
Equipment Construction
Services: Building
Tomorrow’s Solutions Today
When off-the-shelf equipment
can’t address unique challenges,
Water ARC®’s equipment
construction services team steps
in. Led by Greg Stanczak, this team
designs and fabricates custom
equipment tailored to specific
project requirements.
Recent innovations include custom
bioreactors for specialized treatment
processes, Carollo’s inflatable fast
and lightweight off-gas analysis
technology (I-FLOAT) for wastewater
off-gas testing, and a bicarbonator
skid for sodium bicarbonate
SIX® regeneration.
“Every water challenge
has its own fingerprint. Our
ability to create purpose-
built equipment means
we can tackle problems
that standard tools simply
weren’t designed to solve.”
— Greg Stanczak
Water ARC® Equipment
Construction Services
Manager
Pilot and Field-Testing
Services: Proving Concepts
in Real Conditions
The journey from laboratory to full
implementation requires rigorous
field validation. With a fleet of
over 20 pilot skids and a wide array
of field equipment, Carollo’s pilot-
and field-testing services team, led
by Luke Snell, helps clients explore
viable solutions, confirm efficacy,
and make informed decisions to
deliver successful projects.
Our services span the entire pilot
testing lifecycle—from initial facility
design through construction,
commissioning, operation,
troubleshooting, and modification.
The team regularly provides pilot
support for testing microfiltration/
ultrafiltration membranes, reverse
osmosis processes, ozone treatment,
flocculation/sedimentation
configurations, filtration technologies,
pipe loop skids, and more. In addition,
handheld meters, probes, and other
field equipment aid in data collection
and analysis.
“Pilot and field testing
eliminates surprises and
provides the confidence
our clients need before
committing to full-scale
implementation.”
— Luke Snell
Water ARC® Pilot-and Field-
Testing Services Manager
11
Water ARC
®
Testing Saves Millions
for New Smyrna Beach Utilities
Carollo is participating in a pellet softening project for
Florida’s New Smyrna Beach Utilities (NSBU) that includes
total trihalomethane (TTHM) mitigation. NSBU’s water
treatment plant had never exceeded TTHM or haloacetic
acid (HAA5) maximum contaminant levels, but levels were
high enough that the utility wanted to examine them.
In response to organics levels, warm water temperatures,
and the short free chlorine contact time (CT)—enough to
get 4-log virus inactivation—many Florida utilities have
turned to air stripping technologies. But this approach only
focuses on removal of chloroform.
Carollo proposed to do limited testing to quantify air
stripping’s effectiveness at NSBU by answering the
following questions:
■ How quickly do TTHMs and HAA5 form?
■ What percentage of TTHMs is chloroform?
Carollo’s Water ARC® tested plant samples to measure
disinfection byproduct (DBP) formation over time and the
results were surprising.
■ DBP formation was not as fast as anticipated. TTHM
formation was 23 μg/L with 7 minutes of CT, and 45 μg/L
with 28 minutes of CT. Theoretically, the CT needed for
4-log reduction with typical settled water quality is
3 to 4 minutes.
■ Chloroform formation was initially 83 percent of the
TTHM but dropped to 67 percent at 28 minutes of CT.
During testing, Carollo also reviewed the existing plant
configuration and found the following:
■ The chlorine contact basin was poorly baffled (later
revealed to have a t
10
/T of 0.38).
■ Volatilization of chloroform would be more expensive due
to multiple distribution system storage tanks. A revised
approach to pull water from the clearwell beneath the
filters and process it through a packed tower had an
anticipated cost of $1 to $2 million.
Water ARC®’s data revealed a better solution: Improve the
baffling factor and reduce CT with free chlorine—all while
continuing to maintain 4-log virus inactivation with
a conservative safety factor.
The selected alternative was to upsize the piping from the
pellet softening process and allow all the CT in the pipeline,
which is a perfect contactor (t
10
/T of 1.0). This option can save
millions, is simple to operate, and can reduce the TTHM by
50 percent and the HAA5 by 33 percent.