount Integrated Mounting Strip Integrated Tubing SuperTuff Jacket Colored Jacketing Strip and Tin Cable Ends Complete Assembly Page 28 30 30 31 31 31 31 34 661 295 1295 n Cicoil com
Cicoil s patented extrusion process enables the production of virtually any flat cable configuration But it doesn t end there Within a single cable you can integrate power wire signal wire hollow tubing and fiber optics Add elements to provide special attributes such as GlideRite for low friction FlexRail for carrier free repetitive motion or StripMount for fast and easy installation This sections covers the basics Flexible Flat Cables Cable Assemblies Unlimited Flat Cable Design 28 Online Cable Configurator 29 Low Friction Options 30 StripMount Integrated Mounting Strip 30 Flat Cables with Tubing 31 SuperTuff Jacketing 31 Colored Flat Cable 31 Cable End Preparation 31 Customizing p1of 6 2020 05 04 661 295 1295 n Cicoil com 27 Customizing Customizing Cicoil Flat Cables
Unlimited Flat Cable Design Create exactly the cable needed in the smallest possible package Save space and reduce cost The flexible cable jacket and finelystranded wire conductors combine to make Cicoil s cables the most flexible on the market Tested for tens of millions of cycles Cicoil flat cables deliver reliable performance and long life For repetitive motion vibration tough environments and temperature extremes there is simply no better option than Cicoil flat cables And any connector These patented flat cables are available with wire gauges from 4 to 44 AWG in virtually any configuration required Cicoil s patented extrusion process allows multiple wires to be placed in a flat cable precisely controlling the wire spacing the insulation thickness and the overall cable shape Customizing Specify Cicoil Flat Cables when n n Cicoil Patented Technologies n n Cicoil invented the highest performance most versatile flat cables on the planet and we are extremely proud to have received numerous US and worldwide patents for our unique technologies and products Cicoil s ongoing innovations enable us to design and manufacture high performance cables that exceed the demands of our customers toughest applications n n n PVC will melt break or burn PTFE is too stiff for repetitive motion Operation is in temperature and environmental extremes Cables must withstand medical or industrial chemicals Repetitive motion vibration or shock will damage other cables Cables must be soft to the touch Application must meet NASA or ESA outgassing requirements Flat Cables with Tubing Any Wire or Cable Element Cicoil s patented extrusion process allows the addition of an unlimited variety of conductors such as coaxial video and fiber optics Design your own cable with our easy to use Configurator See next page n 28 Bare Wire Insulated and Shielded Conductors Twisted Pair Coax Fiber Optics Tubing Flexible Flat Cables Cable Assemblies Add hollow tubing to cables for transporting fluid and gasses or make a flat cable with only tubes n Standard PTFE Tygon and PVC tubes can be integrated in any cable n Most diameter sizes supported n Specify any location and number of tubes in combination with other conductors n More information on Page 30 Customizing p2of 6 2020 06 22 661 295 1295 n Cicoil com
Online Cable Configurator Easy as 1 2 3 1 Custom design your own cable in real time at Cicoil com with our online Cable Configurator It features drag drop simplicity to design any flat cable and get an immediate drawing and quote Add Conductors Tubing to Your Cable 2 Remove or Rearrange Parts as Needed and Submit 3 Get a Drawing with Pricing Customizing Design Your Own Flat Cable in Just Minutes Over 10 Million Potential Configurations Try It Today Cables can be constructed of many elements including shielded Power conductors shielded Signal conductors Video and Coax wires Tubing for Fluids or Gases and other design elements like Cicoil s patented StripMount fastening strip Immediately after constructing a flat cable design you will receive an engineering drawing and a price quotation Try out the Cicoil Flat Cable Configurator today Find it at https www cicoil com flat cable configurator Flexible Flat Cables Cable Assemblies Customizing p3of 6 2020 04 27 661 295 1295 n Cicoil com 29
Low Friction Options When cables need to be stacked together or where a lower friction surface is desired there are two different cable finishes available GlideRite and SlideRite GlideRite n The lowest friction available the cable is as slippery as Teflon n Compound is chemically bonded to the cable and will not rub or peel off n Cable retains all performance characteristics including temperature range and flexibility See Tech Note n Continuous lengths not available cable needs to be supplied in 30 80 foot lengths SlideRite n Reduced friction similar to a PVC cable jacket n Compound is chemically bonded to the cable and will not rub or peel off n Cable retains all performance characteristics including temperature range and flexibility n Continuous lengths can be coated n Makes cables slightly cloudy in color Customizing StripMount Integrated Mounting Strip Benefits Standard fasteners mount cables to any surface n Saves space by eliminating cable conduit and cable tie systems n Fiberglass reinforced strip has 250 lbs holding force n Stackable Multiple cables can be stacked and secured by a single fastener n StripMount is available with any Cicoil cable Wire Conductors of Your Choice Use common hardware such as screws rivets or 1 4 turn fasteners to secure cable Flexx Sil Jacket Cicoil s StripMount design makes it quick and easy to mount cables to any surface The patented design allows for holes to be easily punched or drilled through the StripMount cable reinforcement at whatever intervals you need Use any fasteners to attach the cable to any surface Rather than using expensive difficult cable management systems StripMount lets you attach cables anywhere You can even stack up and drill through multiple cables 30 Flexible Flat Cables Cable Assemblies Fiberglass Reinforced StripMount Ribbon Customizing p4 of 6 2020 06 22 661 295 1295 n Cicoil com
Flat Cables with Tubing Cicoil excels at incorporating tubing into our flat cables Flat cables can include tubing for gases and or liquids right alongside power signal data or video conductors We also manufacture many cables that are 100 tubing in a wide variety of sizes configurations and tubing materials Versatility Performance n n n n n n n PTFE PFA Polyurethane Tygon and PVC Tubes can be used in Cicoil flat cables Multiple tube diameters are available including a variety of tube diameters in a single flat cable Tubing can be included virtually anywhere in any quantity in any flat cable Tubing Only cables also available in multiple variations Simplify design and packaging by combining tubing with power signal data and video conductors all in a single flat cable Custom shaped cables with tubing Class 1 Cleanroom Rated Free of Halogens Contaminants and Particulates SuperTuff Cable Jacketing Customizing Standard Cicoil Flexx Sil jacketing carries a Durometer Rating of 65 Shore A and is very strong and durable For more rugged environments where cable is to be subject to impact or abrasion we recommend that you specify Cicoil s SuperTuff formulation to deliver a Durometer Rating of 85 Available with any flat cable Colored Cable Jacketing Cicoil produces colored cable jackets upon request Black white and lots of colors in between Let us know what you need Cable End Preparation Select this option to have Cicoil prepare one or both ends of cable for connectors or other termination Cable will be stripped as illustrated n n Cable jacket is removed 1 from end of conductors Insulation if present is stripped 0 5 from end of conductors Flexible Flat Cables Cable Assemblies Customizing p5 of 6 2020 06 22 1 5 5 1 661 295 1295 n Cicoil com 31
Save Space with Custom Flat Cables Bring on the Heat and Cold Online Configurator Cicoil custom cables solve many critical space weight and assembly issues Packaging many conductors using flat cables provides solutions in high performance tight fitting military and aerospace applications And Cicoil s unique cable forming capability means cables can take virtually any shape eliminating costly flex circuits or wiring costs Cicoil delivers exceptional reliability under a broad range of temperatures Our cables retain their electrical properties and flexibility in temperatures from 65 C to 260 C They also withstand exposure to high levels of ultraviolet radiation and ozone with no adverse effects Go to Cicoil com and see how easy it is to design the specific cable you need Combine signal power tubing video into a single high flex flat cable then get an instant engineering drawing and price for your own cable Plus Cicoil will deliver your custom flat cable in two week or less Check out this great design tool at Cicoil com Tiny Cables Flex Circuit Alternative Any Wire Any Shape Any Size Customizing Soft and pliable cables encapsulated in medical grade Flexx Sil jacketing encapsulates wires as small as 44 AWG Resists alcohol and chlorine bleach washes and easily withstands autoclaving Compatible with all medical connectors Wet and Wild The water repellent characteristics of Flexx Sil jacketing make our cables immune to immersion high humidity fungus and damp operating environments Ideal for washdown auto clave and other wet applications Flexibility The King of Motion Cicoil crystal clear flat cables deliver unsurpassed versatility performance Perfect Fit Cicoil s patented extrusion process gives you exactly the cable you need in the smallest possible package Flexible The most flexible cable you can buy for the toughest motion applications Extreme Environments Excels Flexibility and flat profile make them the undisputed champion of motion control applications Also available with our Gliderite coating that prevents binding in densely packed carriers Our Motion Series cables are ready for 1 2 or 3 axes systems Bulk cables are available in continuous lengths or have Cicoil provide a complete assembly 100 tested and ready to install 32 Flexible Flat Cables Cable Assemblies in temperatures from 65 C to 260 C and under exposure to water oil and the harshest chemicals Quality Jet fighters rely on Cicoil cables and so can you Our ISO 9001 AS9100 quality system ensures mission critical reliability Bare Wire Insulated and Shielded Conductors Twisted Pair Coax Fiber Optics Tubing Customizing p6 of 6 2020 06 22 The Clear Choice 661 295 1295 www cicoil com 661 295 1295 n Cicoil com
Cicoil will produce complete cable assemblies to your specifications with the connectors of your choice Cicoil has designed and manufactured thousands of custom cable assemblies Our experienced engineers work closely with our customers designing assemblies to meet the most demanding requirements often in mission critical applications Challenge us with your toughest specs and give Cicoil s design engineers an opportunity to show you why Specials Are Standard at Cicoil Each and every cable assembly is 100 tested for electrical performance and physical dimensions before shipment to a customer Our new automated cable testing equipment is capable of inspecting 2 000 point to point connections as well as hi pot resistance and other electrical tests Sophisticated SPC software allows rigorous six sigma and Pareto analysis for continuous improvement of our processes and products Custom Cable Assemblies from Cicoil Flexible Flat Cables Cable Assemblies Cable Assemblies p1of 4 2020 06 22 34 35 661 295 1295 n Cicoil com 33 Assemblies Cicoil Cable Assemblies
Cable Assemblies Specials Are Standard at Cicoil Cicoil s experienced engineering team works with customers to design cable assemblies that meet the specific needs of the toughest applications Using advanced Solid Modeling and Cable Design Software our engineers are able to meet the most difficult requirements of the most challenging mission critical applications Custom shaped cables with complex molding tubing or vacuum requirements utilizing a wide variety of connectors are standard at Cicoil See below for examples of our custom assemblies Please call Cicoil to speak to an engineer about your application Any Connector n n Assemblies n n D Sub Micro D and Nano connectors for small gauge wire Circular connectors Mil Spec and Industrial Lightweight Fiberglass Header Connectors machined in house Assemblies available with virtually any connector Custom Shapes Formed Cables n n n Custom shaped cable assemblies fit precisely into compact spaces Complex formed shapes possible using our 3D modeling software Formed cables retain all performance characteristics including flexibility Torsional Flex Cables are easily slit for Torsional Flexing 34 Flexible Flat Cables Cable Assemblies Cable Assemblies p2 of 4 2020 04 28 661 295 1295 n Cicoil com
Space Vacuum n n n Space Vacuum Cables meet NASA and ASTM E 595 Low Outgassing Requirements of
One Cable to Rule Them All Online Configurator Design Your Cable High Flex Cables for Surgical Robotics Deliver Signal Power Liquid and Gas in a single unified highly flexible flat cable PTFE tubing available for Motion Series Plus cables adds fluid dispensing or pneumatic control capabilities Applications include medical diagnostic equipment wafer handling robots painting robots and automated pick and place equipment etc Go to Cicoil com and see how easy it is to design the specific cable you need Combine signal power tubing video into a single high flex flat cable then get an instant engineering drawing and price for your own cable Plus Cicoil will deliver your custom flat cable in two weeks or less Check out this great design tool at Cicoil com Unsurpassed flexibility compact size and custom shapes deliver the precision for medical robotics Our patented Flexx Sil flat cable jacketing is selfhealing and halogen free so will not delaminate or degrade due to exposure to steam water alcohol UV light mechanical abuse autoclave and many chemicals Wet and Wild Flexx Sil Cables for Medical Devices Assemblies The water repellent characteristics of patented Flexx Sil jacketing make our cables immune to immersion high humidity fungus and damp operating environments Ideal for washdown autoclave and other wet applications Soft Supple Inert Versatile Any Wire Any Shape Any Size Our patented extrusion process allows wire gauges from 4 to 44 AWG in virtually any configuration required Power Signal Video Coax Cat 5e plus Fiber Opitics and tubing for liquids and gases Multiple wires and conduits are placed in the flat cable with precise control of the wire spacing the insulation thickness and the overall cable shape Designers can create exactly the cable needed Touch It We ll Send You a Sample Cicoil High Flex Flat Cables Water steam autoclave and chemical resistant Combine power signal video and tubing in a single flat cable Conductors as small as 44 AWG support miniature electronics 10 million flexing cycle life Pictures and words can t fully describe Cicoil Flexible Flat Cable We want you to have a sample in your hands to discover the flexibility and suppleness Your cable sample will arrive neatly wrapped in our latest full color information kit Use the request form at Cicoil com to receive your Info Kit and Sample 36 Flexible Flat Cables Cable Assemblies Eliminate cable carrier tracks Cicoil Flexx Sil encapsulated cables are used in a wide variety of medical applications including medical robotics testing equipment and also human medical devices like hearing aids Flexx Sil Cicoil s patented silicone formulation is approved for most medical applications and medical grade cables for human implant use are also available Find out how to simplify your product design and packaging with ultra flexible flat cables by visiting Cicoil com today www Cicoil com Online Configurator delivers instant price quotes Cable Assemblies p4 of 4 2020 06 22 The Clear Choice 661 295 1295 www cicoil com 661 295 1295 n Cicoil com
Cicoil Flat Cables are The Clear Choice for repetitive motion vibration harsh environments temperature extremes and confined spaces They provide unsurpassed flexibility while simultaneously providing superior durability and the ability to operate in extreme environments This section covers the many technical reasons why Cicoil flat cables are The Clear Choice for the most demanding applications Patented Extrusion Process Key to Flexibility 38 Top 10 Reasons to Use Flat Cable 38 Flat Cable vs Round Cable 39 Flexx Sil Cable Technology 40 Cleanroom Cables Outgassing Performance 41 Cicoil Flat Cables vs Alternatives Flexible Flat Cables Cable Assemblies 42 49 Harsh Environments Bend Radius and Life Cycles 50 Certifications and Approvals 52 Current Ratings for Wire 53 Cable Technology p1of17 2020 05 08 661 295 1295 n Cicoil com 37 Technology Cicoil Cable Technology
Patented Extrusion Process The exclusive patented Cicoil extrusion process produces flat cables in continuous lengths Cicoil s process combinesPatented multiple elements a single flat cable including Cicoilinto Extrusion Process n n n n n n n Single Conductor Shielded Conductors Tubing Cat 5e Camera Link Fiber Optics Coax and Twinax This capability can save you space and reduce much of complexity of your current cabling requirements Top 10 Reasons to 1 Reliability The simplicity of flat cable with its parallel conductor geometry eliminates many of the common sources of wiring error and malfunction Registration of the conductors is one to one with the terminating connector or board so that proper contact assignment is almost automatic Y AR S IET D PR OUN O PROMP ER C BB RU L I S XEX SS FL CE RO GP N I R CU PN T W EUM AT IST SI IC E OP NGLE D TR TUB IA TIC IN C FIB OND D SH G CO ER UC I AX S TO ELDE R D Cicoil Patented Technologies Cicoil invented the highest performance most versatile flat cables on the planet and we are extremely proud to have received numerous US and worldwide patents for our unique technologies and products Cicoil s ongoing innovations enable us to design and manufacture high performance cables that exceed the demands of our customers toughest applications Technology The Key to Superior Flexibility Finer Base Strands Most industrial wire is made up of multiple wire strands called base strands rather than being made of a solid piece of metal Multiple strands make the wire more flexible allowing it to bend and flex more easily than solid metal Cicoil High Flex Wire Common Flexible Wire Standard Wire Cicoil 24 AWG Wire has 66 x 42 AWG Base Strands Other flexible wire has 19 x 36 AWG Base Strands Standard 24 AWG Wire has 7 x 32 AWG Base Strands The finer the base strand the more flexible the wire As shown above standard 24 AWG wire has 7 base strands flexible wire has 19 base strands while Cicoil High Flex wire has 66 base strands All Cicoil wire has base stranding of 40 AWG minimum versus 36 AWG and larger in other flexible wires Cicoil wire conductors have 2x to 3x more base strands than competitive flexible wire This makes Cicoil wire extremely flexible as wires with smaller base stranding will have a much smaller bend radius than wires with larger stranding In addition finer stranded wire has significantly longer life in flexing applications as bending stresses are distributed across many more wires strands thereby dissipating the strain on the overall wire conductor Cicoil flat cables only use High Flex finely stranded wires which are the most flexible wires available The combination of our high flex wire and the ultimate flexibility of our Flexx Sil insulation make Cicoil flat cables the most flexible flat cable you can buy 2 Weight Reduction The use of flat cable often eliminates much of the conventional wire weight Such things as redundant insulating materials fillers and tapes are not required In addition the composite flat cable construction is so mechanically strong that it is not necessary to have large conductors for strength The copper cross section can thus be reduced to what s required to carry the current load or to satisfy voltage drop requirements 3 Space Efficiency Eliminating unnecessary insulating fillers and tapes reduces the bulk and physical volume of flat cables In addition their low profile enables them to hug surfaces and take advantage of tight or normally unused space A rectangular cross section allows flat cables to stack or layer with almost no wasted dead space between cables providing maximum conductor density for a given volume 4 Flexibility Flat cable is extremely flexible when bent in the plane of its thin cross section This flexibility has been utilized in applications where continuous or high flexing is necessary e g drawers doors rotating arms etc 5 Greater Strength Strength is enhanced by the fact that all conductors and insulation equally share tensile loads When you need the ultimate in flexibility you need Cicoil 38 Flexible Flat Cables Cable Assemblies Cable Technology p2of17 2020 06 22 661 295 1295 n Cicoil com
Flat Cables VS Round Cables Round Flex Cable Use Flat Cables Because the conductor spacing is fixed and the geometry of the cable is constant the electrical characteristics such as impedance capacitance inductance time delay crosstalk and attenuation are consistent 7 Greater Current Carrying Capacity Flat cables have greater surface tovolume ratio than their round cable counterparts consequently having higher efficiency in dissipating heat This allows a higher current level for a given temperature rise and conductor crosssection 8 Reduced Skewing Effects Due to the conductors having the exact physical and electrical length along with a continuous and consistent dielectric time delays between signals within a given flat cable are minimized 9 High Density Interconnections The cabling density achievable using flat cable is superior to that using conventional cable because of the high wire to cable cross sectional density Layers of flat cable are more effectively packed for higher conductor density than round cable 10 Ease of Handling Flat cable folds and bends readily conforms to the mounting area fastens easily with clamps adhesive or double faced tape and eliminated the installation and lacing difficulties associated with round wire cabling Visible conductor in a fixed position within the dielectric simplify coding inspection and circuit tracing Flexible Flat Cables Cable Assemblies Tinned Copper Braided Shield Textile Wrap Overall PVC Jacket Primary Insulation Copper Conductors PVC Inner Jacket Inner Textile Wrap Cicoil flat cables have many advantages over round flex cables Round cables feature insulated wires in a bundle which is surrounded by several layers of other material The bundle is usually wrapped in either a textile material or a polymer chosen to minimize frictional heating as the cable moves A PVC jacket surrounds these layers In shielded cables there is an additional set of layers consisting of another low friction wrap braided copper and an overall jacket of PVC or other material selected for abrasion resistance A problem with this construction is its use of multiple layers of insulation and special low friction materials necessary to reduce the friction that arises as cables go through numerous cycles of repetitive motion Cicoil s Flat Cables make more efficient Flat Cables for Efficient Packaging use of insulating material It needs no Cicoil Flat Cable low friction tapes and fillers because conductors don t move within the Flexx Sil material that forms the outer jacket And when bent in the plane of its thin cross section Cicoil Flat Cables have inherently more flexibility than round Common Round Cable cable The flat form factor of Cicoil cables also provides better heat dissipation than round cables because there is more surface area for a given volume The larger surface area lets flat cables carry a higher current level for a given temperature rise and for conductors of a given cross section Conductors in flat cable also have a fixed geometry that makes for consistent and non varying electrical qualities The spacing of conductors in the extruded Flexx Sil jacketing never changes as the cable moves Thus cable Using Cicoil Flat Cable vs Round Cable allows impedance inductance capacitance an equivalent number of conductors in a much time delay crosstalk and attenuation all smaller space When compactness is one of the attributes you are striving for Cicoil Flat Cable is remain constant Similarly the conductors your best option in the cable all have the same physical and electrical length This coupled with the fact that the dielectric dimensions stay constant means that signal skewing and differential time delays between signals in the cable stay at a minimum Cicoil flat cables form an inherently high density interconnect system Packing density of flat cable is higher than is possible with round cables The fact that conductors can be visible in the clear Flexx Sil extrusion simplifies coding inspection and tracing circuits for trouble shooting Cable Technology p3of17 2020 06 22 661 295 1295 n Cicoil com 39 Technology 6 Consistent Electrical Characteristics
Flexx Sil Cable Jacketing Simply Superior Cicoil invented the ribbon cable in 1956 and we have continually perfected and improved our technology to make high performance flat cables After years of extensive R D Cicoil achieved a breakthrough in the method and materials used in making our flexible flat cables In combination with our patented extrusion process Cicoil developed an exclusive material which is ideally suited to high flex high performance flat cable applications This unique material is called Flexx Sil and it combines the best aspects of the silicone rubber polymer with our exclusive extrusion process to make the most advanced cable jacketing material available in the marketplace Flexx Sil cable jacketing provides the following high performance features n n n n Temperature Extremes Operates at temperatures from 65 C to 260 C Also stays flexible in temps as low as 100 C Flexibility Has the natural flexibility of silicone rubber which is more than twice as flexible as PVC or PTFE insulation Crystal Clear Flexx Sil is crystal clear and virtually translucent clearly showing the purity and the cleanliness of the material Low Outgassing The purity of Flexx Sil means that it has very low outgassing characteristics as the molecular bond is extremely strong and the extrusion process results in virtually zero impurities n n n n Durable Flexx Sil has a Durometer of 65 Shore A and can be provided in a SuperTuff version with a Durometer of 85 Shore A Zero Particulates The purity of Flexx Sil results in a Class 1 Cleanroom rating as the insulation material has zero particulates Halogen Free Flexx Sil jacketing is 100 Halogen Free Water Chemical UV Resistant Flexx Sil jacketing is water proof including immersion is resistant to most chemicals and can operate for years in intense UV and sunlight conditions Flexx Sil Composition The description and composition of Cicoil Flexx Sil jacket is as follows Physical and Chemical Properties physical and mechanical per ZZ R 765E Generic Description Ultra pure zero additives and no contaminants Technology Physical Form Flexible yet durable Color Translucent clear Odor None NFPA Profile Health 0 Flammability 1 Instability Reactivity Property Unit Test Method Value Temperature range Hardness Water Absorption Tensile Strength Elongation at Break Tear Strength Brittle Point Flame Retardant Temp Decomposition Temp Combustion Temp C Shore A vol change PSI lb in Die B C C C C ASTM D2137 UL 94HB ASTM D2240 ASTM D471 ASTM D412 ASTM D412 ASTM D624 ASTM D2137 UL94HB IEC332 PTL 13057 PTL 13057 65 to 260 65 70 800 400 280 70 260 min 446 2 710 3 Chemical Resistance For more information visit http www cicoil com PDF chemc2 pdf 11 page document Durometer of Cicoil Flexx Sil Cables Cicoil s Flexx Sil Cable Jacket has a rating of Shore A65 This rating offers a tough yet flexible jacket that can resist impacts and other physical abuse See the chart below for a simple way to relate shore ratings to common objects Rubber Hardness The Shore Scale SHORE OO 20 30 35 MEDIUM SOFT SOFT EXTRA SOFT 40 50 SHORE A 55 10 60 20 70 30 MEDIUM HARD 80 40 50 90 60 SHORE D 95 70 22 Chewing Gum Racquet Ball Rubber Band Pencil Eraser Tire Tread FLEXX SIL JACKET 40 HARD Flexible Flat Cables Cable Assemblies Cable Technology p4of17 2020 06 22 EXTRA HARD 98 80 25 Shoe Heel 90 35 95 45 100 55 Shopping Cart Wheel 65 75 Hard Hat SUPERTUFF JACKET 661 295 1295 n Cicoil com
Cicoil Cleanroom Cables Cicoil cables are suitable for use in class 1 to 100 000 cleanroom environments No particulates are generated from Cicoil cables during use in static or dynamic applications Product Type Cicoil Ultraflex cables Product Family Flat and round cables using Flexx Sil jacket Effectivity Cicoil flat and round cables Applicable Standard ISO 14644 1 ISO 3 8 Applicable Standard FED STD 209E Verification Detail n n Optical Particle counter and logging Time duration testing 120 minutes Static and dynamic specimen testing DATA Particle Dynamic speed testing velocities varied from 0 2 to 10 ft min Air Flow Verification n n n n n n Airflow volume control baseline verified Air velocity control baseline verified Unidirectional flow area baseline verified Room air exchange rates baseline verified HEPA filter integrity verified Temperature relative humidity baseline verified Static Dynamic SIZE m COUNT Particles cu ft Static Dynamic 0 2 10ft min Static Dynamic 0 2 10ft min 5 0 5 0 1 0 1 0 0 0 0 0 Static Dynamic 0 2 10ft min Static Dynamic 0 2 10ft min Static Dynamic 0 2 10ft min Static Dynamic 0 2 10ft min 0 5 0 5 0 3 0 3 0 2 0 2 0 1 0 1 0 0 0 0 0 0 0 0 Technology n Cicoil Cables Outgassing Performance Cicoil outgassed cables meet the following outgassing requirements Details Certified to Total Mass Loss TML
Extruded Flat Cables VS PTFE Flat Cables 2 Piece Construction Extruded Flat Cables PTFE Flat Cables Patented Cicoil Extrusion Process RY TA DS RIE UN P O O PROMP ER C BB RU L I X S S EX ES FL OC PR G RIN CU a Coax b Optic Fibers c Single Conductor d Twisted Triad Shielded e Gas or Liquid Tubing Technology n n n n n 1 2 Piece Construction Two PTFE shell halves are bonded together to produce the flat cable jacket for the enclosed wires e PN T W EUM AT IST SI IC E OP NGLE D TR TUB IA TIC IN CO FIB ND D SH G CO E UC I AX RS TO ELDE R D a b c d Extruded in continuous lengths Automated climate controlled process Easy setup of wide variety of cables Flexx Sil jacket has complete integrity totally surrounding the cable elements in a durable one piece construction 2 Loose Wires Wires are loose inside the two piece cable jackets rubbing against each during flexing cycles and requiring clamping devices to hold in place Cable shape customizable and infinitely repeatable 3 High Stiffness PTFE jacketing is fairly stiff resulting in less flexibility and higher bend radiuses than highly flexible Flexx Sil jacketing Image above shows the greater natural flexibility of Cicoil extruded flat cable n 42 65 C to 260 C 85 F to 500 F Our flat cable temperature capability exceeds even specialized PTFE jacketed cables Flexible Flat Cables Cable Assemblies 4 Limited Variation Manufacturing process to produce two piece PTFE flat cables results in a limited number of variations and limited cable widths and lengths Cable Technology p6of17 2014 05 08 661 295 1295 n Cicoil com
STRENGTH PERFORMANCE PTFE Flat Cables Cable is solid one piece construction due to the continuous extrusion process Two piece construction is an inherent weakness as cable bonding is more likely to separate during operation flexing or under exposure to heat cold and or chemicals Each element in Cicoil cables are completely surrounded by a Flexx Sil jacket ensuring that they do not rub against each other and wear during operation Conductors are loose inside the cable halves which can lead to premature wear as they rub together during operation Cicoil Flexx Sil material is naturally much more flexible than PTFE allowing tighter bend radiuses and longer flex life PTFE is stiff requiring larger bend radiuses which takes up more space and limits flex life Cicoil flat cables handle extreme heat and cold PTFE cables burn and melt under exposure to fire and become very stiff and crack in extremely cold temperatures Flexx Sil is self healing from small punctures and cable damage can easily be repaired in the field Any damage to PTFE shell can t be repaired necessitating a new replacement cable Extruded Flat Cables VERSATILITY COST PTFE Flat Cables Virtually any outside cable profile can be created exactly as the application requires Pre formed PTFE shells limit the cable profile and design Wide variety of wire conductors tubing mounting strip even fiber optics can be easily incorporated into the cable Existing cable shells limit the variety of conductors and range of sizes that can be incorporated into a single cable Cable conductors are completely surrounded by the Flexx Sil jacket requiring limited clamping Loose wires require extensive clamping adding weight inertia and cost to overall cable Quickly and easily make new cables virtually unlimited in width and length New cables require only 100 foot minimum and a small tooling cost Existing cable shells limit cable width and length For new cable designs there are often high minimums and or tooling costs Technology Extruded Flat Cables Summary The results are clear Cicoil s extrusion technology is the modern automated way to produce high quality flat cables PTFE flat cables are limited in reliability and performance while often resulting in higher design and equipment costs Flexible Flat Cables Cable Assemblies Cable Technology p7of17 2014 05 08 661 295 1295 n Cicoil com 43
Extruded Flat Cables VS Molded Flat Cables Extruded Flat Cables Molded Flat Cables Patented Cicoil Extrusion Process Y AR S IET D PR OUN O P PROM ER C BB RU L I S XS EX ES FL OC PR G N RI CU a Coax b Optic Fibers c Single Conductor d Twisted Triad Shielded e Gas or Liquid Tubing Technology n n n n 1 Wires are stretched between pins in a mold and then liquid silicone plus additives are poured over the wires PN T W EUM SIN ISTED ATIC TU G OP T TIC LE CO RIAD BING FIB N CO ER DUC SHIEL AX S TO DE R D a b Extruded in continuous lengths Automated climate controlled process Easy setup of wide variety of cable and tubing Flexx Sil cable jacket is produced with complete integrity and without any breaches through the encapsulation c d e 2 Multiple pours are needed to get proper thickness and the molded cable takes 24 48 hours to fully cure 3 The cured cable is cut out of the mold leaving sharp edges and multiple holes n Cable shape customizable and infinitely repeatable 4 The holes are filled in by hand and the cable needs to be cured again 44 Flexible Flat Cables Cable Assemblies Cable Technology p8of17 2014 05 08 661 295 1295 n Cicoil com
QUALITY Molded Flat Cables Cable thickness precisely controlled to within 005 and conductor spacing accuracy to within 002 Large variation in thickness and inaccurate conductor spacing Gravity causes molded cables to be thicker at the bottom and thinner at the top Thickness will vary throughout the length of the cable Computer controlled extrusion process means entire cable exactly the same Manual pouring and curing method means each cable will be unique and there will be large variations among different cable batches Continuous cable lengths as long as needed Limited by physical mold usually no longer than 6 feet Extruded cable cured continuously with no debris or material contamination Molded cables take many hours to fully cure While curing the gooey cable will collect dust metal chips and other airborne debris Extruded Flat Cables STRENGTH RELIABILITY Molded Flat Cables Cable is solid one piece construction due to the continuous extrusion process Bed of Nails in tool leaves many holes in cable when pulled from the mold These holes are then filled by hand and the cable is cured again resulting in a weaker cable construction Cicoil cables have rounded radiuses on each end making them stronger and also more flexible Molded cables are cut from the mold with Exacto blades resulting in sharp square edges This greatly lessens the strength and the flexibility of the cable Extruded Flat Cables VERSATILITY COST Molded Flat Cables Virtually any outside cable profile can be created exactly as the application requires Manual pouring process does not allow complex or variations in profile as the molding material will conform to the shape of the conductors Wide variety of wire conductors tubing mounting strip even fiber optics can be easily incorporated into the cable Conductor variation is limited and tubing fiber optics etc are not available Quickly and easily make new cables only 250 tooling cost Expensive tooling for new cables with long lead times Summary The results are clear Cicoil s extrusion technology is the modern automated way to produce high quality flat cables The old fashioned method of hand pouring liquid to make molded cables is inefficient inconsistent and results in a lower quality flat cable Flexible Flat Cables Cable Assemblies Cable Technology p9of17 2014 05 08 661 295 1295 n Cicoil com 45 Technology Extruded Flat Cables
Extruded Flat Cables VS Extruded Round Cables QUALITY Extruded Flat Cables Technology The use of flat cable often eliminates much of the conventional wire weight Its low profile allows them to hug surfaces and take advantage of tight or normally unused space Flat cables occupy just 50 of the space of comparable round cables Round cables require redundant insulating materials fillers tapes textile wraps additional layers and lubricating agents such as talc Round cables tend to be bulkier than flat cables and take up more space Composite flat cable construction is so mechanically strong that it is not necessary to have large conductors for strength The copper cross section can thus be reduced to what s required to carry the current load or to satisfy voltage drop requirements Round cables have lesser surface to volume ratio than flat cables resulting in the need for larger conductor sizes to handle higher current requirements due to increased heat Computer controlled flat cable extrusion process allows for the same exact cable every time you order it and the crystal clear jacket is free of convolutions Cable is cured continuously with no debris or material contamination in an automated climate controlled environment Round cable extrusion does not produce the exact cable every time it is manufactured In addition the outer jacket needs to have color additives to hide imperfections and convolutions Most round cables are manufactured in open air environments exposed to contaminants such as dirt and dust Extruded Flat Cables STRENGTH PERFORMANCE Extruded Round Cables Cable is solid one piece construction Strength is enhanced by the fact that all conductors and insulation equally share tensile loads Rounded edges of cable absorb stress as well Non parallel conductors in a round cable contribute to unequal load sharing among all of the internal conductors which limits the overall strength of the cable The flat form factor of Cicoil cables provides better heat dissipation than round cables because there is more surface area for a given volume Round cables incorporate multiple layers of wires insulation and fillers so heat dissipation can be problematic especially during repetitive motion cycles Each element in Cicoil flat cables are completely surrounded by Flexx Sil rubber ensuring that they do not rub against each other and wear during operation Internal wires found inside of round cables can rub against each other which will wear and in some cases impede the overall functionality of the cable in flexing applications Extruded Flat Cables 46 Extruded Round Cables VERSATILITY COST Extruded Round Cables Flexx Sil jacketing is self healing from small punctures and cable damage can easily be repaired in the field Any damage to PVC polyurethane PTFE and silicone can t be repaired necessitating a new replacement cable When bent in the same plane of its thin cross section Cicoil Flat Cables have inherently more flexibility than round cables The spacing of conductors never changes as the cable moves so each conductor flexes the same amount in the same plane When bent the inner conductors of a round cable are not held securely within the round bundle causing wires to impede each other s movement resulting in sticking friction and corkscrewing Unlike a flat cable the round cable tends to move in a different sequence during each flex cycle Flexible Flat Cables Cable Assemblies Cable Technology p10of17 2020 04 28 661 295 1295 n Cicoil com
Extruded Flat Cables VS Woven Braid Cables QUALITY Woven Braid Cables Computer controlled flat cable extrusion process allows for the same exact cable every time you order it and the crystal clear jacket is free of convolutions Cable is cured continuously with no debris or material contamination in an automated climate controlled environment Woven design provides an outer textile material to cover a flat layer of inner wires and twisted pairs However the inner components are not separately encased so they will not be in the exact same place every time Inner components can be exposed to contaminants The tear resistant outer Flexx Sil rubber jacket is also self healing from small punctures Anti kinking design is tangle free and excellent in constant motion and extremely tight bend radius applications The textile material is exposed to harsh operating environments During flexing and tight bend radius applications the woven cables are prone to kinking and fatigue Extruded Flat Cables STRENGTH PERFORMANCE Woven Braid Cables Cable is solid one piece construction Strength is enhanced by the fact that all conductors and insulation equally share tensile loads Rounded edges of cable absorb stress as well Flat woven cables do not have rounded edges and lack the mechanical strength of a solid one piece extruded design Conductors don t share equal tensile loads Each element in Cicoil flat cables are completely surrounded by Flexx Sil rubber ensuring that they do not rub against each other and wear during operation Inner components are not separately encased within their flat profile They will rub against each other during any movement which results in wear and tear Outer jacket with a durometer of Shore A65 is similar to the heel of a shoe and provides excellent mechanical protection to inner wires The outer sleeving may provide some protection of the inner wires but they do not provide resistance to shock vibration and mechanical stress Extruded Flat Cables VERSATILITY COST Woven Braid Cables Flexx Sil jacketing is self healing from small punctures and cable damage can easily be repaired in the field Once the outer woven wrap is damaged the inner components are exposed leading to damage failure and replacement When bent in the same plane of its thin cross section Cicoil Flat Cables have inherently more flexibility than round cables The spacing of conductors never changes as the cable moves so each conductor flexes the same amount in the same plane Woven cables are not made for constant motion applications When flexed the inner components will corkscrew tangle and kink leading to cable failure The crystal clear Flexx Sil cable is easy to inspect and provides excellent aesthetics With the exception of air gaps woven wraps cover the inner components providing no visibility and leaving the cable prone to undetectable defects Flexible Flat Cables Cable Assemblies Cable Technology p11of17 2020 04 28 661 295 1295 n Cicoil com 47 Technology Extruded Flat Cables
Extruded Flat Cables VS Loose Wires QUALITY Extruded Flat Cables Technology The simplicity of flat cable with its parallel conductor geometry eliminates many of the common sources of wiring error and malfunction Registration of the conductors is one to one with the terminating connector or board so that proper contact assignment is almost automatic Loose wires aka spaghetti wires in bundles become very messy are hard to identify and are prone to wiring errors and malfunction Computer controlled flat cable extrusion process allows for the same exact cable every time you order it and the crystal clear jacket is free of convolutions Cable is cured continuously with no debris or material contamination in an automated climate controlled environment Wires are exposed to harsh environments pulling abrasion and damage The tear resistant outer Flexx Sil rubber jacket is also self healing from small punctures Anti kinking design is tangle free and excellent in constant motion and extremely tight bend radius applications Wires are exposed to punctures kinking entanglement and impede each other s performance in flexing and bending applications which leads to damage and failure Extruded Flat Cables STRENGTH PERFORMANCE Loose Wires Cable is solid one piece construction Strength is enhanced by the fact that all conductors and insulation equally share tensile loads Rounded edges of cable absorb stress as well Scattered wires in a loose bundle operate independently of each other Individual wires are exposed to greater tensile loads and added stress The flat form factor of Cicoil cables provides better heat dissipation than round cables because there is more surface area for a given volume Wires wound into a bundle plus an outer protective covering so exposure to heat dissipation can become an issue and cause wire failure Outer jacket with a durometer of Shore A65 is similar to the heel of a shoe and provides excellent mechanical protection to inner wires Wires and pairs are exposed to mechanical stress and abrasion Extruded Flat Cables 48 Loose Wires VERSATILITY COST Loose Wires Flexx Sil jacketing is self healing from small punctures and cable damage can easily be repaired in the field Inner wires are completely encased in Flexx Sil jacket Loose wires can easily be damaged from exposure to the application they are utilized in so require expensive tubing sleeving or conduit to protect them as well Simple Plug n Play cable saves time and money Expensive cable management products are required to organize loose wire bundles which involves more time consuming labor costs and potential for error The crystal clear Flexx Sil cable is easy to inspect and provides excellent aesthetics Inspection of bundled wires takes time and additional materials required to hide the unorganized bundle increase costs Flexible Flat Cables Cable Assemblies Cable Technology p12of17 2020 04 28 661 295 1295 n Cicoil com
Extruded Flat Cables VS Flex Circuits When failure is not an option Cicoil flat cable provides true flexibility and tremendous resilience to shock and vibration And our flat cables are available in miniature configurations with wires as small as 44 AWG QUALITY Extruded Flat Cables Flex Circuits Each wire can have its own shield Shielding attained by using adjacent conductors or flat shield planes above and below the circuit trace layer results in larger and stiffer assemblies High strand count high flexibility and flex life Can be withstand 10 million flex cycles Have solid flat conductors and flex life below a million cycles Extruded Flat Cables STRENGTH RELIABILITY Flex Circuits CICOIL flat cable is durable and will withstand severe impact and rough handling Flex circuits are very ridged and susceptible to micro cracks and failure in severe vibration applications CICOIL flat cable is durable and will withstand severe impact and rough handling Flex circuits are more fragile They can be easily dented bent and damaged from minor impact or improper handling Extruded Flat Cables VERSATILITY COST Flex Circuits Can include twinax coax digital communications power and twisted pair wires Pneumatics and fiber optics can also be included Single conductors only typical Can be formed to custom fit in equipment to aid installation to make installation a quick task Can be shaped to fit the installation path This eases assembly and maximizes real estate use Inexpensive custom cable tooling of 250 Tooling is made in house in less than a day Large initial tooling costs Once made tooling is expensive to change or new tooling may be required Short lead time of 1 2 weeks using wire from our large inventory Long lead times are typical and flex circuits does not lend itself to rapid prototyping Cable is produced in continuous lengths bulk that can be cut to suit various applications Flex circuits are individually made and the size is fixed according to the tooling Flat cable can be installed in tight spaces where equivalent round cable won t fit Flex circuits can be used in small spaces where equivalent round cable won t fit Flexible Flat Cables Cable Assemblies Cable Technology p13of17 2020 06 22 661 295 1295 n Cicoil com 49 Technology Flex circuits have some useful properties however many designers try to make use of them beyond the limits of the flex circuit s capability The reality is that despite the name flex circuits have limited flexing capability Over flexing and stress can cause cracks and breaks in the brittle circuit tracing
Handling Harsh Environments High Temperature Cicoil s patented extrusion process is at the heart of manufacturing extreme environment cables that retain electrical properties and flexibility over a long life Temperature to 260 C 500 F Cicoil flat cable exceeds the high temperature capability of typical PVC jacketed cables and even specialized PTFE jacketed cables Low Temperature Technology Temperature to 65 C 85 F Cicoil flat cable exceeds the low temperature capability of typical PVC jacketed cables and even specialized PTFE jacketed cables Chemical Resistant Cleanroom Use Low Outgassing Flexx Sil jacketing produces cables that are resistant to acids bases alcohol de ionized water fuels oils and more Cicoil flexible flat cable is non particulating and is suitable for Class 1 cleanroom and vacuum environments Cicoil cables meet NASA Outgassing Specification 1124 Certified Total Mass Loss TML is
Cicoil on the Moon Cicoil Flat Cables have been enduring the harshest environment there is for over 60 years NASA chose Cicoil ribbon cables to serve astronauts of the Apollo 11 mission in 1969 and have been a valued client of Cicoil ever since Ultraviolet Resistant Our Flexx Sil formulation enables ultraviolet resistant cables that withstand exposure to high levels of ozone with no adverse effects Cicoil cables will perform well even after 50 years in direct sunlight Extreme Radiation Resistant Technology Cicoil s Biomedical Harnesses reached the Moon with the first steps of Neil Armstrong and Buzz Aldrin Every U S Astronaut in the history of NASA has worn a Cicoil Biomedical Harness Cicoil cables are radiation hardened components able to withstand up to 7 Mrads of gamma radiation exposure without severe degradation This was proven in a test that measured the mechanical properties of Flexx Sil material after undergoing 2 5 5 and 7 Mrads of gamma radiation See the gamma radiation test results Bend Radius and Life Cycles Specifying cable in applications characterized by repeated motion should allow for two key qualities allowable bend radius and life cycles under constant flexing The bend radius of Cicoil Flat cable like that of any flat cable depends on the gauge of the wire and type of conductors used in the cable In general the finer the gauge of the conductors the smaller the allowable bend radius To calculate the bend radius of Cicoil flat cable simply multiply the cable thickness by a factor 4 6x R BENDING RADIUS B x T T CABLE THICKNESS Most industrial automation equipment today operates 24 7 often with robotic elements that execute rigorous motions repeatedly sometimes thousands of times a day These applications stress the electrical cabling Standard cabling will not last in these applications as the cables are not designed to flex continuously Flexible Flat Cables Cable Assemblies PTFE Jacket Cable Silicone Extruded Cable Twice the natural flexibility 2x 1x Functionally comparable flat cables using PTFE jackets have a bend radius more than twice as large as Cicoil flat cables Fitting in a more compact space Cicoil flat cables serve in uses that may not be suitable for PTFE cables Flat cables are best for continuous flexing Their wire conductors can individually flex in a single plane which provides optimum flex life Under continuous flexing conductors containing multiple strands of fine gauge wire will last the longest Wire in Cicoil cables are typically composed of 40 AWG wire or even finer gauge The finer gauge base wire exhibits less coldworking under constant flexing And minimal cold working enables Cicoil cables to last through tens of millions of flexing cycles Cable Technology p15 of17 2020 05 07 661 295 1295 n Cicoil com 51
LEAD SM FREE RoHS Quality COMPLIANT Certificate of Registration This certifies that the Quality Management System of Cicoil LLC 24960 Avenue Tibbitts Valencia California 91355 United States has been assessed by NSF ISR and found to be in conformance to the following standard s AS9100D with ISO 9001 2015 Scope of Registration Manufacturer of flexible flat cables and cable assemblies Tom Chestnut Sr Vice President ISR NSFISR Ltd SM RoHS SM COMPLIANT Almost every aircraft flying today uses Cicoil cables in missioncritical flight control and instrumentation functions For over CICOIL fifty years Cicoil cables have performed flawlessly in thousands of flight aerospace space medical and industrial applications CICOIL LEAD Mission critical equipment and often human life depends on the RoHS quality of Cicoil cables andCOMPLIANT each and every person at Cicoil is justly proud of our flawless quality record SM FREE Each and every cable assembly is 100 tested for electrical performance and physical dimensions before shipment to a customer Our new automated cable testing equipment is capable of inspecting 2 000 point to point connections as well as hi pot resistance and other electrical tests Sophisticated SPC software allows rigorous six sigma and Pareto analysis for continuous CICOIL Certificates of compliance including actual test data areLE available AD upon request We retain all inspection and quality records for at least ten years so customersLcan EAD be confident that the products they receive meet every specification and quality standard RoHS required and that we haveCOMPLIANT documentation to back it up FREE Certificate Number C0392251 AS3 Certificate Decision Re Issue Date 17 OCT 2019 Certificate Issue Date 04 NOV 2019 Expiration Date 03 NOV 2022 improvement of our processes and products FREE Audited in accordance with AS9104 1 2012 Requirements for Aviation Space and Defense Quality Management System Certification Programs NSF ISR is accredited under the Americas Aerospace Quality Group Registration Management Committee Cicoil s Quality System is ISO 9001 certified to the rigorous AS9100 Aerospace standard Our average customer quality rating is 99 98 and our quality system received an extremely high 96 4 score during a recent AS9100 quality audit LEAD CICOIL LEAD RoHS SM COMPLIANT FREE RoHS FREE Cicoil cables exceed the most stringent regulatory requirements Approvals from laboratories such as UL and compliance to worldwide standards including FAA CE CSA RoHS REACH and others demonstrates the superiority of Cicoil technologies SM COMPLIANT CICOIL CICOIL Reach Declaration of Conformance LEAD SM FREE Cicoil Flammability Testing Approvals RoHS COMPLIANT CICOIL UL 94V 0 Cicoil cable has been tested at UL Laboratories and shown to SM FREE Technology A Not have any specimens that burn with flaming combustion for more than 10 seconds after either application of the test flame Cicoil products do not discharge during normal use and disposal any dangerous substances defined in REACH and for human D LEAhealth nor the environment Cicoil complies with the conditions of Article 7 paragraph 1 Chapter 1 Title 11 RoHS COMPLIANT Cicoil declares that our products meet or exceed the requirements B Not have a total flaming combustion time exceeding 50 seconds set out by Regulation CE No 1907 2006 called REACH for the 10 flame applications for each set of five specimens CICOIL C Not have any specimens that burn with flaming or glowing combustion up to the holding clamp E Not have any specimens with glowing combustion that persists for more than 30 seconds after the second removal of the test flame FAA FAA Flammability Testing Cicoil cable is confirmed to be self extinguishing The average after flame time must not exceed 15 seconds and flaming drippings must not continue to burn for more than 5 seconds after falling to the cabinet floor This test was conducted in accordance with the standards established by The Federal Aviation Administration as described above 52 Flexible Flat Cables Cable Assemblies Cicoil Flexx Sil jacket is compliant to the ROHS directive This declaration is made regarding the following directives of the European Parliament n n n SM RoHS COMPLIANT CICOIL European Commission Directive 2002 96 EC relating to Waste Electrical Electronic Equipment WEEE Directive LEAD European Commission Directive 2002 95 EC relating to theRoHS COMPLIANT Restriction of the use of certain Hazardous Substances in electrical electronic equipment RoHS Directive CICOIL European Commission Directive 2003 11 EC relating to restrictions on the marketing and use of certain dangerous substances and preparations pentabromodiphenyl ether octabromodiphenyl ether SM FREE Cicoil cable has been tested and complies with FAA Title 14 CFR PART 25 Subpart D 25 853 a compartment interiors Amdt 25 116 69 FR 62788 Oct 27 2004 Appendix F to Part 25 Part I a 1 ii LEAD FREE D Not have any specimens that drip flaming particles that ignite the dry absorbent surgical cotton located 12 inches below the test specimen Cicoil Flexx Sil and Compliance to European Directives RoHS Furthermore Cicoil Flexx Sil jacket does not utilize ozonedepleting substances low molecular weight CFCs HCFCs HFCs or HCs as additives or within the manufacturing process The prohibited substances are not normally present in the product s mentioned above at or above the specified guide concentrations 0 1 by weight lead mercury hexavalent chromium PBB PBDE PentaBDE or OctaBDE and 0 01 by weight cadmium Cable Technology p16of17 2020 04 27 661 295 1295 n Cicoil com
Current Rating Guide for Wire Please see the current rating guide below You may use this guide to obtain estimated current ratings for wire Wire Gauge AWG Diameter Inches Diameter mm Ohms 1000 ft Ohms km Maximum amps for chassis wiring OOOO OOO OO 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Metric 2 0 33 Metric 1 8 34 Metric 1 6 35 Metric 1 4 36 Metric 1 25 37 Metric 1 12 38 Metric 1 39 40 0 46 0 4096 0 3648 0 3249 0 2893 0 2576 0 2294 0 2043 0 1819 0 162 0 1443 0 1285 0 1144 0 1019 0 0907 0 0808 0 072 0 0641 0 0571 0 0508 0 0453 0 0403 0 0359 0 032 0 0285 0 0254 0 0226 0 0201 0 0179 0 0159 0 0142 0 0126 0 0113 0 01 0 0089 0 008 0 00787 0 0071 0 00709 0 0063 0 0063 0 0056 00551 0 005 00492 0 0045 00441 0 004 00394 0 0035 0 0031 11 684 10 40384 9 26592 8 25246 7 34822 6 54304 5 82676 5 18922 4 62026 4 1148 3 66522 3 2639 2 90576 2 58826 2 30378 2 05232 1 8288 1 62814 1 45034 1 29032 1 15062 1 02362 0 91186 0 8128 0 7239 0 64516 0 57404 0 51054 0 45466 0 40386 0 36068 0 32004 0 28702 0 254 0 22606 0 2032 0 200 0 18034 0 180 0 16002 0 16002 0 14224 140 0 127 0 125 0 1143 0 112 0 1016 0 1000 0 0889 0 07874 0 049 0 0618 0 0779 0 0983 0 1239 0 1563 0 197 0 2485 0 3133 0 3951 0 4982 0 6282 0 7921 0 9989 1 26 1 588 2 003 2 525 3 184 4 016 5 064 6 385 8 051 10 15 12 8 16 14 20 36 25 67 32 37 40 81 51 47 64 9 81 83 103 2 130 1 164 1 169 39 206 9 207 5 260 9 260 9 329 339 414 8 428 2 523 1 533 8 659 6 670 2 831 8 1049 0 16072 0 202704 0 255512 0 322424 0 406392 0 512664 0 64616 0 81508 1 027624 1 295928 1 634096 2 060496 2 598088 3 276392 4 1328 5 20864 6 56984 8 282 10 44352 13 17248 16 60992 20 9428 26 40728 33 292 41 984 52 9392 66 7808 84 1976 106 1736 133 8568 168 8216 212 872 268 4024 338 496 426 728 538 248 555 61 678 632 680 55 855 752 855 752 1079 12 1114 1360 1404 1715 1750 2163 2198 2728 3440 380 328 283 245 211 181 158 135 118 101 89 73 64 55 47 41 35 32 28 22 19 16 14 11 9 7 4 7 3 5 2 7 2 2 1 7 1 4 1 2 0 86 0 7 0 53 0 51 0 43 0 43 0 33 0 33 0 27 0 26 0 21 0 20 0 17 0 163 0 13 0 126 0 11 0 09 Flexible Flat Cables Cable Assemblies Cable Technology p16of17 2020 06 22 661 295 1295 n Cicoil com Technology This guide is for reference only Current ratings will vary depending on each individual application Careful calculations must be taken to assure proper current loads on wire Always implement circuit interruption for the protection of wire and cable 53
Online Cable Configurator Easy as 1 2 3 Design Your Own Flat Cable in Just Minutes Over 10 Million Potential Configurations Try It Today Custom design your own cable in real time at Cicoil com with our online Cable Configurator It features drag drop simplicity to design any flat cable and get an immediate drawing and quote 1 Add Conductors Tubing to Your Cable Technology 2 Remove or Rearrange Parts as Needed and Submit 3 Get a Drawing with Pricing Cables can be constructed of many elements including shielded Power conductors shielded Signal conductors Video and Coax wires Tubing for Fluids or Gases and other design elements like Cicoil s patented StripMount fastening strip Immediately after constructing a flat cable design you will receive an engineering drawing and a price quotation Try out the Cicoil Flat Cable Configurator today Find it at https www cicoil com flat cable configurator 54 Flexible Flat Cables Cable Assemblies 661 295 1295 n Cicoil com
Flexible Flat Cables Cables Cable Assemblies Standard Custom The Clear Choice
Cicoil has been the leader in high performance flat cable technology for over fifty years Our cables are used in thousands of demanding applications in a multitude of industries Whenever high performance flat cables are needed Cicoil is The Clear Choice Military Aerospace Cicoil has thousands of cable assemblies operating in the most sophisticated missile fighter aircraft commercial aviation and space applications Cicoil s Flexx Sil cables are ideal for missioncritical military and aerospace applications Configurator Semiconductor Equipment Promo Here Cicoil Flexx Sil Cables and Cable Assemblies have been used by most major semiconductor equipment manufacturers in some of the most demanding applications in the industry Wafer robots deposition equipment cleaning robots and wafer inspection are some of the applications that use Cicoil cables Medical Our cables and cable assemblies are used in a wide variety of medical applications including automated medical equipment medical robotics testing equipment and also human medical devices like hearing aids Industrial Automation Motion Control Our high performance cable assemblies are used in a wide variety of extremely demanding motion control and industrial automation applications Linear motor stages multi axis motion systems robotic equipment servo axes and packaging equipment all use Cicoil flexible cables to achieve optimum reliable performance The Clear Choice PRINTED IN U S A 24960 Avenue Tibbitts Valencia CA 91355 661 295 1295 www cicoil com 5000 5 20 15M
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