
COMMENTARY / CURRENTS
Promising Technologies
Several emerging technologies offer
the potential to enhance or intensify
activated sludge (AS) processes. In most
AS systems, the limiting factor is usually
the ability to separate solids downstream
of a reactor.
Improving Liquid/Solids
Concentrations
Densified activated sludge (DAS)
selects for heavier, better settling floc
by washing away lighter, less desirable
biomass. It can be achieved through
biological or physical selection using
cyclones or sieves. This allows operation
at higher mixed liquor suspended solids
(MLSS) concentrations, translating to
more treatment capacity.
Ballasted activated sludge (BioMag®)
uses magnetite as a ballast to increase
floc density and enhance the settling
rate of mixed liquor in an AS process.
The magnetite ballast material is
recovered to use again. Similar to
DAS, the improved settleability allows
operation at higher MLSS concentrations.
Membrane bioreactors (MBRs)
separate solids and liquids using a
membrane rather than gravity—resulting
in 100 percent solids removal and ultra
clean effluent. Eliminating gravity settling
allows higher MLSS concentrations in
the aeration basins and reduces the
process footprint.
Combining Suspended Growth
and Fixed-Fim Processes
Integrated fixed-film activated
sludge (IFAS) is a hybrid fixed-film
and suspended growth AS process.
The fixed-film media provides a
surface to grow biofilm and increases
the biomass in the aerobic zone of a
reactor. IFAS provides the most benefit
in cold temperatures. Since the biofilm
removes some of the nutrient loads, the
suspended growth AS process can be
downsized for lower loads.
Membrane aerated bioreactors
(MABRs) are a newer hybrid process.
MABRs are unique in how membranes
supply oxygen and provide a surface for
biofilm to grow, which typically removes
30 to 40 percent of the nitrogen.
Selecting for
Specialized Microbiology
Anammox sidestream treatment
selects for anaerobic ammonia
oxidizing bacteria combined with
shortcut nitrification, reducing air and
chemical requirements. Anammox
processes don't use carbon for nitrogen
removal, so they're well-suited for
plants that must meet very low limits.
While most often used for sidestream
treatment, these processes are now
beginning to see applications for
mainstream treatment.
Aerobic granular sludge (AGS) selects
for large, rapidly-settling granules
containing all microbial cultures required
for nitrification, denitrification, and
phosphorus removal. The feast-famine
conditions created in a sequencing
batch reactor configuration, as well as
selective wasting of flocculent biomass,
encourages granule formation.
3
Largest Municipal BioMag
®
Facility
Logan, Utah
Carollo master planned and designed the largest
municipal ballasted AS facility in the world in Logan,
Utah. The new $135 million wastewater treatment
facility (WWTF) achieves average euent total
phosphorus and total nitrogen concentrations of
0.2 and 3.3 mg/L, respectively. Using BioMag®
instead of conventional AS reduced the size of new
aeration tanks and secondary clarifiers, saving the
city approximately $40 million in construction.
MABR Piloting
Klamath Falls, Oregon
Carollo is completing design-build delivery of
Klamath Falls’ replacement of aging facilities
and process improvements to reduce nutrient
loads to Lake Ewauna from the Spring Street
Sewage Treatment Plant. Work includes optimizing
MABR configurations with piloting and modeling
to meet stringent ammonia and phosphorus limits
in cold weather.
Nutrient Removal with AGS
Kimberley, British Columbia
The City of Kimberley is using integrated
project delivery to upgrade its WWTF. Following
technology evaluations and potential site reviews,
AGS surpassed expectations as the most feasible
and cost-eective technology to optimize nutrient
removal at the existing plant site.
Driven by growing demands for
efficiency, sustainability, and innovation,
the evolution of process intensification
relies on creative applications of novel
treatment enhancement strategies. New
developments in AI and automation
will only spur this momentum. But it's
important to remember that technology
is only half of the equation.
The value of merging science with
human creativity, resourcefulness, and a
natural drive to remain competitive in a
dynamic industry cannot be overstated.
At Carollo, our experts in process
intensification are working with several
technology providers to investigate
strategies that optimize, integrate, and
enhance these intensification methods.
We invite you to reach out to us to
discuss solutions customized to meet
your specific needs.
Tailored Solutions
Process Intensification at Work