Return to flip book view

Daman Custom Capabilities Brochure

Page 1

DRIVING EXCEPTIONAL PERFORMANCEStandard and CustomPrecision Hydraulic ManifoldsCapabilites

Page 2

DEMAND DAMAN EXPERIENCE THE DIFFERENCETHE DAMAN WAYMost manufacturers today have the latest tools and technology, but few combinetoday's tooling and technology advancements with creativity, expertise, ethics andintegrity. At Daman, we look at things through the lens of our customers' viewpoints. It's aunique perspective that helps us find creative and innovative solutions that help ourcustomers win work and succeed.Whether we're planning or building, ordering or delivering, testing or improving, wewant to do what's right for our customers.

Page 3

DAMAN'S MANUFACTURINGACCURACY RATING IS 99.67% 2 regional account managers 4 full-time custom manifold quotation specialists11 full-time experienced designers with over 300 years combined experience70% of production consists of custom manifold design & manufacturing services14,000 man hours of custom manifold design time annually75,000 sq. ft. facility (50,000 sq. ft. dedicated to manufacturing)State-of-the-art design capabilities using manifold-specific softwareManufacture manifolds up to 6,000 lbs99.67% manufacturing accuracy rating99.18% design accuracy rating96.56% on-time delivery rating16 CNC machining centersOver 750 cartridge cavity tools for all major valve manufacturers World-class cellular manufacturing utilizing Lean processes and principles24-hour delivery and expedited services available Ultrasonic washing of all manifolds Thermal deburring capabilitiesCUSTOM MANIFOLDS SINCE 1976Daman Products is capable of designingand manufacturing any manifold youmight need—one piece prototypes orhigh-volume production. No manifold istoo simple or too complex.

Page 4

CUSTOM MANIFOLDPRODUCTS 70% of our capacity is devoted to custom manifoldsSpecialty manifold designs can include surface treatments,alternative materials, 6000 psi options, and large manifoldsup to 6000 lbs.Quotations are processed within 48 hours for mostprojectsFast turnaround custom manifold design andmanufacturing is available for an additional feeNext-day shipping is available for custom manifolds withDaman's Trigger fulfillment systemCUSTOM MANIFOLDS Whether you have a freehand schematic, a fully engineereddesign, or even a physical block—from start to finish, we willtake care of all of your custom design needs. On-screen 3D visibility while you configureSeven standard port styles availableOn-screen rough estimate of prototype costThree-hour or less formal quote during business hours 3D model delivered with formal quoteQuick delivery. Expedite available with additional charge.QUICK BLOCK CUSTOM PRODUCT CONFIGURATOR Quick Block is an enhanced technology solution that allowsDaman distributors to configure their own header and junctionmanifolds for quick quotes, 3D models and quick delivery.Expedite service available with an additional fee.

Page 5

STANDARD MANIFOLDPRODUCTS DAMANWORKS STANDARD MANIFOLD PRODUCT PORTAL DamanWorks is a searchable database for Daman product partinformation including live inventory status, CAD drawings (including3D models), product specs and images, and list prices. Search by fullor partial part number, or by description. Filter by part attributes withineach category, including material, valve pattern, circuit, and port style.The DamanWorks database is constantly being updated, including atwice-a-day inventory update, so check back often!Bar manifolds SubplatesCover plates Tapping plates Valve adaptorsThread cavity bodiesDIN bodies Header & junction blocks Custom-engineered manifolds STANDARD MANIFOLDS Daman Products offers a complete line of manifolds,subplates, adapters and cover plates that meet all ISO andNFPA standards. Our Standard Manifold Products Catalogcontains more than 2 million parts that facilitate the assemblyof parallel or series circuit systems, ranging from ISO 02 valvepatterns through ISO 10.Live inventoryCAD downloads Pricing Product descriptionDownload catalog pages DamanWorks features: Full or partial part numberProduct descriptionAvailabilityPopularityMaterialPriceSearch by:

Page 6

MACHINE CAPABILITIESFifth Axis Position Machining: Two KME 630mm fifth axistombstone with four platters each, gives one of our HCN 6800seight independent machining stations for CNC controlled 5th axisposition machining for small parts (up to 5”x5”x5”)HCN 5000 (1 machine)160 tool capacity, X 28.7 Y 28.7 Z 29.1**1,500 lbs**500mm(19.69 square**18,000 RPM**probing capabilities**2 palletHCN 6800 (5 machines)160-240 tool capacity, X 41.3 Y 35.4 Z 38.6**3,200 lbs**630mm(24.8 square)**10,000 RPM**probing capabilities**2 palletHCN 6800 (2 machines)160 tool capacity, X 41.3 Y 35.4 Z 38.6**3,200 lbs**630mm (24.8square)**10,000 RPM & 6,000 RPM dual drive hi torquespindle**probing capabilities**14 pallet pallatech system FH 500 (1 machine)120 tool capacity, X 27.9 Y 20.8 Z 20.8**1,500 lbs**500mm(19.69 square)**10,000 RPM**probing capabilities**2 palletFH 580 (1 machine)60 tool capacity, X 27.9 Y 24 Z 25.9**1,500 lbs**500mm (19.69square)**12,000 RPM**probing capabilities**2 palletFH 680 (2 machines)160 tool capacity, X 41.3 Y 31.5 Z 32.4**3,200 lbs**630mm(24.8 square)**10,000 RPM**probing capabilities**2 palletFH 6800 (1 machine)160 tool capacity, X 41.3 Y 35.4 Z 38.6**3,200 lbs**630mm(24.8 square)**10,000 RPM**probing capabilities**2 palletFH 10800 (1 machine)160 tool capacity, X 66.9 Y 55.1 Z 55.1**6,600 lbs**1000mm(39.37 square)**10,000 RPM**probing capabilities**2 palletAJV 25/404n (2 machines) 60 tool capacity, X 39.37 Y 20.8 Z 18.1**6,000 RPM**probingcapabilities

Page 7

AluminumDuctile ironStainless steelCarbon steelHigh-strength steel alloys BrassAnodize (aluminum)Electroless nickel (aluminum or ductile iron)Fine zinc phosphate with pen dip super (ductile iron)Alodine (aluminum)Hardcoat anodize (aluminum) Micro crystal manganese phosphate (ductile iron) Black oxide (ductile iron)Passivation (stainless steel) MATERIAL TYPES SURFACE TREATMENTSPRODUCT CAPABILITIESAtosSun Hydraulics Deltrol Fluid Products Hawe HydraulikHydrotechnikWandfluhHengliKepner Products Company Winner Hydraulics Hydac: DF 30, DF 60-140, DF 160-280, DF 330-1320, DF 1500,HF2P, HF3P, HF4P, MFM, MFXSchroeder: RMF60, NMF30, 14-CRZX10, 20-CRZX10Stauff: SF/SFA-014/30, SF/SFA-045/70, SF/SFA-090-300Eaton: HT 601-1351 BLOCK SIZES & TYPES Daman offers large manifold solutions up to 6,000 lbs. in-house andmore out-sourced. Solutions include designs with alternative materialsto meet the requirements for various customer applications.VALVESDaman is an onsite integrator for the following valve manufacturers:FILTER CARTRIDGE TOOLING We can add tooling for any manufacturer and currently offer thefollowing in-house options:

Page 8

Argo HytosAtos Electro HydraulicsBosch RexrothOil ControlsDenison HydraulicsRacine BoschBieriBreviniBucher HydraulicsCommand ControlsDanfossCompact ControlsComatrolFluid Controls IncSauer DanfossIN-HOUSE CARTRIDGEVALVE CAVITY TOOLSDelta Power HydraulicsDeltrol Fluid ProductsEaton HydraulicsIntegrated HydraulicsModular Controls-VickersHawe HydraulicsHydacFlutecHyconHydraforceInserta HydraulicsISO 7789Kepner ProductsMoog ControlsOilgearPal FilterParker HydraulicsGresenNicholsPulsarSnap TiteSterling HydraulicsWatermanSchroeder IndustriesStar HydraulicsStauff FiltrationSun HydraulicsThomas MagneteVonberg ValveWandfluh HydraulicsWinner HydraulicsZinga IndustriesOur design and operations teams have partnered with all of the following major valvemanufacturers to inventory in-house over 750 cartridge cavity tools. We have thefollowing primary manufacturers and legacy cavity tooling options, as well as someobsolete cavity tooling.

Page 9

THE DAMAN EVOLUTION TO AMVPAMVPAssembled ManifoldValve Products Improving speed to marketwith assembled and testedfully integrated manifold andvalve solutionsDaman Standard Products Replacing separatelyplumbed, octopuscomponents with cleanstandard solutionsStandardManifolds withSandwich Modules Stacking standardmanifolds with modulesfor added circuitfunctionsCustom ManifoldProducts Streamlining custom-engineered solutions byremoving stackedmodules to eliminateleaks and reduce laborDaman Is Evolving Standard Manifolds to Assembled Manifold Valve ProductsD A M A N . C O MAMVP

Page 10

reduce assembly time with fewer componentsreduce leak pointsoffer a more compact designimprove field maintenance serviceabilityreduce costsdecrease our hydraulic component footprinteliminate long lead timestooling for eight different valve sizes two-way and three-way cavity body sizes custom designs available upon request INTEGRATED FILTER CARTRIDGE SOLUTIONSWith Daman’s Integrated Filter Cartridge solution, weare now able to:LOGIC VALVE CAVITIESAMVP SOLUTIONSASSEMBLED MANIFOLD VALVE PRODUCTWe have evolved our services to include the sourcing, assembly, testingand drop shipping of custom manifold assemblies. Daman offers theseintegrated solutions with valves and filter cartridges, and in a variety ofdifferent materials – ductile, aluminum, stainless steel, and carbon steel.sourcing valves directly from the manufacturerscompleting the valve and manifold assembly at our factory in Mishawakatesting the assemblies in-house for optimized performanceleak testing (external) and static pressure testing (internal) on manifoldsthat are between 200 psi to 5000 psi with up to 12.4 gpm flowvalve setting for both relief and pressure reducing valvesVALVE ASSEMBLYWe partner with our distributors to reduce supply chain delays by performingthe following: VALVE TESTINGWe can perform the following on tests in-house:

Page 11

24-HOUR DELIVERYSERVICES With Trigger, inventories are maintained based onactual usage rather than forecasts and schedules.Conversations are reduced to understanding youraverage and maximum usage trends. There is noneed to worry about tracking your inventory orsubmitting purchase orders in advance once aproduct is set up in the Trigger System.The number of bins and the quantity per bin arealways less than would be required with a blanketorder mentality.You do not need to carry inventories, and yourproducts will ship in 24 hours without you needingto supervise the process.THE DAMAN TRIGGER SYSTEM FOR CUSTOMMANIFOLDS With the Daman Trigger System, when you maintain aconsistent level of activity with any particular customproduct, you can order parts as you need them and wewill ship them from your bin within 24 hours. With an on-time delivery rating of nearly100%, standard manifold products arealways available when you need them.Our catalog includes more than two millionparts. STANDARD MANIFOLDS NEXT-DAYDELIVERYOur extensive in-stock inventory of standardmanifolds is constantly and automaticallybeing replenished per industry buying trendsso that we can ship stocked products within24 hours while eliminating the need forcomplex forecasting and stringent minimuminventory commitments.