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—POWER PANELBOARDSTake power panel innovation to the neXT level.ReliaGear® neXT.
— In our ongoing commitment to offer superior value at every touchpoint, from ordering to installation to maintenance, we have combined the best technology of ABB and GE Industrial Solutions to bring you a true breakthrough in power panels.
4 RELIAGEAR® NEXT PLUG IN AND BREAK OUT—Plug in and break out with ReliaGear neXT.Ready to dramatically speed up field modifications and eliminate labor-intensive bolt-on components? Plug into what’s next in power panels. ReliaGear neXT from ABB. ReliaGear neXT features a modular, field-modifiable panel design and our groundbreaking Tmax XT plug-in circuit breakers to dramatically save time, labor and cost while helping to ensure greater energy efficiency and rock-solid reliability.
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6 RELIAGEAR® NEXT PLUG IN AND BREAK OUT—Install components in seconds. Instill confidence for a lifetime.—01 Improved finger-safe bus stack that meets IP20 standards in select models—02 Spring-loaded circuit breaker plug-in connectors—03 Bus stack can be flipped 180 degreesEASY TO INSTALLModular, flexible, fast. The ReliaGear neXT features a field-reversible bus stack that can be flipped 180 degrees to accommodate top or bottom feeds without extra parts. Ground and neutral locations are also field-swappable. These advantages plus plug-in, single-tool simplicity enable easy, fast component installation or replacement in the field. For even greater flexibility, circuit breakers can be installed anywhere on the bus stack.OUTSTANDING RELIABILITYDependable connections.Spring-loaded circuit breaker plug-in connectors with increased plating thickness for durability withstand repeated insertion and removal. Levering features further reduce installation and removal force. This plug-in connector design uses the magnetic forces generated by a short circuit to help make the connection even tighter and more reliable. There are fewer bolted joints that can become loose or require torque checks.ENHANCED SAFETY FEATURESThe next level of protection.ABB is passionate about safety. From the largest piece of arc-resistant switchgear down to the smallest arc fault and ground fault sensing circuit breaker, ABB is always designing ways to help keep personnel out of harm’s way. ReliaGear neXT panelboard and switch-board designs come with an improved finger-safe bus stack that meets IP20 standards. Thanks to the breaker- integrated Bluetooth® technology, it is also possible to set parameters and check measurements directly from your smartphone from an arc-free zone.
—01—01 —03—02ImageC A N B E FLIPPED 180°
8 RELIAGEAR® NEXT PLUG IN AND BREAK OUT—Tmax XT plug-in circuit breakers feature spring-loaded primary disconnects, enabling fast installation, easy replacement and reliable connection to maximize your uptime.
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10 RELIAGEAR® NEXT PLUG IN AND BREAK OUT—Even more advantages.—01 Components can be installed in as little as 20 seconds—02 Remote access to accurate information anywhere, anytimeREDUCED COSTS Speed up your project. Reducing labor and saving time is crucial for electrical contractors. In fact, an 8% savings in labor costs for a typical large project can mean 133% more profit for the contractor.* ReliaGear neXT’s intuitive single-person installation enables components to be installed in as few as 20 seconds, dramatically saving skilled-labor costs, reducing downtime and lowering the risk of mistakes.*From “How to Make a Good Estimate Even Better” by Don Kiper, EC&M, 2017. ORDERING AND LOGISTICSEasy to stock.With ReliaGear neXT, you have a single catalog number for all circuit breaker installation kits, convenient ordering with the empower configurator tool, and Pro stock options for quick deliveries. Power panels are available unassembled or with factory-assembled interior.The empower tool provides a new PanelScan feature in addition to customizable dashboards, templates, product configurations and more to help users save time and reduce the risk of error.ADVANCED CONNECTIVITYLink to data analysis in real time.Give facility managers the ability to reduce operational cost with ABB Ability™ Energy and Asset Manager cloud solution. The Tmax XT circuit breakers of ReliaGear neXT put facility managers in control when equipped with the snap-in cloud module. The extreme precision of the data measured means users have access to accurate information making it easier to monitor resources and identify savings opportunities. For more info, visit https://new.abb.com/about/our-businesses/electrification/abb-ability/energy-and-asset-manager
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12 RELIAGEAR® NEXT PLUG IN AND BREAK OUT• Industrial complexes• Commercial buildings• Residential developments• Health care facilities• Data centers• Food and beverage facilities• Infrastructure projects• And more—Take your performance to the neXT level.ReliaGear neXT — a go-to power panel for professionals looking to gain the competitive edge: ContractorsFor contractors, time is money. And traditional bolt-on power panels that require highly skilled labor and take hours to install or modify in-field can cost you big. But now there’s ReliaGear neXT. It works harder, so you don’t have to.DistributorsSmart, optimized, simplified design helps distributors maximize stock inventory. The user-friendly and intuitive empower tool minimizes the configuration process time by providing product drawings, bills of materials and technical documentation.ReliaGear neXT is ideal for small to large projects and any application where speed, reliability and performance matter:Consultants and EngineersReliaGear neXT adds value to any job, giving consultants the power to influence customer specifications, helping to make life easier, providing safety features for installers and significantly reducing downtime for end users. The broad offering allows ABB to provide the right product for the right application. OEMs and Panel BuildersVersatility, easy installation and performance make ReliaGear neXT a perfect match for quality panels and any type of equipment.Facility ManagersReliaGear neXT enables fast component installation or replacement, reducing downtime and cost. And its connectivity helps managers monitor resources and identify savings opportunities.
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14 RELIAGEAR® NEXT PLUG IN AND BREAK OUT—SUPERIOR PROTECTION FOR CIRCUITS, PEOPLE AND PRODUCTIVITYTake your business to the neXT level. Plug in and break out with the value, safety, versatility and cost savings of ReliaGear neXT. To learn more, contact your ABB representative or visit solutions.abb/reliagearnext.
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16 RELIAGEAR® NEXT PLUG IN AND BREAK OUTThe ReliaGear neXT power panelboards can be used on the following system voltages: 240 V AC; 3-phase, 3-wire• 480 V AC; 3-phase, 3-wire• 600 V AC; 3-phase, 3-wire• 208Y/120 V AC; 3-phase, 4-wire• 480Y/277 V AC; 3-phase, 4-wire• 600Y/347 V AC; 3-phase, 4-wire• 240/120 V AC Delta hi-leg; 3-phase, 4-wire• 120/240 V AC; 1-phase, 3-wireAvailable environmental enclosure types:• NEMA 1• NEMA 2• NEMA 3R• NEMA 4/4X• NEMA 12—Panelboard detailsThe ReliaGear neXT power panelboard can be equipped with circuit breakers from 15 A to 1200 A with options of 100% rated breakers up to 1000 A. The maximum short circuit ratingis equal to 100kAIC at 480V or 65kAIC at 600V, or the lowest current interruption rating of any device installed.—Table titleH A W D ADWH1 2Refer to instruction sheet 1SQC900008M0201 for conduit space.
PANELBOARD DETAILS 17The ReliaGear neXT panelboard is available with multiple options.Feed location: top or bottom.Incoming type: main lug only (MLO), main circuit breaker (MCB, either vertically or horizontally mounted) and with feed-through lug pads.Bus stack ratings: 250A, 400A, 600A, 800A, 1000A and 1200A.Bus stack material: copper or aluminum, heat-rated or density-rated.All ReliaGear neXT panelboards are double sided, with branch breakers that can fit on both left and right side of the bus stack. The maximum ampacity of the breakers selected will determine the width of panelboard needed. The bus stack can be either mounted in the center of the box or offset to the right (default) or to the left. Panelboard width (in.)Bus stack position inside the boxMax. branch breaker ampacityon width side (A) Max. branch breaker ampacityon narrow side (A) Center Offset Center Offset
18 RELIAGEAR® NEXT PLUG IN AND BREAK OUTCombined with precise electronic trip units in small frames, the new range delivers significant time savings and enhances installation quality. Reliability is further increased, and speed of installation reduced, thanks to Bluetooth and Ekip connectivity for mobile devices. Tmax XT circuit breakers and their accessories are constructed in compliance with UL 489 and CSA C22.2 standards.—Molded case circuit breakers (MCCB) XT1 XT4 XT5 XT6 XT7Frame size [A] 125 250 400–600 800 800–1000–1200Poles [No.] Rated voltage [V] Versions Fixed Fixed Fixed Fixed FixedInterrupting ratings N S H N S H L V N S H L N S H SH L [kA] [kA] [kA] [kA] Trip units for power distributionTMFllTMAl lEkip DIPl l l lEkip Touchl l l—Record Plus FBPoles Amperes Trip unit Fixed thermal-magnetic—Interrupting ratingsAmpere ratingMaximum voltage Type PolesUL listed interrupting rating rms symmetrical kA AC voltage240 V 277 V 347 V 480 V 600 V FBV FBN FBH FBL —Tmax XT rangeMolded case circuit breakersThe SACE Tmax XT range offers higher performance, better protection and more precise metering than equivalent units and can handle from 15 A up to 1200 A.
TMAX XT RANGE MOLDED CASE CIRCUIT BREAKERS 19—Molded case circuit breakers (MCCB) XT1 XT4 XT5 XT6 XT7Frame size [A] 125 250 400–600 800 800–1000–1200Poles [No.] Rated voltage [V] Versions Fixed Fixed Fixed Fixed FixedInterrupting ratings N S H N S H L V N S H L N S H SH L [kA] [kA] [kA] [kA] Trip units for power distributionTMFllTMAl lEkip DIPl l l lEkip Touchl l l—TEYPoles Amperes Trip unit Fixed thermal-magnetic—Interrupting ratingsAmpere rating Maximum voltage Type PolesUL listed interrupting rating rms symmetrical kA AC voltage120/240 V 480/277 V TEYD TEYH TEYL —Formula A2Ampere rating Maximum voltage Type PolesUL listed interrupting rating rms symmetrical kA AC voltage240 V
20 RELIAGEAR® NEXT PLUG IN AND BREAK OUT—Tmax XT rangeTrip unitsSACE Tmax XT trip units represent a new benchmark for molded case circuit breakers, able to satisfy any performance requirement. These complete, flexible protection trip units can be adapted to the level of protection required, independently of the complexity of the system. The range is available for three levels of performance to meet any requirement, from simple to advanced applications.Thermal-magnetic trip unitAn easy solution for protection against overloads and short circuits. Ekip DipThe first level of electronic trip units: Ekip Dip trip units are based on microprocessor technologies designed for high reliability and tripping precision.Ekip Touch/Hi-TouchThe Ekip Touch/Hi-Touch trip units provide a complete series of protections and high accuracy measurements of all electrical parameters. They are intended to integrate seamlessly with most common automation and supervision systems.
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22 RELIAGEAR® NEXT PLUG IN AND BREAK OUTAdditional informationWe reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB Inc. does not accept any responsibility whatsoever for potential errors or possible lack of infor-mation in this document.We reserve all rights in this document and in the subject matter and illustrations contained therein. Any reproduction, disclosure to third parties or utilization of its contents – in whole or in parts – is forbidden without prior written consent of ABB Inc.
1SXU900191B0201 1.2022© Copyright 2022 ABB. All rights reserved. Specifications subject to change without notice.—solutions.abb/reliagearnextABB Inc.305 Gregson DriveCary, NC 27511